Graco 3A0869H User Manual
Operation
ProMix
®
2KE
3A0869H
Meter-Based Plural Component Proportioner
Self-contained, electronic plural component paint proportioner. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 3 for model information, including maximum
working pressure and approvals.
EN
ti15698a
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Two-Component Material Information . 7
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 7
Keep Components A and B Separate . . . . . . . . . 7
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7
Glossary of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Component Identification and Definition . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Information . . . . . . . . . . . . . . . . . . . . . . 9
Intrinsically Safe Installation Requirements . . . 10
Display Module . . . . . . . . . . . . . . . . . . . . . . . . . 12
Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fluid Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Tubing Chart and Diagrams . . . . . . . . . . . . . . . 18
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Check Resistance . . . . . . . . . . . . . . . . . . . . . . . 21
Display Module . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Icon Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Screen Summary . . . . . . . . . . . . . . . . . . . . . . . 25
Ranges for User Inputs . . . . . . . . . . . . . . . . . . . 26
Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Pre-Operation Tasks . . . . . . . . . . . . . . . . . . . . . 31
Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Initial System Setup . . . . . . . . . . . . . . . . . . . . . 31
Prime the System . . . . . . . . . . . . . . . . . . . . . . . 32
Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . 32
Spraying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Purging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Color Change . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Purge/Color Change Detail . . . . . . . . . . . . . . . . 36
Pressure Relief Procedure . . . . . . . . . . . . . . . . 37
Lock Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Valve Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Use of Optional USB Module . . . . . . . . . . . . . . . . 39
USB Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Download Procedure . . . . . . . . . . . . . . . . . . . . . 41
Recommended USB Flash Drives . . . . . . . . . . . 41
Run Mode Details . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Run Mix Spray (Screen 2) . . . . . . . . . . . . . . . . . 42
Run Home (Screen 1) . . . . . . . . . . . . . . . . . . . . 42
Run Mix Batch (Screen 3) . . . . . . . . . . . . . . . . . 42
Run Mix Totals (Screen 4) . . . . . . . . . . . . . . . . . 43
Run Job Number (Screen 38) . . . . . . . . . . . . . . 43
Run Log Errors (Screens 5-14) . . . . . . . . . . . . . 44
Setup Mode Details . . . . . . . . . . . . . . . . . . . . . . . . 45
Password (Screen 16) . . . . . . . . . . . . . . . . . . . . 45
Setup Home (Screen 17) . . . . . . . . . . . . . . . . . . 45
Configure 1-4 (Screens 18-21) . . . . . . . . . . . . . 45
Recipe 0 (Screen 27) . . . . . . . . . . . . . . . . . . . . . 47
Recipe 1-1 (Screen 28) . . . . . . . . . . . . . . . . . . . 47
Recipe 1-2 (Screen 29) . . . . . . . . . . . . . . . . . . . 47
Maintenance 1-3 (Screens 24-26) . . . . . . . . . . . 48
Maintenance Recommendations . . . . . . . . . . . . 48
Calibration 1 and 2 (Screens 22 and 23) . . . . . . 49
Troubleshooting (Screens 35-37) . . . . . . . . . . . 49
Dosing Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Sequential Dosing . . . . . . . . . . . . . . . . . . . . . . . 51
Dynamic Dosing . . . . . . . . . . . . . . . . . . . . . . . . 53
System Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
System Alarms . . . . . . . . . . . . . . . . . . . . . . . . . 55
System Advisory/Record Codes . . . . . . . . . . . . 55
To Clear Error and Restart . . . . . . . . . . . . . . . . 55
Air Flow Switch (AFS) Function . . . . . . . . . . . . . 55
System Idle Notice (IDLE) . . . . . . . . . . . . . . . . . 56
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Alarm Troubleshooting . . . . . . . . . . . . . . . . . . . 58
Dynamic Dosing Restrictor Selection Graphs . . 65
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Dimensions and Mounting . . . . . . . . . . . . . . . . . . 78
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 80
2 3A0869H
Models
ProMix 2KE systems are not approved for use in hazardous locations unless the base
model, all accessories, all kits, and all wiring meet local, state, and national codes.
