Manual and Automatic systems for proportional mixing of plural component coatings.
For professional use only.
Approved for use in explosive atmospheres (except the EasyKey and 3KS Power Supply
Module).
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 4 for model information, including maximum working pressure. Equipment approval labels are on page 3. Some
components shown are not included with all systems.
Equipment approvals appear on the following labels
which are attached to the Fluid Station and Power Supply Module. See F
Power Supply Module and Fluid Station Label
ProMix® 3KS
Electronic Proportioner
FM08ATEX0074
II 2 G
Ex ia IIA T3
MAX AIR WPR
.77100
MPabarPSI
MAX FLUID WPR
MPabarPSI
MAX TEMP 50°C (122°F)
PART NO.SERIES SERIAL MFG. YR.
Intrinsically safe equipment
for Class I, Div 1, Group D, T3
CUS
Ta = -20°C to 50°C
Install per 289833
IG
. 1 on page 4 for label locations.
ATEX Certificate is listed here
Intrinsically Safe (IS) System. Install
per IS Control Drawing No. 258682.
EasyKey Interface IS Associated
Apparatus for use in non hazardous
CUS
Intrinsically safe
equipment for Class I,
Div 1, Group D, T3
Ta = -20°C to 50°C
location, with IS Connection to Smart
Fluid Plate IS
Apparatus for use in:
Class I, Division 1, Group D T3 C
Hazardous Locations
Read Instruction Manual
Warning: Substitution of components
may impair intrinsic safety.
PART NO. SERIES
MFG. YR.
Fluid Station Label
®
ProMix 3KS
FM08ATEX0073
II 2 G
Ex ia IIA T3
FLUID PANEL
.77
MPabarPSI
SERIAL
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
MAX AIR WPR
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
TI14374a
TI14376a
100
ATEX Certificate is listed here
Power Supply Module Label
ProMix 3KS
PART NO.
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
®
SERIES NO. MFG. YR.
Intrinsically safe connections
for Class I, Div 1, Group D
CUS
Ta = -20°C to 50°C
Install per 258682
Um: 250 V
POWER REQUIREMENTS
VOLTS
AMPS
85-250 ~
2 AMPS MAX
50/60 Hz
II (2) G
[Ex ia] IIA
FM08ATEX0072
TI14375a
ATEX Certificate is listed here
313881B3
Page 4
System Configuration and Part Numbers
System Configuration and Part Numbers
Configurator Key
The configured part number for your equipment is printed on the equipment identification
labels. See F
each of the following categories, depending on the configuration of your system.
IG
. 1 for location of the identification labels. The part number includes digits from
3K
System
Component C
Fluid MeterComponent C Change
TK0 = No Meter
1 = G3000
2 = G3000HR
3 = 1/8 in. Coriolis
4 = Solvent Meter
Label Location
on Fluid Station
Maximum Fluid
Working Pressure
is listed here
0 = No Valves (single component C)
1 = Two Valves (low pressure)
2 = Four Valves (low pressure)
3= Two Valves (high pressure)
4= Four Valves (high pressure)
ProMix® 3KS
Electronic Proportioner
FM08ATEX0074
II 2 G
Ex ia IIA T3
CUS
Intrinsically safe
equipment for Class I,
Div 1, Group D, T3
Ta = -20°C to 50°C
MAX AIR WPR
.77100
MPabarPSI
MAX FLUID WPR
MPabarPSI
MAX TEMP 50°C (122°F)
Intrinsically Safe (IS) System. Install
per IS Control Drawing No. 258682.
EasyKey Interface IS Associated
Apparatus for use in non hazardous
location, with IS Connection to Smart
Fluid Plate IS
Apparatus for use in:
Class I, Division 1, Group D T3 C
Hazardous Locations
Read Instruction Manual
Warning: Substitution of components
may impair intrinsic safety.
PART NO. SERIES
MFG. YR.
Not
Designated
00
SERIAL
GRACO INC.
P.O. Box 1441
Minneapolis, MN
55440 U.S.A.
Not
Designated
Label Location on
Power Supply Module
TI14370aTI14361a
Configured Part Number
TI14376a
FIG. 1: Identification Label
4313881B
Page 5
System Configuration and Part Numbers
Hazardous Location Approval
Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for A, B, and C meters are approved for
installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3.
Maximum Working Pressure
Maximum working pressure rating is dependent on the fluid component options selected.
based on the rating of the lowest rated fluid component.
Example:
Check the identification label on the EasyKey, power supply module, or fluid station for the system maximum working pressure. See F
ProMix Fluid Components Maximum Working Pressure
Base System (no meters [option 0], no color/component C change [option 0],
and no flow control [Optional with ProMix 2KS Base Unit]) . . . . . . . . . . . . . . . . . . . .3000 psi (21.0 MPa, 210 bar)
A Model with Flow Control has a maximum working pressure of 190 psi (1.31 MPa, 13.1 bar).
IG
. 1.
Refer to the component pressure ratings below.
The pressure rating is
Standard Features
Feature
ProMix 3KS Power Supply Module
Wall Mount Fluid Station, 50 cc Integrator and Static Mixer
IS Power Cable, red color coded, 50 ft (15.25 m)
CAN Communication Cable, green color coded, 10 ft (3.05 m)
Meter and Solenoid Cable, 10 ft (3.05 m)
Third Component Network Cable, yellow color coded, 6 ft (1.83 m)
C Side Dump Valve, if color valve(s) selected
313881B5
Page 6
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
•Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
•Connect only to grounded power source.
•All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
INTRINSIC SAFETY
Only models with a G3000, G250, G3000HR, G250HR, or intrinsically safe Coriolis meter for both A and
B meters are approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I
Group IIA T3. To help prevent fire and explosion:
•Do not install equipment approved only for a non-hazardous location in a hazardous area. See the
ID label for the intrinsic safety rating of your model.
•Do not substitute or modify system components as this may impair intrinsic safety.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Tighten all fluid connections before operating the equipment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the spray tip.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
6313881B
Page 7
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
•Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
•Hearing protection
313881B7
Page 8
Component Identification and Definition
Component Identification and Definition
See FIG. 2 and Table 1 for the system components. Components marked with a star (★) are available as part of the
ProMix 3KS Kit. All other components are part of the ProMix 2KS System or are available as accessories.
