Instructions - Parts
4-Ball Repair and
3A0872C
Conversion Kits
To replace pump seals and throat packings in 4-Ball Lowers. For professional use only.
Important Safety Instructions
Read all warnings and instructions in your 4-Ball
Lower Instruction Manual. Save these
instructions.
750cc, 1000cc, 1500cc,
and 2000cc Lowers
EN
TI15594a
3000cc and 4000cc Lowers
TI15603a
Kits for 750cc, 1000cc, 1500cc, and 2000cc Lowers
Kits for 750cc, 1000cc, 1500cc, and 2000cc Lowers
Seal Kits
NOTE: See FIG. 1 on page 5.
Seal Repair Kit 16E904
PTFE Seal Conversion Kit 16E895
For 750cc Lowers: Part Nos. 24F413, 24F414,
24F415, 24F416, 24F417, 24F418, 24F420, 24F421,
24F422, and 24F423.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* SEAL, gasket, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 2.5 in.; UHMWPE (Kit 16E904) 1
11* PACKING, piston; 2.5 in.; PTFE (Kit 16E895) 1
Seal Repair Kit 277360
PTFE Seal Conversion Kit 277361
For 1000cc Lowers: Part Nos. 24F424, 24F425,
24F426, 24F427, 24F428, 24F429, and 24F431.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* GASKET, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 3 in.; UHMWPE (Kit 277360) 1
11* PACKING, piston; 3 in.; PTFE (Kit 277361) 1
Seal Repair Kit 277362
PTFE Seal Conversion Kit 277363
For 1500cc Lowers: Part Nos. 24F432, 24F433,
24F434, 24F435, 24F436, 24F437, and 24F439.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* GASKET, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 3.5 in.; UHMWPE (Kit 277362) 1
11* PACKING, piston; 3.5 in.; PTFE (Kit 277363) 1
Seal Repair Kit 277358
PTFE Seal Conversion Kit 277359
For 2000cc Lowers: Part Nos. 24F440, 24F441,
24F442, 24F443, 24F444, 24F445, and 24F447.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* SEAL, gasket, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 4 in.; UHMWPE (Kit 277358) 1
11* PACKING, piston; 4 in.; PTFE (Kit 277359) 1
2 3A0872C
Kits for 750cc, 1000cc, 1500cc, and 2000cc Lowers
Throat Packing Kits
NOTE: The lowers listed in this manual must use the throat packing kits listed below. Do not use kits for older-style
lowers (see manual 311690) with these lowers. The throat packing gland height has changed.
NOTE: See F
IG. 1 on page 5. For best results, install the TSL Pump Repair Kit 24F617 each time the throat packings
are changed.
For 750cc Lowers: Part Nos. 24F413, 24F414, 24F415, 24F416, 24F417, 24F418, 24F420, 24F421, 24F422, and
24F423.
For 1000cc Lowers: Part Nos. 24F424, 24F425, 24F426, 24F427, 24F428, 24F429, and 24F431.
For 1500cc Lowers: Part Nos. 24F432, 24F433, 24F434, 24F435, 24F436, 24F437, and 24F439.
For 2000cc Lowers: Part Nos. 24F440, 24F441, 24F442, 24F443, 24F444, 24F445, and 24F447.
Standard Throat Packing Kit 24F245
With leather and UHMWPE throat packings.
Ref.
No. Description Qty.
19† GLAND, male 2
20† V-PACKING; UHMWPE 5
25† V-PACKING, leather 3
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE, 1.63 in. (41 mm) OD 1
Throat Packing Conversion Kit 24F243
With PTFE throat packings.
Ref.
No. Description Qty.
19† GLAND, male 2
20† V-PACKING; PTFE 8
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
Throat Packing Conversion Kit 24F246
Throat Packing Conversion Kit 24F244
With leather throat packings.
Ref.
No. Description Qty.
19† GLAND, male 2
20† V-PACKING, leather 8
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
With UHMWPE and PTFE throat packings.
Ref.
No. Description Qty.
19† GLAND, male 2
20† V-PACKING; UHMWPE 5
25† V-PACKING; PTFE 3
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
TSL Pump Repair Kit
NOTE: See FIG. 1 on page 5.
TSL Pump Repair Kit 24F617
Ref.
No. Description Qty.