Approved for Hazardous Location*
Class 1, Div 1, Group D (North America); Class 1, Zones 1 and 2 (Europe)
Maximum Working Pressure
Part No. Series Description
24F084 A 1 color/1 catalyst 3000 (27.58, 275.8)
24F085 A 3 colors/1 catalyst 3000 (27.58, 275.8)
24F086 A 1 color/1 catalyst 3000 (27.58, 275.8)
24F087 A 3 colors/1 catalyst 3000 (27.58, 275.8)
Approvals*
psi (MPa, bar)
Models
USB
Port
✔
✔
II 2 G
Ex ia px IIA T3 Ta = 0°C to 54°C
FM10 ATEX 0025 X
See Special Conditions for Safe Use in Related Manuals, page 4.
Intrinsically safe and purged
Class I, Division 1, Group D, T3
#53
equipment for
Ta = 0°C to 54°C
0359
* ProMix 2KE hazardous location equipment manufactured in the United States, with serial number beginning with
A or 01, has ATEX, FM, and CE approvals, as noted. Equipment manufactured in Belgium, with serial number
beginning with M or 38, has ATEX and CE approvals, as noted.
Approved for Non-Hazardous Location
Part No. Series Description
Maximum Working Pressure
psi (MPa, bar)
USB
Port
Approvals*
24F080 A 1 color/1 catalyst 3000 (27.58, 275.8)
24F081 A 3 colors/1 catalyst 3000 (27.58, 275.8)
24F082 A 1 color/1 catalyst 3000 (27.58, 275.8)
24F083 A 3 colors/1 catalyst 3000 (27.58, 275.8)
✔
✔
#53
* ProMix 2KE non-hazardous location equipment manufactured in the United States, with serial number beginning
with A or 01, has FM and CE approvals. Equipment manufactured in Belgium, with serial number beginning with
M or 38, has CE approval.
3A0869H 3
Warnings
Related Manuals
Manual Description
3A0870 ProMix 2KE, Repair/Parts
313599 Coriolis Meter, Instructions/Parts
308778 G3000 Flow Meter, Instructions/Parts
312781 Fluid Mix Manifold, Instructions/Parts
312782 Dosing Valve, Instructions/Parts
312784 Gun Flush Box Kit 15V826
406714 Rebuild Kit for High Pressure
Dispense Valve
406823 Dispense Valve Seat Kit
Manual Description
3A1244 Graco Control Architecture
Module Programming
3A1323 16G353 Alternator Conversion Kit
3A1324 16G351 Electric Power Conversion Kit
3A1325 ProMix 2KE Stand Kits
3A1332 24H255 3-Color Valve Stack Kit
3A1333 24H253 USB Module Kit
313542 Beacon Tower
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SPECIAL CONDITIONS FOR SAFE USE
• To prevent the risk of electrostatic sparking, the equipment’s non-metallic parts should be cleaned only
with a damp cloth.
4 3A0869H
Warnings
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment
will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations
and the following safety requirements.
• Only models with model numbers 24F084-24F087, utilizing the air-driven alternator, are approved for
installation in a Hazardous (explosive atmosphere) Location. See Models, page 3.
• Be sure your installation complies with national, state, and local codes for the installation of electrical
apparatus in a Class I, Group D, Division 1 (North America) or Class I, Zones 1 and 2 (Europe)
Hazardous Location, including all of the local safety fire codes, NFPA 33, NEC 500 and 516, and
OSHA 1910.107.
• To help prevent fire and explosion:
• Do not install equipment approved only for a non-hazardous location in a hazardous location. See
model ID label for the intrinsic safety rating of your model.
• Do not substitute system components as this may impair intrinsic safety.
• Equipment that comes in contact with the intrinsically safe terminals must be rated for Intrinsic Safety.
This includes DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the
hazardous area when troubleshooting.
• The equipment is intrinsically safe when no external electrical components are connected to it.
• Do not connect, download, or remove USB device unless unit is removed from the hazardous
(explosive atmosphere) location.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
3A0869H 5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
6 3A0869H
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing
isocyanates creates potentially harmful mists,
vapors, and atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient
ventilation in the work area. If sufficient ventilation is
not available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Changing Materials
Keep Components A and B Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or
damage equipment. To prevent cross-contamination
of the equipment’s wetted parts, never interchange
component A (resin) and component B (isocyanate)
parts.
3A0869H 7
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
Glossary of Terms
Glossary of Terms
Coriolis Meter - a non-intrusive flow meter often used in
low flow applications or with light viscosity, shear sensitive, or acid catalyzed materials. This meter uses vibration to measure flow.
Dose Size - the amount of resin (A) and catalyst (B) that
is dispensed into an integrator.