EK
FO
ACV
2KS
◆
See the ProMix 3KS
Repair-Parts manual for
optional cable lengths.
PSM★
MA
2KM
PS◆PS★◆
MB
3KM★
6 ft (1.83 m) fluid
hose (supplied)
BCV
CCM
3KS★
CCV★
MC★
Fluid Hose
to Gun
BC
TI14543a
F
IG
. 2. Manual System Shown, with G3000 Meters, Booth Control, and Color/Catalyst/Component C Change
8313881B
Page 9
Table 1: Component Descriptions
ComponentDescription
Component Identification and Definition
EasyKey (EK)
★ 3KS Power
Supply Module
(PSM)
Booth Control (BC)
Manual systems
only
2KS Fluid Station
(2KS)
★ 3KS Fluid Station
(3KS)
2K Fluid Manifold
(2KM)
★ 3K Fluid Manifold
(3KM)
Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250
VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical
signals used by other system components.
Accepts 85-250 VAC, 50/60 Hz line power and converts that power to acceptable low voltage signals used by other system components.
Used by the operator for daily painting functions including: choosing recipes, initiating job
complete, reading/clearing alarms, and placing the system in Standby, Mix, or Purge
mode. It is typically mounted inside the booth or near the painter.
Includes air control solenoids, flow switches, and mountings for the component A, B, and
solvent flow meters and the 2K fluid manifold assembly. Its control board manages all proportioning functions.
Includes air control solenoids, flow switches, and mountings for the component C and solvent flow meters and the 3K fluid manifold assembly. Its control board manages all proportioning functions.
•Pneumatically Operated Dose Valves for component A and B
•Purge Valves for solvent and air purge
•Sampling Valves for calibrating the flow meters and performing ratio checks
•Shutoff Valves for component A and B to close their fluid passages to the mix manifold, to allow for accurate calibration and ratio checks
•Mix Manifold, which includes the fluid integrator and static mixer.
➜ Fluid Integrator is the chamber where component A and B align at the
selected ratio and begin to mix.
➜ Static Mixer has 24 elements to uniformly blend the materials downstream
of the fluid integrator.
•Pneumatically Operated Dose Valve for component C
•Purge Valve for solvent
•Sampling Valve for calibrating the flow meter and performing ratio check
•Shutoff Valve for component C to close the fluid passage to the mix manifold, to
allow for accurate calibration and ratio check
•Mix Manifold, which includes the fluid integrator and static mixer.
➜ Fluid Integrator is the chamber where component C aligns with blended
components A/B at the selected ratio and begins to mix.
➜ Static Mixer has 24 elements to uniformly blend the materials downstream
of the fluid integrator.
313881B9
Page 10
Component Identification and Definition
Table 1: Component Descriptions
ComponentDescription
Flow Meters (MA,
MB, ★MC, MS)
Color Change
Valves (ACV) and
Color Change
Module (CCM)
Catalyst Change
Valves (BCV)
★ Component C
Change Valves
(CCV)
Four optional flow meters are available from Graco:
•G3000 is a general purpose gear meter typically used in flow ranges of 75-3800
cc/min. (0.02–1.0 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosities of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.
•G3000HR is a high resolution version of the G3000 meter. It is typically used in flow
ranges of 38–1900 cc/min. (0.01–0.5 gal/min.), pressures up to 4000 psi (28 MPa,
276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061
cc/pulse.
•S3000 is a gear meter used for solvents in flow ranges of 38-1900 cc/min. (0.01–0.50
gal/min.), pressures up to 3000 psi (21 MPa, 210 bar), and viscosities of 20–50 centipoise. The K-factor is approximately 0.021 cc/pulse.
•Coriolis is a specialty meter capable of a wide range of flow rates and viscosities.
This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. For detailed
information on the Coriolis meter, see manual 313599.
The K-factor is user-settable; at lower flow rates use a lower K-factor.
➜ 1/8 in. fluid passages: set K-factor to .020 or .061.
➜ 3/8 in. fluid passages: set K-factor to .061 or 0.119.
An optional component. It is available as a color change valve stack for either low or high
pressure with up to 25 color change valves. Each stack includes one additional valve for
solvent to clean the fluid line between color changes.
An optional component. It is available as a catalyst change valve stack for either low or
high pressure with up to 4 catalyst change valves. Each stack includes one additional
valve for solvent to clean the fluid line between catalyst changes.
An optional component. It is available as a component C change valve stack for either low
or high pressure with up to 4 component C change valves. Each stack includes one additional valve for solvent to clean the fluid line between component C changes.
Dual Fiber Optic
Used to communicate between the EasyKey and Wall Mount Fluid Station.
Cable (FO)
★ Fluid Station
Used to provide power to the Wall Mount Fluid Station.
Power Supply Cable
(PS)
Flow Control
Not shown. See ProMix 2KS manuals for details.
Regulator
Assembly (FC)
Automatic systems
only
Applicator
Not shown. See ProMix 2KS manuals for details.
Handling: use Air
Flow Switch (AFS)
or Gun Flush Box
(GFB)
10313881B
Page 11
Location
Location
NOTE: To install the ProMix 2KS, see Installation Manual 312775 (manual systems) or 312778 (automatic systems).
Location Requirements
Do not substitute or modify system components as this
may impair intrinsic safety. For installation, maintenance or operation instructions, read instruction manuals. Do not install equipment approved only for
non-hazardous location in a hazardous area. See the
identification label (F
ply module, or fluid station for the intrinsic safety rating
for your model.
NOTE: Mount 3KS Power Supply Module and 3KS Fluid
Station within 50 ft (15.2 m) of each other, using PN
123271 cable (red color coded).
NOTE: An optional PN 123272 100 ft (30.5 m) cable is
also available.
IG
. 1) on the EasyKey, power sup-
Intrinsically Safe Installation
Requirements
See FIG. 3 on page 12.
1. The non-intrinsically safe terminals (power rail) must
not be connected to any device which uses or generates more than 250 Vrms or dc unless it has been
determined that the voltage has been adequately
isolated.
2. The installation must meet the requirements of the
National Electric Code, Canadian Electrical Code
Part I, NFPA 70, Article 504 Resp., Article 505 and
ANSI/ISA 12.06.01.
3. Multiple earthing of components is allowed only if
high integrity equipotential system is realized
between the points of bonding.
