Graco 313997W User Manual

Setup - Operation

™

HFR

Hydraulic, Plural-Component, Fixed-Ratio Proportioner. For pouring and dispensing sealants and adhesives and polyurethane foam.

For professional use only. Not for use in explosive atmospheres.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information and maximum working pressure.

313997W

ti19598a

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Product Configurator . . . . . . . . . . . . . . . . . . . . . . . 5

Whip Hose Bundles . . . . . . . . . . . . . . . . . . . . . . 7

Individual B (Blue) Heated Whip Hose . . . . . . . . 7

Individual A (Red) Heated Whip Hose . . . . . . . . 7

B (Blue) Individual . . . . . . . . . . . . . . . . . . . . . . . . 8

A (Red) Individual . . . . . . . . . . . . . . . . . . . . . . . . 9

Hose Bundling Accessories . . . . . . . . . . . . . . . . 9

Applicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

B (Blue) Applicator Orifice . . . . . . . . . . . . . . . . . 11

Iso A (Red) Applicator Orifice . . . . . . . . . . . . . . 13

AC Power Pack with S-Head/L-Head Hoses,

Optional Boom . . . . . . . . . . . . . . . . . . . . . . 14

Dispense Valve Interface Kit . . . . . . . . . . . . . . 14

Flow Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pump Feed Kits . . . . . . . . . . . . . . . . . . . . . . . . . 15

B (Blue) and A (Red) Feed Tanks . . . . . . . . . . 16

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Important Two-Component Material Information 20

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 20

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 20

Keep Components A (Red) and B (Blue) Separate

Moisture Sensitivity of Isocyanates . . . . . . . . . . 21

Foam Resins with 245 fa Blowing Agents . . . . . 21

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 21

A (Red) and B (Blue) Components . . . . . . . . . . . . 21

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 23

Component Identification . . . . . . . . . . . . . . . . . . . 24

Hydraulic Power Pack . . . . . . . . . . . . . . . . . . . . 27

Motor Control Module (MCM) . . . . . . . . . . . . . . 28

Advanced Display Module (ADM) . . . . . . . . . . . 30

Fluid Control Module (FCM) . . . . . . . . . . . . . . . 33

Temperature Control Module (Heated HFR Only) 34

Dispense Valves Overview . . . . . . . . . . . . . . . . . . 37

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Vacuum De-gas . . . . . . . . . . . . . . . . . . . . . . . . . 44

Vacuum De-gas and Vacuum Manual Refill . . . 45

Advanced Display Module (ADM) Operation . . . . 46

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 51

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

ADM - Battery Replacement and Screen Cleaning

MCM and TCM - Clean Heat Sink Fins . . . . . . . 54

Install Upgrade Tokens . . . . . . . . . . . . . . . . . . . 55

Fluid Inlet Strainer Screen . . . . . . . . . . . . . . . . . 56

IsoGuard Select

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

Light Tower (Optional) . . . . . . . . . . . . . . . . . . . . 58

Common Problems . . . . . . . . . . . . . . . . . . . . . . 58

ADM Troubleshooting . . . . . . . . . . . . . . . . . . . . 61

Motor Control Module . . . . . . . . . . . . . . . . . . . . 62

Fluid Control Module . . . . . . . . . . . . . . . . . . . . . 64

Temperature Control Module . . . . . . . . . . . . . . . 65

Appendix A - ADM Icons Overview . . . . . . . . . . . 66

Setup Screen Icons . . . . . . . . . . . . . . . . . . . . . . 66

Run Screen Icons . . . . . . . . . . . . . . . . . . . . . . . 67

Appendix B - ADM Setup Screens Overview . . . . 68

Appendix C - ADM Run Screens Overview . . . . . 82

Appendix D - ADM Error Codes . . . . . . . . . . . . . . 88

Appendix E - System Events . . . . . . . . . . . . . . . 100

Appendix F - USB Operation . . . . . . . . . . . . . . . . 102

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

USB Options . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Download Log Files . . . . . . . . . . . . . . . . . . . . . 102

Log Files, Folder Structure . . . . . . . . . . . . . . . 103

Transfer System Settings . . . . . . . . . . . . . . . . . 105

Update Custom Language . . . . . . . . . . . . . . . . 106

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Motor Control Module Technical Data . . . . . . . . 109

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

Graco Standard Warranty . . . . . . . . . . . . . . . . . . 112

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 112

System . . . . . . . . . . . . . . . . . 57

2 313997W

Related Manuals

Manuals are available at www.graco.com. Component manuals in English:

System Manuals

313998 HFR Repair-Parts

Power Distribution Box Manual

3A0239 Power Distribution Boxes Instruc-

tions-Parts

Pumpline Manuals

3A0019 Z-Series Chemical Pumps Instruc-

tions-Parts

3A0020 HFR Hydraulic Actuator Instruc-

tions-Parts

Feed System Manuals

3A0238 Dispense Head Hydraulic Power

Pack Instructions-Parts

3A0235 Feed Supply Kits

Instructions-Parts

3A0395 Stainless Steel Tank Feed Sys-

tems Instructions-Parts

3A1299 Carbon Steel Tank Feed Systems

Instructions-Parts

3A0237 Heated Hoses and Applicator Kits,

Instructions-Parts

Accessory Manuals

3A1149 HFR Discrete Gateway Module

Kits Manual

312864 HFR Communications Gateway

Module Instructions-Parts

3A1657 HFR Flow Meter Kits

Instructions-Parts

3A1244

3A2890 Mobile Pallet with Casters Kit Man-

Graco Control Architecture ule Programming Manual

ual

™

Mod-

Dispense Valve Manuals

313872

313536 GX-16, Operation

312185 MD2 Valve, Instructions-Parts

312752 S-Head Operation-Parts

312753 L-Head Operation-Parts

309550

309856 Fusion MP Gun

312666 Fusion CS Gun

™

Gun

Fusion

AP Gun

313997W 3

Models

See Product Configurator on page 5 for detailed product configuration information.

Full Load

System

HFR, Non-Heated

Peak Amps Per Phase*

55 A 230V (1)

29 A 230V (3)

55 A ★✖ 400V (3)

Vol tag e (phase) Power Description System Watts †

200-240VAC, 1 phase, 50/60Hz,

2 wire and PE

200-240VAC, 3 phase

wire and PE

380-415VAC, 3 phase Y, 50/60Hz,

2 wire and PE

Δ, 50/60Hz, 3

12, 650

11,340

12,650

Maximum Fluid Working Pressure ‡ psi (MPa, bar)

3000

(20.7, 207)

116 A 230V (1)

HFR, Heated

* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and

mix chamber sizes may be less.

† 210 ft (64 m) maximum heated hose length, including whip hose.

★ approved.

‡ The maximum fluid working pressure for the base machine without hoses is 3000 psi (20.7 MPa, 207 bar). If

hoses rated at less than 3000 psi are installed, the system maximum fluid working pressure becomes the rating of the hoses. If 2000 psi hoses were purchased and installed by Graco, the working pressure for the machine is already setup for the lower 2000 psi (13.8 MPa, 138 bar) working pressure by Graco. If the machine was purchased without hoses and aftermarket hoses rated at or above 3000 psi are to be installed, see instruction manual 313998 for the procedure to setup the machine for higher rated hoses. The change in working pressure is made by changing a rotary switch setting in the Motor Control Module. The minimum pressure rating for hoses is 2000 psi. Do not install hoses with a pressure rating lower than 2000 psi.

✖ See 400 V Power Requirements.

73 A 230V (3)

75 A ★✖ 400V (3)

200-240VAC, 3 phase

wire and PE

200-240VAC, 3 phase

wire and PE

380-415VAC, 3 phase Y, 50/60Hz,

2 wire and PE

Δ, 50/60Hz, 3

26,680

28,600

3000

(20.7, 207)

400 V Power Requirements

• 400 V systems are intended for International voltage requirements. Not for voltage requirements in North America.

• If a 400 volt configuration is operated in North America, a special transformer rated for 400 V (“Y” configuration (4 wire)) may be required.

4 313997W

• North America mostly employs a 3 wire or Delta configuration. The two configurations are not interchangeable.

Product Configurator

HFR-A------

Product Configurator

Ref.: 12345 6

Configurator Revision

Base

Voltage

B (Blue) Pump

A (Red) Pump

Primary/Hose Heat

An example of the product configurator would be the following configurator code.

HFR - A - 1 - 6 - AM - AM - D - AG

Ref.: 12345 6

Configurator Revision

Base

Voltage

B (Blue) Pump

A (Red) Pump

Primary/Hose Heat

Hose Bundle Assembly

High Volume/Low Volume

The following part number fields apply for the HFR part numbering configurator fields.

Ref. 1 Part Base Unit

1 HFR Base Unit, Carbon Steel

2 HFR Base Unit, Stainless Steel

Ref. 2 Part Vo lt ag e

1 230V, 1 phase;

No Heat

2 230V, 1 phase;

Maximum of Two 6 kW Primary Heater and One Zone of Hose Heat

3 230V, 3 phase;

No Heat

4 230V, 3 phase;

Maximum of Two 6 kW Primary Heaters and Two Zones of Hose Heat

5 400V, 3 phase;

No heat

6 400V, 3 phase;

Maximum of Two 6 kW Primary Heaters and Two Zones of Hose Heat

Ref. 3 Part B (Blue) Pump †

AA L010S1 10 cc Stainless Steel

AB L015S1 15 cc Stainless Steel

AC L020S1 20 cc Stainless Steel

AD L025S1 25 cc Stainless Steel

AE L030S1 30 cc Stainless Steel

AF L040S1 40 cc Stainless Steel

AG L050S1 50 cc Stainless Steel

AH L060S1 60 cc Stainless Steel

AJ L080S1 80 cc Stainless Steel

AK L100S1 100 cc Stainless Steel

AL L120S1 120 cc Stainless Steel

AM L160S1 160 cc Stainless Steel

AN L005S1 5 cc Stainless Steel

AP L086S1 86 cc Stainless Steel

AQ L065S1 65 cc Stainless Steel

Ref. 4 Part A (Red) Pump †

Code, Part, and Description for Ref. 4 are the same as Ref. 3

313997W 5

Product Configurator

Ref. 5 Part Primary/Hose Heat

A No Heat

B A (Red) and B (Blue) Primary Heaters

C A (Red) and B (Blue) Primary Heaters, One Zone

of Hose Heat

D A (Red) and B (Blue) Primary Heaters, A (Red)

E A (Red) and B (Blue) Hose Heat, Carbon Steel

F A (Red) and B (Blue) Hose Heat, Stainless Steel

G B (Blue) Primary Heaters, B (Blue) Hose Heat

Ref. 6 Part

24D108 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,

24D109 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Stainless Steel,

24D110 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Stainless Steel,

24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,

24D112 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Stainless Steel,

24D113 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Stainless Steel,

24D114 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Stainless Steel,

24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,

24D116 Dual Hose, 2:1, 1/4 x 3/8, 5 ft, Stainless Steel,

24D117 Dual Hose, 2:1, 1/4 x 3/8, 10 ft, Carbon Steel,

24D118 Dual Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,

24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

24D120 Dual Hose, 1:1, 3/8 x 3/8, 5 ft, Carbon Steel,

24D121 Dual Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,

24D122 Dual Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,

24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

24E968 Single Hose, 1:1, 1/4 x 1/4, 10 ft, Carbon Steel,

24E963 Single Hose, 1:1, 1/4 x 1/4, 25 ft, Carbon Steel,

24E964 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

24D124 Single Hose, 2:1, 1/4 x 3/8, 25 ft, Carbon Steel,

24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

and B (Blue) Hose Heat

B (Blue) Applicator Hose or High Volume/

Low Volume Hose Bundle Assembly

-- No Hose

3500 psi

2000 psi

24E969 Single Hose, 1:1, 3/8 x 3/8, 10 ft, Carbon Steel,

2000 psi

24D126 Single Hose, 1:1, 3/8 x 3/8, 25 ft, Carbon Steel,

2000 psi

24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

2000 psi

24E965 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

2000 psi

24E966 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

3500 psi

24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

3500 psi

24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

3500 psi

24E967 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

3500 psi

† Pump size listed is the combined volume dispensed

in one extending stroke and one retracting stroke.

6 313997W

Product Configurator

Whip Hose Bundles

Part Description

24H076 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone

24H077 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Single Zone

24H078 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone

24H079 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Dual Zone

24H080 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,

Single Zone

24H081 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone

24H082 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,

Dual Zone

24H083 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone

Individual B (Blue) Heated Whip Hose

Part Description

24E950 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24E952 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H086 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H088 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H090 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,

Single Zone, 3500 psi

24H092 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H094 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,

Dual Zone, 3500 psi

24H096 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H225 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H227 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Single Zone, 3500 psi

24H229 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H231 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Dual Zone, 3500 psi

24H233 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H235 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H237 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H239 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

Individual A (Red) Heated Whip Hose

Part Description

24E949 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24E951 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H085 10 ft (3 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H087 10 ft (3 m) long, 3/8 in. (10 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H089 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,

Single Zone, 3500 psi

24H091 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H093 10 ft (3 m) long, 1/4 in. (6 mm) ID, Stainless Steel,

Dual Zone, 3500 psi

24H095 10 ft (3 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H224 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Single Zone, 3500 psi

24H226 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Single Zone, 3500 psi

24H228 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Carbon Steel,

Dual Zone, 3500 psi

24H230 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Carbon

Steel, Dual Zone, 3500 psi

24H232 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H234 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Single Zone, 3500 psi

24H236 5 ft (1.5 m) long, 1/4 in. (6 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

24H238 5 ft (1.5 m) long, 3/8 in. (10 mm) ID, Stainless

Steel, Dual Zone, 3500 psi

313997W 7

Product Configurator

Hoses B (Blue) Individual

Part Description

24D111 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Stainless Steel,

3500 psi

24D115 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Stainless Steel,

3500 psi

24D119 Dual Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

3500 psi

24D123 Dual Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

3500 psi

24E964 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

2000 psi

24D125 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

2000 psi

24D127 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

2000 psi

24E965 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

2000 psi

24E966 Single Hose, 1:1, 1/4 x 1/4, 50 ft, Carbon Steel,

3500 psi

24D129 Single Hose, 2:1, 1/4 x 3/8, 50 ft, Carbon Steel,

3500 psi

24D131 Single Hose, 1:1, 3/8 x 3/8, 50 ft, Carbon Steel,

3500 psi

24E967 Single Hose, 1:1, 1/2 x 1/2, 50 ft, Carbon Steel,

3500 psi

Part Description

24E902 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

24E904 Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi

24E906 Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi

24E908 Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi

24E910 Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

24E912 Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi

24E914 Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi

24E916 Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi

24E918 Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

24E920 Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi

24E922 Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi

24E924 Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi

24E926 Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi

24E928 Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi

24E930 Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi

24E932 Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi

24E934 Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi

24E936 Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi

24E938 Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi

24E940 Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi

24E942 Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi

24E944 Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi

24E946 Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi

24E948 Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi

262174 Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

262176 Unheated Hose, 10 ft, 1/4, Carbon Steel,

3500 psi

262178 Unheated Hose, 25 ft, 1/4, Carbon Steel,

3500 psi

262180 Unheated Hose, 50 ft, 1/4, Carbon Steel,

3500 psi

262182 Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

262184 Unheated Hose, 10 ft, 3/8, Carbon Steel,

3500 psi

262186 Unheated Hose, 25 ft, 3/8, Carbon Steel,

3500 psi

262188 Unheated Hose, 50 ft, 3/8, Carbon Steel,

3500 psi

262190 Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

262192 Unheated Hose, 10 ft, 1/2, Carbon Steel,

3500 psi

262194 Unheated Hose, 25 ft, 1/2, Carbon Steel,

3500 psi

262196 Unheated Hose, 50 ft, 1/2, Carbon Steel,

3500 psi

262237 Unheated Hose, 5 ft, 1/4, Stainless Steel,

3500 psi

8 313997W

Product Configurator

262239 Unheated Hose, 10 ft, 1/4, Stainless Steel,

3500 psi

262241 Unheated Hose, 25 ft, 1/4, Stainless Steel,

3500 psi

262243 Unheated Hose, 50 ft, 1/4, Stainless Steel,

3500 psi

262245 Unheated Hose, 5 ft, 3/8, Stainless Steel,

3500 psi

262247 Unheated Hose, 10 ft, 3/8, Stainless Steel,

3500 psi

262249 Unheated Hose, 25 ft, 3/8, Stainless Steel,

3500 psi

262251 Unheated Hose, 50 ft, 3/8, Stainless Steel,

3500 psi

262253 Unheated Hose, 5 ft, 3/8, Stainless Steel,

3500 psi

262255 Unheated Hose, 10 ft, 3/8, Stainless Steel,

3500 psi

262257 Unheated Hose, 25 ft, 3/8, Stainless Steel,

3500 psi

262259 Unheated Hose, 50 ft, 3/8, Stainless Steel,

3500 psi

A (Red) Individual

Part Description

24E901 Heated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

24E903 Heated Hose, 10 ft, 1/4, Carbon Steel, 3500 psi

24E905 Heated Hose, 25 ft, 1/4, Carbon Steel, 3500 psi

24E907 Heated Hose, 50 ft, 1/4, Carbon Steel, 3500 psi

24E909 Heated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

24E911 Heated Hose, 10 ft, 3/8, Carbon Steel, 3500 psi

24E913 Heated Hose, 25 ft, 3/8, Carbon Steel, 3500 psi

24E915 Heated Hose, 50 ft, 3/8, Carbon Steel, 3500 psi

24E917 Heated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

24E919 Heated Hose, 10 ft, 1/2, Carbon Steel, 3500 psi

24E921 Heated Hose, 25 ft, 1/2, Carbon Steel, 3500 psi

24E923 Heated Hose, 50 ft, 1/2, Carbon Steel, 3500 psi

24E925 Heated Hose, 5 ft, 1/4, Stainless Steel, 3500 psi

24E927 Heated Hose, 10 ft, 1/4, Stainless Steel, 3500 psi

24E929 Heated Hose, 25 ft, 1/4, Stainless Steel, 3500 psi

24E931 Heated Hose, 50 ft, 1/4, Stainless Steel, 3500 psi

24E933 Heated Hose, 5 ft, 3/8, Stainless Steel, 3500 psi

24E935 Heated Hose, 10 ft, 3/8, Stainless Steel, 3500 psi

24E937 Heated Hose, 25 ft, 3/8, Stainless Steel, 3500 psi

24E939 Heated Hose, 50 ft, 3/8, Stainless Steel, 3500 psi

24E941 Heated Hose, 5 ft, 1/2, Stainless Steel, 3500 psi

24E943 Heated Hose, 10 ft, 1/2, Stainless Steel, 3500 psi

24E945 Heated Hose, 25 ft, 1/2, Stainless Steel, 3500 psi

24E947 Heated Hose, 50 ft, 1/2, Stainless Steel, 3500 psi

262173 Unheated Hose, 5 ft, 1/4, Carbon Steel, 3500 psi

262175 Unheated Hose, 10 ft, 1/4, Carbon Steel,

3500 psi

262177 Unheated Hose, 25 ft, 1/4, Carbon Steel,

3500 psi

262179 Unheated Hose, 50 ft, 1/4, Carbon Steel,

3500 psi

262181 Unheated Hose, 5 ft, 3/8, Carbon Steel, 3500 psi

262183 Unheated Hose, 10 ft, 3/8, Carbon Steel,

3500 psi

262185 Unheated Hose, 25 ft, 3/8, Carbon Steel,

3500 psi

262187 Unheated Hose, 50 ft, 3/8, Carbon Steel,

3500 psi

262189 Unheated Hose, 5 ft, 1/2, Carbon Steel, 3500 psi

262191 Unheated Hose, 10 ft, 1/2, Carbon Steel,

3500 psi

262193 Unheated Hose, 25 ft, 1/2, Carbon Steel,

3500 psi

262195 Unheated Hose, 50 ft, 1/2, Carbon Steel,

3500 psi

262236 Unheated Hose, 5 ft, 1/4, Stainless Steel,

3500 psi

262238 Unheated Hose, 10 ft, 1/4, Stainless Steel,

3500 psi

262240 Unheated Hose, 25 ft, 1/4, Stainless Steel,

3500 psi

262242 Unheated Hose, 50 ft, 1/4, Stainless Steel,

3500 psi

262244 Unheated Hose, 5 ft, 3/8, Stainless Steel,

3500 psi

262246 Unheated Hose, 10 ft, 3/8, Stainless Steel,

3500 psi

262248 Unheated Hose, 25 ft, 3/8, Stainless Steel,

3500 psi

262250 Unheated Hose, 50 ft, 3/8, Stainless Steel,

3500 psi

262252 Unheated Hose, 5 ft, 1/2, Stainless Steel,

3500 psi

262254 Unheated Hose, 10 ft, 1/2, Stainless Steel,

3500 psi

262256 Unheated Hose, 25 ft, 1/2, Stainless Steel,

3500 psi

262258 Unheated Hose, 50 ft, 1/2, Stainless Steel,

3500 psi

Hose Bundling Accessories

Part Description

24E953 Air Hose, 5 ft

15B280 Air Hose, 10 ft

15C624 Air Hose, 25 ft

15B295 Air Hose, 50 ft

313997W 9

Product Configurator

24E900 Signal Cable, 5 pin, Male/Female, 2.0 meter

24E899 Signal Cable, 5 pin, Male/Female, 4.0 meter

24E898 Signal Cable, 5 pin, Male/Female, 8.5 meter

24E897 Signal Cable, 5 pin, Male/Female, 16.0 meter

24E896 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 2.0 meter

24E895 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 3.0 meter

24E894 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 8.0 meter

24E893 Fluid Temperature Sensor Cable, 4 pin,

Male/Female, 15.7 meter

24E954 Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll

24E961 Scuff Guard, 1.75 in. (44 mm), 200 ft (61 m) Roll

261821 Wire Connector, 6AWG (4.11 mm)

24E955 Hose Lacing, 1500 ft (457.2 m) Roll

15B679 Hose Safety Label

Applicator

NOTE: When selecting an applicator, if an applicator is

chosen which does not have a signal communicating to the HFR, then the sizes of the A and B pumps added together must be greater or equal to 120 cc. For example: A (red) pump size = 20 cc, B (blue) pump size = 100 cc, 20 cc + 100 cc = 120 cc. Since the pump sizes combined = 120 cc, an applicator may be selected which does not have a signal communicating to the HFR.