Dose Time Alarm - the amount of time that is allowed
for a dose to occur before an alarm occurs.
Dynamic Dosing - Component A dispenses constantly.
Component B dispenses intermittently in the necessary
volume to attain the mix ratio.
Grand Total - a non-resettable value that shows the
total amount of material dispensed through the system.
Intrinsically Safe (IS) - refers to the ability to locate certain components in a hazardous location.
Idle - if the gun is not triggered for 2 minutes the system
enters Idle mode. Trigger the gun to resume operation.
Batch Total - a resettable value that shows the amount
of material dispensed through the system for one batch.
A batch is complete when the user resets the batch
counter to zero.
Overdose Alarm - when either the resin (A) or catalyst
(B) component dispenses too much material and the
system cannot compensate for the additional material.
Potlife Time - the amount of time before a material
becomes unsprayable.
Potlife Volume - the amount of material that is required
to move through the mix manifold, hose and applicator
before the potlife timer is reset.
Purge - when all mixed material is flushed from the system.
Purge Time - the amount of time required to flush all
mixed material from the system.
Ratio Tolerance - the settable percent of acceptable
variance that the system will allow before a ratio alarm
occurs.
Sequential Color Change - the process when a color
change is initiated and the system automatically flushes
the old color and loads a new color.
Sequential Dosing - Components A and B dispense
sequentially in the necessary volumes to attain the mix
ratio.
K-factor - an assigned value that refers to the amount
of material per pulse that passes through a meter.
Mix - when cross-linking of the resin (A) and catalyst (B)
occurs.
Standby - refers to the status of the system.
8 3A0869H
Overview
Usage
Overview
The ProMix 2KE is an electronic two-component paint
proportioner. It can blend most two-component paints. It
is not for use with quick-setting paints (those with a pot
life of less than 5 minutes).
• Has dynamic dosing capabilities. It dispenses material A, monitors fluid flow, and dispenses material B
in doses to cause the mixture to stay on ratio.
• Can proportion at ratios from 0.1:1 to 30.0:1.
• Will display the last 50 errors with date, time, and
event. The optional USB upgrade kit will log 500
errors and up to 2000 jobs.
• For systems with one gun, an optional Gun Flush
Box provides an automated flushing system for a
manual spray gun.
Component Identification and Definition
Table 1: Component Description
Component Description
Control Box • Advanced Fluid Control Module
• Power supply or alternator
• Solenoid valves
• Air flow switch(es)
• Optional USB Module
• Audible alarm
• Optional pressure switch for gun flush box
Fluid Module • Mix manifold, which includes the fluid integrator and static mixer.
• Color/catalyst valve stacks, includes pneumatically operated dose valves for material A1
and B, additional dose valves A2 and A3 (optional), as well as solvent valves.
•Meters
Display Module Used to set up, display, operate, and monitor the system. Used for daily painting functions
including choosing recipes, reading/clearing alarms, and placing the system in Spray,
Standby, or Purge mode.
Installation
General Information
• Reference numbers and letters in parentheses in
the text refer to numbers and letters in the illustrations.
• Be sure all accessories are adequately sized and
pressure-rated to meet system requirements.
• There must be a shutoff valve between each fluid
supply line and the ProMix 2KE system.
• A 100 mesh minimum fluid filter must be installed on
component A and B fluid supply lines.
3A0869H 9
• To protect the Display Module screens from paints
and solvents, clear-plastic protective shields are
available in packs of 10 (Part No. 24G821). Clean
the screens with a dry cloth if necessary.
Installation
Intrinsically Safe Installation Requirements
1. The installation must meet the requirements of the
National Electric Code, NFPA 70, Article 504 Resp.,
Article 505, and ANSI/ISA 12.06.01.
Do not substitute or modify system components as
this may impair intrinsic safety. For installation,
maintenance, or operation instructions, read
instruction manuals. Do not install equipment
approved only for non-hazardous location in a
hazardous location. See the identification label for
the intrinsic safety rating for your model.
Hazardous (Classified) Locations
Class 1, Div 1, Group D, T3 (US and Canada)
Class 1, Zone 1, Group IIA, T3 (ATEX only)
2. Multiple earthing of components is allowed only if
high integrity equipotential system realized between
the points of bonding.
3. For ATEX, install per EN 60079-14 and applicable
local and national codes.