4. Do not operate system with safety barrier cover
removed.
5. For ATEX, install per EN 60079-14 and applicable
local and national codes.
3KS Power Supply Module: Install in the non-hazardous area at a convenient location.
3KS Fluid Station: Install according to requirements for
Intrinsically Safe Installation (F
location to connect to paint and solvent supplies. The
fluid hose (supplied) to connect the 2KS fluid station to
the 3KS fluid station is 6 ft (1.83 m) long.
NOTE: For an Intrinsically Safe Installation, the Fluid
Station may be located inside or outside the hazardous
location. Install according to appropriate electrical
codes.
IG
. 3) and at a convenient
6. Install Coriolis flow meters as explosion proof (USA,
Canada)/flameproof Ex d (ATEX) with passive
intrinsically safe connections per the manufacturer’s
installation instructions and applicable codes.
7. Terminals 24 and 25 of optional Endress+Hauser
Coriolis flow meters installed using intrinsically safe
wiring methods. For the United States and Canada,
install all other wiring for Coriolis flow meters using
explosion proof wiring methods for Division I. For
ATEX installations, install all other wiring for Coriolis
flow meters using Flameproof, Ex d, wiring methods
for Zone 1. Observe manufacturer’s instructions for
installation and use.
8. For ATEX installations, interconnecting cabling
specified is Type A cable in accordance with EN
60079-14.
Optional Cables
Optional CAN cables and fiber optic cables are available
from Graco. See the ProMix 3KS Repair-Parts manual
for available part numbers and lengths.
313881B11
Page 12
Location
3’ CAN
Network
Cable,
blue
color
coded
FM08ATEX0074
Regulator
Flow Control
HAZARDOUS (CLASSIFIED) LOCATION
CLASS I, DIV I, GROUP D, T3 (US AND CANADA)
CLASS I, ZONE I, GROUP IIA, T3 (ATEX ONLY)
TAUB = -20°C TO 50°C
Module
FM08ATEX0073
10’ I/S Power and
ProMix 2KS Wall Panel
FM08ATEX0073 INTRINSIC
Communication
Cable (40’
extension option)
Cable Assemblies
SAFE APPARATUS
10’ Std CAN Communication Cable,
green color coded (25’ option)
Flow
Meter
Flow
Meter
Flow
Meter
Change
Module 1
Color & Catalyst
C
B
A
ProMix 3KS
Wall Panel
FM08ATEX0073
6’ CAN Color Change
Interface, yellow color coded
Module 2
(50’ option)
FM08ATEX0073
INTRINSIC SAFE
FM08ATEX0073
APPARATUS
50’ CAN Booth Control
ProMix 3KS CAN
Module
Booth Control
FM08ATEX0073
Interface, yellow color coded
(6’ option)
Isolation Plate
Power
NOTE: See Intrinsically Safe Installation Require-
ments on page 11.
WARNING: Substitution of components may impair
intrinsic safety. For installation, maintenance or opera-
tion instructions, see instruction manual.
ADVERTISSEMENT: La substitution de composants
peut compromettre la securite intrinseque.
1
2
Block No.
Block No.
Signal
J3 TerminalMeter Terminal
EasyKeyMeter Terminal
+24 Vdc
Common
Fluid Plate
Board
Meter Position AB
Signal3624
SYSTEM ASSEMBLY CERTIFICATE
50’ I/S Power Cable, blue
color coded (3’, 6’, 10’,
15’, 25’, 100’ options)
50’ Fiber Optic
Communication
Cable (100’ option)
Safety
Barrier
FM08ATEX0072
ASSOCIATED APPARATUS
250 VAC Maximum
FIG. 3.
display)
NON-HAZARDOUS LOCATION ONLY
ProMix 2KS
(with or without
EasyKey Interface
Intrinsically Safe Installation
12313881B
Supply Voltage
50’ I/S Power Cable, red
ProMix 3KS
color coded (100’ option)
Safety
Module
Power Supply
Barrier
(No exceptions):
Supply Voltage
250 VAC Maximum
Graco
FM08ATEX0072
ASSOCIATED APPARATUS
Coriolis Meter Options, DMT 00 ATEX E 074 X
P/NEndress+Hauser P/N
Size
1/8”15T633* 80A-04-A-SVW-9-A-N-A-B-B-A-S
IS Control Drawing 258682
For P/N 15T634 order Coriolis Meter Kit 258151.
3/8”15T634* 801-08-A-999-9-A-N-A-B-B-A-S
* For P/N 15T633 order Coriolis Meter Kit 258150.
Common2525
Page 13
General Information
•Reference numbers and letters in parentheses in
the text refer to numbers and letters in the illustrations.
•F
IG
. 2, page 8, shows the basic components of a
ProMix 3KS system. Contact your Graco distributor
for actual system designs.
•Be sure all accessories are adequately sized and
pressure-rated to meet system requirements.
•There must be a shutoff valve between the component C fluid supply line and the ProMix system.
•A 100 mesh minimum fluid filter must be installed on
the component C fluid supply line.
General Information
Wall Mounting
1. See Dimensions and Mounting Hole Layouts,
page 40.
2. Ensure that the wall and mounting hardware are
strong enough to support the weight of the equipment, fluid, hoses, and stress caused during operation.
3. Using the equipment as a template, mark the
mounting holes on the wall at a convenient height
for the operator and so equipment is easily accessible for maintenance.
4. Drill mounting holes in the wall. Install anchors as
needed.
5. Bolt equipment securely.
313881B13
Page 14
Install the ProMix 3KS Upgrade Board
Install the ProMix 3KS
Upgrade Board
•To avoid electric shock, turn off EasyKey power
before servicing.
•Servicing EasyKey exposes you to high voltage.
Shut off power at main circuit breaker before opening enclosure.
•All electrical wiring must be done by a qualified
electrician and comply with all local codes and regulations.
•Do not substitute or modify system components as
this may impair intrinsic safety.
•Read Warnings, page 6.
NOTICE
To avoid damaging circuit board when servicing, wear
grounding strap on wrist and ground appropriately.
2. Unlock and open EasyKey door with its key.
IG
IG
. 5.
. 5.