Part Description

24A084 L-Head 6/10 With Calibration Orifice

24A085 L-Head 10/14 With Calibration Orifice

24A086 L-Head 13/20 With Calibration Orifice

24A090 S-Head 6-625 With Calibration Orifice

24A092 S-Head 6-500 L/S With Calibration Orifice

24A093 S-Head 6-625 L/S With Calibration Orifice

24J187 GX-16, 24:1, Straight, Machine Mount

24K233 GX-16, 24:1, Left, Machine Mount

24K234 GX-16, No Orifice, Left, Machine Mount

24E876 GX-16, No Orifice, Straight, Machine Mount

24E877 GX-16, 24:1, Right, Machine Mount

24E878 GX-16, No Orifice, Right, Machine Mount

CS00RD Fusion CS, 1:1 Only, 0.029

CS01RD Fusion CS, 1:1 Only, 0.042

CS02RD Fusion CS, 1:1 Only, 0.052

246100 Fusion AP, 1:1 Only, 0.029

247007 Fusion MP, 1:1 Only, 0.029

246101 Fusion AP, 1:1 Only, 0.042

247019 Fusion MP, 1:1 Only, 0.047

246102 Fusion AP, 1:1 Only, 0.052

247025 Fusion MP, 1:1 Only, 0.057

24D500 Applicator, MD2, 1:1, Soft, Carbon Steel

24D501 Applicator, MD2, 1:1, Soft, Carbon Steel, Electric

24D502 Applicator, MD2, 1:1, Soft, Carbon Steel, Lever

24D503 Applicator, MD2, 1:1, Soft, Stainless Steel

24D504 Applicator, MD2, 1:1, Soft, Stainless Steel, Elec-

tric

24D505 Applicator, MD2, 1:1, Soft, Stainless Steel, Lever

24D509 Applicator, MD2, 1:1, Hard, Carbon Steel

24D510 Applicator, MD2, 1:1, Hard, Carbon Steel, Electric

24D511 Applicator, MD2, 1:1, Hard, Carbon Steel, Lever

24D512 Applicator, MD2, 1:1, Hard, Carbon Steel, Pneu-

matic

24D513 Applicator, MD2, 1:1, Hard, Stainless Steel

24D514 Applicator, MD2, 1:1, Hard, Stainless Steel, Elec-

tric

24D515 Applicator, MD2, 1:1, Hard, Stainless Steel, Lever

10 313997W

Product Configurator

24D516 Applicator, MD2, 1:1, Hard, Stainless Steel,

Pneumatic

24D521 Applicator, MD2, 10:1, Soft, Carbon Steel

24D522 Applicator, MD2, 10:1, Soft, Carbon Steel, Elec-

tric

24D523 Applicator, MD2, 10:1, Soft, Carbon Steel, Lever

24D524 Applicator, MD2, 10:1, Soft, Stainless Steel

24D525 Applicator, MD2, 10:1, Soft, Stainless Steel, Elec-

tric

24D526 Applicator, MD2, 10:1, Soft, Stainless Steel,

Lever

24D530 Applicator, MD2, 10:1, Hard, Carbon Steel

24D531 Applicator, MD2, 10:1, Hard, Carbon Steel, Elec-

tric

24D532 Applicator, MD2, 10:1, Hard, Carbon Steel, Lever

24D533 Applicator, MD2, 10:1, Hard, Carbon Steel, Pneu-

matic

24D534 Applicator, MD2, 10:1, Hard, Stainless Steel

24D535 Applicator, MD2, 10:1, Hard, Stainless Steel,

Electric

24D536 Applicator, MD2, 10:1, Hard, Stainless Steel,

Lever

24D537 Applicator, MD2, 10:1, Hard, Stainless Steel,

Pneumatic

24E505 MD2 Orifice Adapter Kit

257999 EP Pour Gun, Pistol Grip, 1/4 in. Purge Rod

24C932 EP Pour Gun, Machine mount, 1/4 in. Purge Rod

24C933 EP Pour Gun, Pistol Grip, 3/8 in. Purge Rod

24C934 EP Pour Gun, Machine Mount, 3/8 in. Purge Rod

LC0058 Mixer Kit, (10) 3/8 in. x 24 Element with Shroud

LC0059 Mixer Kit, (10) 3/8 in. x 36 Element with Shroud

LC0060 Mixer Kit, (10) 3/8 in. Combo with Shroud

LC0295 Mixer Kit, (10) 1/2 in. x 24 Element with Shroud

LC0296 Mixer Kit, (10) 1/2 in. x 36 Element with Shroud

LC0079 Mixer Pack, (50) 3/8 in. x 24 Element

LC0080 Mixer Pack, (50) 3/8 in. x 24 Element

LC0081 Mixer Pack, (50) 3/8 in. Combo Element

LC0086 Mixer Pack, (250) 3/8 in. x 24 Element

LC0087 Mixer Pack, (250) 3/8 in. x 36 Element

LC0088 Mixer Pack, (250) 3/8 in. Combo Element

B (Blue) Applicator Orifice

S-Head and L-Head

Description Part For Use With Applicator:

Calibrate 24A036 S-Head Only

0.25 24A037 S-Head Only

0.35 24A038 S-Head Only

0.50 24A039 S-Head Only

0.60 24A040 S-Head Only

0.70 24A041 S-Head Only

0.80 24A042 S-Head Only

0.90 24A043 S-Head Only

1.00 24A044 S-Head Only

1.10 24A045 S-Head Only

1.20 24A046 S-Head Only

1.30 24A047 S-Head Only

1.40 24A050 S-Head Only

1.50 24A051 S-Head Only

1.60 24A052 S-Head Only

1.70 24A053 S-Head Only

1.80 24A054 S-Head Only

1.90 24A055 S-Head Only

2.00 24A056 S-Head Only

2.50 24A057 S-Head Only

3.00 24A058 S-Head Only

3.50 24A059 S-Head Only

4.00 24A060 S-Head Only

4.20 24A061 S-Head Only

4.50 24A062 S-Head Only

5.00 24A063 S-Head Only

5.50 24A064 S-Head Only

6.00 24A065 S-Head Only

6.50 24A066 S-Head Only

7.00 24A067 S-Head Only

Calibrate M0934A-4 L-Head Only

0.25 247761 L-Head Only

0.45 247762 L-Head Only

0.5 247763 L-Head Only

0.75 247764 L-Head Only

0.8 247765 L-Head Only

0.85 247766 L-Head Only

1 247767 L-Head Only

1.1 247811 L-Head Only

1.2 247848 L-Head Only

1.25 248858 L-Head Only

1.3 247859 L-Head Only

1.4 247860 L-Head Only

1.5 247861 L-Head Only

1.6 247862 L-Head Only

1.65 247863 L-Head Only

1.7 247864 L-Head Only

1.75 247865 L-Head Only

1.8 247866 L-Head Only

1.9 247867 L-Head Only

2 247868 L-Head Only

2.4 247869 L-Head Only

3.2 247870 L-Head Only

3.6 247871 L-Head Only

4.2 247872 L-Head Only

5 247873 L-Head Only

5.6 247874 L-Head Only

313997W 11

Product Configurator

GX-16

Description Part

257701 0.011 in. Orifice

257702 0.013 in. Orifice

257703 0.016 in. Orifice

257704 0.018 in. Orifice

257705 0.020 in. Orifice

257706 0.022 in. Orifice

257707 0.023 in. Orifice

257708 0.024 in. Orifice

257709 0.025 in. Orifice

257710 0.026 in. Orifice

257711 0.028 in. Orifice

257712 0.029 in. Orifice

257713 0.032 in. Orifice

257714 0.035 in. Orifice

257715 0.036 in. Orifice

257716 0.038 in. Orifice

257717 0.039 in. Orifice

257718 0.040 in. Orifice

257719 0.042 in. Orifice

257720 0.043 in. Orifice

257721 0.044 in. Orifice

257722 0.049 in. Orifice

257723 0.052 in. Orifice

257724 0.061 in. Orifice

24K682 0.085 in. Orifice

EP™ Gun

Description Part For Use With Applicator:

Orifice Kit 24E250 EP 250, 6 Blue, 6 Red

0.51 mm Poly Orifice

0.79 mm Poly Orifice

1.19 mm Poly Orifice

1.52 mm Poly Orifice

1.70mm Poly Orifice

2.18 mm Poly Orifice

0.41 mm Poly Orifice

0.61 mm Poly Orifice

0.71 mm Poly Orifice

0.89 mm Poly Orifice

0.99 mm Poly Orifice

1.07 mm Poly Orifice

24C751 EP 250 Poly Side Orifice, Std

24C752 EP 250 Poly Side Orifice, Std

24C753 EP 250 Poly Side Orifice, Std

24C754 EP 250 Poly Side Orifice, Std

24C755 EP 250 Poly Side Orifice, Std

24C756 EP 250 Poly Side Orifice, Std

24C805 EP 250 Poly Side Orifice

24C806 EP 250 Poly Side Orifice

24C807 EP 250 Poly Side Orifice

24C808 EP 250 Poly Side Orifice

24C809 EP 250 Poly Side Orifice

24C810 EP 250 Poly Side Orifice

1.32 mm Poly Orifice

1.40 mm Poly Orifice

1.60 mm Poly Orifice

1.85 mm Poly Orifice

Orifice Kit 24E251 EP 375, 6 Blue, 6 Red

0.51 mm Poly Orifice

0.79 mm Poly Orifice

1.19 mm Poly Orifice

1.52 mm Poly Orifice

1.70 mm Poly Orifice

2.18 mm Poly Orifice

0.41 mm Poly Orifice

0.61 mm Poly Orifice

0.71 mm Poly Orifice

0.89 mm Poly Orifice

0.99 mm Poly Orifice

1.07 mm Poly Orifice

1.32 mm Poly Orifice

1.40 mm Poly Orifice

1.60 mm Poly Orifice

1.85 mm Poly Orifice

24C811 EP 250 Poly Side Orifice

24C812 EP 250 Poly Side Orifice

24C813 EP 250 Poly Side Orifice

24C815 EP 250 Poly Side Orifice

24C761 EP 375 Poly Side Orifice, Std

24C762 EP 375 Poly Side Orifice, Std

24C763 EP 375 Poly Side Orifice, Std

24C764 EP 375 Poly Side Orifice, Std

24C765 EP 375 Poly Side Orifice, Std

24C766 EP 375 Poly Side Orifice, Std

24C794 EP 375 Poly Side Orifice

24C795 EP 375 Poly Side Orifice

24C796 EP 375 Poly Side Orifice

24C797 EP 375 Poly Side Orifice

24C798 EP 375 Poly Side Orifice

24C799 EP 375 Poly Side Orifice

24C800 EP 375 Poly Side Orifice

24C801 EP 375 Poly Side Orifice

24C802 EP 375 Poly Side Orifice

24C804 EP 375 Poly Side Orifice

12 313997W

Product Configurator

Iso A (Red) Applicator Orifice

S-Head and L-Head

The A (Red) applicator orifices for the S-Head and L-Head are the same as the B (Blue) applicator orifices. See page 11.

GX-16

Description Part

257701 0.011 in. Orifice

257702 0.013 in. Orifice

257703 0.016 in. Orifice

257704 0.018 in. Orifice

257705 0.020 in. Orifice

257706 0.022 in. Orifice

257707 0.023 in. Orifice

257708 0.024 in. Orifice

257709 0.025 in. Orifice

257710 0.026 in. Orifice

257711 0.028 in. Orifice

257712 0.029 in. Orifice

257713 0.032 in. Orifice

257714 0.035 in. Orifice

257715 0.036 in. Orifice

257716 0.038 in. Orifice

257717 0.039 in. Orifice

257718 0.040 in. Orifice

257719 0.042 in. Orifice

257720 0.043 in. Orifice

257721 0.044 in. Orifice

257722 0.049 in. Orifice

257723 0.052 in. Orifice

257724 0.061 in. Orifice

24K682 0.085 in. Orifice

EP Gun

Description Part For Use With Applicator:

0.51 mm Iso Orifice

0.79 mm Iso Orifice

1.19 mm Iso Orifice

1.52 mm Iso Orifice

1.70mm Iso Orifice

2.18 mm Iso Orifice

0.41 mm Iso Orifice

0.61 mm Iso Orifice

24D223 EP 250 Iso Side Orifice, Std

24D224 EP 250 Iso Side Orifice, Std

24D225 EP 250 Iso Side Orifice, Std

24D226 EP 250 Iso Side Orifice, Std

24D227 EP 250 Iso Side Orifice, Std

24D228 EP 250 Iso Side Orifice, Std

24D229 EP 250 Iso Side Orifice

24D230 EP 250 Iso Side Orifice

0.71 mm Iso Orifice

0.89 mm Iso Orifice

0.99 mm Iso Orifice

1.07 mm Iso Orifice

1.32 mm Iso Orifice

1.40 mm Iso Orifice

1.60 mm Iso Orifice

1.85 mm Iso Orifice

0.51 mm Iso Orifice

0.79 mm Iso Orifice

1.19 mm Iso Orifice

1.52 mm Iso Orifice

1.70 mm Iso Orifice

2.18 mm Iso Orifice

0.41 mm Iso Orifice

0.61 mm Iso Orifice

0.71 mm Iso Orifice

0.89 mm Iso Orifice

0.99 mm Iso Orifice

1.07 mm Iso Orifice

1.32 mm Iso Orifice

1.40 mm Iso Orifice

1.60 mm Iso Orifice

1.85 mm Iso Orifice

24D231 EP 250 Iso Side Orifice

24D232 EP 250 Iso Side Orifice

24D233 EP 250 Iso Side Orifice

24D234 EP 250 Iso Side Orifice

24D235 EP 250 Iso Side Orifice

24D236 EP 250 Iso Side Orifice

24D237 EP 250 Iso Side Orifice

24D238 EP 250 Iso Side Orifice

24D239 EP 375 Iso Side Orifice, Std

24D240 EP 375 Iso Side Orifice, Std

24D241 EP 375 Iso Side Orifice, Std

24D242 EP 375 Iso Side Orifice, Std

24D243 EP 375 Iso Side Orifice, Std

24D244 EP 375 Iso Side Orifice, Std

24D245 EP 375 Iso Side Orifice

24D246 EP 375 Iso Side Orifice

24D247 EP 375 Iso Side Orifice

24D248 EP 375 Iso Side Orifice

24D249 EP 375 Iso Side Orifice

24D250 EP 375 Iso Side Orifice

24D251 EP 375 Iso Side Orifice

24D252 EP 375 Iso Side Orifice

24D253 EP 375 Iso Side Orifice

24D254 EP 375 Iso Side Orifice

313997W 13

Product Configurator

AC Power Pack with S-Head/L-Head Hoses, Optional Boom

Part Description

24D829 230V, Boom, L-Head Hoses

24D830 230V, Boom, S-Head Hoses

24D834 400V, Boom, L-Head Hoses

24D835 400V, Boom, S-Head Hoses

24D831 230V, L-Head Hoses, No Boom

24D832 230V, S-Head Hoses, No Boom

24D836 400V, L-Head Hoses, No Boom

24D837 400V, S-Head Hoses, No Boom

24F297 230V, L-Head Application, No Boom, No Hoses

24J912 230V, S-Head Application, No Boom, No Hoses

24F298 400V, L-Head Application, No Boom, No Hoses

24J913 230V, S-Head Application, No Boom, No Hoses

257798 Power Pack GX-16 Connection Kit

24E347 Hydraulic Power Pack Level Sensor Kit

24C872 Hydraulic Power Pack Pressure Gauge Kit

24E348 Hydraulic Power Pack Temperature Sensor

124217 Power Pack Accumulator Charging kit

Flow Meters

Flow Meter Electronics (Necessary)

Part Description

24J318 Flow Meter Electronics Kit

“A” and “B” Side Flow Meter (One for each side)

Part Description

24J319 S3000 Flow Meter Kit

(0.01 to 0.53 gpm, 50 to 2000 cc per min) (1 to 1000 cps)

24J320 G3000 Flow Meter Kit

(0.02 to 1.0 gpm, 75 to 3800 cc per min) (20 to 3000 cps)

24J321 G3000HR Flow Meter Kit

(0.01 to 0.5 gpm, 38 to 1900 cc per min) (20 to 3000 cps)

24J322 HG6000 Flow Meter Kit

(0.013 to 6.0 gpm, 50 to 22,700 cc per min) (30 to 1,000,000 cps)

24J323 HG6000HR Flow Meter Kit

(0.007 to 2.0 gpm, 25 to 7571 cc per min) (30 to 1,000,000,cps)

Dispense Valve Interface Kit

Part Description

24C757 MD2 Valve Solenoid, Machine Mount

24D160 MD2 Valve Solenoid, Remote Mount

24D161 Auto-Fusion Solenoid for Fusion Dispense Valve

24C067 Fusion Gun Pressure Adjust Kit

Flow Meter Calibration Kit (per applicator)