45◆ SPRING, compression 1
46◆ SEAL, piston, TSL pump 1
47◆ O-RING; fluoroelastomer; 1.88 in. (48 mm) OD 2
3A0872C 3
Kits for 750cc, 1000cc, 1500cc, and 2000cc Lowers
Complete Pump Repair Kits
NOTE: The lowers listed in this manual must use the pump repair kits listed below. Do not use kits for older-style
lowers (see manual 311690) with these lowers. The throat packing gland height has changed.
NOTE: See F
IG. 1 on page 5.
Pump Repair Kit 24F660
For 750cc Lowers: Part Nos. 24F413, 24F414,
24F415, 24F416, 24F417, 24F418, 24F420, 24F421,
24F422, and 24F423.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* SEAL, gasket, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 2.5 in.; UHMWPE 1
19† GLAND, male 2
20† V-PACKING; UHMWPE 5
25† V-PACKING; leather 3
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
45◆ SPRING, compression 1
46◆ SEAL, piston, TSL pump 1
47◆ O-RING; fluoroelastomer; 1.88 in. (48 mm) OD 2
* These parts are included in Seal Repair Kit 16E904.
† These parts are included in Throat Packing Repair Kit
24F245.
◆ These parts are included in TSL Pump Repair Kit 24F617.
Pump Repair Kit 24F661
For 1000cc Lowers: Part Nos. 24F424, 24F425,
24F426, 24F427, 24F428, 24F429, and 24F431.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* SEAL, gasket, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 3.0 in., UHMWPE 1
19† GLAND, male 2
20† V-PACKING; UHMWPE 5
25† V-PACKING; leather 3
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
45◆ SPRING, compression 1
46◆ SEAL, piston, TSL pump 1
47◆ O-RING; fluoroelastomer; 1.88 in. (48 mm) OD 2
* These parts are included in Seal Repair Kit 277360.
† These parts are included in Throat Packing Repair Kit
24F245.
◆ These parts are included in TSL Pump Repair Kit 24F617.
Pump Repair Kit 24F662
For 1500cc Lowers: Part Nos. 24F432, 24F433,
24F434, 24F435, 24F436, 24F437, and 24F439.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* SEAL, gasket, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 3.5 in.; UHMWPE 1
19† GLAND, male 2
20† V-PACKING; UHMWPE 5
25† V-PACKING; leather 3
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
45◆ SPRING, compression 1
46◆ SEAL, piston, TSL pump 1
47◆ O-RING; fluoroelastomer; 1.88 in. (48 mm) OD 2
* These parts are included in Seal Repair Kit 277362.
† These parts are included in Throat Packing Repair Kit
24F245.
◆ These parts are included in TSL Pump Repair Kit 24F617.
Pump Repair Kit 24F663
For 2000cc Lowers: Part Nos. 24F440, 24F441,
24F442, 24F443, 24F444, 24F445, and 24F447.
Ref.
No. Description Qty.
2* PACKING, o-ring; 1.25 in. (31 mm) OD; PTFE 6
4* SEAL, gasket, cylinder 2
7* GASKET, seat, valve 4
11* PACKING, piston; 4.0 in.; UHMWPE 1
19† GLAND, male 2
20† V-PACKING; UHMWPE 5
25† V-PACKING; leather 3
26† GLAND, female 1
35† PACKING, o-ring; PTFE; 1.5 in. (38 mm) OD 1
42† PACKING, o-ring; PTFE; 1.63 in. (41 mm) OD 1
45◆ SPRING, compression 1
46◆ SEAL, piston, TSL pump 1
47◆ O-RING; fluoroelastomer; 1.88 in. (48 mm) OD 2
* These parts are included in Seal Repair Kit 277358.
† These parts are included in Throat Packing Repair Kit
24F245.
◆ These parts are included in TSL Pump Repair Kit 24F617.
4 3A0872C
Kits for 750cc, 1000cc, 1500cc, and 2000cc Lowers
NOTE: Kit 24F243 uses all ptfe
packings (20) in place of item 25.
NOTE: Kit 24F244 uses all leather
packings (20) in place of item 25.
48a
48f
48d
48b
48c
48e
6
®
Loctite
is a registered trademark
of the Loctite Corporation.
10
51
50
5
49
46◆
22
23
2
5
9
8
24
7
45◆
1
47◆
8
*7
1
16
41
42†
19†
20†
*2
1
4*
17
25†
20†
3
26†
20†
25†
1
20†
*2
43
40
7
20†
19†
25†
1
15
1
5
6
*7
1
18
8
*4
1
†35
1
3
9
5
2
11*
1
10
44
12
6
14
5
33
7*
1
13
7
4
TI15433c
1
Apply lubricant to all packings and
seals.
