Graco 313888E User Manual

Operation

HTX 2030

-For Portable Airless and Air-Assisted Spraying of Water-Based Architectural Coatings with Base Coat Pump-

-For Airless Spraying Architectural Coatings and Paints with Top Coat Pump-

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

Model Number: 257369 (HTX2030 FreeFlo Inline Gun) Model Number: 278675 (HTX2030 AirSpray Trigger Gun)

Maximum Working Pressure:

Base Coat Pump: 1000 psi (69 bar, 6.9 MPa) Top Coat Pump: 3300 psi (228 bar, 22.8 MPa)

Related Manuals

313891 - Operation (French) 313893 - Operation (Spanish) 313889 - Repair (English) 313892 - Repair (French) 313893 - Repair (Spanish) 313890 - Parts 313895 - HTX 2030 Flex Head and Pole Spray Applicator (English) 313896 - HTX 2030 Flex Head and Pole Spray Applicator (French) 313897 - HTX 2030 Flex Head and Pole Spray Applicator (Spanish) 310894 - Displacement Pump (Top Coat) 308491 - Airless Heavy Duty Texture Gun 313537 - HTX 2030 FreeFlo Inline Gun (English) 313603 - HTX 2030 FreeFlo Inline Gun (Chinese) 313908 - HTX 2030 FreeFlo Inline Gun (French) 313911 - HTX 2030 FreeFlo Inline Gun (Spanish) 332160 - HTX2030 AirSpray Trigger Gun (English) 332227 - HTX2030 AirSpray Trigger Gun (French) 332228 - HTX2030 AirSpray Trigger Gun (Spanish) 332229 - HTX2030 AirSpray Trigger Gun (Chinese)

313888E

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Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 5

HTX 2030 with Base Coat Pump (257369) . . . . . 5

Top Coat Pump (Kit 24B140) . . . . . . . . . . . . . . . 6

Component Identification - Sprayer . . . . . . . . . . . 7

Component Identification - Base Coat Applicator 8 Component Identification - HTX2030 Air Spray

Trigger Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 10

Applicator (Base Coat Pump) . . . . . . . . . . . . . . 10

Spray Gun (Top Coat Pump) . . . . . . . . . . . . . . 11

Start Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Material and Sprayer Preparation . . . . . . . . . . . 13

Prime Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Spray With Airless Tip . . . . . . . . . . . . . . . . . . . . 14

Spray Without Air - Clear Clog . . . . . . . . . . . . . 15

Air Assisted Spray

(Base Coat Applicator) . . . . . . . . . . . . . . . . 15

Air Assisted Spray

(Air Spray Trigger Gun) . . . . . . . . . . . . . . . 16

Spray Gun (Top Coat Pump) . . . . . . . . . . . . . . 17

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Digital Tracking System (DTS) . . . . . . . . . . . . . . . 21

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Secondary Menu - Stored Data Mode . . . . . . . 22

Digital Display Messages . . . . . . . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 28

2 313888E

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

•

Use equipment only in well ventilated area.

•

Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.

•

Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

•

Keep work area free of debris, including solvent, rags and gasoline.

•

Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

•

Ground all equipment in the work area. See Grounding instructions.

•

Use only grounded hoses.

•

Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

•

Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you

identify and correct the problem.

•

Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD (SPRAY GUN)

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

•

Do not point gun at anyone or at any part of the body.

•

Do not put your hand over the spray nozzle.

•

Do not stop or deflect leaks with your hand, body, glove, or rag.

•

Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning, checking, or servicing equipment.

SKIN INJECTION HAZARD (APPLICATOR AND AIR SPRAY TRIGGER GUN)

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

•

Do not point dispensing device at anyone or at any part of the body.

•

Do not put your hand over the fluid outlet.

•

Do not stop or deflect leaks with your hand, body, glove, or rag.

•

Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

•

Tighten all fluid connections before operating the equipment.

•

Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

•

Keep clear of moving parts.

•

Do not operate equipment with protective guards or covers removed.

•

Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

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Warnings

WARNING

RECOIL HAZARD

Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

•

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

•

Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

SUCTION HAZARD

Powerful suction could cause serious injury.

•

Never place hands near the pump fluid inlet when pump is operating or pressurized.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death.

•

Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

•

Read MSDSs to know the specific hazards of the fluids you are using.

•

Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

•

Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

•

Protective eyewear, and hearing protection.

•

Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

•

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

•

Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

•

Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

•

Do not leave the work area while equipment is energized or under pressure.