Part Description

24J324 L-Head Flow Meter Calibration Kit

24J325 S-Head Flow Meter Calibration Kit

24J326 P2 Flow Meter Calibration Kit

24J357 GX-16 Flow Meter Calibration Kit

24F227 EP/Fusion Flow Meter Calibration Kit

255247 MD2 1:1 Flow Meter Calibration Kit

255245 MD2 10:1 Flow Meter Calibration Kit

14 313997W

Product Configurator

Pump Feed Kits

Part Description

246081 2:1 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

246369 H515 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

246375 H716 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

24D328 H1050 (Air/Fluid) Carbon Steel Complete Supply

Pump Kit

257769

24D091 2:1 (Air/Fluid) Stainless Steel Complete Supply

24D092 H515 (Air/Fluid) Stainless Steel Complete Supply

24D093 H716 (Air/Fluid) Stainless Steel Complete Supply

24D094 H1050 (Air/Fluid) Stainless Steel Complete Sup-

24D095 5:1 Monarch 55G Stainless Steel Complete Sup-

24D096 5:1 Monarch 5G Stainless Steel Complete Supply

257777 High-Flo Stainless Steel Complete Supply Pump

246366

246367 Husky 716 Pump, Drum with Riser Tube

24D329 Husky 1050 Pump, Drum with Riser Tube

233052 Husky 515 Diaphragm Pump, Drum with Riser

233057 Husky 716 Diaphragm Pump, Drum with Riser

24D097 Husky 1050 SS Pump, Drum with Riser Tube

295616 2:1 (Air/Fluid) Stainless Steel Supply Pumps with

24D098 5:1 Monarch, 5G, Stainless Steel Supply Pumps

24D099 5:1 Monarch, 55G, Stainless Steel Supply Pumps

246481 Husky 515 Pump with Carbon Steel Fluid Plumb-

246482 Husky 716 Pump with Carbon Steel Fluid Plumb-

24D332 Husky 1050 Pump with Carbon Steel Fluid

246898 2:1 Supply Pump with Carbon Steel Fluid Plumb-

24D100 Husky 515 Pump with Stainless Steel Fluid

24D101 Husky 716 Pump with Stainless Steel Fluid

High-Flo Supply Pump Kit

Pump Kit

ply Pump Kit

Pump Kit

Kit

Husky

Tube

Riser Tubes

with Riser Tubes

ing

Plumbing

ing

Plumbing

(Air/Fluid) Carbon Steel Complete

™

515 Pump, Drum with Riser Tube

24D102 Husky 1050 Pump with Stainless Steel Fluid

Plumbing

24D103 2:1 Supply Pump with Stainless Steel Fluid

Plumbing

24D104 5:1 Monarch Pump with Stainless Steel Fluid

Plumbing

24D105 5:1 Monarch Pump with Stainless Steel Fluid

Plumbing

24E396 One 2:1 T-2 Pump, Carbon Steel

24E397 One 2:1 T-2 Pump, Stainless Steel

24E398 One Monarch 5:1 Pump, 5G

24E399 One Monarch 5:1 Pump, 55G

246419 Carbon Steel Riser Tube Assembly

246477 Carbon Steel Return Tube

246483 Air Supply for Feed Pump and Gun

247616 Desiccant Dryer

15C381 Desiccant Dryer Cartridge

233048 Drum Pump Accessory Kit

24D106 Stainless Steel Return Tube Accessory Kit

24D107 Stainless Steel Circulation Accessory

24E379 Carbon Steel Circulation Accessory Kit

244053 26 sq. in., 60 mesh, Stainless Steel Fluid Filter

116178 26 sq. in., 30 mesh, Stainless Steel Fluid Filter

Element

116179 26 sq. in., 60 mesh, Stainless Steel Fluid Filter

Element

116180 26 sq. in., 100 mesh, Stainless Steel Fluid Filter

Element

116181 26 sq. in., 200 mesh, Stainless Steel Fluid Filter

Element

213058 36 sq. in., 60 mesh, Carbon Steel Fluid Filter

108106 36 sq. in., 30 mesh, Carbon Steel Fluid Filter Ele-

ment

108107 36 sq. in., 60 mesh, Carbon Steel Fluid Filter Ele-

ment

108108 36 sq. in., 100 mesh, Carbon Steel Fluid Filter

Element

108109 36 sq. in., 150 mesh, Carbon Steel Fluid Filter

Element

108110 36 sq. in., 200 mesh, Carbon Steel Fluid Filter

Element

313997W 15

Product Configurator

B (Blue) and A (Red) Feed Tanks

Part Description

24D562 38L Tank, No Agitation, Chiller, Desiccant, 2

Level Sensors

24D564 38L Tank, Agitation, Chiller, Desiccant, 2 Level

Sensors

24D565 75L Tank, No Agitation, Chiller, Desiccant, 2

Level Sensors

24C317 75L Tank, Agitation, Chiller, Desiccant, 2 Level

Sensors

24D568 38L Tank, No Agitation, No Level Sensors

24D569 38L Tank, No Agitation, 2 Level Sensors

24D570 38L Tank, Agitation, 2 Level Sensors

24D571 38L Tank, Agitation, Slinger Plate, 2 Level Sen-

sors

24D572 38L Tank, Agitation, Slinger Plate, Heat, Insula-

tion, 2 Level Sensors

24D573 38L Tank, Agitation, Heat, Insulation, 2 Level

Sensors

24D574 75L Tank, No Agitation, No Level Sensors

24D575 75L Tank, No Agitation, 2 Level Sensors

24D576 75L Tank, Agitation, 2 Level Sensors

24D577 75L Tank, Agitation, Slinger Plate, 2 Level Sen-

sors

24D578 75L Tank, Agitation, Slinger Plate, Heat, Insula-

tion, 2 Level Sensors

24D579 75L Tank, Agitation, Heat, Insulation, 2 Level

Sensors

257757 Insulator Blanket for 38L Tank

257758 Insulator Blanket for 75L Tank

257770 Refill Kit For Customer Supplied Feed System

257778 Nitrogen Kit For 1 Tank

257779 Nitrogen Kit For 2 Tanks

257916 Vacuum Pump Kit, 6.9 cfm, 1st, 230V, 1 phase

24D271 3rd Level Sensor Prox Switch Option

LC0097 Desiccant Dryer, 3/8 in. Npt With Adapter And

Cartridge

LC0098 Desiccant Dryer Refill Cartridge

24G952 20gal (75L) Carbon Steel Tank, 2 Level Sensors

24G953 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Pneumatic Agitator

24G955 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Electric Agitator

24G956 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Chiller Control Valve, Heat Exchanger

24G957 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Pneumatic Agitator, Chiller Control Valve, Heat Exchanger

24G959 20gal (75L) Carbon Steel Tank, 2 Level Sensors,

Variable Speed Electric Agitator, Chiller Control Valve, Heat Exchanger

24J209 20gal (75L) Stainless Steel Tank, 3 Level Sen-

sors, Insulated

24J707 20gal (75L) Carbon Steel Tank, 3 Level Sensors,

Insulated

24J243 2gal (7.6L) Stainless Steel Tank

16 313997W

Additional Accessories

Product Configurator

Miscellaneous

Part Description

24C871 Hydraulic Power Pack Hydraulic Tank Fluid Level

Sensor

24C873 Hydraulic Power Pack Manifold Oil Temperature

Sensor

24P090 Mobile Pallet Base with Casters

24F516 IsoGuard Select fluid, 6 quarts

121728 Extension Cable for Advanced Display Module,

4meter,

255244 Foot Switch with Guard and 4 meter Cable

24F227 EP and Fusion Gun Ratio Check

24F235 25 ft hose extensions for L-Head applicator;

material, hydraulic, and signal cables

24F236 50 ft hose extensions for L-Head applicator;

material, hydraulic, and signal cables

24F237 25 ft hose extensions for S-Head applicator;

material, hydraulic, and signal cable

24F238 50 ft hose extensions for S-Head applicator;

material, hydraulic, and signal cable

24K206 Nip Sensor Kit

24H019 Air Inlet Filter for Hydraulic Power Pack

255468 Light Tower Kit

Discrete Gateway Module (DGM)

The HFR Discrete Gateway Module allows the user to control an HFR through multiple external control devices such as contact blocks or relays. The DGM operates in conjunction with the existing Advanced Display Module (ADM) such that both devices can be used to control the machine. See HFR Communication Gateway Module manual for more information

Part Description

24F843 Single DGM Cube with Board

24F844 Two DGM Cubes with Board

24G830 Single DGM Cube

Communications Gateway Module (CGM)

The HFR Communication Gateway Module allows the user to control an HFR through an external control device such as a PLC. The CGM operates in conjunction with the existing Advanced Display Module (ADM) such that both devices can be used to control the machine. See HFR Communication Gateway Module manual for more information

Part Description

24J415 CGM Mounting KIt (Required)

CGMDN0 GCA Gateway Module, DeviceNet Fieldbus

CGMEP0 GCA Gateway Module, EtherNet/IP Fieldbus

CGMPB0 GCA Gateway Module, PROFIBUS Fieldbus

CGMPN0 GCA Gateway Module, PROFINET Fieldbus

313997W 17

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical

treatment.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

18 313997W

Warnings

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Da ta in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

313997W 19

Important Two-Component Material Information

WARNING

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Keep Components A (Red) and B(Blue) Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (Red) and component B (Blue) parts.

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

20 313997W

A (Red) and B (Blue) Components

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO lube pump reservoir (if installed) filled with IsoGuard Select, part 24F516. The lubricant creates a barrier between the ISO and the atmosphere.

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A (Red) side, but some use ISO on the B (Blue) side. See the following section.

A (Red) and B (Blue) Components

IMPORTANT!

Material suppliers can vary in how they refer to plural component materials.

Be aware that when standing in front of the manifold on proportioner:

• Component A (Red) is on the left side.

• Component B (Blue) is on the right side.

For all machines:

• The A (Red) side is intended for ISO, hardeners, and catalysts.

• If one of the materials being used is moisture-sensitive, that material should always be in the A (Red) side.

• The B (Blue) side is intended for polyols, resins, and bases.

NOTE: For machines with material volume ratios other than 1:1, the higher volume side is typically the B (Blue) side.

313997W 21

A (Red) and B (Blue) Components

22 313997W

Typical Installation

A (Red) Side Supply Detail

ti7821a2

B (Blue) Side Supply Detail

ti7821a3

FIG. 1

Key:

A HFR Unit (see FIG. 2, page 25) BHose C Fluid Temperature Sensor (FTS); 2x, 1 for each hose D Whip Hose E Dispense Gun F Gun Air Supply Hose G Feed Pump Air Supply Lines H Waste Container J Fluid Supply Lines

* Shown exposed for clarity.

Wrap with tape during operation.

ti14720a

K Feed Pumps L Agitator M Desiccant Dryer N Bleed Lines P Fluid Manifold

313997W 23

Component Identification

Key for FIG. 2.

AA Advanced Display Module (see page 30) BA Component A (Red) Pressure Relief Outlet BB Component B (Blue) Pressure Relief Outlet CO Base and Casters (Optional) FA Component A (Red) Fluid Manifold Inlet (on left side of

manifold block) FB Component B (Blue) Fluid Manifold Inlet FM HFR Fluid Manifold FP Feed Inlet Pressure Gauge FS Feed Inlet Strainer (standard filter size is 20 mesh) FT Feed Inlet Temperature Gauge (heated models only) FV Feed Inlet Valve (A (Red) side shown) GA Component A (Red) Outlet Pressure Gauge GB Component B (Blue) Outlet Pressure Gauge HA Component A (Red) Hose Connection (from feed to gun

or mix head) HB Component B (Blue) Hose Connection (from feed to gun

or mix head) HP Hydraulic Power Pack Assembly HT Hydraulic Tank LR IsoGuard Select Fluid Reservoir LS Pumpline Linear Sensor MA Motor Control Module, see page 28 MP Main Power Switch PA Component A (Red) Pump PB Component B (Blue) Pump PD Power Distribution Box PH Primary Heater PI Primary Heater Fluid Inlet PO Primary Heater Fluid Outlet PR Primary Heater RTD PS Primary Heater Overtemperature Switch SA Component A (Red) PRESSURE RELIEF/DISPENSE

Valve SB Component B (Blue) PRESSURE RELIEF/DISPENSE

Valve TA Component A (Red) Pressure Transducer TB Component B (Blue) Pressure Transducer TC High Power Temperature Control Module (not shown, see

page 34)

24 313997W

Component Identification

Fluid Manifold (FM) Detail

ti9880a1

24C352_313998_3g

Primary Heater (PH) Detail,

B (Blue) side shown

24C327_313998_1e

Rear View

24C352_313998_4e

FIG. 2: Component Identification, Heated Model shown with shrouds removed

313997W 25

Component Identification

Main Power Switch

Located on top of the power distribution box, see page

25. The main power switch turns power

ON and OFF . The main power switch

does not turn pumps or heat zones on.

Circuit Breakers

Most circuit breakers are located inside the power distribution box. The main block of circuit breakers in the power distribution box is shown below, with detailed information in the following table. For more information about items in the power distribution box, see power distribution box manual for more information.

CB1

CB5

CB4

CB2CB3

CB7 CB6

CB9

CB8

Additional circuit breakers for protection of the secondary side of the heated hose transformer are located inside the frame. See the parts list for the installed primary/hose heat option. See Ref. 5 of the product configurator code for your machine to determine which primary/hose heat option is installed. See Product Con-

figurator on page 5.

B (Blue)

Left Side from Rear View

CB579

24C332_313998_3f

24C681_313998_1e

Size

230V/

1 phase,

Ref.

400V/

3 phase

230V/

3 phase

Component

CB1 63A 30A Motor Control Module

CB2 40A 40A Primary Heater A

CB3 15A 15A Tank Heat A

CB4 40A 40A Hose Heat A

CB5 5A 5A Miscellaneous

CB6 5A 5A Miscellaneous

CB7 40A 40A Hose Heat B

CB8 15A 15A Tank Heat B

CB9 40A 40A Primary Heater B

A (Red)

Right Side from Rear View

CB718

24C332_313998_6f

26 313997W

Hydraulic Power Pack

Component Identification

FIG. 3

24C352_313998_2g

Key:

DA 8 Gallon Hydraulic Oil Reservoir (see Technical Data on

page 108 for specifications) DB Electric Motor DC Dipstick (not shown, located at rear left of hydraulic tank) DD Hydraulic Housing DE Directional Valve

DF Motor Control Module (see page 28) DG Fan DH Oil Filter DJ Shroud (not shown, removed for clarity) DK Air Inlet Filter

313997W 27

Component Identification

Motor Control Module (MCM)

NOTICE

If the Motor Control Module is replaced, the selector switch must be set prior to initial startup of the Motor Control Module or damage may occur. See HFR Repair manual for details, see Related Man- uals on page 3.

For MCM location, see reference MA in FIG. 2 on page 25. When installed, the end of the MCM with the power input connection (12) faces down and the end with the access cover (A) faces up.

The Motor Control Module uses an 8-position selector switch to set the system maximum working pressure.

FIG. 4: MCM Component Identification

r_257396_3b9905_01b

r_257396_3b9905_03b

28 313997W

Ref Description

A Access Cover

BLEDs

C Warning Label

1A, 1B CAN Connections

2 Three-way Splitter to: Oil Low Level

Sensor, Dispense Valve Solenoid, and Footswitch

3 Oil Temperature Sensor

5 Electric Motor Temperature Sensor

6LVDT

7 Three-way Splitter to:

Hydraulic Directional Valve, Oil Overtemperature Switch

8 Pressure Transducer B (Blue) side

9 Pressure Transducer A (Red) side

10 Not used

11 Motor Position Sensor

12 MCM Power Input Connection

13 Motor Power Connection

Component Identification

313997W 29

Component Identification

Advanced Display Module (ADM)

User Interface

FIG. 5: ADM Component Identification - Front

Buttons

Ref. Button Function

CA System

enable/ disable

CB System

Status Indicator Light

CC Stop Stops all system processes.

Enables/disables system. When system is disabled, temperature control and dispense operation are disabled.

Displays system status. See System Status Indicator (CB) Conditions on page 31 for details.

TI12362a1

Ref. Button Function

CD Soft Keys Defined by application using ADM.

CE Cancel Cancel a selection or number entry

while in the process of entering a number or making a selection.

CF Enter Acknowledge changing a value or

making a selection.

CG Lock/SetupToggle between run and setup

screens. If setup screens are password protected, button toggles between run and password entry screen.

CH Naviga-

tion

Navigate within a screen or to a new screen.

30 313997W

Component Identification

IG. 6: ADM Component Identification - Rear

Key:

CJ Flat Panel Mount CK Model Number CL USB Module Interface CM CAN Cable Connections

CN Module Status LEDs CP Accessory Cable Connections CR Token Access Cover CS Battery Access Cover

r_24E451_3B9900_1a

System Status Indicator (CB) Conditions

Green Solid - Run Mode, System On Green Flashing - Setup Mode, System On Yellow Solid - Run Mode, System Off Yellow Flashing - Setup Mode, System Off

313997W 31

Component Identification

Main Display Components

The following figure calls out the navigational, status, and general informational components of each screen. For details regarding the user interface display see Advanced Display Module (ADM) Operation, page 46.

Current date and time Current screen

Mode

Enter/Exit screen

Function display

IG. 7: Main Display Components

Previous screen Next screen

Faults, Status

Previous screen no.

Current screen no.

Next screen no.

32 313997W

Fluid Control Module (FCM)

Component Identification

FIG. 8:

Key:

A Fluid Control Module BBase C Module Connection Screws D Access Cover E Module Status LEDs F CAN Connectors

ti12337a1

ti12336a1

313997W 33

Component Identification

Temperature Control Module (Heated HFR Only)

LED Signals

ti12352a1

FIG. 9: High Power Temperature Control Module Sensor Connections

Key:

1 Overtemperature Switch Connection (primary heaters

only) 2 RTD Temperature Sensor Connection 3 Output Power Connection

4 DC Output Connection 5 Input Power Connection 6 CAN Connections 7 Rotary Selector Switch, Token Access

ti12353a1

ti12356a1

ti12357a1

FIG. 10: Low Power Module Cable Connections

1 Overtemperature Switch Connection 2 RTD Temperature Sensor Connection 3 Output Power Connection

34 313997W

4 DC Output Connection 5 Input Power Connection 6 CAN Connections 7Base

Heat Control Zone Selection (Heated models only)

The HFR unit supports 4 independent temperature control zones. The high power temperature control modules are located inside the frame below the hydraulic power pack.

Hose Heater B (Blue) Primary Heater B (Blue)

Left Side from

Rear View

Component Identification

Primary Heater A (Red)

Right Side from

24C332_313998_6f

24C332_313998_3f

Hose Heater A (Red)

Rear View

313997W 35

Component Identification

Adjust Rotary Switch

The rotary switch setting indicates which zone the temperature control module will control in the system. The high power module uses an 8-position rotary switch. The low power module uses a16-position rotary switch.

Set the rotary switch (S) to the specific selection according to the settings listed in the following tables.

High Power Module Rotary Switch Location

ti12360a

Low Power Module Rotary Switch Location

High Power Module Rotary Switch Settings

Setting Zone

0Not Used 1 B (Blue) Primary Heat 2 B (Blue) Hose Heat 3 A (Red) Primary Heat 4 A (Red) Hose Heat 5Not Used 6Not Used 7Not Used

Low Power Module Rotary Switch Settings

Setting Zone

0Not Used 1Not Used 2Not Used 3Not Used 4Not Used 5 B (Blue) Tank Heater 6 A (Red) Tank Heater 7 B (Blue) Chiller 8 A (Red) Chiller 9Not Used ANot Used

BNot Used CNot Used DNot Used ENot Used FNot Used

ti12361a

IG. 11

36 313997W

Dispense Valves Overview

Three types of dispense valves can be used with the HFR system:

• Stall-at-pressure

• Solenoid controlled

• Hydraulically actuated and recirculating

The P2 Gun and Fusion Gun are examples of stall-at-pressure dispense valves. When not dispensing, the fluid in the chemical lines are fully pressurized. When using a stall-to-pressure dispense valve, a footswitch cannot be used. Any signals sent from a footswitch will be ignored.

The EP Gun and MD2 Valve are examples of solenoid controlled dispense valves. When the trigger is pulled the signal requests the dispense to start. When the machine sees the signal, fluid rises to dispensing pressure and the valve is opened to begin dispensing. When the trigger is released, the solenoid signals that the dispense is finished.

Dispense Valves Overview

The L-Head, S-Head, and GX-16 are examples of hydraulically actuated, recirculating dispense valves. When not dispensing, material is recirculated to maintain temperature and pressure. Opening and closing the valve is controlled hydraulically which leads to faster actuation and more accurate dispenses.

313997W 37

Setup

Perform this setup procedure to secure all necessary machine connections for machine operation.