ALTERNATOR
MODULE
10' CAN CABLE
50' OPTION
2' CAN CABLE
20" CAN CABLE
USB MODULE
FLUID
CONTROL
MODULE
CABLE ASSEMBLY
CABLE ASSEMBLY
USER INTERFACE
FLOW
METER A
G3000
G3000HR
S3000
MODULE
FLOW
METER B
G3000
G3000HR
S3000
FIG. 1. Hazardous Location Installation
10 3A0869H
Non-Hazardous Locations
Installation
LINE POWER
FILTER
POWER
SUPPLY
CAN CABLE
20" CAN CABLE
USB MODULE
FLUID
CONTROL
MODULE
10' CAN CABLE
50' OPTION
CABLE ASSEMBLY
CABLE ASSEMBLY
FLOW
METER A
G3000
G3000HR
S3000
CORIOLIS
USER INTERFACE
MODULE
FLOW
METER B
G3000
G3000HR
S3000
CORIOLIS
FIG. 2. Non-Hazardous Location Installation
3A0869H 11
Installation
Display Module
1. Use the screws provided
to mount the bracket for
the Display Module on the
front of the Control Box or
on the wall, as you prefer.
2. Snap the Display Module
into the bracket.
3. Connect one end of the
CAN cable (provided) to J6
on the Display Module (either
port).
J6
4. The other end of the cable comes from the factory
connected as shown, depending on the configuration of your system:
• Wall Power Systems
with USB Module:
Connect the CAN cable
to P3 on the USB Mod-
P3
ule.
• Wall Power Systems
without USB Module:
Connect CAN cable to
J8 on the Advanced
J8
Fluid Control Module.
ti16672a
ti16604a
ti16580a
Air Supply
Requirements
• Compressed air supply pressure: 75-100 psi
(517-700 kPa, 5.2-7 bar).
• Air hoses: use grounded hoses that are correctly
sized for your system.
Trapped air can cause a pump or dispense valve to
cycle unexpectedly, which could result in serious
injury from splashing or moving parts. Use bleed-type
shutoff valves.
• Air regulator and bleed-type shutoff valve:
include in each air line to fluid supply equipment.
Install an additional shutoff valve upstream of all air
line accessories to isolate them for servicing.
If using a Graco electrostatic PRO™ Gun, a shutoff
valve must be installed in the gun air line to shutoff
the atomizing and turbine air to the gun. Contact your
Graco distributor for information on air shutoff valves
for electrostatic applications.
• Air line filter: a 10 micron or better air filter is recommended to filter oil and water out of the air supply
and help avoid paint contamination and clogged
solenoids.
ti16579a
• Alternator Power Sys-
tems (with or without
USB Module): Connect
CAN cable to J3 on the
alternator.
J3
12 3A0869H
ti16456a
Installation
Air Connections
See the System Pneumatic Schematic on page 72
(hazardous location) or page 73 (non-hazardous location).
1. Tighten all ProMix 2KE system air and fluid line connections as they may have loosened during shipment.
2. Connect the main air supply line to the main air inlet.
This air line supplies the solenoids and all pneumatic control valves.
Main Air
Inlet
TI15729a
3. For each gun in the system, connect a separate
clean air supply line to the air inlet of the air flow
switch. This air line supplies gun atomizing air. The
air flow switch detects air flow to the gun and signals
the controller when the gun is being triggered.
Atomizing
air outlets
Atomizing
air inlets
Solenoid
air inlet
TI15709a
FIG. 4. Atomizing Air Connection
F
IG
. 3. Main Air Connection
3A0869H 13
Installation
Fluid Supply
Requirements
• Do not exceed the pressure rating of the lowest
rated component. See the identification label.
• To reduce the risk of injury, including fluid
injection, you must install a shutoff valve between
each fluid supply line and the mix manifold. Use
the valves to shut off fluid during maintenance
and service.
ProMix 2KE models are available to operate air spray or
air-assisted systems with a capacity of up to 3800
cc/min.
• Multiple color system: connect supply lines to the
component A2 and A3 dose valve inlets (DVA2,
DVA3). See F
NOTE: Solvent supplied by a single source can cause
cross contamination and damage to the system. Install
check valves or use separate solvent sources.
NOTE: Paint Recirculating System Only
• If you are recirculating paint, use the standard inlet
on Dose Valve A1 (A2, A3) or Dose Valve B.
Remove the plug directly opposite it on the dose
valve for the recirculation outlet. The second port is
on the back of the valve and must be reached from
inside the control box.