2
Apply removable (blue) Loctite
entire length of threads.
®
243 to
3
Apply high strength (red) Loctite
2760 to entire length of threads. Sealant
must be allowed to cure for a minimum
of 12 hours before use.
4
Tighten uniformly until cylinder (4) is
seated. Torque to 25-30 ft-lb (34-40
N•m).
®
263 or
5
Torque 25-30 ft-lb (34-40 N•m).
6
Torque 95-100 ft-lb (129-135 N•m).
7
Apply thread lubricant.
8
Torque 70-75 ft-lb (95-102 N•m).
FIG. 1. 750cc, 1000cc, 1500cc, and 2000cc Lowers
3A0872C 5
Kits for 3000cc and 4000cc Lowers
Kits for 3000cc and 4000cc Lowers
Pump Seal Kits
NOTE: See FIG. 3 on page 9.
Seal Repair Kit 243728
PTFE Seal Conversion Kit 235855
For 3000cc Lowers: Part Nos. 24F448, 24F449, and
24F450.
Ref.
No. Description Qty.
3* SEAL, gasket, cylinder 2
5* SEAL; UHMWPE 4
15* GASKET, seat, valve 4
17* SEAL; UHMWPE 4
22* O-RING; PTFE encapsulated fluoroelastomer;
1.07 in. (27 mm) OD
23* O-RING; PTFE; 2.32 in. (59 mm) OD 1
25* PACKING, piston; 5.0 in.; UHMWPE (Kit 243728) 1
25* PACKING, piston; 5.0 in.; PTFE (Kit 235855) 1
Seal Repair Kit 243729
PTFE Seal Conversion Kit 235854
For 4000cc Lowers: Part Nos. 24F451, 24F452, and
24F453.
Ref.
No. Description Qty.
3* SEAL, gasket, cylinder 2
5* SEAL; UHMWPE 4
15* GASKET, seat, valve 4
17* SEAL; UHMWPE 4
1
22* O-RING; PTFE encapsulated fluoroelastomer;
1.07 in. (27 mm) OD
23* O-RING; PTFE; 2.32 in. (59 mm) OD 1
25* PACKING, piston; 5.75 in.; UHMWPE (Kit
243729)
25* PACKING, piston; 5.75 in.; PTFE (Kit 235854) 1
1
1
6 3A0872C
Kits for 3000cc and 4000cc Lowers
Throat Packing Kits
NOTE: The lowers listed in this manual must use the throat packing kits listed below. Do not use kits for older-style
lowers (see manual 311832) with these lowers. The throat packing gland height has changed.
NOTE: See F
IG. 2, and FIG. 3 on page 9. For best results, install the TSL Pump Repair Kit 24F618 each time the
throat packings are changed.
For 3000cc Lowers: Part Nos. 24F448, 24F449, and 24F450.
For 4000cc Lowers: Part Nos. 24F451, 24F452, and 24F453.
Standard Throat Packing Kit 24F247
With leather and UHMWPE throat packings.
Ref.
No. Description Qty.
30† V-PACKING; UHMWPE 6
31† V-PACKING; leather 4
32† GLAND, female 1
33† GLAND, male 2
52† O-RING; PTFE; 1.75 in. (44 mm) OD; (see F
IG. 3) 2
Throat Packing Conversion Kit 24F248
With PTFE throat packings.
Ref.
No. Description Qty.
30† V-PACKING; PTFE 10
32† GLAND, female 1
33† GLAND, male 2
52† O-RING; PTFE; 1.75 in. (44 mm) OD; (see F
IG. 3) 2
Throat Packing Conversion Kit 24J442
With leather and PTFE throat packings.
Ref.
No. Description Qty
30† V-PACKING; PTFE 6
31† V-PACKING; leather 4
32† GLAND, female 1
33† GLAND, male 2
52† O-RING; PTFE; 1.75 in. (44 mm) OD 2
FIG. 2. Throat Packing Detail (3000cc and 4000cc)
TSL Pump Repair Kit 24F618
NOTE: See FIG. 3 on page 9.
Ref.
No. Description Qty.
35◆ SPRING, compression 1
36◆ SEAL, piston, TSL pump 1
51◆ O-RING; fluoroelastomer; 2.25 in. (57 mm) OD 2
33†
30†
31†
30†
32†
30†
31†
30†
31†
30†
31†
30†
33†
NOTE: Kits 24F247
and 24F248 also
include item 52 (qty 2);
IG. 3.
see F
NOTE: Kit 24F248
uses all ptfe packings
(30) in place of item 31.