1. Locate HFR.

a. Locate HFR on a level surface. See Dimen-

sions on page 110 for space requirements.

b. Anchor the HFR to the floor (suggested

anchors: McMaster Carr anchor, 92403A400). See Dimensions, page 110, for bolt locations. If machine mobility is required, purchase Mobile Pallet Base with Casters Kit, 24P090.

NOTICE

To avoid tipping the machine and personal injury, do not attach wheels directly to the standard HFR mounting brackets.

c. Do not expose HFR to rain.

NOTICE

Bolt HFR to original shipping pallet before lifting.

2. Electrical requirements. See Models on page 4

for detailed electrical requirements information.

3. Connect electrical cord.

NOTE: See Power Line Voltage Surges information on

page 39.

NOTE: Power cord is not supplied. See the following table.

Table 1: Power Cord Requirements

Cord Requirements

Model

Non-Heated HFR, 230V, 1 phase

Non-Heated HFR, 230V, 3 phase

Non-Heated HFR, 400V, 3 phase

Heated HFR, 230V, 1 phase

Heated HFR, 230V, 3 phase

Heated HFR, 400V, 3 phase

AWG (mm

6 (13.3), 2 wire + ground

8 (8.4), 3 wire + ground

6 (13.3), 4 wire + ground †

1 (42.4), 2 wire + ground

4 (21.2), 3 wire + ground

4 (21.2), 4 wire + ground †

)

† Residual Current Device (RCD) must be rated at

300 mA if installed.

Installing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly. Have a qualified electrician connect power and ground to main power switch terminals, see step 3 in this setup procedure. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

NOTICE

Never connect to 480V, 3 phase power. Severe equipment damage will occur.

38 313997W

Electrical Cord Wires by Model 230V, 1 phase: L1, L2, GND 230V, 3 phase: L1, L2, L3, GND 400V, 3 phase: L1, L2, L3, N, GND

Typical Voltage Readings 230V, 1 phase:

L1-L2: 230V L1 or L2-G: 115V

230V, 3 phase (delta high leg):

L1-L2, L2-L3, L3-L1: 230V L1-G, L3-G: 115V L2-G: 208V

400V, 3 phase (Y / wye):

L1-L2, L2-L3, L3-L1: 400V L1-N, L2-N, L3-N: 230V L1-G, L2-G, L3-G: 230V

Setup

Use 5/32 or 4 mm hex allen wrench to connect the two or three power leads to L1, L2, and L3, as applicable. Connect green to ground (GND).

L1L2L3N

GND

r_24C686_313998_1a

IG. 12: 400V, 3 phase shown

Power Line Voltage Surges

Power conversion equipment can be sensitive to voltage fluctuations on incoming power. The Motor Control Module falls under the category of power conversion equipment because energy is stored on a capacitive bus and then modulated to control a brushless motor. Engineered design takes this into account and withstands a wide range of conditions, but it is possible for supplied power to occasionally fall outside the tolerable range in industrial plants with high-amperage reactive pulsed loads such as welding equipment. If the tolerable range is exceeded, an overvoltage condition is flagged and the system will shut down in an alarm state to protect itself and alert the user of unstable power. Excessive or repeated overvoltage may permanently damage hardware.

c. Press “Min Max” successively to show the peak

positive and negative DC voltages.

d. Confirm readings do not exceed 400VDC

(Motor Control Module alarm issued at 420VDC).

The chart below shows the permissible magnitude and duration of temporary over-voltage events:

Maximum Permissible Transient Voltage Surges

* Constructed from ITIC 1996 curve, referenced by IEC 61000-2-4

1400

1200

1200Vac, 1697Vdc

1000

800

600

400

Voltage (Volts RMS)

200

0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10

<--1 MW Max Surge Power

480Vac, 679Vdc

<--150 KW Max Surge Power

336Vac, 475Vdc

Time (seconds)

<--50 KW Max Surge Power

288Vac, 407Vdc

<--No Power Limit

264Vac, 373Vdc

The MAX-HOLD feature on a multimeter can be used to determine peak DC voltage on the line. DC is the proper setting, as opposed to AC, because peak voltage is the critical parameter that affects the DC voltage level stored on the capacitive bus in power conversion equipment. Reading should not regularly exceed approximately 400VDC to avoid tripping the 420VDC alarm level in the Motor Control Module. If power quality is suspect, power conditioning or isolation of the device(s) causing poor power quality is recommended. Consult a qualified electrician if there are any concerns about the available power supply.

Power Line Test Steps with Multimeter

a. Set multimeter to “DC voltage”.

b. Connect multimeter probes to supplied power

line.

313997W 39

Setup

4. Connect feed lines

a. Install feed pumps (K) in component A (Red)

and B (Blue) supply drums. See F 2, pages 23 and 25.

NOTE: A minimum feed pressure of 50 psi (0.35 MPa,

3.5 bar) is required at both feed inlet pressure gauges (FP). Maximum feed pressure is 250 psi (1.75 MPa,

17.5 bar). Maintain A (Red) and B (Blue) feed pressures within 10% of each other.

b. Seal component A (Red) drum and use desic-

cant dryer (M) in vent.

c. Install agitator (L) in component B (Blue) drum,

if necessary.

d. Ensure A (Red) and B (Blue) inlet valves (FV)

are closed.

IG. 1 and FIG.

ti10006a1

5. Connect pressure relief lines

Do not install shutoffs downstream of the PRESSURE RELIEF/DISPENSE valve outlets (BA, BB). The valves function as overpressure relief valves when set

to DISPENSE . Lines must be open so valves can automatically relieve pressure when machine is operating. If circulating fluid back to the supply drums, use high pressure hose rated to withstand the maximum working pressure of this equipment.

a. Recommended: Connect high pressure hose

(R) to relief fittings (BA, BB) of both PRESSURE RELIEF/DISPENSE valves. Route hose back to component A (Red) and B (Blue) drums. See F

IG. 1, page 23.

ti9883a1

NOTE:

Supply hoses from feed pumps should be 3/4 in. (19 mm) ID minimum.

e. Connect and tighten component B (Blue) supply

hose to the 3/4 npt(f) swivel on the component B (Blue) inlet valve.

f. Connect and tighten component A (Red) supply

hose to the 1/2 npt(f) swivel on the component A (Red) inlet valve.

ti9880a1

b. Alternately: Secure supplied bleed tubes (N) in

grounded, sealed waste containers (H). See F

IG. 1, page 23.

6. For Heated HFR models only, install Fluid Tem-

perature Sensor (FTS)

a. Install FTS between main hose and whip hose.

See Heated Hose manual for instructions.

40 313997W

Setup

7. Connect heated hose monitor zones

NOTE: For Heated HFR models only, see Heated Hose

manual for detailed instructions on connecting heated hoses.

NOTICE

For Heated HFR models only, the FTS (C) and whip hose (D) must be used with heated hose. See step 6 on page 40 for FTS installation. Hose length, including whip hose, must be 10 ft (3 m) minimum.

a. Turn main power OFF .

b. For Heated HFR Models only, assemble

heated hose sections, FTS, and whip hose. See Heated Hose manual 3A0237 for heated hose connection details and illustrations for the various types of heated hoses. For Non-Heated HFR Models only, assemble fluid supply hose sections and whip hose.

d. For Heated HFR Models only, connect

cables (Y). Connect electrical connectors (V). Be sure cables have slack when hose bends. Wrap cable and electrical connections with electrical tape. See Heated Hose manual for heated hose connection details and illustrations for the various types of heated hoses.

ti9881a1

8. For systems with a gun fluid manifold, close gun

fluid manifold valves A (Red) and B (blue).

c. Connect A (Red) and B (Blue) hoses to A (Red)

and B (Blue) outlets on HFR fluid manifold (FM). Hoses are color coded: red for component A, blue for component B. Fittings are sized to prevent connection errors.

NOTE: Gun fluid manifold hose adapters allow use of 1/4 in. and 3/8 in. ID fluid hoses. To use 1/2 in. (13 mm) ID fluid hoses, remove adapters from gun fluid manifold and install as needed to connect hose.

ti2411a1

313997W 41

Setup

9. For models with an MD2 valve, connect whip

hose to MD2 valve component A (Red) and component B (Blue) fluid inlets. For models with a dispense gun, connect whip hose to gun fluid manifold. Do not connect manifold to gun. See F

IG. 13

IG. 13.

ti2417a1

10.Pressure check hose

See hose manual. Pressure check for leaks. If no leaks, wrap hose and electrical connections to protect from damage.

11.Ground system

pense gun firmly to the side of a grounded metal pail, then trigger gun.

12.Check hydraulic fluid level

Hydraulic reservoir is filled at the factory. Check fluid level before operating the first time, and weekly thereafter. See Technical D ata on page 108 for specifications.

13.IsoGuard Select Fluid system setup

Component A (Red) Pump: Fill IsoGuard Select reser-

voir (LR) with IsoGuard Select fluid (24F516).

a. Lift the reservoir (LR) out of the bracket (RB)

and remove the container from the cap.

This equipment must be grounded.

a. HFR: grounded through power cord. See step 3

on page 38.

b. EP Gun or Dispense Valve: If supplied, connect

whip hose ground wire to FTS, see step 6 on page 40. Do not disconnect wire or dispense without whip hose.

c. Fluid supply containers: follow your local code.

d. Object being dispensed: follow your local code.

e. Solvent pails used when flushing: follow your

local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

f. To maintain grounding continuity when flushing

or relieving pressure, hold a metal part of dis-

24C352_312998_8g

b. Fill with fresh fluid. Thread the reservoir onto

the cap assembly and place it in the bracket (RB).

c. Push the supply tube approximately 1/3 of the

way into the reservoir. The supply tube is the tube with the check valve with an arrow pointing in the direction of flow towards the IsoGuard Select fluid cylinder.

d. Push the return tube into the reservoir until it

reaches the bottom. The return tube is the tube with the check valve with an arrow pointing in the direction of flow away from the IsoGuard Select fluid cylinder.

NOTE: The return tube must reach the bottom of the reservoir to ensure that isocyanate crystals will settle to the bottom and not be siphoned into the supply tube and returned to the pump.

42 313997W

Setup

14. Prime IsoGuard Select fluid cylinder

The IsoGuard Select fluid cylinder must be primed when replacing IsoGuard Select fluid. See IsoGuard Select

System on page 57 for instructions.

15. Install dispense valve

a. Navigate to System Screen 2 and select the

appropriate dispense valve from the “Dispense Valve” dropdown menu. See System Screen 2 on page 73.

b. Set pressure relief valves (SA, SB) to RELIEF.

c. If dispense valve has a trigger safety lock,

engage the trigger safety lock.

g. Press to enable system. LED should be

solid green.

h. Check that heat zones are on and temperatures

are on target, see Status Screen on page 85.

i. Check fluid pressure display and adjust as nec-

essary.

j. For MD2 and Auto-Fusion dispense valves, per-

form Connect Solenoid Kit procedure. See Heated Hoses and Applicator Kits manual for procedure.

k. Check fluid pressure gauges (GA, GB) to

ensure proper pressure balance. If imbalanced, reduce pressure of higher component by slightly turning PRESSURE RELIEF/DISPENSE valve for that component toward PRES-

SURE RELIEF/CIRCULATION , until gauges show balanced pressures.

LOCKED

ti10442a1

d. Connect gun to machine. Verify gun is ready for

operation. See appropriate gun manual listed in Related Manuals on page 3 for detailed instructions.

e. If gun has pneumatics, verify air line is con-

nected then open bleed-type master air line valve.

f. Set PRESSURE RELIEF/DISPENSE valves

(SA, SB) to DISPENSE .

In this example, B (Blue) side pressure is higher,

so use the B (Blue) side

valve to balance pres-

sures.

ti9877a1

l. For MD2 and Auto-Fusion dispense valves, per-

form Connect Solenoid Kit procedure. See Heated Hoses and Applicator Kits manual for procedure.

m. If dispense valve has a trigger safety lock, dis-

engage the trigger safety lock.

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313997W 43

UNLOCKED

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Setup

n. For EP Gun and GX-16, perform a test pour into

a waste container. Adjust pressure and temperature to get desired results. Equipment is ready to dispense.

o. For all dispense valves other than the EP Gun,

perform mix ratio test using two tared cups. Weigh the cups and divide the weights to verify the mix ratio by weight. See Ratio Checking section in the dispense valve manual for more information.

p. For Fusion dispense valves, perform DC Power

Pack Hydraulic Pressure Setup. See HFR Repair manual for procedure.

q. Equipment is ready to dispense.

Vacuum De-gas

NOTE: This procedure is for assemblies with vacuum

tree manifold and no agitator or auto-refill.

1. Disable machine movement by pressing the

Machine Disable Mode key ( ).

2. Close the shut-off ball valves at the base of the tanks.

3. If the tank lid has a fill port, turn off any systems that might refill the tank during the vacuum de-gas procedure.

4. Close the fill port ball valve.

5. If the tank lid requires a desiccant dryer or nitrogen pump installed, install one into the top ball valve of the vacuum tree manifold.

6. Close the top ball valve of the vacuum tree manifold.

7. Attach vacuum pump to the bottom ball valve of the vacuum tree manifold then open the ball valve.

8. Turn on the vacuum pump.

9. Continue to de-gas for sufficient time to de-gas the material.

10. Close bottom ball valve of the vacuum tree manifold.

11. Turn off the vacuum pump.

12. Open the top ball valve of the vacuum tree manifold.

NOTICE

Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump cavitation, off-ratio conditions, and possible collapse of the tank.

13. Open the shutoff valves at the base of the tanks.

44 313997W

Setup

Vacuum De-gas and Vacuum Manual Refill

NOTE: This procedure is for assemblies with a vacuum

tree manifold, agitator, and auto-refill.

1. Press the Select Operating Mode button ( )

repeatedly to select Shot, Sequence, or Operator (Manual) mode.

2. Close the shut-off ball valves at the base of the tanks.

3. If the tank lid requires a desiccant dryer or nitrogen pump installed, install one into the top ball valve of the vacuum tree manifold).

4. Close the top ball valve of the vacuum tree manifold.

5. Attach vacuum pump to the bottom ball valve of the vacuum tree manifold then open the ball valve.

6. Turn on the vacuum pump.

12. Close bottom ball valve of the vacuum tree manifold).

13. Turn off the vacuum pump.

14. Open the top ball valve of the vacuum tree manifold.

NOTICE

Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump cavitation, off-ratio conditions, and possible collapse of the tank.

15. Open the shutoff valves at the base of the tanks.

7. Turn on agitator.

8. Select Manual Refill mode. See operation manual referenced at the beginning of this manual for more information.

9. Press the appropriate Auto-Refill Tank Select button

or buttons ( and/or ) to select the tanks to refill.

10. If necessary, press the Abort/Cancel button ( )

to cancel auto-refill.

If an auto-refill is aborted or times out, the software will not initiate a new auto-refill until a manually initiated auto-refill has completed. To complete a manually initiated auto-refill after an aborted or timed out auto-refill, restart at step 2.

NOTICE

If an auto-refill is stopped and not restarted as described in the previous note, the pumps may be run dry and chemical crossover at the valve may occur.

11. Continue to de-gas for sufficient time to de-gas the material.

313997W 45

Advanced Display Module (ADM) Operation

When main power is turned on by turning the main power switch (MP) to the ON position, the splash screen will be displayed until communication and initialization is complete.

To begin using the ADM, the machine must be on and enabled. To verify the machine is enabled, verify the System Status Indicator Light (CB) is illuminated green, see F

IG. 5 on page 30. If the System Status Indicator

Light is not green, press the ADM Power On/Off (CA)

button . The System Status Indicator Light will illuminate yellow if the machine is disabled.

7. If L-Head is installed, define L-Head control details. See Mix Head Operating Details Screen, page 74.

8. Define level sensors and refill settings. See Supply Screen, page 76.

9. Enable/disable temperature conditioning components. See Conditioning Screen 1, page 77.

10. Define temperature conditioning setpoints. See Conditioning Screen 2, page 78.

11. If Night mode will be used, define Night mode settings. See Conditioning Screen 3, page 79.

12. Calibrate machine. See Calibration Screen, Main, page 72.

13. Define shots. See Shots Screen, page 69.

14. Define sequences. See Sequences Screen, page 71.

15. If desired, view/reset counters. See Maintenance Screen, page 76.

If the machine is in the Disabled mode screen press

repeatedly to select a different operating mode.

Perform the following tasks to fully setup your system.

1. Set general system settings. See Advanced Screen 1, page 80.

2. Set units of measure. See Advanced Screen 2, page 80.

3. Enable/disable system features. See Advanced Screen 3, page 81.

4. Define control mode, dispense mode, and pump information. See System Screen 1, page 73.

5. Define dispense valve and other system settings. See System Screen 2, page 73.

6. Define labels and other system settings. See Sys- tem Screen 3, page 75.

46 313997W

Startup

Do not operate HFR without all covers and shrouds in place.

1. Use feed pumps to load fluid

NOTE:

The HFR is tested with oil at the factory. Flush out the oil with a compatible solvent before dispensing. See Flush- ing on page 52.

a. Check that all machine connections are setup.

See Setup procedure, page 38.

b. Check that inlet screens are clean before daily

startup, see page 56.

Startup

g. Open fluid inlet valves (FV). Check for leaks.

ti10002a1

Keep Components A (Red) and B (Blue) Separate

c. Check level and condition of ISO lube daily, see

IsoGuard Select

System on page 57.

d. Turn on component B (Blue) and component A

(Red) agitators, if used.

e. Turn both PRESSURE RELIEF/DISPENSE

valves (SA, SB) to DISPENSE .

ti9877a1

f. Star t feed pumps.

h. Use feed pumps to load system.

i. For models with an EP, Fusion, or P2 gun

only, hold gun fluid manifold over two grounded waste containers. Open gun fluid valves A (Red) and B (Blue) until clean, air-free fluid comes from valves. Close valves.

ti2484a1

j. For models with an MD2 Valve only, hold

MD2 valve nose piece, without a mixer installed, over two grounded waste containers. Leave mixer off and trigger gun until both fluids flow freely from the nose piece without any air.

k. To prime the pump, cycle the pump a few times

or until air-free fluid dispenses.

313997W 47

Startup

2. Calibrate HFR

The HFR calibration procedure is a two step process. The first step, Learn Mode, must be performed whenever the pump line is rebuilt or if any other maintenance is performed that may affect the mechanical tolerances in the pump line. If the machine does not appear to be utilizing the full extent of the pump stroke, or if the machine appears to be contacting the end of the hydraulic cylinder, follow the Learn Mode procedure. The Learn Mode procedure will teach the system the mechanical limits of travel.

Learn Mode Procedure:

a. Navigate to the Calibration screen.

b. Press the Learn Mode Calibration button

and set the mode to run as the dispense applicator that is installed on the system.

NOTE: During this process, the system learned the mechanical limits of travel. If the pump did not reach both the left and right extreme limits for any reason, repeat the procedure.

If the system is to be used in a Time or Volume Dispense Mode, system calibration is complete after the Learn Mode procedure described above. However, if the system is to be used in Weight Dispense mode and the application requires that the dispense amount be accurate and consistent then the weight calibration procedure below must be followed.

NOTE: For circulation systems, set the mode as either EP or MD2 valves. These settings will not dispense material.

c. Place a waste container below the dispense

valve. The next steps will cause the machine to dispense material for all other settings.

d. Press the go right button and then the dis-

pense button . The pump will travel to the right most extreme position.

e. After the pump stops moving, press the go left

button and then press the dispense

button . The pump will travel to the left most extreme position.

f. After the pump stops moving, press the con-

tinue button to go on to the next step in the

calibration process or the page back button to return to the main Calibration screen.

48 313997W

Startup

3. Set temperatures (Heated models only)

This equipment is used with heated fluid, which can cause equipment surfaces to become very hot. To avoid severe burns:

• Do not touch hot fluid or equipment.

• Allow equipment to cool completely before touching it.

• Wear gloves if fluid temperature exceeds 110°F (43°C).

For detailed temperature adjustments, including alarm levels, or upon initial machine configuration, see Condi- tioning Screen 2 on page 78 for details. For minor adjustments to the temperature setpoint once the machine has been initially configured, see the Status

Screen on page 85.