IG
. 6.
• Fluid supply pressure tanks, feed pumps, or circulating systems can be used.
• Materials can be transferred from their original containers or from a central paint recirculating line.
• See manual 313599 for Coriolis meter installation
and operation instructions.
NOTE: The Coriolis meter can be used only on non-IS
systems 24F080-24F083. When installed on these systems, the meter’s hazardous location intrinsically safe
status is voided.
• If you are using dynamic dosing, see Fluid Connec-
tions, this page. See also Set Up the Fluid Manifold for Dynamic Dosing, page 16.
NOTE: The fluid supply must be free of pressure spikes,
which are commonly caused by pump stroke changeover. If necessary, install pressure regulators or a surge
tank on the ProMix 2KE fluid inlets to reduce pulsation.
Contact your Graco distributor for additional information.
Fluid Connections
1. See FIG. 6. Connect the solvent supply line to the
1/4 npt(f) solvent valve inlets (SVA and SVB).
2. Connect the component A supply line(s).
• Single color system: connect component supply
line to the component A1 dose valve inlet (DVA1).
Second port
ti16338a
FIG. 5. Paint Recirculation Port
• Another option is to use a tee fitting to
recirculate.
NOTE: Verify that all unused fluid ports on the color
change valve stack are plugged before operation. An
open port will leak fluid.
3. Connect the component B line to the component B
dose valve inlet (DVB).
NOTE: The component A and B fluid meter inlets have
fluid check valves to prevent backflow from fluid supply
pressure fluctuations. Backflow can cause ratio inaccuracies.
4. Connect the gun fluid supply line between the static
mixer (SM) outlet and the gun fluid inlet.
14 3A0869H
FI
Installation
SVA
DVA1
DVA2 and
DVA3 (behind)
CVA
MA
Key:
MA Component A Meter
DVA1 Component A Dose Valve
DVA2 Second Color/Catalyst Valve
DVA3 Third Color/Catalyst Valve
SVA Solvent Valve A
CVA Meter A Check Valve
FIG. 6. Fluid Controls, Sequential Dosing
SM
MB Component B Meter
DVB Component B Dose Valve
SVB Solvent Valve B
CVB Meter B Check Valve
SM Static Mixer
FI Fluid Integrator Assembly
SVB
DVB
CVB
MB
ti15699a
3A0869H 15
Installation
Set Up the Fluid Manifold for Dynamic
Dosing
NOTE: For more information about Dynamic Dosing,
see page 53.
NOTE: When using dynamic dosing it is very important
to maintain a constant, well-regulated fluid supply. To
obtain proper pressure control and minimize pump pulsation, install a fluid regulator on the A and B supply
lines upstream of the meters.
If you will be operating using dynamic dosing, the fluid
manifold must be set up properly for your application.
Order the 15U955 Injection Kit (accessory).
1. See F
2. Loosen the static mixer nut (N1). Remove and retain
3. Loosen the u-tube nuts (N2 and N3). Discard the
IG
. 7. Remove the screws (A) and static mixer
bracket assembly (B).
the static mixer (SM).
u-tube (C) and the static mixer fitting (D).
.
C
N2
N3
D
F
N1
SM
G
B
A
4. Remove and retain the 1/4 npt(m) fitting (F).
Remove the integrator (G) and discard
5. See F
IG
. 8. Remove the remaining parts from the
restrictor housing (H). Retain the plug (J) and base
(K). Discard all the used o-rings.
6. Rotate the restrictor housing (H) 180° so the setscrew (S) is at top left, as shown in F
IG
. 8. Remove
and retain the two setscrews (S). The position of
these screws will be reversed when reassembled.
7. Install one larger o-ring (L1*) in the housing (H).
Screw the injection cap (M*) into the housing.
8. Determine the desired flow range for your application. Select the appropriate size restrictor for your
selected flow and ratio, using the Dynamic Dosing
Restrictor Selection Graphs on pages 66-70, as a
guide. Install the restrictor (R*) in the base (K).
9. Assemble the smaller o-ring (L2*), restrictor (R*)
and base (K), one larger o-ring (L1*), and plug (J) as
shown.
ti16334a
FIG. 7. Disassemble Integrator and Static Mixer
10. Install the two setscrews. Install the long setscrew
(S) at the front of the housing, for ease of access.
16 3A0869H
11. Screw the static mixer (SM) into the injection cap
(M*). Install the retained fitting (F) on the static
mixer tube and secure with the nut (N1).