3. Locate the display board (C). F
4. Remove one screw (E) and unplug the existing ProMix 2KS auto key board from the display board
assembly. F
NOTE: Manual systems may not have an auto key
board. Go to step 5.
5. Align connector J4 on the underside of the new ProMix 3KS upgrade board (UB) with J3 on the display
board. Press them together. F
6. Secure the ProMix 3KS upgrade board (UB) with
the screw (E).
IG
. 5.
1. Shut off ProMix 2KS power (0 position). FIG. 4. Also
shut off power at main circuit breaker.
0 = OFF
TI12657a
IG
. 4: Power Off
F
14313881B
Page 15
UB
C
J4 (on underside
of upgrade board
Install the ProMix 3KS Upgrade Board
PS
TI12496a
Remove Screw
(E)
J3 (Upgrade Board
Plug-in)
RT1
FIG. 5: 255767 Display Board Connectors
313881B15
Page 16
Air Supply
Air Supply
Requirements
•Compressed air supply pressure: 75-100 psi
(517-700 kPa, 5.2-7 bar).
•Air hoses: use grounded hoses that are correctly
sized for your system.
Trapped air can cause a pump or dispense valve to
cycle unexpectedly, which could result in serious injury
from splashing or moving parts. Use bleed-type shutoff
valves.
•Air regulator and bleed-type shutoff valve:
include in each air line to fluid supply equipment.
Install an additional shutoff valve upstream of all air
line accessories to isolate them for servicing.
•Air line filter: a 10 micron or better air filter is recommended to filter oil and water out of the air supply
and help avoid paint contamination and clogged
solenoids. See F
IG
. 2.
16313881B
Page 17
Air Connections
Air Supply
See the System Pneumatic Schematic on page 34.
1. Tighten all ProMix system air and fluid line connections as they may have loosened during shipment.
2. Install a bleed-type air shutoff valve into the control
air filter inlet on the 2KS Wall Mount Fluid Station.
See F
IG
. 6.
3. Connect a 1/4 in. (6 mm) OD air supply line between
the 2KS air manifold and the 3KS air inlet elbow.
NOTICE
Use separate air supply lines for the following two
connections to avoid contaminating the purge air line
with fluid if the air purge valve and a check valve
failed.
4. Connect a clean air supply line to the shutoff valve.
This air line supplies air to operate the gun, solenoids, and dispense valves.
NOTE: See Technical Data on page 43 for additional
air supply/consumption information.
5. lnstall a bleed-type shutoff valve into the air purge
valve inlet on the 2KS Wall Mount Fluid Station.
6. Connect the air purge valve tubing (supplied) to a
clean, dry air supply (install filters/dryers as
needed).
NOTICE
The ProMix potlife timer will not function properly
when used with multiple guns operating simultaneously. To avoid having mixed material set in the equipment, carefully monitor potlife by some other means.
If using a Graco electrostatic PRO™ Gun, a shutoff
valve must be installed in the gun air line to shutoff the
atomizing and turbine air to the gun. Contact your
Graco distributor for information on air shutoff valves
for electrostatic applications.
ProMix 2KS Fluid Station
2
ProMix 3KS Fluid Station
Main Air
Inlet
1
Air Filter
3KS Air
Inlet Elbow
TI13069a
1
Install a bleed-type air shutoff valve here.
2
Connect 1/4 in. (6 mm) OD, 10 ft (3 m) air line
between 2KS manifold and 3KS air inlet elbow.
FIG. 6. Connect Air from ProMix 2KS Fluid Station to ProMix 3KS Fluid Station
TI14698a
313881B17
Page 18
Fluid Supply
Fluid Supply
Requirements
Do not exceed the pressure rating of the lowest rated
component. See the identification label (F
4).
To reduce the risk of injury, including fluid injection, you
must install a shutoff valve between each fluid supply
line and the fluid manifold assembly. Use the valves to
shut off fluid during maintenance and service.
ProMix models are available to operate air spray or
air-assisted systems with a capacity of up to 3800
cc/min.
•Fluid supply pressure tanks, feed pumps, or circulating systems can be used.
IG
. 1 on page
Fluid Connections
1. Connect the solvent supply lines.
a. Connect the solvent supply line to the 1/4 npt(f)
solvent purge valve inlet. See F
b. Multiple color system: also connect a solvent
supply line to the color change stack (Q), top
IG
valve 4 or 5. See F
NOTE: Solvent supplied by a single source can cause
cross contamination and damage to the system. Install
check valves or use separate solvent sources.
2. Connect the component C supply line(s).
➜ Single component C system: connect
component supply line to the component C
flow meter inlet.
➜ Multiple component C system: connect
component C supply lines to the color
change valve stack (S) inlets. See F
The color number is marked on the valve air
supply line.
. 8.
IG
. 7.
IG
. 8.
•Materials can be transferred from their original containers or from a central paint recirculating line.
•For an airless system, the user must supply a gun
trigger signal to the ProMix 3KS.
•See manual 313599 for Coriolis meter installation
and operation instructions.
NOTE: The fluid supply must be free of pressure spikes,
which are commonly caused by pump stroke changeover. If necessary, install pressure regulators or a surge
tank on the ProMix fluid inlets to reduce pulsation. Contact your Graco distributor for additional information.
NOTE: Paint Recirculating System Only
•The color change valves have two fluid
ports for each individual valve. If you are
recirculating paint, plumb the valves in one
port and out the other.
•Another option is to use a tee fitting to recirculate.
NOTICE
Verify that all unused fluid ports on the color change
valve stack are plugged before operation. An open
port will leak fluid.
3. Connect the 6 ft (1.83 m) fluid line (supplied) from
the 2KS fluid manifold static mixer outlet to the 3KS
fluid manifold inlet. See F
NOTE: The fluid meter inlets have fluid check valves to
prevent backflow from fluid supply pressure fluctuations.
Backflow can cause ratio inaccuracies.
4. Connect the gun fluid supply line between the 3KS
fluid manifold static mixer outlet and the gun fluid
inlet.
IG
. 7.
18313881B
Page 19
FI
DVC
MC
CPV
Fluid Supply
Key:
MCComponent C Meter
DVC Component C Dose Valve
RVC Component C Sampling Valve
SVC Component C Shutoff Valve
CPV Component C Purge Valve
SMStatic Mixer
FIFluid Integrator
1
3KS fluid inlet. Connect 6 ft (1.83 m) fluid supply line
from 2KS fluid manifold static mixer outlet to 1/4
npt(m) fitting.