4. Set system control and dispense modes: See

System Screen 1 on page 73.

7. Change pressure imbalance setting (optional)

The pressure imbalance function detects conditions that can cause off-ratio dispense, such as loss of feed pressure/supply, pump seal failure, clogged fluid inlet filter, or a fluid leak.

The pressure imbalance default is factory-set at 500 psi (3.5 MPa, 35 bar). For tighter ratio error detection, select a lower value. For looser detection or to avoid nuisance alarms, input a higher value.

a. Navigate to System Screen 3.

b. Press to enter the screen.

c. Navigate to the pressure imbalance field.

d. Type the desired pressure imbalance setting

then press Enter .

5. Set pump sizes: See System Screen 1 on

page 73.

6. Define Shot Recipes

a. Navigate to the Shots screen.

b. Press to enter the screen.

c. Use the directional keypad to navigate to the

shot detail column for the desired shot number.

d. Type the desired setting for that item then

press .

e. Repeat the previous two steps for all desired

shot numbers.

313997W 49

Shutdown

1. Park pumps.

a. From the Home screen, press and select

Standby mode.

b. Press . Material will dispense for non cir-

culation systems. Pump will park automatically. Once pump is parked, pump will stop moving. If a dispense gun with a trigger is installed, pulling the trigger will begin a park operation. Material will dispense for non circulation systems.

c. For models with an EP, Fusion, or P2 gun

only, turn diversion valves to tank then press

Park . Pressure must be below 400 psi (2.8 MPa, 28 bar).

2. Press the enable/disable key on the ADM to disable the ADM.

3. Turn main power switch (MP) to OFF position.

4. Close A (Red) and B (Blue) fluid supply valves (FV).

5. Perform Pressure Relief Procedure on page 51.

ti9883a1

6. Shut down feed pumps as required. See feed pump manual.

50 313997W

Pressure Relief Procedure

1. Shut off feed pumps and agitator, if used.

2. Turn PRESSURE RELIEF/DISPENSE valves (SA,

SB) to PRESSURE RELIEF/CIRCULATION . Route fluid to waste containers or supply tanks. Ensure gauges drop to 0.

Pressure Relief Procedure

ti9879a1

3. For models with an dispense valve with a safety lock, engage gun safety lock.

4. Relieve pressure in dispense valve. See dispense valve manual.

313997W 51

Flushing

Flush equipment only in a well-ventilated area. Do not dispense flammable fluids. Do not turn on heaters while flushing with flammable solvents.

• Flush out old fluid with new fluid, or flush out old fluid with a compatible solvent before introducing new fluid.

• Use the lowest possible pressure when flushing.

• All fluid components are compatible with common solvents. Use only moisture-free solvents. See Technical Data on page 108 for list of wetted components to verify compatibility of solvent with wetted materials. See solvent manufacturers information for material compatibility.

• To maintain grounding continuity when flushing or relieving pressure, hold a metal part of dispense gun firmly to the side of a grounded metal pail, then trigger gun.

• To flush feed hoses, pumps, and heaters separately from heated hoses, set PRESSURE RELIEF/DISPENSE valves (SA, SB) to PRESSURE

RELIEF/CIRCULATION . Flush through bleed lines (N).

ti9880a1

• To flush entire system, circulate through gun fluid manifold (with manifold removed from gun).

• To prevent moisture from reacting with isocyanate, always leave the system dry or filled with a moisture-free plasticizer or oil. Do not use water. See Important Two-Component Material Information on page 20.

• Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

52 313997W

Maintenance

Change Break-in Oil

After initial break-in, see Table 5 for recommended frequency of oil changes.

Task Schedule

Change break-in oil in a new unit After first 250

hours of opera-

tion or within 3

months, which-

ever comes first

Inspect hydraulic and fluid lines for leaks

Inspect fluid inlet strainer screens, page 56

Inspect IsoGuard Select fluid level and condition, refill or replace as needed, page 57

Check hydraulic fluid level Weekly

Grease circulation valves with Fusion grease (117773)

Verify operation of air drying system to prevent isocyanate crystallization

Verify vent holes on bottom of electrical cabinet are clear and unobstructed

Inspect air filter (part 24H018), clean or replace as necessary,

Daily

Weekly

Daily

Table 2: Frequency of Oil Changes

Ambient Tem peratu re

0 to 90°F (-17 to 32°C)

90°F and above (32°C and above)

Recommended Frequency

1000 hours or 12 months, whichever comes first

500 hours or 6 months, whichever comes first

Grease Circulation Valves With Fusion Grease (117773)

ti9879a1

Check Hydraulic Fluid Level

Check hydraulic fluid level on dipstick (DS). Fluid level must be between indent marks (IM) on dipstick. Refill as required with approved hydraulic fluid; see Technical Data on page 108. If fluid is dark in color, change fluid and filter.

Use compressed air to remove dust buildup on control boards, fan, motor (under shield), and hydraulic oil coolers

Clean up all hydraulic leaks; identify and repair cause of leak

Clean dispense valve mix chamber ports regularly, see dispense valve manual

Clean dispense valve check valve screens, see dispense valve manual

313997W 53

Monthly

As needed

See dispense

valve manual

See dispense

valve manual

ti7861a1

24C352_313998_1

Maintenance

ADM - Battery Replacement and Screen Cleaning

Battery Replacement

A lithium battery maintains the ADM clock when power is not connected.

To replace the battery:

1. Disconnect power to the ADM.

NOTE: This can be done by removing the CAN cable from the bottom of the ADM.

2. Remove rear access panel.

MCM and TCM - Clean Heat Sink Fins

Keep heat sink fins clean at all times. Clean them using compressed air.

NOTE: Do not use conductive cleaning solvents on the module.

Heat Sink Fins

r_257396_3b9905_02b

ti12364a1

3. Remove the old battery and replace with a new CR2032 battery.

4. Properly dispose the old lithium battery according to local codes.

5. Replace rear access panel.

6. Connect the power to the ADM and reset the clock through Advanced Screen 1. Refer to Appendix B

- ADM Setup Screens Overview for more detail.

Cleaning

Use any alcohol-based household cleaner, such as glass cleaner, to clean the ADM. Spray on the rag then wipe ADM. Do not directly spray the ADM.

ti12353a1

Heat Sink Fins

ti12357a1

FIG. 14: Clean Heat Sink Fins

54 313997W

Install Upgrade Tokens

NOTE: The Motor Control Module, Fluid Control Module, and Temperature Control Module connection to the system is temporarily disabled during the installation of upgrade tokens.

To install software upgrades:

Maintenance

1. Use correct software token stated in the table. See Graco Control Architecture

™

Module Programming

_257396_3b9905_04b

manual for instructions.

NOTE: Upgrade all modules in the system to the

ti12334a1

software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible.

All data in the module (System Settings, USB Logs, Recipes, Maintenance Counters) may be reset to factory default settings. Download all settings and

ti12358a1

user preferences to a USB before the upgrade, for ease of restoring them following the upgrade.

See manuals for locations of specific GCA components.

FIG. 15: Remove Access Cover

ti12354a1

The software version history for each system can be viewed in the technical support section at www.graco.com.

Token Application

16H821 HFR:

- Advanced Display Module

- Motor Control Module

- High Power Temperature Control Module

- Fluid Control Module (AC Power Pack)

- Discrete Gateway Module

- Communication Gateway Module

16G584 Tank Stand:

- Fluid Control Module

- Low Power Temperature Control Module

16G407 Ratio Monitoring (Flow Meters):

- Fluid Control Module

313997W 55

Maintenance

Fluid Inlet Strainer Screen

The inlet strainers filter out particles that can plug the pump inlet check valves. Inspect the screens daily as part of the startup routine, and clean as required. The standard strainer is 20 mesh.

Use clean chemicals and follow proper storage, transfer, and operating procedures, to minimize contamination of the A-side screen.

NOTE:

Clean the A-side screen only during daily startup. This minimizes moisture contamination by immediately flushing out any isocyanate residue at the start of dispensing operations.

1. Perform Pressure Relief Procedure on page 51.

2. Close the fluid inlet valve at the pump inlet and shut off the appropriate feed pump. This prevents material from being pumped while cleaning the screen.

6. Open the fluid inlet valve, ensure that there are no leaks, and wipe the equipment clean. Proceed with operation.

59d

59g*

59h

59j

59k

ti9886a1

FIG. 16. Fluid Inlet Strainer

3. Place a container under the strainer manifold (59d) to catch fluid. Remove the strainer plug (59j).

4. Remove the screen (59g) from the strainer manifold. Thoroughly flush the screen with compatible solvent and shake it dry. Inspect the screen. If more than 25% of the mesh is blocked, replace the screen. Inspect the gasket (59h) and replace as required.

5. Ensure the pipe plug (59k) is screwed into the strainer plug (59j). Install the strainer plug with the screen (59g) and gasket (59h) in place and tighten. Do not overtighten. Let the gasket make the seal.

56 313997W

Maintenance

IsoGuard Select® System

Check the condition of the A (Red) pump IsoGuard Select fluid daily. Change the fluid if it becomes a gel, its color darkens, or it becomes diluted with isocyanate.

Gel formation is due to moisture absorption by the pump IsoGuard Select fluid (24F516). The interval between changes depends on the environment in which the equipment is operating. The pump lubrication system minimizes exposure to moisture, but some contamination is still possible.

Fluid discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation. If the packings are operating properly, IsoGuard Select fluid (24F516) replacement due to discoloration should not be necessary more often than every 3 or 4 weeks.

9. Push the return tube (RT) into the reservoir until it reaches the bottom.

NOTE:

The return tube must reach the bottom of the reservoir, to ensure that isocyanate crystals will settle to the bottom and not be siphoned into the supply tube and

returned to the pump.

To change pump IsoGuard Select fluid (24F516):

1. Perform Pressure Relief Procedure on page 51.

2. Remove fittings from IsoGuard Select fluid cylinder inlet and outlet ports. Keep supply tube (ST), return tube (RT), and leak management tube (LT) connected to the fittings.

3. Carefully place ends of tubes with fittings still connected into an empty pail to drain IsoGuard Select fluid.

4. Lift the IsoGuard Select fluid reservoir (LR) out of the bracket (RB) and remove the container from the cap. Holding the cap over a suitable container, remove the inlet check valve and allow the IsoGuard Select fluid to drain. Reattach the check valve to the inlet hose. See F

5. Drain the reservoir and flush it with clean IsoGuard Select fluid (24F516).

6. When the reservoir is flushed clean, fill with fresh IsoGuard Select fluid (24F516).

IG. 17.

24C352_313998_8e

FIG. 17: IsoGuard Select Fluid System

Prime IsoGuard Select Fluid Cylinder

Ensure that the IsoGuard Select fluid cylinder outlet faces upward for air to exhaust.

1. Install IsoGuard Select fluid cylinder inlet fitting and inlet tube into bottom of cylinder. The inlet tube is the tube with a check valve installed in it which points in the direction of flow towards the IsoGuard Select fluid cylinder.

2. Install IsoGuard Select fluid cylinder outlet fitting and outlet tube into top of cylinder. The outlet tube is the tube with a check valve installed in it which points in the direction of flow away from the IsoGuard Select fluid cylinder.

3. Remove check valve from end of outlet tube.

4. Use funnel to pour IsoGuard Select fluid (24F516) into tube to fill cylinder.

7. Thread the reservoir onto the cap assembly and place it in the bracket (RB).

8. Push the supply tube (ST) approximately 1/3 of the way into the reservoir.

313997W 57

5. With check valve arrow pointing away from the IsoGuard Select fluid cylinder, install check valve in end of outlet tube.

6. Install tubes into reservoir and install reservoir into holder.

Troubleshooting

Before performing any troubleshooting procedure:

1. Perform Pressure Relief Procedure on page 51.

2. Turn main power OFF.

3. Allow equipment to cool.

Try the recommended solutions in the order given for each problem, to avoid unnecessary repairs. Also, determine that all circuit breakers, switches, and controls are properly set and wiring is correct before assuming there is a problem.

Light Tower (Optional)

Signal Description

Green on only System is powered up and there are

no error conditions present

Yellow on An advisory exists

Red flashing A deviation exists

Red on The system is shut down due to an

alarm occurring.

Errors include advisories, deviations, or alarms, so green will only be on when none of these occur. A yellow light can be on at the same time as red (flashing or solid on) when an advisory exists at the same time as a deviation or alarm.

Common Problems

Problem Cause Solution General

Display Module completely dark

No or incorrect amount of material dispensed from either side

Significant material leaking from pump seal

Material dispensed not correct weight

A (Red) and B (Blue) Primary Heaters

Control of primary heat is abnormal; high temperature overshoots

No Power Verify AC Power switch is ON Thrown Breaker Check Machines Breakers and Reset Loose Connection Tighten 5-pin cable on Advanced Display Module Bad Display Module Replace Advanced Display Module Ball Valve closed (if Installed) Open tank ball valve. Tank Empty Add fluid Tank Clogged Clean tank Air In Material Prime the machine Pump shaft worn and/or shaft seal

worn Specific gravity of one or more of the

two materials has changed since calibration

Check valve malfunction Remove check valve; clean or replace as necessary Piston worn or broken Replace Piston

Dirty RTD connection Unplug and re-plug RTD wires. RTD not contacting heater element Loosen ferrule nut, push in RTD so tip contact heater

Failed heater element Replace Signal failure from RTD Check connections RTD wired incorrectly Check connections. Power up zones one at a time

Remove pump shaft assembly and reinstall read pump rebuild kit

Run calibration

element. Holding RTD tip against heater element, tighten ferrule nut 1/4 turn past tight.

and verify that temperature for each zone rises.

58 313997W

Troubleshooting

Problem Cause Solution Hose Heat System

Hose heats but heats slower than usual or it does not reach temperature

Hose does not maintain temperature while spraying

Hose temperature exceeds setpoint

Erratic hose temperature Faulty RTD connection Verify that all FTS connections are snug and that pins

Hose does not heat FTS failed or is not contacting cor-

Hoses near system are warm, but hoses downstream are cold

Ambient temperature is too cold Use auxiliary hose system. FTS failed or not installed correctly Check FTS Low supply voltage Verify line voltage. Low line voltage significantly

reduces power available to hose heat system, affecting longer hose lengths.

A and B setpoints too low Increase A (Red) and B (Blue) setpoints. Hose is

designed to maintain temperature, not to increase it.

Ambient temperature is too cold Increase A (Red) and B (Blue) setpoints to increase

fluid temperature and keep it steady Flow too high Use smaller mix chamber. Decrease pressure. Hose was not fully preheated Wait for hose to heat to correct temperature before

spraying Low supply voltage Verify line voltage. Low line voltage significantly

reduces power available to hose heat system, affect-

ing longer hose lengths. A (Red) and/or B (Blue) primary heat-

ers are overheating material Faulty RTD connections Verify that all FTS connections are snug and that pins

FTS not installed correctly FTS should be installed close to end of hose in same

rectly FTS not installed correctly FTS should be installed close to end of hose in same

Temperature control alarm See Appendix D - ADM Error Codes on page 88 Shorted connection or failed hose

heating element

Check primary heaters for either an RTD problem or a

failed element attached to thermocouple

of connectors are snug and that pins of connects are

clean. Examine connection of thermocouples to long

green plug on heater control board. Unplug and

re-plug RTD wires, cleaning off any debris. Unplug

and re-plug long green connector on heater control

board.

of connectors are clean. Examine connection of RTD

to long green plug on heater control board. Unplug

and re-plug RTD wires, cleaning off any debris.

Unplug and re-plug long green connector.

environment as gun. Verify FTS installation.

Check FTS

environment as gun. Verify FTS installation.

With hose heat on and temperature setpoint above

displayed hose zone temperature, verify voltage

between connectors at each section of hose.

Voltage should drop incrementally for each section of

hose further from the system. Use safety precautions

when hose heat is turned on.

Proportioning System

Proportioning pump does not hold pressure when stalled

313997W 59

Pump piston or intake valve leaking 1. Observe gauges to determine which pump is los-

ing pressure.

2. Determine in which direction the pump has stalled by observing which directional valve indicator light is on.

3. Repair the valve.

Troubleshooting

Problem Cause Solution

Material imbalance. Inadequate flow from pump; cavitation Increase fluid supply to proportioning pump:

• Use 2:1 supply pump

• Use minimum 3/4 in. (19 mm) ID supply hose, as

short as practical

Fluid is too thick. Consult your material supplier for the recommended fluid temperature to maintain a viscosity of 250 to 1500 centipoise.

Clean inlet strainer screen Worn pump inlet valve ball/seat or gasket

Pressure relief/circulation valve leaking back to supply

Erratic pump movement Pump cavitation Feed pump pressure is too low. Adjust pressure to

Pump output low Obstructed fluid hose or gun; fluid

hose ID too small Worn piston valve or intake valve in

displacement pump Inadequate feed pump pressure Check feed pump pressure and adjust to 100 psi (0.7

Remove return line and determine if flow is present while in SPRAY mode

maintain 100 psi (0.7 MPa, 7 bar) minimum. Open, clear; use hose with larger ID

See pump manual

MPa, 7 bar) minimum.

60 313997W

ADM Troubleshooting

Troubleshooting

FIG. 18: ADM Component Identification - Rear

r_24E451_3B9900_1a

ADM Module Status LEDs (CN) Conditions

Module Status LED Signal Description

Green on System is powered up.

Yellow on Communication in progress.

Red solid ADM hardware failure.

Red flashing Uploading software.

USB Module Status LEDs (CL) Conditions

Module Status LED Signal Description

Green flashing System is powered up.

Yellow on Downloading information to USB

Green/Yellow Flashing ADM is busy, USB cannot transfer

information when in this mode

313997W 61

Troubleshooting

Motor Control Module

For MCM location, see reference MA in FIG. 2 on page 25.

Diagnostic Information

Module Status LED Signal Description

Green on System is powered up.

Yellow on Internal communication in progress.

Red solid MCM hardware failure. Replace MCM.

Red flashing fast Uploading software.

Red flashing slow Token error. Remove token and upload

Table 3: LED Status Signal

software token again.

LED Signals

r_257396_3b9905_07b

FIG. 19: LED Signals

62 313997W

Acceptable Size and Duration of Power Line Voltage Fluctuations

The Motor Control Module is designed to withstand voltage fluctuations from the incoming power supply. If the incoming power supply goes outside of the tolerable range, an over-voltage condition is flagged and the system shuts down in an alarm state. Excessive or repeated over-voltage may permanently damage hardware. The chart below shows the permissible magnitude and duration of temporary over-voltage events. Consult a qualified electrician if there are any concerns about the available power supply.

Maximum Permissible Transient Voltage Surges

* Constructed from ITIC 1996 curve, referenced by IEC 61000-2-4

1400

Troubleshooting

1200

1000

800

600

400

Voltage (Volts RMS)

200

0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10

1200Vac, 1697Vdc

<--1 MW Max Surge Power

480Vac, 679Vdc

336Vac, 475Vdc

<--150 KW Max Surge Power

<--50 KW Max Surge Power

288Vac, 407Vdc

<--No Power Limit

264Vac, 373Vdc

Time (seconds)

313997W 63

Troubleshooting

Fluid Control Module

Diagnostic Information

Module Status LED Signal Diagnosis

Green on System is powered up

Yellow Internal communication in progress

Red solid FCM hardware failure. Replace FCM.

Red flashing fast Uploading software

Red flashing slow Token error. Remove token and

upload software token again.

FIG. 20:

Module Status LEDs

ti12337a1

64 313997W

Temperature Control Module

Diagnostic Information

Module Status LEDs

Signal Description

Green on Temperature control module is

powered up.

Yellow on Internal communication in prog-

ress.

Red solid Temperature control module failure.

See Troubleshooting table.

Red flashing Software is updating.

Blue light off (High Power Module only)

Blue flashing (High Power Module only)

Temperature control module is off. See Troubleshooting table.

Length of flashes indicates amount of power running through temperature control module.