* These parts are included in the
15U955 Injection Kit.
J
Installation
H
S
SM
N1
F
F
IG
. 8. Install 15U955 Injection Kit
L1*
K
R*
L2*
L1*
M*
ti16335a
12. Follow instructions under Fluid Connections on
page 14.
NOTE: Use a minimum 20 ft (6.1 m) x 1/4 in. (6 mm) ID
gun fluid supply hose when using dynamic dosing. If the
material is harder to integrate, use a longer hose.
13. Tune the fluid pressure and flow.
3A0869H 17
Installation
Tubing Chart and Diagrams
Type Color Description
Starting
Point
Ending
Point
Tube OD
in. (mm)
Air Green Solvent Valve A On 1G 1G 0.156 (4.0)
Air Green Dose Valve A1 On 2G 2G 0.156 (4.0)
Air Green Solvent Valve B On 3G 3G 0.156 (4.0)
Air Green Dose Valve B On 4G 4G 0.156 (4.0)
Air Green Dose Valve A2 On 5G 5G 0.156 (4.0)
Air Green Dose Valve A3 On 6G 6G 0.156 (4.0)
Air Red Solvent Valve A Off 1R 1R 0.156 (4.0)
Air Red Dose Valve A1 Off 2R 2R 0.156 (4.0)
Air Red Solvent Valve B Off 3R 3R 0.156 (4.0)
Air Red Dose Valve B Off 4R 4R 0.156 (4.0)
Air Red Dose Valve A2 Off 5R 5R 0.156 (4.0)
Air Red Dose Valve A3 Off 6R 6R 0.156 (4.0)
Air ----- Main Air to Pressure Gauge A1 A1 0.156 (4.0)
Air Natural Solenoid Air A2 A2 0.25 (6.3)
Air Natural Main Air to Filter A3 A3 0.25 (6.3)
Fluid ----- Valve Stack A to Meter A A4 A4 0.375 (9.5)
Fluid ----- Valve Stack B to Meter B A5 A5 0.375 (9.5)
Air Black Alternator Air Exhaust* A6 A6 0.5 (12.7)
Air Natural Air Regulator to Alternator* A7 A7 0.375 (9.5)
* Used only on IS models.
A1
ti13861a
GFB1-S
ATOM-1
A3
ti16773a
GFB1-P
(Pressurized air line)
GFB1-A
GFB1-C
GFB1-S
ti13863a
1R 2R 3R 4R
1G
2G
3G
4G
5R 6R
5G
6G
GFB1-C
*
IS Models
ti16771a
ti16770a
A7*
A6*
18 3A0869H
See Manual 312784 for full
setup instructions for a gun
flush box.
Installation
A Side
A4
GFB1-A
ATOM-1
ATOM-2
A2
1G
2G
2R
A Side
B Side
A5
B Side
ti16767a
4G
4R
5R
5G
3G
6G
1R
6R
ti16768a
3R
ti16769a
3A0869H 19
Installation
Electrical
Power Connection (non-IS units only)
All electrical wiring must be completed by a qualified
electrician and comply with all local codes and
regulations.
Enclose all cables routed in the spray booth and high
traffic areas in conduit to prevent damage from paint,
solvent, and traffic.
The ProMix 2KE operates with 85-250 VAC, 50/60 Hz
input power, with a maximum of 2 amp current draw.
The power supply circuit must be protected with a 15
amp maximum circuit breaker.
Not included with system:
• Power supply cord compatible to your local power
configuration. Wire gauge size must be 8-14 AWG.
• The input power access port is 22.4 mm (0.88 in.) in
diameter. It accepts a bulkhead strain relief fitting or
conduit.
1. Verify that electrical power at the main panel is shut
off. Open Control Box cover.
2. Connect electrical cord to the terminal block as
shown in F
IG
. 10.
Line
Neutral
FIG. 9. Control Box Electrical Connection
TERMINAL
BLOCK
L N GRND
L GRND N
LINE POWER
FILTER
L N
2A
2
SWITCH
ROCKER
1A
1
Ground
ti16391a
POWER
SUPPLY
3. Close the Control Box. Restore power.
4. Follow instructions in Grounding, page 21.
FIG. 10. Electrical Schematic
20 3A0869H
Installation
Grounding
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current
due to static build up or in the event of a short circuit.
