Graco 3A0096B User Manual

Instructions - Parts
Ink Pump Packages
For use with medium to high viscosity inks. For professional use only. Not for use in explosive atmospheres.
With priming piston and MaxLife® rod and cylinder.
Important Safety Instructions
See page 3 for model information, including maximum working pressures.
Package with NXT Air Motor
and
L500CM Displacement Pump
Package with NXT Air Motor,
DataTrak
Displacement Pump
, and L200CM
Package with Viscount II
Hydraulic Motor and L500CM
3A0096B
ENG
Displacement Pump
ti14636a
ti14637a
ti14639a

Related Manuals

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Ink Pump Packages . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Grounding (All Pumps) . . . . . . . . . . . . . . . . . . . . 7
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Air-Powered Pumps . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic-Powered Pumps . . . . . . . . . . . . . . . . 10
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Tighten Clamps . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wet Cup Drain Fitting . . . . . . . . . . . . . . . . . . . . 12
Torque Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13
Prime/Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Start Up and Adjust Pump . . . . . . . . . . . . . . . . . . 14
Air-Powered Pumps . . . . . . . . . . . . . . . . . . . . . 14
Hydraulic-Powered Pumps . . . . . . . . . . . . . . . . 14
All Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Air-Powered Ink Packages . . . . . . . . . . . . . . . . 16
258753 Hydraulic-Powered Ink Package . . . . . 17
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 20
Related Manuals
Component Manuals in English
:
Manual Description
312375
312376
312468
312470
311238 NXT Air Motor Instructions-Parts
307158
3A0133
Check-Mate Instructions-Parts
Check-Mate Instructions-Parts
200 cc Check-Mate Displacement Pump Repair Parts Manual
500 cc Check-Mate Displacement Pump Repair Parts Manual
Viscount Instructions-Parts
24C743 and 24C744 King Motor Conversion Kits;
24D625 Viscount Motor Conversion Kit
®
Displacement Pump
®
Pump Packages
®
II Hydraulic Motor
®
II Hydraulic
Air
2 3A0096B

Ink Pump Packages

Check your pump package’s identification plate for the 6-digit part number of your pump package.
Location on Air-Powered
Packages
ti14689a
Package Identification Plate
ti14691a ti14690a
Location on
Hydraulic-Powered
Ink Pump Packages
Packages
To order replacement parts, see Parts section starting on page 16.
Data Monitoring Ink Pump Package Part No.
258744 A 14:1 258745 A 14:1 258746 A 14:1 258747 A 23:1 258748 A 23:1 258749 A 23:1 258750 A 26:1 258751 A 26:1 258752 A 26:1 258753 A 1.6:1
Series Ratio
Remote
DataTrak
Power
Source
Hydraulic
Maximum Air
or Hydraulic
Pump
Size
Air 500 cc 100 (0.7, 7.0) 1400 (9.7, 97) Air 500 cc 100 (0.7, 7.0) 1400 (9.7, 97) Air 500 cc 100 (0.7, 7.0) 1400 (9.7, 97) Air 200 cc 100 (0.7, 7.0) 2300 (15.9, 159) Air 200 cc 100 (0.7, 7.0) 2300 (15.9, 159) Air 200 cc 100 (0.7, 7.0) 2300 (15.9, 159) Air 500 cc 100 (0.7, 7.0) 2600 (17.9, 179) Air 500 cc 100 (0.7, 7.0) 2600 (17.9, 179) Air 500 cc 100 (0.7, 7.0) 2600 (17.9, 179)
500 cc 1500 (10, 103) 2300 (15.9, 159)
Oil
Input Pressure
psi (MPa, bar)
Maximum Fluid
Working
Pressure
psi (MPa, bar)None DataTrak
3A0096B 3

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
4 3A0096B
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
Hearing protection
3A0096B 5
Warnings
6 3A0096B
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