2
Connect gun fluid supply line to 1/4 npt fluid outlet.
RVC
1
SVC
SM
2
TI14382a
FIG. 7. Wall Mount Fluid Station, Sequential Dosing
Color Change Board and Solenoid Valves
Color
Change
Board
Solenoids
Connect air lines to
valves here
Communication ports
Connect 1/4 in. (6 mm) OD
solenoid air supply line
TI12824a
Color Change Valve Stack
Connect solvent valve
air line here
Q
4
2
5
3
1
Fluid InletsFluid Inlets
Fluid Outlet
TI11668a
S
FIG. 8. Color Change Valves Air and Fluid Connections
313881B19
Page 20
Electrical
Electrical
Requirements
•To avoid electric shock, turn off EasyKey power
before servicing.
•Servicing EasyKey exposes you to high voltage.
Shut off power at main circuit breaker before opening enclosure.
•All electrical wiring must be completed by a qualified electrician and comply with all local codes and
regulations.
•Enclose all cables routed in the spray booth and
high traffic areas in conduit to prevent damage
from paint, solvent, and traffic.
NOTE: All options ordered on the ProMix system are
electrically tested at the factory.
The ProMix operates with 85-250 VAC, 50/60 Hz input
power, with a maximum of 2 amp current draw. The
power supply circuit must be protected with a 15 amp
maximum circuit breaker.
Connect Main Power
1. Provide power to the Power Supply Module. Install a
bulkhead strain relief or conduit bulkhead through
the Power Supply Module port . See F
2. See F
3. Ground the Power Supply Module to a true earth
IG
. 9 and the System Electrical Schematic
on page 36 for the L1, N, and ground wiring connections inside the Power Supply Module.
ground. See Grounding, page 32.
IG
. 10.
Not included with system:
•Power supply cord compatible to your local power
configuration. Wire gauge size must be 8-14 AWG.
•The input power access port
(0.88 in.) diameter. It accepts a bulkhead strain
relief fitting or conduit. See F
IG
. 10.
is 22.4 mm
Input Power
Terminal Block
FIG. 9. Main Power Connection
TI14368a
20313881B
Page 21
Main Power
Access Port
AC Power
Switch
Electrical
I/S PowerGround Screw
F
IG
. 10. Power Supply Module Connections and AC Power Switch
Connect Power Supply Module
to ProMix 3KS Fluid Station
1. Connect one end of the 50 ft (15.2 m) Fluid Station
Power Cable (Part No. 123271, red color coded) to
the Power Supply Module I/S Power connector
VDC
. See F
2. Connect the other cable end to the ProMix 3KS
Fluid Station Control connector (J3). See
IG
. 13 and FIG. 15.
F
IG
. 10.
VDC
Connect Booth Control to
ProMix 3KS Fluid Station
NOTE: The booth control is supplied with ProMix 2KS
manual systems. Disconnect and discard the 50 ft (15.2
m) gray cable connecting the booth control to the ProMix 2KS fluid station.
Connect the 50 ft (15.2 m) Booth Control Cable (Part
No. 123280, yellow color coded) from the Booth Control
to the ProMix 3KS Fluid Station connector (J1).
TI14366aTI14372a
Connect Color Change Module
to ProMix 3KS Fluid Station
NOTE: Disconnect and discard the 3 ft (0.9 m) gray
cable (supplied with the ProMix 2KS system) connecting
the color change module to the ProMix 2KS fluid station.
Connect the 6 ft (1.83 m) Color Change Cable (Part No.
123277, yellow color coded) from the Color Change
Module to the ProMix 3KS Fluid Station connector
NOTE: If you are using two color change modules to
add component C change, connect a 5-pin electrical
cable from the first color change board to the second
color change board. See F
CAN Isolation Board Switch
Setting
Set switch S1 on CAN isolation board if color change
module and/or booth control are connected. See F
and Table 2 on page 22.
(J2). See F
IG
. 13 and FIG. 15.
IG
. 3 and FIG. 17.
IG
. 11
See F
IG
. 13 and FIG. 15.
313881B21
Page 22
Electrical
J8
(Power Input from
2KS Fluid Station)
J3
(Power Input
from 3KS Power
Supply Module)
VDC
J2
Module)
J1
TI14373a
OFF
ON
TI15225a
S1
(Color Change
OFF
ON
(Booth Control)
FIG. 11. ProMix 3KS CAN Isolation Board
Table 2: 3KS CAN Isolation Board Switch Settings
Component ConnectorDiagnosis
S1J1, J2If booth control is connected to J1 and color change module is connected to J2,
set switch S1 to OFF.
If booth control is connected to J1 or color change module is connected to J2, set
switch S1 to ON.
If booth control is not connected to J1 and color change module is not connected
to J2, set switch S1 to ON.
22313881B
Page 23
Fluid Station Control Board Switch Settings
See FIG. 12. On the 2KS fluid station control board, set switch S1 to ON (down) for all ProMix 3KS units.
Set Switch S1 to ON (down) for all
ProMix 3KS units. See views below
Electrical
F
IG
. 12: 255765 Fluid Station Control Board
Switch S1 ONSwitch S1 OFF
TI15224aTI15223a
313881B23
Page 24
Electrical
Connect ProMix 2KS Fluid
Station to ProMix 3KS Fluid
Station
See FIG. 14. At the ProMix 2KS Fluid Station, remove
the knockout and install the solenoid cable strain relief
(supplied). Apply the and (supplied) in the
locations shown.
Connect the 10 ft (3 mm) Communication Cable (Part
No. 123273, green color coded) from the ProMix 2KS
Fluid Station to the ProMix 3KS Fluid Station connector
(J8). See F
EK
IG
. 13, FIG. 14, and FIG. 15.
50 ft (15.2 m) IS power cable,
red color coded
PSM
10 ft (3.0 m) communication
cable, green color coded
Connect ProMix 3KS Solenoid
Wiring Cable to ProMix 2KS
Fluid Station Board
See FIG. 14 and FIG. 15. The solenoid wiring cable is
shipped attached to the ProMix 3KS Fluid Station. Connect the cable to the ProMix 2KS Fluid Station Board by
threading it through the strain relief port labeled .