•

Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

•

Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

•

Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

•

Make sure all equipment is rated and approved for the environment in which you are using it.

•

Use equipment only for its intended purpose. Call your distributor for information.

•

Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

•

Do not kink or over bend hoses or use hoses to pull equipment.

•

Keep children and animals away from work area.

•

Comply with all applicable safety regulations.

4 313888E

Product Overview

HTX 2030 with Base Coat Pump (257369)

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Flow rate is dependent on engine speed and the setting of the pump control knob.

1. Flow 3 (fully clockwise) - allows the pump to run continuously with minimal pulsation:

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2. Flow 2 (near middle of the rotation) reduces flow slightly by briefly interrupting pump:

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3. Flow 1 (near counterclockwise end of pump control) reduces flow more by interrupting pump longer:

The HTX 2030 Sprayer comes equipped with a Base Coat Pump 24B321. Only water-based materials are to be used with this configuration, such as:

• Smooth to heavily aggregated textures with silica sand, perlite, vermiculite and polystyrene

• Smooth, medium, coarse and extra coarse textures

• Most materials with aggregates up to 2.5 mm (.100

in.) in longest dimension

When Base Coat Pump is Installed

Pump will only run when on/off switch is in ON position AND:

• Pump control is rotated clockwise away from OFF position, and either of the following switches are also switched ON:

Prime Switch on pressure control box AND/OR

Applicator Switch near end of material hose

The pressure control will limit the sprayer to 1,000 psi (69 bar), stopping the pump whenever pressure limit is reached.

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4. OFF (fully counterclockwise) - stops pump completely:

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5. Adjust engine speed to control flow rate of sprayer. Start with the slowest speed possible for maximum spray control. Different spray tip nozzle sizes can also be tried.

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Product Overview

Top Coat Pump (Kit 24B140)

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The pump on the HTX 2030 Sprayer can also be switched out with a Top Coat Kit 24B140 (purchased separately). This pump is used for less viscous materials such as:

• Oil-based coatings

• Enamels

• Latex

When Top Coat Pump is Installed

• Pump will only run when on/off switch is in ON posi-

tion and pump control is rotated clockwise away from OFF position

• Pump control setting adjusts sprayer pressure

a. Rotating knob fully clockwise allows sprayer to

reach maximum working pressure of 3300 psi (228 bar, 22.8 MPa)

b. Settings below maximum will lower system

pressure

• Pump will run whenever system pressure is below the setting of the pump control

• Sprayer will not respond to Prime switch or Applicator switch when Top Coat pump is installed

• Block fillers

• Elastomerics

• Epoxies

• Drywall mud

• Other high-build materials

For instructions on installing the Top Coat Pump, see manual 313889.

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6 313888E

Component Identification - Sprayer

Top Coat Kit

1 ON/OFF Switch

2 Prime Switch (used with Base Coat Pump)

3 Pump Control Knob

4 Heavy Texture Material Hose (used with Base Coat Pump)

5 Applicator Switch (used with Base Coat Pump--on Hose)

6 Applicator (Base Coat) (Model 257369)

7 Pump (Base Coat)

8 Over Pressure Relief Valve

9 Pump (Top Coat)

10 Spray Gun (Top Coat)

11 Paint/Texture Material Hose (used with Top Coat Pump)

12 Prime/Drain Valve

13 Air Spray Gun (24R054)

14 Engine Throttle Lever/Material Flow

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313888E 7

Component Identification - Base Coat Applicator

1 Applicator

2 Air Hose Adapter and Air Adjustment Valve

3 Airless Filter or Air Passage Plug

4 Filter Support

5 Airless Spray Assembly

6 Airless Spray Tip Nozzle

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7 Air Nozzle (4 mm, 6mm, 8mm, 10mm)

8 Air Nozzle Cleaner

9 Cleaning Brush

10 Cleaning Ball

11 Retaining Nut

8 313888E

Component Identification - HTX2030 Air Spray Trigger Gun

1 HTX2030 Air Spray Trigger Gun

2 Nozzle, Size #1, Size #2, Size #3

3 Adapter, Housing

4 Ring, Retaining Nozzles

5 Tip, Disc, Spray, 1/8 in. (3 mm), 1/4 in. (6.3 mm), 5/16 in. (8 mm), 3/8 in. (9.5 mm)

6 Ring, Retaining, Spray Discs

7 Air Adjustment Valve

8 Trigger, Latch On

9 HTX Swivel Assembly

10 Air, Control Ball Valve

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11 Flow, Adjust Knob

12 Trigger

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