TI15573a
3A0872C 7
Kits for 3000cc and 4000cc Lowers
Complete Pump Repair Kits
NOTE: The lowers listed in this manual must use the pump repair kits listed below. Do not use kits for older-style
lowers (see manual 311832) with these lowers. The throat packing gland height has changed.
Pump Repair Kit 24F664
For 3000cc Lowers: Part Nos. 24F448, 24F449, and
24F450.
Ref.
No. Description Qty.
3* SEAL, gasket, cylinder 2
5* SEAL; UHMWPE 4
15* GASKET, seat, valve 4
17* SEAL; UHMWPE 4
22* O-RING; PTFE encapsulated fluoroelastomer;
1.07 in. (27 mm) OD
23* O-RING; PTFE; 2.32 in. (59 mm) OD 1
25* PACKING, piston; 5.0 in.; UHMWPE 1
30† V-PACKING; UHMWPE 6
31† V-PACKING; leather 4
32† GLAND, female 1
33† GLAND, male 2
35◆ SPRING, compression 1
36◆ SEAL, piston, TSL pump 1
51◆ O-RING; fluoroelastomer; 2.25 in. (57 mm) OD 2
52† O-RING; PTFE; 1.75 in. (44 mm) OD 2
* These parts are included in Seal Repair Kit 243728.
† These parts are included in Throat Packing Repair Kit
24F247.
◆ These parts are included in TSL Pump Repair Kit 24F618.
Pump Repair Kit 24F665
For 4000cc Lowers: Part Nos. 24F451, 24F452, and
24F453.
Ref.
No. Description Qty.
3* SEAL, gasket, cylinder 2
5* SEAL; UHMWPE 4
15* GASKET, seat, valve 4
17* SEAL; UHMWPE 4
1
22* O-RING; PTFE encapsulated fluoroelastomer;
1.07 in. (27 mm) OD
23* O-RING; PTFE; 2.32 in. (59 mm) OD 1
25* PACKING, piston; 5.75 in.; UHMWPE 1
30† V-PACKING; UHMWPE 6
31† V-PACKING; leather 4
32† GLAND, female 1
33† GLAND, male 2
35◆ SPRING, compression 1
36◆ SEAL, piston, TSL pump 1
51◆ O-RING; fluoroelastomer; 2.25 in. (57 mm) OD 2
52† O-RING; PTFE; 1.75 in. (44 mm) OD 2
* These parts are included in Seal Repair Kit 243729.
† These parts are included in Throat Packing Repair Kit
24F247.
◆ These parts are included in TSL Pump Repair Kit 24F618.
1
8 3A0872C
2
5
10
40
◆36
1
53a
53f
53b
53c
53e
Kits for 3000cc and 4000cc Lowers
20
21
3
16
*22
9
8
1
56
10
4
17*
18
13
15*
1
1
1
23*
24
25*
26
1
43
7
16
18
17*
1
14
15*
1
1
41
53d
35◆
51◆
1
34
4
52†
2
11
1
1
*3
4
5*
6
12
6
16
18
*17
*3
1
9
5*
1
1
13
*15
1
8
See FIG. 2
on page 7.
1
28
27
4
7
1
†52
1
Apply lubricant to all packings and
seals.
2
Apply removable (blue) Loctite
entire length of threads.
3
Torque to 200-210 ft-lb (270-285 N•m).
4
Apply thread lubricant.
®
243 to
FIG. 3. 3000cc and 4000cc Lowers
5
Torque to 18-20 ft-lb (24-27 N•m).
6
Tighten uniformly until cylinder is
seated then torque to 60-65 ft-lb (81-88
N•m).
7
Torque to 95-100 ft-lb (129-135 N•m).
19
8
Loctite® is a registered trademark
of the Loctite Corporation.
8
Apply high strength (red) Loctite
or 2760 to entire length of threads.
Sealant must be allowed to cure for a
minimum of 12 hours before use.
9
Torque to 70-75 ft-lb (95-102 N•m).
10
Torque to 25-30 ft-lb (34-40 N•m).
TI15572c
®
263
9
2
5
3A0872C 9
Graco Information
For the latest information about Graco products, visit www.graco.com. For patent information, see
www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0872
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised June 2013
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