Connect the wires to the 2KS board as shown in Table 3
on page 26. Also refer to the System Electrical Sche-matic on pages 38 and 39.
6 ft (1.83 m) color
change cable, yellow
color coded
CCM
BC
2KS
See FIG. 14 for ProMix 2KS
Cable Connection Detail
FIG. 13. ProMix 3KS Cabling Diagram
24313881B
See FIG. 15 for ProMix 3KS
Cable Connection Detail
50 ft (15.2 m) booth control
cable, yellow color coded
TI14543a
Page 25
Detail of ProMix 2KS Cable
Connections to ProMix 3KS
Solenoid Wiring Cable Strain Relief. See
Table 3 on page 26 and System Electrical
Schematic on pages 38 and 39.
FIG. 14. ProMix 2KS Cabling Connection Detail
Electrical
10 ft (3.0 m),
green color coded
Apply labels
(supplied)
TI14379a
Detail of ProMix 3KS
10 ft (3.0 m),
Cable Connections
green color coded
50 ft (15.2m),
red color coded
1
50 ft (15.2m),
yellow color coded
6 ft (1.83 m),
1
yellow color coded
1
Set switch S1 on CAN isolation board if color change module and/or
booth control are connected. See FIG. 11 and Table 2 on page 22.
Solenoid Wiring Cable. See Table 3 on
page 26 and System Electrical Sche-matic on pages 38 and 39.
TI14702a
F
IG
. 15. ProMix 3KS Cabling Connection Detail
313881B25
Page 26
Electrical
Table 3: Solenoid Wiring Cable Connections
ProMix 2KS End
ProMix 3KS End
Wire Color
Terminal
Block
Pin No.Wire ColorPin No.
Description
(Board 255765)
Red1Meter C PowerRedJ12, 4
Black2Meter C CommonBlackJ12, 5
White3Meter C SignalWhiteJ12, 6
Black4Not Used
Green5Dose C -GreenJ9, 6
Black6Dose C +BlackJ9, 5
Blue 7Purge C -Blue J15, 4
Black8Purge C +BlackJ15, 3
Yellow 9Dump C -Yellow J14, 2
Black10Dump C +BlackJ14, 1
26313881B
Page 27
Electrical
313881B27
Page 28
Electrical
Connect Color Change Module
To install the color change module(s), see manual
312787.
Set switches S3-S6 on the color change board(s) as
shown in Table 4 and F
IG
. 16, depending on the number
of color change boards and color change modules being
Connect a 5-pin electrical cable from the labeled con-
nection port
board to the color change board. See F
(J2) on the 3KS fluid station control
IG
. 16.
used in your system.
For wiring between the color change board and the solenoids, see the color change module electrical schematic, F
IG
. 17.
If you are using two color change modules to add colors,
connect a 5-pin electrical cable from the first color
change board to the second color change board.
Table 4: Color Change Board Switch Settings
Two Color Change Boards
Color Change Board 1Color Change Board 2
S3S6S5S4S3S6S5S4
Termination
ResistorBoard ID
OFFONONONONOFFOFFON4 catalyst valves, 25 color
OFFONOFFONONOFFOFFON0 catalyst valves, 25 color
OFFONONONONOFFONON4 catalyst valves, 4 compo-
OFFONOFFONONOFFONON4 component C valves, 25
Catalyst
On/Off
Color
On/Off
Termination
ResistorBoard ID
Component
C On/Off
Color
On/Off
Effect on System
valves
valves
nent C valves, 25 color
valves
color valves
One Color Change Board
ONONONON
ONONONOFF4 catalyst valves, 0 color
ONONOFFON0 catalyst valves, 12 color
NOT PRESENT
4 catalyst valves, 12 color
valves
valves
valves
28313881B
Page 29
Switch S3-S6
Positions
Electrical
S6
S5
J7J11
S3
S4
ON
OFF
ON
OFF
TI13661a
FIG. 16. Color Change Board Switches S3-S6
313881B29
Page 30
Electrical
CLR 8
CLR 7
CLR 6
CLR 5
CLR 4
CLR 3
CLR 2
CLR 1
SOL CLR
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
J7/J11
J7/J11
J7/J11
1 4 5 2 3
COLOR
BOARD 1
(COLORS
1 THRU 12,
CATALY ST
1 THRU 4)
1
2
3
4
J8
5
6
1
2
3
J15
4
5
6
1
2
3
J14
4
5
6
1 4 5 2 3
1 4 5 2 3
COLOR
BOARD 2
(COLORS
13 THRU 30)
J9
J16
J10
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
6' STD.
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
CLR 9
CLR 10
CLR 11
CLR 12
CAT 4
CAT 3
CAT 2
CAT 1
SOL CAT
CLR 21
CLR 20
CLR 19
CLR 18
CLR 17
CLR 16
CLR 15
CLR 14
CLR 13
MANIFOLD
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
J8
J15
J14
J9
J16
J10
6
5
4
3
2
1
6
5
4
3
2
1
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
COM
+12VDC
MANIFOLD
CLR 22
CLR 23
CLR 24
CLR 25
3RD COMP. 4
3RD COMP. 3
3RD COMP. 2
3RD COMP. 1
3RD COMP. SOLVENT
FIG. 17. Color Change Module Electrical Schematic
30313881B
Page 31
Electrical
313881B31
Page 32
Electrical
Grounding
Your system must be grounded. Read Warnings,
page 6. For intrinsic safety, ground wires for the
EasyKey, Power Supply Module, 2KS Fluid Station,
3KS Fluid Station, Booth Control, and Gun Flush Box
must all be connected to the same true earth ground.
See F
IG
. 18, page 33.
Ground the ProMix system as instructed here and in the
individual component manuals. A ground wire and
clamp, part no. 223547, is available from Graco.
NOTE: Different ground points (unequal potential) may
cause current to flow through component cables, causing incorrect signals.
Flow Meters
Connect the meter cables as shown in the System
Electrical Schematic Hazardous Area on page 38.
Failure to properly connect the shield may cause incorrect signals.
Feed Pumps or Pressure Pots
Connect a ground wire and clamp from a true earth
ground to the pumps or pots. See pump or pressure pot
manual.
Air and Fluid Hoses
Use grounded hoses only.