Troubleshooting

ti12353a1

IG. 21: LED Signals

LED Signals

ti12357a1

313997W 65

Appendix A - ADM Icons Overview

Setup Screen Icons

Icon Description

Enter Screen

Exit Screen

On Learn Mode Calibration screen:

Move pump

All other screens:

Begin Dispense

Stop Dispense

Abort Changing the Label

Select left direction

Select right direction

Backspace

Icon Description

Erase All Counters on Page

Access Flowmeter Calibration

Valve Details

Selects all shots to be changed to the same user specific value

Pressure

Shot Number

Sequence Position

Flow

Time (Duration)

Tank Blanket Heater

Back to main calibration screen from learn mode calibration screen or Back to system screen 2 from mix head operating details screen

Access Learn Mode Calibration screen

Run MCM Learn Mode

Proceed to next step in calibration procedure

On Main Calibration screen:

Calibrate Weight Dispense or Enter Specific Gravity Information

On Flow Meter Calibration screen:

Use Dispensed Material Weight to Calibrate Flow Meters. If pressed, icon will change and units are changed to volume units.

Erase Selected Item or Control Data

Primary Heater

Heated Hose

Chiller

Move Cursor to the Left

Move Cursor to the Right

Upper/Lower Case Letters

Positive / Negative

66 313997W

Run Screen Icons

Appendix A - ADM Icons Overview

Icon Description

Select mode.

Set system in park (icon will be selected when system is parked)

Open, Close Valve

A (Red) and B (Blue) refill button (Press to start/abort refill)

With a mix head installed: Turns on the mix head hydraulics and puts the machine in low pressure circulation.

Press a second time to turn off instigated system action.

If Green:

Allowed to Dispense

If Red:

Not Allowed to Dispense

Stop Dispense

Jump in and use the key pad to select a shot number.

Skip the next shot in selected sequence. Only available when the system is not dispensing.

Abort sequence and reset to first valid position

Edit Operator Dispense Setting

Press to enter the Conditioning Control screen

Icon Description

Sets machine to low pressure

Sets machine to high pressure

Current and setpoint temperature for primary heater. Not displayed if heat zone is not enabled.

Current and setpoint temperatures for heated hose. Not displayed if heat zone is not enabled.

Current temperatures for heated hose monitor. Not displayed if heat zone is not enabled.

Current and setpoint temperatures for tank blanket. Not displayed if heat zone is not enabled.

Current temperatures for tank blanket monitor. Not displayed if heat zone is not enabled.

Current and setpoint temperatures for chiller. Not displayed if heat zone is not enabled.

Current temperatures for chiller monitor. Not displayed if heat zone is not enabled.

Amount of material moved through pump (volume tracking)

Cycles

Turn on or off the highlighted zone.

Turn on or off all zones.

Erase a single batch

Erase all batch data points

313997W 67

Appendix B - ADM Setup Screens Overview

The ADM will start in the Run screens at the “Home”

screen. From the Run screens, press to access the Setup screens. If the Setup screens password is turned

on, use the ADM keypad to enter the password then

press .

Shot #1

Sequences #1

Calibration

System #1

From the Setup screens, press to access the Run screens. For Run screens information, see Appendix C

- ADM Run Screens Overview on page 82. F

IG. 22

shows the flow of the Setup screens.

Maintenance

Supply

Conditioning #1

Advanced #1

Shot #2

Shot #...

Sequences #2

Sequences #...

System #2

System #3

FIG. 22: Setup Screens Navigation Diagram

Conditioning #2

Conditioning #3

Advanced #2

Advanced #...

68 313997W

Appendix B - ADM Setup Screens Overview

Shots Screen

This screen allows the user to edit shot definitions. The contents of this screen change based on the Dispense and Control Mode selections. Shots may be defined by pressure or flow rate depending upon the Control Mode selection and by time (duration), volume, or weight depending upon the Dispense Mode selection. See System Screen #1 for Control and Dispense Mode options. See Home Screen, Shot Mode on page 83 for information on how to use predefined shots.

NOTE: 100 shot definition are available across ten pages.

To edit a shot definition:

1. Press then use the arrow keys to navigate to the desired value.

Due to variation in material properties, the gives the ability to adjust the shot time/volume/weight for

each defined shot.

NOTE: If the a minimum of 5 shots are dispensed, measured and

averaged for each dispense before entering a value for the

Δ column.

Time Based Example:

A 75 cc/s shot is defined to dispense for 2 seconds.

Δ column is used, it is recommended that

Δ column

2. Type the new value then press to accept the new value.

3. If desired, press to quickly enter the same value for the rate and time/volume/weight.

4. Repeat step 2 as required.

1. Dispense 5 shots into 5 separate containers.

2. Measure the dispensed amount and record the data.

Example 1

Dispensed Volume

Shot

1 146.2 156.2

3 145.6 155.6

5 146.0 156.0

3. Calculate the average of the 5 shots. Example 1 = 146cc Example 2 = 156cc

(cc)

146.4 156.4

145.8 155.8

Example 2

Dispensed Volume

(cc)

313997W 69

Appendix B - ADM Setup Screens Overview

4. Use the following formula to calculate the Δ column

value.

((Flow Rate x Time) - Average Volume)

Flow Rate

Example 1:

((75cc/sec x 2sec) - 146cc)

75 cc/sec

Example 2:

((75cc/sec x 2sec) - 156cc)

75 cc/sec

5. Enter the calculated value in the

Example 1:

= 0.053 sec

= -0.08 sec

Δ column.

Volume/Weight Based Example:

A 75 cc/s shot is defined to dispense for 75 cc.

1. Dispense 5 shots into 5 separate containers.

2. Measure the dispensed amount and record the data.

Example 3

Dispensed Volume

Shot

(cc)

Example 2:

NOTE: Depending on the dispensed volume average,

Δ column may be either a positive or negative value.

the

1 72.2

3 72.6

5 72.5

3. Calculate the average of the 5 shots. Example 3 = 72.5cc

4. Use the following formula to calculate the value.

(Requested Amount - Actual Amount)

Example 3:

(75cc - 72.5cc = 2.5cc)

72.4

72.8

Δ column

70 313997W

Appendix B - ADM Setup Screens Overview

5. Enter the calculated value in the Δ column.

Example 3:

Sequences Screen

This screen allows the user to edit sequence information. The contents of this screen change based on the Dispense and Control Mode selections.

Dispense detail is shown as volume, time, or weight depending on which Dispense Mode is selected. See System Screen 1 on page 73 for Dispense Mode options. See Home Screen, Sequence Mode on page 84 for information on how to use predefined sequences.

NOTE: Five sequences with 20 positions each are available across 10 pages.

To edit a sequence:

1. Press the Enter screen button then use the arrow keys to navigate to the desired value.

2. Type the new value then press the Enter button to accept the new value.

313997W 71

Appendix B - ADM Setup Screens Overview

Calibration Screen, Main

This screen shows calibration information for the system and provides access to other calibration screens. See Calibrate HFR on page 48 for how to use the calibration screens to calibrate the machine.

The date next to each key represents the last time that calibration was performed.

The “Cal. Min” and “Cal. Max” values are the system recognized extreme ends of piston travel. See Calibra-

tion Screen, Learn Mode.

Calibration Screen, Learn Mode

This screen allows the user to calibrate piston position. The piston can be moved to the left and right to obtain the full range of motion. See Calibrate HFR on page 48 for how to use this screen to calibrate the machine.

Current position

Previously saved left position

Previously saved right position

Press to go to the Calibration Screen, Learn Mode screen.

Press to erase the motor control database in the motor control module.

Press and then to move the pump all the way to the left.

Press and then to move the pump all the way to the right.

Press to return to the Calibration Screen, Main. This saves the new left and right numbers.

72 313997W

Appendix B - ADM Setup Screens Overview

System Screen 1

NOTE: Not all of the following modes may be available

depending on the dispense valve selected.

This screen allows the user to set important system settings specific to what dispense applicator has been selected. Control Mode can be set to Pressure or Flow. With Control Mode set to Pressure, the machine will adjust dispense flow rate in order to maintain the requested pressure. With Control Mode set to Flow, the machine will dispense at a continuous flow rate regardless of pressure fluctuations unless pressure alarm conditions occur.

Dispense Mode can be set to Time, Volume, or Weight. Dispense Mode controls how displayed amounts are measured. If Dispense Mode is set to Weight, then the machine dispenses until the desired weight of material is dispensed. See Calibrate HFR on page 48 for more information.

Pump sizes and inlet pressures must be entered on this screen.

If pump sizes and inlet pressures are not entered properly, system performance will be affected. The inlet pressure must be set to the maximum feed pressure that will be seen by that side of the machine.

The maximum working pressure for the machine is displayed on this screen. The maximum working pressure is dependent on the installed hoses and dispense valve. The maximum working pressure is set to the lowest rated system component. If 2000 psi hoses are installed and the maximum working pressure displayed is not 2000 psi, see HFR repair/parts manual for instructions to set the maximum working pressure for hoses. If the installed dispense valve rating is below the maximum working pressure shown here, verify the correct dispense valve is selected on System Screen 2.

System Screen 2

This screen allows the user to set the Gel Timer properties and set which items are installed on the machine.

When enabling the Gel Timer, the user must select one of the 100 available shot definitions to use as the Gel Shot. This shot will be dispensed when the Idle Period expires. The Idle Period will begin after a dispense is completed. Any dispense operation in the middle of the timer countdown will reset the Idle Period counter. The system will generate an audible alarm based upon the user Alarm setting. The alarm will sound the user-entered number of seconds before the Idle Period expires.

The hydraulic level sensor and hydraulic RTD for both the pump line and mix head must be marked as enabled when installed in the system. If the sensors are not marked as enabled, they will be ignored by the machine controls.

Select the dispense valve installed in the system. This selection is critical to ensure proper operation of the

machine. When a mix head is selected, button will

become active when the is pressed. When active, pressing this button will open a screen used to define the mix head operating parameters. See the Mix Head Operating Details Screen on page 74.

Selecting the dispense valve will limit the system maximum working pressure to the maximum working pressure of the dispense valve. See System Screen 1 on page 73.

Post Dispense Shot Disable is a feature where the user can disable shot requests for zero to five seconds after the completion of a dispense. This feature is not applicable for P2/Fusion Dispense Valves. This feature can not be active if the Pre Dispense Delay feature is active.

313997W 73

Appendix B - ADM Setup Screens Overview

Pre Dispense Delay is a feature where the HFR can delay the start of a dispense until the user has pressed and held the foot switch for the duration entered. For example, if the user enters a five second duration, the footswitch must be held on continuously for five seconds before the HFR will start a dispense. This feature is not available for recirculation systems or applicable for P2/Fusion Dispense Valve applications. This feature can not be active if the Post Dispense Shot Disable feature is active.

Mix Head Operating Details Screen

This screen allows the user to define the mix head operating parameters.

• Low Pressure Circulation: The percentage of setpoint at which the system will run during low pressure circulation.

• Pre-Dispense Circulation: The time for which the system will circulate at high pressure prior to dispensing when the dispense command is triggered while the system is in low pressure circulation.

• Post-Dispense Circulation: The time duration that the system will remain in high pressure circulation after a dispense before dropping into low pressure circulation.

• Idle Position: Applies to an L-Head only. The position of the clean out rod when the mix head is idle.

• Clean Out Open: Applies to an L-Head only. The amount of time the clean out rod will remain open immediately after the completion of a dispense.

• Clean Out Closed: Applies to an L-Head in a Normally Open configuration only. The amount of time the clean out rod will remain closed when it closes after the completion of a dispense (after the clean out open time delay).

• Anti-Seize Delay: Applies to an L-Head in a Normally Closed configuration only. After a shot occurs and the cleanout piston closes, the first anti-seize delay will count down then the cleanout piston will open and close to break loose from any curing material. The second anti-seize timer will then begin counting down and the cleanout piston will open and close again to break loose from any remaining curing material. If a shot occurs before both anti-seize timers elapse, the anti-seize timers restart.

Press to go back to the System Screen 2.

74 313997W

Appendix B - ADM Setup Screens Overview

System Screen 3

This screen allows the user to edit the labels for the A (Red) and B (Blue) sides of the machine. The labels set for the A (Red) and B (Blue) sides of the machine are displayed throughout the screens. Labels are limited to five characters.

To edit a label:

1. Press .

2. To edit the A (Red) label, press . To edit the B (Blue) label, press the down arrow

then press . The keyboard will appear on the screen. See Keyboard Screen on page 75.

3. Use arrow keys to select the desired letter and

press to accept the letter. To erase all text, press the Eraser softkey. To go back one letter, press the Back Arrow softkey.

Keyboard Screen

This screen is used to edit the A (Red) and B (Blue) labels on the ADM. Use arrow keys to select the desired

letter and press to accept the letter.

1. Use arrow keys to select the desired letter and

press to accept the letter. To erase all text, press

. To delete one letter, press . To move the

4. When finished entering the new label, press

the button twice.

The pressure imbalance setting may be set from this screen. Pressure imbalance is the allowable difference in pressure between the two materials before an alarm is triggered. The input range is 250-2000 psi (2-14 MPa, 17-138 bar).

The flowmeter types are defined on this screen. The ratio deviation value is the allowable percentage before the machine displays a pop-up notification. The ratio alarm value is the allowable percentage difference before the machine will stop a dispense.

This screen allows the user to enter material specific gravities.

Pressure Imbalance Setting

cursor one letter to the left, press . To move the

cursor one letter to the right, press . To toggle

the letters from upper/lower case, press .

2. When finished entering the new label, press .

Flow Meter Calibration

Refer to the HFR Flow Meter Kits manual for instructions on how to calibrate the flow meters.

313997W 75

Appendix B - ADM Setup Screens Overview

Maintenance Screen

This screen shows shot number, sequence position, and

dispense valve counters. Press and navigate to the

drop down box. Press and scroll to a range of coun-

ters to view. Press again to select the range of counters and display them on the screen.

Counters may be erased individually. Navigate to the

counter you want to erase and press . Alternatively, each counter displayed on the page may be erased

simultaneously by pressing .

Supply Screen

This screen allows the user to specify the operating parameters for off-board, integrated tanks and indicate which positions have level sensors installed. See the Tank Feed Systems manual for information about installing level sensors, see Related Manuals on page 3. The user may select from the following refill settings: Disabled, Monitor, Manual, Auto Top-Off, Auto Full-Volume.

NOTE: Use the “Disabled” setting if off-board tanks are not installed.

The following describes system operation when each tank mode is selected.

• Disabled

• Disables tank operation

• Monitor

• The top sensor generates a high level deviation and the bottom sensor generates a low level alarm

• Refill is not supported, no button is provided on the run screens to initiate refill

• Errors will clear when the corresponding condition clears

• Manual

• The low level sensor will generate a low level alarm

• A button is provided to the user on the run screens to instigate a manual refill operation at any time

• Manual refill will run until either the high level sensor sees material, the user aborts the refill via the refill button on the run screens, or the refill time-out expires

• The low level alarm will clear when the condition clears

• Auto Top-Off

• The low level sensor will generate a low level alarm

76 313997W

Appendix B - ADM Setup Screens Overview

• When the high level sensor does not see material, automatic refill will begin and continue until either the high level sensor sees material or until the refill time-out expires

• The low level alarm will clear when the condition clears

• A button is provided to the user on the run screens to instigate an automatic refill operation at any time, this button can also be used to abort a refill operation

• Auto Full-Volume

• The low level sensor will initiate an automatic refill when it does not see material

• Automatic refill will continue until either the high level sensor sees material or until the refill time-out expires

• The low level alarm will clear when the condition clears

• A button is provided to the user on the run screens to instigate an automatic refill operation at any time, this button can also be used to abort a refill operation

Refill Setting

If a refill setting other than Disabled is selected, the user must set at least two level sensor locations as installed by checking the check box on the screen. If all three locations are set to installed, the system will default to the Auto-Top Off refill setting and operate as follows:

Refill Sensor Type

The Low-Temp Sensor setting limits tank temperatures to 150°F (66°C). And the High-Temp Sensor setting lim-

its tank temperatures to 190°F (88°C).

NOTICE

If you are using low temperature sensors and select the High-Temp Sensor setting and set the temperature above 150°F (66°C), damage to the level sensors will occur.

Conditioning Screen 1

This screen allows the user to select which temperature conditioning components are installed in the system.

Check the box next to the component type for the appropriate side of the system to indicate that a component is installed. A maximum of four components may be selected. A maximum of four components and two monitoring zones may be selected.

• The low level sensor will generate a low level alarm.

• The high level sensor will generate a high level deviation and abort any automatic refill operation.

• When the middle sensor is not satisfied, automatic refill will begin and will run until either the middle sensor is satisfied, the high level sensor generates a deviation (if the middle sensor fails), or the refill time-out expires.

• The low level alarm and the high level deviation will clear when the condition clears.

• A button is provided to the user on the Run screens to instigate an automatic refill operation at any time. This button can also be used to abort a refill operation.

Refill Timeout

The refill time-out setting may be set by the user as a means to abort the refill in the case of a high level sensor failure. When an automatic refill begins, the time-out counter will begin to count down. If the timer expires before the high level sensor is satisfied, the refill will abort.

313997W 77

Appendix B - ADM Setup Screens Overview

Conditioning Screen 2

This screen shows the fluid path for the temperature conditioning components and temperature setpoints for each component.

NOTE: If tank blanket heaters or inline heaters are installed along with hose heat, the hose heat setting will be limited to at or below the inline or tank heat setting.

OTE: All components are shown installed for refer-

nce only. Only 4 components can be installed at one

ime.

To edit the temperature setpoint and alarms for a particular component:

2. Press to display the setpoint and alarm values associated with that component.

3. Edit the setpoint and alarm values and then press

to return to Conditioning Screen 2.

NOTE: The high alarm and low alarm values must be at least +/-9°F (5°C) than the material temperature value.

1. Press then use the arrow keys to navigate to the component you wish to edit.

78 313997W

Appendix B - ADM Setup Screens Overview

Conditioning Screen 3

This screen allows the user to configure Night Mode operation. In Night Mode, the system will cycle on and

off periodically or turn on at a preset time. Press and select periodic or time schemes.

When the system is in Night Mode and in an “On” cycle, the system will circulate in low pressure. The installed conditioning zones will be on and controlling to their respective setpoints. When the system is in Night Mode and in an “Off” cycle, the system will be idle. The system will not be circulating, and the conditioning zones will not be actively controlling temperature. When in Night Mode, supply tanks will not fill.

Time Based Night Mode Conditioning Screen

This screen allows the user to set a specific time each day to turn the machine on or off. The times can be set on or off by either each day separately, Monday through Friday where each day has the same on or off times, or Sunday through Saturday where each day has the same on or off times. The days can be selected by pressing the left or right arrow keys once entered into the screen.

To set the on/off machine times:

1. Press to enter the screen

2. Press left or right arrow keys to highlight the day selection column. Continue to press the left or right arrow keys to select the desired day, work week (Monday thru Friday), or full week (Sunday thru Saturday) duration.

3. Press the up or down arrow keys to select the desired hour to schedule the on or off machine times.

4. Press to enter the selected hour and select the desired time (15 minute increments) for either machine on or off to occur.

5. Press and select either on or off for the time duration selected.

Bar Color Description

Green Machine is ON Red Machine is OFF

6. To erase times, repeat steps 1 thru 3 and press once the desired time duration has been selected.

313997W 79

Appendix B - ADM Setup Screens Overview

NOTE: If times are entered in the weekly schedule, individual days can not be erased.

Cold Start Up Mode

Allows the user to select what mode the machine will enter once the cold start-up is complete. Selecting no change will leave the machine in either standby or night modes circulating at the set low pressure percentage.

Auto High Pressure

Changes the machine to high pressure circulation when the mode is changed from either standby or night modes.

Calender Time Based Night Mode Conditioning Screen

This screen shows a summary of Time Based Night Mode on or off times that were set by the Time Based

Night Mode Conditioning Screen.

Advanced Screen 1

This screen allows the user to set the language, date format, current date, time, setup screens password, screen saver delay, and turn on or off silent mode.

• Language: Available languages are English, Spanish, French, German, Chinese, Japanese, Korean, Russian, and Italian.