Connect the ProMix 2KE ground wire to the ground
screw. Connect the clamp to a true earth ground. If wall
power is used to power controls, ground electrical connection according to local codes.
AC
Power
Ground
Screw
Feed Pumps or Pressure Pots
Connect a ground wire and clamp from a true earth
ground to the pumps or pots. See pump or pressure pot
manual.
Air and Fluid Hoses
Use grounded hoses only.
Spray Gun
• Non-Electrostatic: Ground the spray gun through
connection to a Graco-approved grounded fluid supply hose.
• Electrostatic: Ground the spray gun through connection to a Graco-approved grounded air supply
hose. Connect the air hose ground wire to a true
earth ground.
Fluid Supply Container
Follow local code.
Object Being Sprayed
TI15712a
FIG. 11. Ground Screw and Power Switch
Gun Flush Box
Connect a ground wire from the Gun Flush Box ground
lug to a true earth ground.
Flow Meters
Verify that the meter cables are connected as shown in
the Hazardous Location Electrical Schematic on
page 74-75. Failure to properly connect the shield may
cause incorrect signals.
NOTE: The Coriolis meter can be used only on non-IS
systems 24F080-24F083. When installed on these systems, the meter’s hazardous location intrinsically safe
status is voided.
Follow local code.
All Solvent Pails Used When Purging
Follow local code. Use only conductive metal pails/containers placed on a grounded surface. Do not place the
pail/container on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding continuity.
Check Resistance
To ensure proper grounding, resistance between
components and true earth ground must be less than
1 ohm.
3A0869H 21
Installation
Key:
1
Control Box ground screw
2
Control Box ground wire
3
Gun Flush Box ground screw
4
5
1
Gun Flush Box ground wire
5
Power cable, Display
Module/Control Box
6
True Earth Ground - check your
local code for requirements.
2
6
3
4
ti16466a
FIG. 12. Grounding
22 3A0869H
Display Module
Display Module
LCD Display
Ratio
Potlife timers
Soft keys
Navigation Keys
Standby Key
F
IG
. 13. Display Module
Screen number
Error code
Potlife state
Setup Key
ti16319a
Active recipe
Operation mode; see
page 24 for key
Navigation keys
Flow rate
Enter key
Error Reset
Key
Display
Shows graphical and text information related to setup
and spray operations. The screen backlight is factory
set to remain on. The user may set a number of minutes
the screen can be inactive before the backlight dims.
See Configure 3 (Screen 20), page 46. Press any key
to restore.
NOTE: The Display Module and bracket can be
removed from the cover of the electrical box and
mounted remotely, if preferred.
Key Function
Setup:
Press to enter or exit
Setup mode.
Enter:
Press to choose a field to
update, to make a selection, or
to save a selection or value.
Left/Right Arrows:
from screen to screen.
Up/Down Arrows:
among fields on a screen, items
on a dropdown menu, or digits
in a settable field.
Use to move
Use to move
Keys are used to input numerical data, enter setup
screens, navigate within a screen, scroll through
screens, and select setup values.
NOTICE
To prevent damage to the soft key buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
Error Reset:
so cause can be fixed. Also use
to cancel a data entry field.
Standby:
operation and puts the system
into standby.
Soft keys:
specific screen or operation
shown on the display directly
above each key
Use to clear alarm
Stops the current
Press to select the
.
3A0869H 23
Display Module
Icon Key
The following tables present a printable version of the information on the ProMix 2KE icon card. See Table 5, page
57, for a printable version of the error code information on the reverse side of the card.
General Icons
I
Icon Description
Pump
Meter
Dose Valve
Solvent Valve
Air Filter
Fluid Filter
Gun Flush Box
Park Pumps
Flush Time
Hose Length
Hose Diameter
Spray Gun States
I
Icon Description
Mix
Mix Spray
In Flush Box
Purge
Purge in Flush Box
Standby
Idle
Locked
Operation Modes
I
Icon Description
Standby
Screen Shortcuts
I
Icon Description
Home
Spray
Alarm Log
Run Pumps
System Configuration
Recipes
Maintenance
Calibrate
Softkeys
I
Icon Description
Mix/Spray
Ratio
Potlife
Length
Volume
Pressure
Flow Rate High/Low
Job Number
User Number
Mix
Purge
Color Change
Dispense A
Dispense B
Batch
Calibrate
Forced
Park
Locked
Standby
Purge
Reset Counter
Start
Stop/Standby
24 3A0869H
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