Spray Gun
Follow the grounding instructions in your gun manual.
EasyKey
Connect a ground wire from the EasyKey ground screw
to a true earth ground. F
IG
. 18.
3KS Power Supply Module
Connect a ground wire from the 3KS Power Supply
Module ground screw to a true earth ground. F
IG
. 18.
Booth Control
The Booth Control is grounded through the power cable
connection to the fluid station. F
IG
. 18.
Gun Flush Box
Connect a ground wire from the Gun Flush Box ground
lug to a true earth ground. F
IG
. 18.
2KS Wall Mount Fluid Station
Connect a ground wire from the 2KS Wall Mount Fluid
Station ground screw to a true earth ground. F
IG
. 18.
3KS Wall Mount Fluid Station
Fluid Supply Container
Follow local code.
Object Being Sprayed
Follow local code.
All Solvent Pails Used When Purging
Follow local code. Use only conductive metal pails/containers placed on a grounded surface. Do not place the
pail/container on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding continuity.
Check Resistance
To ensure proper grounding, resistance between ProMix components and true earth ground must be less
than 1 ohm. Read Warnings, page 6.
Connect a ground wire from the 3KS Wall Mount Fluid
Station ground screw to a true earth ground. F
Color Change Module
Connect a ground wire from the Color Change Module
ground screw to a true earth ground. A ground wire and
clamp, part no. 223547, is available from Graco. F
32313881B
IG
. 18.
IG
Have a qualified electrician check resistance between
each ProMix component and true earth ground. If resistance is greater than 1 ohm, a different ground site may
be required. Do not operate the system until the problem
is corrected.
. 18.
Page 33
Color Change Module
Electrical
Booth Control
8
ProMix 2KS
Wall Mount
Fluid Station
3
ProMix 3KS
Fluid Station
9
10
Power Supply
Module
13
11
4
14
Key:
1
EasyKey ground screw
2
EasyKey ground wire
3
2KS Fluid Station ground screw
4
Gun Flush
Box
EasyKey
1
5
12
2
67
2KS Fluid Station ground wire
5
True Earth Ground - check your local
code for requirements
6
Gun Flush Box ground wire
connection point
7
Gun Flush Box ground wire
8
Power Cable, Booth Control/Fluid
Station
9
Color Control Module ground screw
10
Color Control Module ground wire
(Part No. 223547).
11
Power Supply Module ground screw.
12
Power Supply Module ground wire.
13
3KS Fluid Station ground screw.
14
3KS Fluid Station ground wire.
TI14699a
NOTICE
Automatic systems: To prevent electrical noise interference from high volt-
age equipment, do not connect the robot ground to the same ground point
used by these ProMix 3KS components.
FIG. 18: Grounding
313881B33
Page 34
Schematic Diagrams
Schematic Diagrams
System Pneumatic Schematic
CC Board #1
PURGE AIR
AIR INPUT
3/8 AIR FILTER
MANUAL DRAIN
5 MICRON
WALL MOUNT ONLY
CONTROL AIR
05
AIR INPUT
TO MANIFOLD 1/4 TUBE
AIR EXHAUST MUFFLER
4-WAY SOLENOID
4-WAY SOLENOID
4-WAY SOLENOID
4-WAY SOLENOID
4-WAY SOLENOID
3-WAY SOLENOID
3-WAY SOLENOID
12 VDC
12 VDC
12 VDC
12 VDC
12 VDC
AIR EXHAUST MUFFLER
12 VDC
12 VDC
COLOR
CHANGE
CONTROL
DOSE A
5/32 TUBE
OPEN
OPEN
5/32 TUBE
OPEN
OPEN
OPEN
OPEN
OPEN
VALV E
DOSE B
VALV E
PURGE A
VALV E
PURGE B
VALV E
PURGE C
THIRD FLUSH
VALVE
VALVE
(OPTIONAL)
(OPTIONAL)
DUMP A
VALV E
(OPTIONAL)
DUMP B
VALV E
(OPTIONAL)
FLUSH AIR TO FLUID INLET 1/4 TUBE
36 SERIES SOLENOID VALVES
MAC
A
B
A
B
A
B
A
B
A
B
A
A
CLOSE
CLOSE
5/32 TUBE
CLOSE
CLOSE
5/32 TUBE
CLOSE
5/32 TUBE
5/32 TUBE
5/32 TUBE
COLOR
VALV E
STACKS
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
COLOR SOLVENT
COLOR 9
COLOR 10
COLOR 11
COLOR 12
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
CATALYST SOLVENT
3-WAY SOLENOID
3-WAY SOLENOID
MANIFOLD
12 VDC
12 VDC
GFB 1
VALV E
A
A
5/32 TUBE
OPEN
5/32 TUBE
OPEN
(OPTIONAL)
GFB 2
VALV E
(OPTIONAL)
34313881B
Page 35
System Pneumatic Schematic
TO MANIFOLD 1/4 TUBE
AIR EXHAUST MUFFLER
12 VDC
4-WAY SOLENOID
12 VDC
4-WAY SOLENOID
Schematic Diagrams
CC Board #2
COLOR
CHANGE
CONTROL
DOSE C
OPEN
5/32 TUBE
OPEN
VALV E
PURGE C
VALV E
MAC
36 SERIES SOLENOID VALVES
A
B
A
B
CLOSE
5/32 TUBE
CLOSE
COLOR
VALV E
STACKS
3RD COMP. 1
3RD COMP. 2
3RD COMP. 3
3RD COMP. 4
3RD COMP. SOLVENT
COLOR 13 (OPTIONAL)
COLOR 14 (OPTIONAL)
COLOR 15 (OPTIONAL)
COLOR 16 (OPTIONAL)
COLOR 17 (OPTIONAL)
COLOR 18 (OPTIONAL)
COLOR 19 (OPTIONAL)
COLOR 20 (OPTIONAL)
COLOR 21 (OPTIONAL)
COLOR 22 (OPTIONAL)
COLOR 23 (OPTIONAL)
COLOR 24 (OPTIONAL)
COLOR 25 (OPTIONAL)
MANIFOLD
3-WAY SOLENOID
12 VDC
DUMP C
VALV E
A
5/32 TUBE
(OPTIONAL)
OPEN
313881B35
Page 36
Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system. Some compo-
nents shown are not included with all systems.