• Time: formatted in 24 hour time.

• Password: Enables the setup screens to be password protected. Entering “0000” disables the feature.

• Screen Saver: Enter the amount of time until the backlight turns off. Entering “0” leave it constantly on.

• Silent Mode: Check this box to turn off the buzzer for key presses.

Advanced Screen 2

This screen allows the user to set the units of measure.

80 313997W

Appendix B - ADM Setup Screens Overview

Advanced Screen 3

This screen allows the user to control the availability of some key system features.

• Disable Dispensing From Display: Check this box to disable dispensing from the ADM. A footswitch, dispense valve trigger, or other external signal will be the only way to initiate a dispense.

• Disable Modifying Temp Setpoint: Check this box to disable modifying temperature setpoints from the Run screens. This is only applicable if temperature control items are installed and enabled.

• Disable Operator Mode Adjustments: When this box is checked, the user will not be able to adjust the dispense settings in Operator Mode.

• Low Heater Temp Disables Dispense: When this box is checked, the system will reject dispense requests when any enabled heat zones are below their setpoint.

• High Chiller Temp Disables Dispense: When this box is checked, the system will disable dispensing when any enabled chiller zones are above their setpoint.

• Operator Mode Cavitation Alarm: Check this box to enable cavitation alarms in Operator Mode. Clear this box to disable cavitation alarms in Operator Mode.

• Complete Dispense with Setpoint Error: When this box is checked, the shot will continue dispensing even if the system never reaches the desired setpoint.

• Enable Shot Aborted Notification: When this box is checked, a pop-up notification will be displayed when a shot is aborted.

• Enable Ratio Check Weight Mode Entry: This option is for machines without flow meters. When this box is checked, after any ratio check shot a popup window will appear asking the user to enter the dispensed weights. Press the Cancel button to abort the entry or press the Enter button to record the new values.

Advanced Screen 4

• Limit Rate on Stall to Pressure: Check this box to allow the HFR to increase to stalling pressure at a slower, more controlled rate.

• Enable Diagnostic Screen: Check this box to enable the optional ADM screens, enabling USB log downloading, and erasing USB logs. For more information about USB operation, see Appendix F - USB Operation on page 102. For more information about the optional screens, see Diagnostic screen on page 87.

• Low Material Disables Dispense: When this box is checked, the current dispense will terminate and prevent additional dispenses when the supply system indicates a low level.

Advanced Screen 5

Numbers shown are for reference only and may be different on your system.

This screen displays software information.

313997W 81

Appendix C - ADM Run Screens Overview

Run screens are divided into five major sections: status, errors, events, and maintenance. The following diagram demonstrates the flow of the Run screens beginning with the Home screen.

Home Status Events #1

IG. 23: Run Screens Navigation Diagram

Errors #1

Errors #2

Errors #...

Events #2

Events #...

Home Screen

The Home screen is the first screen that displays in the Run screens. It shows the current fluid pressure on the A (Red) and B (Blue) fluid outlets of the pump and if there are any active errors. If tanks are installed in the system, the fill level is shown on each tank. The ratio is also displayed as either Red:1 or Blue:1 depending on which display has been setup.

To select an operating mode, press the Select Mode

button repeatedly until the desired mode is shown

then press the Enter button to select the mode. Alternately, press the Select Mode button and use the up and down arrow keys until the desired mode is

Maintenance

Home Screen, Disabled Mode

When this mode is selected, the machine will not be able to dispense or condition (heat/cool) material. The setup screens cannot be accessed while in Disabled mode. Use the Select mode button to exit Disabled mode.

shown, then press the Enter button to select the mode. The available operating modes are operator, sequence, shot, standby, night, and disabled.

* Supply tanks shown for reference only. Your sys-

tem may not include supply tanks.

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Appendix C - ADM Run Screens Overview

Home Screen, Standby Mode

In Standby Mode, the user can enable heating, park the pumps, refill the tanks, circulate materials.

Press to change operating modes.

Press to move the pumps all the way to the left and turns the hydraulic power pack off.

Home Screen, Shot Mode

This mode allows the user to select one of 100 predefined shot numbers. See Shots Screen on page 69 for information about editing shot definitions.

To use a predefined shot:

1. Enter shot mode.

2. Press and use the numeric keypad to enter

the desired shot number.

3. Press to select the shot number.

4. Press to initiate a dispense. The system will go to high pressure mode and dispense a shot after the pre-dispense timer, see Mix Head Operating

Details Screen on page 74, expires.

NOTE: There is a three second delay after a dispense

before another dispense can be initiated

Press or to initiate a tank refill. If a tank is filling, pressing either button will abort the filling operation.

Press to stop or start the hydraulic power pack and run the start-up process.

Tar g e t F l o w

Target recipe time

Ratio

5. Press to switch between low and high pressure modes without dispensing.

6. During a dispense, press to abort the dispense.

7. See Home Screen, Standby Mode on page 83 for other button functions.

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Appendix C - ADM Run Screens Overview

Home Screen, Sequence Mode

This mode allows the user to select one of five sequences (A-E). The progress bar on the bottom of the screen shows the progress of a shot dispensing from the selected sequence. See Sequences Screen on page 71 for information about editing sequence definitions.

To use a predefined sequence:

1. Enter Sequence Mode.

2. Press the sequence letter/position selection button.

3. Use the left and right arrows to toggle between letter and position selection. When selecting a sequence letter (A-E), use the up and down arrow keys to scroll through the available letters. When selecting a sequence position, type in the desired position with the numeric keypad. The system will reject invalid letter/position selections.

4. Press to accept the sequence letter/position.

Home Screen, Operator Mode

This mode allows users to set a pressure or flow rate to dispense material without using predefined shot information. Pressure or flow rate availability is dependent on the Control Mode selection, see System Screen 2 on page 73.

1. To edit the flow rate, press . The value to change will now be highlighted. Type the new value

then press to accept it.

Ratio

Operator

Setting

5. Press the Dispense button to begin dispensing.

Ta rg et

Flow/Pressure

Ratio

Target dispense amount (time/vol-

ume/weight depending on Dis-

pense Mode)

6. Press to skip to the next sequence position.

A (Red) resettable material counter

B (Blue) resettable material counter

Total of resettable material counters

2. Press to initiate a dispense. The system will go to high pressure mode and dispense a shot after the pre-dispense timer, see Mix Head Operating

Details Screen on page 74, expires. Press the to stop the dispense.

NOTE: There is a three second delay after a dispense before another dispense can be initiated.

3. If an external trigger is used, press an hold the trigger to initiate a dispense. Release the trigger to stop the dispense.

4. See Home Screen, Shot Mode on page 83 for other button functions.

7. Press to abort the sequence.

8. See Home Screen, Shot Mode on page 83 for other button functions.

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Appendix C - ADM Run Screens Overview

Home Screen, Night Mode

In Night Mode, the system will cycle on and off periodically. The recirculation on/off cycle begins automatically upon entering Night Mode. See

Conditioning Screen 3 on page 79.

Home Screen, Disabled Mode

Status Screen

The status screen provides all of the operational functionality of the Home screen except for operating mode selection. Refer to the Home screen and operating mode descriptions for information on this functionality.

In addition to the functionality provided by the Home screen, the Status screen also provides material conditioning information and control.

◆ No setpoint box will be displayed if selected as monitor zone.

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Appendix C - ADM Run Screens Overview

Status Screen, Conditioning Control

This screen allows users to turn on and off heat zones individually or all at once. When a zone is on it is actively controlling temperature. Refer to the table below for color code definitions.

Zone

Setting Color Definition

Black Dispense Disabled

OFF

Grey Dispense Allowed

Yellow Dispense Disabled

Green Dispense Allowed

To turn a single zone on/off:

1. Press to enter the Conditioning Control screen.

2. Use the arrows keys to navigate to the desired zone.

3. Press to turn the selected zone on. When a zone is on, the button will be selected. Press the

button again to turn the zone off.

To turn all zones on/off:

1. Press to enter the Conditioning Control screen.

Errors Screens

This screen shows users a list of errors that have occurred in the system. Each error entry includes a description and error code along with a date and time stamp. There are 5 pages, each holding 10 errors. The 50 most recent errors are shown.

Refer to the Troubleshooting section on page 58 for a detailed description of all of the system errors.

Events Screens

This screen shows users a list of events that have occurred in the system. Each event includes a description and event code along with a date and time stamp. There are 20 pages, each holding 10 events. The 200 most recent events are shown.

2. Press the to turn on all zones. When one or more zones are on, the button will be selected.

Press the button again to turn all zones off.

All zones shown for reference. Only four zones may be active at one time.

◆ No setpoint box will be displayed if selected as moni-

tor zone.

Refer to the Troubleshooting section on page 58 for a detailed description of all of the system events.

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Appendix C - ADM Run Screens Overview

Maintenance Screen 1

This screen displays historical information for each pump in the system. The Batch counters are resettable and count both material usage and pump cycles. The Total counters are not resettable by the user. They also count both material usage and pump cycles. For material usage counters, units are displayed next to the volume/weight indicator icons.

To erase a batch counter, press the Enter Screen button and navigate to the field to be erased. Press the Erase Single button to erase that data point. Alternatively, the Erase All button may be pressed to erase all of the batch data points simultaneously.

Optional Screens

The optional Diagnostic screen can be enabled in the Advanced Screen 4 screen, see page 81.

Diagnostic

The Diagnostic screen shows status information for various system components.

NOTE: In a circulation system, the pumpline must be stopped to erase counters.

313997W 87

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Mix Head

A4H3

Motor Overload

Soft Stop

DEH3

Asserted Low Mix

MBH3

Head Oil Level Low

P1H3

Accumulator Pressure High

P4H3

Accumulator Pressure

High Mix

T4H3

Head Oil Temp. M1 Material

WDF3

Rod Shift Fail M1 Cleanout

WDD3

Rod Shift Fail

The three point calibration data is invalid, system will operate in weight mode but will attempt to volumetrically calculate weight. This will lead to consistent shots which will be offset for the desired dispense amount.

Pump velocity is too low. Advisory

An over current was detected on the output

High current has been detected on a phase and has been shutdown to prevent damage

Too much current is being drawn from the wall

0500

02D0

A4A6

A4B5

A4A3

A4B1

A4A2

A4B4

A4A7

A4B8

A4H1

A4M1

Invalid Weight Cal. Data

Low Flow Advisory

Red Blanket Overcurrent Blue Blanket Overcurrent Red Inline Overcurrent Blue Inline Overcurrent Red Hose Overcurrent Blue Hose Overcurrent Red Chiller Overcurrent Blue Chiller Overcurrent

Motor Over Current

Error Type Cause Solution

Refer to AC Power Pack manual

Deviation Invalid data Re-calibrate the machine

Pump flow setpoint is

Alarm

lower than one eighth of the total pump volumes

Bad heaters Measure resistance of heater

High voltage

Shorted Temperature Control Module Bad internal wiring of the motor Short circuit of motor wiring Low voltage from the wall during load

Increase the pump flow setpoint

Measure voltage across the disconnect switch. Voltage should measure between 190 and 264 Vac. If temperature rises for a zone that has been disabled, replace Temperature Control Module

Replace motor

Check wiring to the motor to ensure no bare wires are touching and that no wires are shorted to ground Make sure the supply line is properly sized for the load and is above the minimum voltage requirements

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Appendix D - ADM Error Codes

Error Code Error Name Error Description

Motor Over

A4N1

Current

Red Blanket

A7A6

Control Fault Blue Blanket

A7B5

Control Fault Red Inline

A7A3

Control Fault Blue Inline

A7B1

Control Fault Red Hose

A7A2

Control Fault Blue Hose

A7B4

Control Fault Red Chiller

A7A7

Control Fault Blue Chiller

A7B8

Control Fault No Red

A8A6

Blanket Current

No Blue

A8B5

Blanket Current No Red Inline

A8A3

Current No Blue Inline

A8B1

Current No Red Hose

A8A2

Current

No Blue Hose

A8B4

Current

No Red

A8B7

Chiller Current

No Blue

A8B8

Chiller Current Motor Over

A9C1

Current

B9C0

Small Shot Request

B9C1 The requested dispense

A hardware current fault has occurred causing a system shutdown

Unexpected current to heater/chiller

No current to the conditioning zone

A software error has occurred commanding too much current

The requested dispense amount is below the minimum amount of the system (25% of the combined pump volumes is the minimum)

amount (time/volume/weight) is below the minimum amount of the system

Error Type Cause Solution

Alarm

Deviation

Short circuit of motor wiring

Motor rotor has become locked

Shorted Temperature Control Module

Tripped circuit breaker Visually check circuit breaker for a tripped condition

Low power

Cable unplugged/loose power

Bad heater(s) Measure resistance of heater(s)

Bad Motor Control Module code

Pumps are defined with the wrong size

Requested shot is below the capabilities of the current pump setup

Short shot size Increase the time/volume/weight of the shot

Check wiring to the motor to ensure no bare wires are touching and that no wires are shorted to ground Unplug the directional valve (so pressure will not build) and try to move the motor again. If this succeeds then the power pack may need to be replaced. If the motor is still unable to move, the bearings or hydraulic pump have likely failed in the motor and will need to be replaced.

If temperature rises for a zone that has been disabled, replace Temperature Control Module

Measure voltage across input terminals on power line filter. Voltage should measure between 190 and 264 Vac

Check for loose or disconnected wires or plugs

Check for MCM software update, load latest MCM software, if problem persists contact Graco On the ADM go into the Setup screens to the System screens then make sure that the pump sizes are defined correctly

If the user has to be able to take the shot the system must be fitted with smaller pumps

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Appendix D - ADM Error Codes

Error Code Error Name Error Description

Comm. Error

CAA2

Red Hose Comm. Error

CAA3

Red Inline Comm. Error

CAA6

Red Blanket Comm. Error

CAA7

Red Chiller Comm. Error

CAB1

Blue Inline Comm. Error

CAB4

Blue Hose Comm. Error

CAB5

Blue Blanket Comm. Error

CAB8

Blue Chiller Comm. Error

CAC1

Motor

CAC2

CAC3

CAC4

CAC5

CAC6

CAC7

CACN

CACP

CACR

CUCN

D1A1

D4A1

D2A1

D3A1

Comm. Error MCM Comm. Error Red Tank Comm. Error Blue Tank Comm. Error Mix Head Comm. Error Mix Head 2 Comm. Error Ratio Monitor Comm. Error Gateway Comm. Error DGM Comm. Error Remote Pendant

Gateway Heartbeat Error

Setpoint Not Reached

Setpoint Exceeded

Setpoint Not Reached

Setpoint Exceeded

Communication error Alarm

Heartbeat Error Alarm

The set point was not reached and the pump was shutdown The maximum cycles per minute of the pump has been exceeded

The set point was not reached Deviation

The set point was exceeded Deviation

Error Type Cause Solution

Module missing power Check power supply connection

Module not programmed Program the module

Module bad Replace module

Deviation

PLC is not maintaining heartbeat Module missing power Check power supply connection Module not programmed Program the module

Module Bad Replace module Material restriction too high for requested flow

Restriction for the pump is not sufficient

Pump cannot reach the requested pressure

Pump cannot reach the requested flow

System underwent a change that caused a large drop in restriction (such as new orifices)

No material in pumps

Ensure PLC is triggering the heartbeat

Reduce flow request

Increase the restriction or lower the set point

Increase restriction in the system

Decrease restriction in the system

Erase learned System Data, found in the setup screens under calibration

Make sure the material lines are open and have proper feed pressure

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Appendix D - ADM Error Codes

Error Code Error Name Error Description

This calibration lets the MCM know where the ends of the

Invalid Learn

D5A1

Mode Data

Position

D6A1

Sensor Fault

Red Pump

DDA1

Cavitation

Blue Pump

DDB2

Cavitation

Pump Not

DFA1

Parked

Check Flow

DR6A

Meter Red Check Flow

DR6B

Meter Blue

Pumps Not

DSC0

Defined

F1A0

Low Flow Red

F2A0 Deviation F1B0

Low Flow Blue

F2B0 Deviation F4A0

High Flow Red

F3A0 Deviation F4B0

High Flow Blue

F3B0 Deviation

Pump Failed

F7D1

to Stall

Red Low

L111

Material Level

Blue Low

L122

Material Level

Red High

L311

Material Level Blue High

L322

Material Level Red Auto

L6A1

Refill Timeout

Blue Auto

L6B2

Refill Timeout

pump are. If the data gathered during this process is outside of normal parameters the machine will operate with a greatly reduced stroke.

The linear position sensor is returning data that should not be possible during normal operation

Cavitation was detected on the given pump

The pump failed to reach the park position

Flow Meter has caused a fault Deviation

The type or size of the Red or Blue material pumps have not been defined

Flow is below the defined low limit

Flow is above the defined low limit

When the pump tried to stall to pressure the pump traveled more than it should in normal operation (only applies to dead-headed system)

Low material level in tanks Deviation

High material level in tanks Deviation Defective fill valve

The tank stand has been filing for a time greater than expected

Error Type Cause Solution

Deviation

Alarm

Deviation

Alarm

Deviation

Recalibrate the machine Rerun the learn mode calibration

Loose/bad connection

Bad linear position sensor

Loose/bad connection to linear position sensor Bad linear position sensor Linear position sensor may be loose where attached to pump housing

Insufficient material being supplied or insufficient material pressure on feed system

Debris or packout in the incoming fluid filter Orifices blocked Clear blockage Hose blocked Clear or replace hose as necessary

Dispense valve failed to open Cogs in flow meter are not turning Cable unplugged/loose power

Properly setup the system

Cogs in flow meter are not turning

Cable unplugged/loose power

Cogs in flow meter are turning rapidly

Failure of the dispense valve

Material leak

Out of material Fill tanks

Tanks low on material Fill tanks with material

Loose/broken connection

Bad level sensor Replace level sensor

No material is actually being fed Loose level sensor connection Bad level sensor Replace level sensor

Check to ensure the pressure transducer is properly installed and all wires are properly connected

Verify pump moves to limits, if problem persists replace linear position sensor

Check to ensure the linear position sensor is properly installed and all wires are properly connected

Replace linear position sensor

Re-tighten the sensor and re-calibrate the machine

Verify that incoming ball valves are open

Verify that feed pumps are supplying material

Inspect filter for debris of filler packout and clean or replace as necessary

Check to make sure the dispense valve is properly configured and connected to the MCM Check that flow meter is matched to nominal pump output

check of loose or disconnected wires or plugs

On the ADM go into the setup screens -> System-> then make sure that the pump type and size are set (not --)

Check that flow meter is matched to nominal pump output

Check for loose or disconnected wires or plugs

Check that flow meter is matched to nominal pump output

Ensure the valve has a proper air supply and seals properly. If not, service the valve as necessary. Visually inspect the machine and hoses for sign of leakage. NOTE: This error will display after 2 full piston strokes so the leak will be substantial.

If the tanks appear to have plenty of material check to make sure the level sensor is connected to the proper port and that the cord is not damaged

Make sure the feed pumps are operating properly

Check for loose or disconnected wires or plugs

313997W 91

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Tank

L8A1

Sensor Failure

Blue Tank

DR6B

Sensor Failure

MBH1 Low Oil Level

Low Motor

MBN1

Performance

USB Logs

MMUX

Full

Material

N1D0

Dispense Below Alarm Material Dispense

N2D0

Below Deviation Material Dispense

N3D0

Above Deviation

Material

N4D0

Dispense Above Alarm

Pump Failed

N4A1

to Move

Thermal

P400

Pressure Rise

A level sensor had ceased working

The volume of oil in the tank is below the minimum level needed for the system to properly operate

The motor magnetism has decreased to the point where performance is greatly reduced

USB log has reached the maximum entries

Material dispense is below the defined limit

Material dispense is above the defined limit

The MCM attempted to move the pump but no movement was detected

Pressure has risen to an unsafe level due to thermal expansion of materials. All conditioning zones have automatically been turned off.

Error Type Cause Solution

Deviation Bad level sensor Replace level sensor

Low oil level Check oil level and if low add more hydraulic fluid

Loose/bad connection

Bad level sensor Replace sensor

Alarm

Leak in hydraulic driver

Leak in the hydraulic reservoir, heat exchanger

Advisory

Alarm

Deviation

Alarm

Deviation

Deviation High pressure

Prolonged exposure to heat or high voltage

USB logs have not been downloaded

Cogs in flow meter are not turning

Cable unplugged/loose power

Motor failure

Hydraulic power pack failure

Loose/bad connection to the linear position sensor

Failure of the linear position sensor

Motor no longer coupled to hydraulic pump

Supply tube from hydraulic pump to manifold is loose or broken

Broken motor shaft Replace motor

Over-pressure valve dumping to tank

Check to ensure the hydraulic oil level sensor is properly connected to the MCM and that the wire has not been damaged

Inspect hydraulic driver end seals and early leak detection tubing. Replace seals as necessary and replace lost oil.

Inspect the hydraulic reservoir fittings and filter for leaks. Repair or replace as necessary and replace lost oil. If error persists and performance can no longer satisfy the user requirements the motor will need to be replaced

Download USB logs to a memory stick Uncheck the Enable USB errors on Advanced screen 4

Check that flow meter is matched to nominal pump output

check for loose or disconnected wires or plugs

Visually check to ensure the pump is moving, if not ensure the motor is wired properly If motor is moving but pump is not and pressure is not building they hydraulic power pack may need servicing Check to ensure the linear position sensor is properly connected to the MCM and the wiring has not be damaged

Replace the linear position sensor

Reset coupler per specifications and retighten set screws

Retighten or replace supply tube

Verify that no outside forces are stopping the pump from moving, then inspect over-pressure valve for damage or debris

Open the dispense valve manually or open the valves to bleed pressure

92 313997W

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Pressure

P4A1

Shutdown

The material pump pressure exceeded the maximum operating pressure as defined in the setup screens

The pressure difference between the Red and Blue material is greater than the defined amount

The pressure sensor is providing invalid/no pressure readings

Ratio monitor has detected an out of ratio condition

P4B2

P4D0

P6A1

P6B2

R1D0

R4D0

R2D0

R3D0

Blue Pressure Shutdown

Pressure Imbalance

Red Pressure Sensor Fault Blue Pressure Sensor Fault Low Ratio Alarm High Ratio Alarm Low Ratio Deviation High Ratio Deviation

Error Type Cause Solution

Dispense valve failed to open Bad dispense valve Replace dispense valve Restriction in the material lines

Alarm

Alarm Loose/bad connection

Alarm

Deviation

Invalid maximum pressure defined

Orifices blocked Clear blockage Hose blocked Clear blockage or replace hose as necessary Dispense valve failed to

open

Dispense line is clogged

Pressure imbalance is defined too low

Orifice blocks closed off too much on one or both sides

Debris in the orifice block

Material fillers may have packed out in an orifice

Out of material Fill tanks with material Feed system defective Replace defective item

Bad sensor Replace pressure transducer

No material in pump Fill tanks

Material A to Material B is out of ratio

Check to make sure the dispense valve is properly configured and connected to the MCM

Check to ensure there is no blockage

Make sure the requested pressure is within the max operating pressure, which can be found on the setup screen System 1

Check to make sure the dispense valve is properly configured and connected to the MCM

Ensure the material flow is equally restricted on both material lines

On the ADM go into the setup screens -> System-> and ensure the pressure imbalance value is the maximum acceptable to prevent unnecessary alarms which will abort dispenses

Verify that one or both of the orifice blocks dispense when adjusted to the fully open position then adjust accordingly

Relieve system pressure then remove the orifice from the orifice block and inspect for debris in the cavity

Relieve system pressure and remove the orifice from the orifice block and inspect for pack out. Clean or replace as necessary.

Check to ensure the pressure transducer is properly installed and all wires are properly connected

Check feed system

313997W 93

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Tank

T1A6

Low Fluid Temp.

Blue Tank

T1B5

Low Fluid Temp. Red Inline

T1A3

Low Fluid Temp. Blue Inline

T1B1

Low Fluid

T1A2

T1B4

T1A7

T1B8

T20X

T30X

Temp. Red Hose

Low Fluid Temp. Blue Hose Low Fluid Temp. Red Chiller Low Fluid Temp.

Blue Chiller Low Fluid Temp.

Dispensing Disabled Low Temp

Dispensing Disabled High Temp

Fluid temperature is below the defined low alarm limit

Dispensing disabled because of temperature

Error Type Cause Solution

Tripped circuit breaker Visually check circuit breaker for a tripped condition

Alarm

Measure voltage across input terminals on power line

Advisory

Low power

Cable unplugged/loose power

Bad heater(s) Measure resistance of heater(s)

Temperature is out of alarm limits

filter. Voltage should measure between 190 and 264 Vac

Check for loose or disconnected wires or plugs

Check temperature alarm limits

94 313997W

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Hose

T2AA

Low Fluid Temp.

Red Tank

T2AE

Low Fluid Temp. Red Chiller

T2AF

T2BC

T2BD

T2BG

T3AA

T3AE

T3AF

T3BC

T3BD

T3BG

T3H1

T3N1

Low Fluid Temp. Blue Hose Low Fluid Temp.

Blue tank Low Fluid Temp.

Blue Chiller Low Fluid Temp.

Red Hose High Fluid Temp. Red Tank High Fluid Temp.

Red Chiller High Fluid Temp.

Blue Hose High Fluid Temp.

Blue Tank High Fluid Temp. Blue Chiller High Fluid Temp.

Oil Temp. Cutback

Motor Temp. Cutback

Fluid temperature for a monitor zone is below the defined low alarm limit

Fluid temperature for a monitor zone is above the defined high alarm limit

The hydraulic oil temperature is approaching a level where damage is possible so the Motor Control Module is limiting the output to a safe level

Motor temperature is approaching a level where damage is possible so the motor control module is limiting the output to a safe level

Error Type Cause Solution

Deviation

Advisory

Temperature is out of alarm limits

Cable unplugged/loose power

Inline heater is not turned on

No power to fan Check cord to make sure fan has power Debris is fan or fan grill Clear debris from fan/fan grill

Low air volume from fan

No power to fan Check cord to make sure fan has power Debris is fan or fan grill clear debris from fan/fan grill

Low air volume from fan

Ambient environmental conditions are too hot

Motor/pump coupler may be rubbing on hydraulic pump

Check temperature alarm limits

Check for loose or disconnected wires or plugs

Turn on inline heater

Try to stop fan by lightly pressing on the center with a pencil eraser. If the fan slows down easily it will need to be replaced

Move machine to an area below 120°F

Reset coupler per specifications and retighten set screws

313997W 95

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Hose

T4A2

High Fluid Temp.

Red Inline

T4A3

High Fluid Temp. Red Tank

T4A6

High Fluid Temp. Red Chiller

T4A7

High Fluid

T4B1

T4B4

T4B5

T4B8

T4C1

T4H1

T4N1

T6A6

T6B5

T6A3

T6B1

T6A2

T6B4

T6A7

T6B8

Temp. Blue Inline

High Fluid Temp. Blue Hose High Fluid Temp. Blue Tank High Fluid Temp.

Blue Chiller High Fluid Temp.

Motor Control High Temp.

Oil Temp. Shutdown

Motor Temp. Shutdown

Red Tank RTD Fault Blue Tank RTD Fault Red Inline RTD Fault Blue Inline RTD Fault Red Hose FTS Fault Blue Hose FTS Fault Red Chiller RTD Fault Blue Chiller RTD Fault

Fluid temperature is above the defined high alarm limit

The temperature the MCM has reached a level where product life will be decreased drastically and has been shutdown for protection

The hydraulic oil is at a temperature where performance is impacted significantly and has resulted in a system shutdown

Motor temperature is too high and system has been shutdown to prevent possible damage

RTD 1 is giving no or invalid data

Error Type Cause Solution

Alarm

Defective Temperature Control Module

Defective RTD Replace RTD

Loose connections Tighten connections

No power to fan Check cord to make sure fan has power Debris is fan or heatsink Clear debris from fan or heatsink

Low air volume from fan

Motor may be damaged Replace motor Debris is packed in the MCM’s heat sink fins No Power to Fan Check cord to make sure fan has power Debris in fan or fan grill Clear debris from fan/fan grill

Low air volume from fan

No power to fan Check cord to make sure fan has power Debris is fan or fan grill Clear debris from fan/fan grill

Low air volume from fan

Ambient environmental conditions are too hot Motor may be damaged Motor may need to be replaced

Loose or bad connection Check RTD wiring

Bad RTD Replace RTD

Replace Power Temperature Control Module

Try to stop fan by lightly pressing on the center with a pencil eraser. If the fan slows down easily it will need to be replaced

Clear debris from MCM heat sink fins

Try to stop fan by lightly pressing on the center with a pencil eraser. If the fan slows down easily it will need to be replaced

Move machine to an area below 120°F

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Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Blanket

T6C6

RTD Fault Blue Blanket

T6C7

T6C8

T8A6

T8A3

T8B1

T8A2

T8B4

T8A7

T8B8

T9A6

T9B5

T9A3

T9B1

T9C6

T9C5

T9C3

T9C1

T9C2

T9C4

T9C7

T9C8

RTD Fault Red Chiller RTD Fault Blue Chiller RTD Fault No Heat Red Tank No Heat Blue Tank No Heat Red Inline

No Heat Blue Inline

No Heat Red Hose

No Heat Blue Hose

No Cooling Red Chiller

No Cooling Blue Chiller

Red Blanket Temp. Cutoff Blue Blanket Temp. Cutoff

Red Inline Temp. Cutoff

Blue Inline Temp. Cutoff

Red Blanket Ctrl Shutdown

Blue Blanket Ctrl Shutdown Red Inline Ctrl Shutdown

Blue Inline Ctrl Shutdown

Red Hose Ctrl Shutdown Blue Hose Ctrl Shutdown Red Chiller Ctrl Shutdown

Blue Chiller Ctrl Shutdown

RTD 2 is giving no or invalid data

No temperature rise Alarm

No temperature decline Alarm

Heater overtemperature cutoff Alarm

PCB over temperature Alarm

Error Type Cause Solution

Loose or bad connection Check RTD wiringT6C5

Alarm

Bad RTD Replace RTD

Tripped circuit breaker Visually check circuit breaker for a tripped conditionT8B5

Measure voltage across input terminals on power line

Low Power

Cable unplugged/loose power

Bad heater(s) Measure resistance of heater(s)

Tripped circuit breaker Visually check circuit breaker for a tripped condition

Defective cooling valve

Chilled water supply off Turn on chilled water supply Loose or bad connection Check RTD wiring

Defective RTD Replace RTD

Defective High Power Temperature Control Module

Loose connections Tighten connections

Overheated Temperature Control Module

filter. Voltage should measure between 190 and 264 Vac

Check for loose or disconnected wires or plugs

Disconnect the valve and measure the voltage across the wires when the chiller is running to ensure 24V is being delivered to the valve. If so, the cooling valve will likely need replacing.

Replace High Power Temperature Control Module

Turn conditioning zone off. Wait a few minutes. If the condition does not clear or regenerates consistently, replace heater module

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Appendix D - ADM Error Codes

Error Code Error Name Error Description

The voltage to the MCM has dropped to a level where performance is greatly affected

High line voltage Alarm

The voltage to the MCM has reached an unsafe level and has been shutdown in an attempt to prevent damage

The ADM tried to upload a system settings file but failed

An error has been detected on the motor position sensor

The material rod failed to move on a straight head

The motor has reached a speed that should not be reached in normal operation and was shutdown to prevent possible damage

V1H1

V4A6

V4B5

V4A3

V4B1

V4A2

V4B4

V4A7

V4B8

V4H0

W0U0

WBH1

WDF1

WKH1

Motor Control Undervoltage

Red Blanket Overvoltage Blue Blanket Overvoltage Red Inline Overvoltage Blue Inline Overvoltage Red Hose Overvoltage Blue Hose Overvoltage Red Chiller Overvoltage Blue Chiller Overvoltage

Motor Control Overvoltage

USB Update Failed

Motor Encoder Fault

M1 Material Rod Shift Fail

High Motor Speed

Error Type Cause Solution

Tripped circuit breaker Visually check circuit breaker for a tripped condition

Alarm

Supply lines providing low voltage

Incoming line voltage is too high

Supply lines providing high voltage

System Settings file is corrupt

System Settings file is intended for another system

Failing sensors If error persists the motor will need to be replaced

Loose connection

Stuck material rod Check that material rod is able to freely move No power to directional

valve No power to directional

valve

Bad directional valve connection

Directional valve failure The directional valve will need to be replaced Hydraulic power pack

failure Defective encoder Replace encoder Motor no longer coupled to hydraulic pump Supply tube from hydraulic pump to manifold is loose or

broken Broken motor shaft Replace motor

Check incoming voltage to ensure it is above the minimum operating voltage

Measure voltage across disconnect switch. Voltage should measure between 190 and 264 Vac.

Check incoming voltage to ensure it is below the maximum operating voltage

Replace the system settings file with a backup or new file Ensure that the first line in the settings.txt file contains

the text GMS system update file.

Ensure the d-sub connector to the motor is connected and the wiring is intact

Make sure the directional valve has power

Make sure the cord to the directional valve is connected to the correct port and the cord is not damaged

The hydraulic power pack will need repair

Reset coupler per specifications and retighten set screws

Retighten or replace supply tube

™

. If not replace the file with the proper

98 313997W

Appendix D - ADM Error Codes

Error Code Error Name Error Description

Red Tank

WM06

Con. Fault Blue Tank

WM05

Con. Fault Red Inline

WM03

Con. Fault Blue Inline

WM01

WM02

WM04

WM07

WM08

WMA6

WMB5

WMC6

WMC5

WMC3

WMC1

WMC2

WMC4

WMC7

WMC8

WMH1

WSC0

Con. Fault Red Hose Con. Fault Blue Hose Con. Fault Red Chiller Con. Fault Blue Chiller Con. Fault Red Blanket High Temp.

Blue Blanket High Temp.

Red Tank Con. Fault Blue Tank Con. Fault Red Inline Con. Fault Blue Inline Con. Fault Red Hose Con. Fault Blue Hose Con. Fault Red Chiller Con. Fault Blue Chiller Con. Fault Motor Controller Fault

Invalid Setpoint Request

Invalid Gel Timer Definition

High current to relay 1 Alarm Broken contactor Replace contactor

Tank blanket is above the defined high alarm limit

Unexpected current to relay 1 Alarm Shorted module

A general fault has occurred within the MCM

The requested controlling value (pressure or flow) is outside the limits of the system

The shot that was entered for the gel timer is not a valid shot. This must be fixed before the gel timer will function properly

Error Type Cause Solution

Defective RTD Replace RTD

Alarm

Deviation Internal hardware failure

Deviation

Defective High Power Temperature Control Module

Loose connections Tighten connections

System incorrectly setup

Shot incorrectly defined

Gel timer shot is below the minimum dispense amount or set for a invalid pressure/flow

The MCM has determined that the gel timer shot will not be able to be executed based parameters entered in the ADM

Replace High Power Temperature Control Module

If temperature is being affected by a zone that has been disabled, replace heat module

Cycle power, if the error persists the MCM will need to be replaced

On the ADM go into the setup screens -> System-> and ensure that all pages have properly defined values

Redefine shot with control parameters within the limits of the system

Select a different shot or modify existing shot data

If you are certain that the shot is within parameters, try running the Learn Mode routine found in the setup screen Calibration. If the error persists, a gel shot with reduced control parameters is required.

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Appendix E - System Events

Event Code and String Triggers

REL00: System Powered On

REM00: System Powered Off

REB00: Stop Button Pressed

RECH0: Learn Mode Executed

RENN0: Automatic Cal. Performed

RECA1: Red Material SG Modified

RECB2: Blue Material SG Modified

RENC1: Cal. Point 1 Weight Entered

RENC2: Cal. Point 2 Weight Entered

RENC4: Cal. Point 1 Weight Erased

RENC5: Cal. Point 2 Weight Erased

REND0: Ratio Check Dispense

REA00: Disp. Occurred (Shot #)

REH00: Gel Timer Dispense

RER01: Shot Count Reset

RER02: Seq. Position Count Reset

RERA1: Red Material Volume Reset

RERB1: Blue Material Volume Reset

RERA2: Red Material Weight Reset

RERB2: Blue Material Weight Reset

RERA3: Red Cycle Count Reset

RERB3: Blue Cycle Count Reset

REQU1: Settings Downloaded

The System was powered on.

The System was powered off.

The Red stop button was pressed on the Advanced Display Module.

A learn mode calibration was successfully completed.

The system was successfully characterized with the Automatic calibration.

The Red materials specific gravity was modified.

The Blue materials specific gravity was modified.

A value for the first point in the three point calibration was entered.

A value for the second point in the three point calibration was entered.

The running average for point one of the three point calibration was erased.

The running average for point two of the three point calibration was erased.

A ratio check shot was dispensed from the ratio check calibration screen.

A dispense has occurred of the given shot number.

The gel timer expired and the system automatically took the gel shot.

A counter from the shot counters maintenance page was erased

A counter from the sequence counters maintenance page was erased

The resettable totalizer for the Red material volume was reset to zero.

The resettable totalizer for the Blue material volume was reset to zero.

The resettable totalizer for the Red material weight was reset to zero.

The resettable totalizer for the Blue material weight was reset to zero.

The resettable cycle counter for the Red pump was reset to zero.

The resettable cycle counter for the Blue pump was reset to zero.

The system settings were successfully transferred from the ADM to a USB drive.

Event Code and String Triggers

REQU2: Settings Uploaded

REQU3: Language Downloaded

REQU4: Language Uploaded

REQU5: Logs Downloaded

REAR0: Night Mode Recirc On

REBR0: Night Mode Recirc Off

The system settings file was successfully transferred from the USB drive to the ADM.

The custom language file was successfully transferred from the ADM to a USB drive.

The custom language file was successfully transferred from the USB drive to the ADM.

The Error/Event and Shot data logs were successfully transferred from the ADM to a USB drive.

While in night mode the system has automatically entered a low recirculation mode and attempted to turn on all enabled conditioning zones.

While in night mode the system has automatically stopped the low recirculation mode and turned off all conditioning zones.

100 313997W

Graco 313997W User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Related Manuals

Models

Product Configurator

Whip Hose Bundles

Individual B (Blue) Heated Whip Hose

Individual A (Red) Heated Whip Hose

Hoses B (Blue) Individual

A (Red) Individual

Hose Bundling Accessories

Applicator

B (Blue) Applicator Orifice

Iso A (Red) Applicator Orifice

AC Power Pack with S-Head/L-Head Hoses, Optional Boom

Flow Meters

Dispense Valve Interface Kit

Pump Feed Kits

B (Blue) and A (Red) Feed Tanks

Warnings

Important Two-Component Material Information

Isocyanate Conditions

Material Self-ignition

Keep Components A (Red) and B(Blue) Separate

A (Red) and B (Blue) Components

Moisture Sensitivity of Isocyanates

Foam Resins with 245 fa Blowing Agents

Changing Materials

Typical Installation

Component Identification

Hydraulic Power Pack

Motor Control Module (MCM)

Advanced Display Module (ADM)

Fluid Control Module (FCM)

Temperature Control Module (Heated HFR Only)

Dispense Valves Overview

Setup

Vacuum De-gas

Vacuum De-gas and Vacuum Manual Refill

Advanced Display Module (ADM) Operation

Startup

Shutdown

Pressure Relief Procedure

Flushing

Maintenance

ADM - Battery Replacement and Screen Cleaning

MCM and TCM - Clean Heat Sink Fins

Install Upgrade Tokens

Fluid Inlet Strainer Screen

IsoGuard Select® System

Troubleshooting

Light Tower (Optional)

Common Problems

ADM Troubleshooting

Motor Control Module

Fluid Control Module

Temperature Control Module

Appendix A - ADM Icons Overview

Setup Screen Icons

Run Screen Icons

Appendix B - ADM Setup Screens Overview

Appendix C - ADM Run Screens Overview

Appendix D - ADM Error Codes

Appendix E - System Events