Non-Hazardous Area
85-250
VAC
L1NGND
L1
N
GND
PROMIX 2KS EASYKEY INTERFACE
TERMINAL
BLOCK
L1NGND
L1
N
GND
LINE
FILTER
L1
N
85-250 VAC
L1
1
+
DC OK
N
2
POWER
SUPPLY
+
+24 VDC
-
-
COMMON
COMMON
GND LUG
123
OPEN OPEN
12345
POWER
ROCKER
SWITCH
121A1B2A
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J1
POWER HARNESS
2B
HARNESS
BARRIER
BOARD
+12VDC I/S (RED)
123
COM (BLACK)
J5
SHIELD
+24VDC
OPEN
123
J4
MIX INPUT
PURGE INPUT
JOB COMPLETE INPUT
EXTERNAL CLR CHG READY
RESET ALARM INPUT
DIGITAL INPUT COMMON
DIGITAL INPUT COMMON
RECIPE BIT 0 INPUT
12345
6
1234567
J2
RJ45
ALARM
+-
COMMON
+
1234
DISPLAY
BOARD
1234567891011J412345678910111213141516171819
RJ45
3'
POWER DIST.
TERMINAL
BLOCKS
-
RJ45
J9
RJ45
J6
RECIPE BIT 1 INPUT
RECIPE BIT 2 INPUT
RECIPE BIT 3 INPUT
RECIPE BIT 4 INPUT
RECIPE BIT 5 INPUT
RECIPE CHANGE INPUT
8
J3
REMOTE
I/O
INTEGRATION
+
+
+
-
-
-
J2
DIGITAL OUTPUT COMMON/POWER
PURGE/RECIPE CHG ACTIVE OUTPUT
MIX ACTIVE OUTPUT
MIX READY OUTPUT
FILL ACTIVE
FLOW CAL. ACTIVE
1234567
J4
BOARD
SHIELD
+
-
DIGITAL OUTPUT COMMON/POWER
SPECIAL OUTPUT #1
SPECIAL OUTPUT #2
SPECIAL OUTPUT #3
SPECIAL OUTPUT #4
FLOW RATE ALARM OUTPUT
DIGITAL OUTPUT COMMON/POWER
12345
8
J5
123456789
FLOW CONTROL CAL. (BLK)
GUN TRIGGER (WHT )
DIGITAL IN COMMON (RED)
REMOTE STOP (GRN)
ALARM RESET (BRN)
123456789
J5
DIGITAL OUTPUT COMMON/POWER
6
10
ALARM OUTPUT (BLU)
DIGITAL OUTPUT COMMON (ORG)
POT LIFE (YEL)
FLOW RATE ANALOG IN (PUR)
FLOW RATE ANALOG COMMON (GRAY)
10
(+24) YEL
(COM) GRAY
I/O HARNESSES
20
BEACON
BRN
ORG
TERMINAL
RED
BLOCKS
12345
RS485 INTEGRATION A (WHT/BLU)
RS485 INTEGRATION B (BLU/WHT)
RS485 INTEGRATION GROUND (SHIELD)
12345
J10
6
RS485 NETWORK A (WHT/ORG)
RS485 NETWORK B (ORG/WHT)
RS485 NETWORK GROUND (SHIELD)
6
CABLE
WEB SERVER
RJ45
BULKHEAD
3'
(25'-200' OPTIONS)
RJ45
MODULE
RJ45
3'
FO IN (BLK)
FO OUT (BLU)
RJ45
J8
J7
RJ45
P1
MEMBRANE
SWITCH
WITH
RIBBON
CABLE
DISPLAY
36313881B
Page 37
Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system. Some compo-
nents shown are not included with all systems.
Non-Hazardous Area
TO FO IN - J6
(BLK)
TO FO OUT - J4
(BLU)
TO J3
3RD COMPONENT
FLUID PANEL
HAZARDOUS
AREA
SMART FLUID PANEL
TO J10
CONTROL BOX
NON-HAZARDOUS
AREA
85-250
VAC
L1NGND
50' STD.
123
TERMINAL
BLOCK
GND LUG
POWER
ROCKER
123
OPEN OPEN
NL1L1 NGND
12345
SWITCH
121A1B2A
J1
2B
HARNESS
BARRIER
BOARD
123
85-250 VAC
L1
N
1
2
POWER
SUPPLY
-
-
+
+
COMMON
COMMON
+24 VDC
DC OK
PROMIX 3KS BARRIER/PS ENCLOSURE
(10'-100' OPTIONS)
+12VDC I/S (RED)
COM (BLACK)
SHIELD
+24VDC
OPEN
COMMON
123
123
J5
J4
POWER
HARNESS
313881B37
Page 38
Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system. Some compo-
nents shown are not included with all systems.
Hazardous Area
TECNO
V/P
FLUID
PRESS.
SENS.
SIG (RED)
COM (BLK)
+ PRESSURE (GRN)
COM (RED)
EX+ (WHT)
- PRESSURE (BLK)
SHIELD (BARE)
J4
J2
12345
1
2
FLOW
CONTROL
BOARD
12345
J1
10' STD.
V/P ANALOG OUT (WHT)
PRESS. (GRN)
+12 V (RED)
GND (BLK)
CHASSIS (BARE)
I.S. METERS
(25'-100' OPTIONS) - GREEN COLOR CODED
(10')/
(40')
12345
J5
SMART FLUID PANEL
CONTROL BOX
BLUE
CABLE
HAZARDOUS
AREA
6
(50' STD.)/
DUMP B
MANIFOLD
BLACK
RED
65432
MH2
J10
+12VDC I/S
COM
SHIELD
123
(100' OPTION)
GFB #1
BLACK
RED
J8
12 VDC
3-WAY SOLENOID
GFB #2
BLACK
RED
1
DUMP A 3RD FLUSH
BLACK
RED
BLUE
BLACK
BLACK
RED
65432
1
J15
J6
J4
FO IN
FO OUT
(BLU)
CABLE
12 VDC
4-WAY SOLENOID
PURGE B
BLACK
65432
(BLK)
PURGE A
RED
BLACK
J14
RED
YELLOW
BLACK
1
12 VDC
DOSE B
GREEN
BLACK
BLACK
65432
J9
4-WAY SOLENOID
DOSE A
SIG
RED
BLACK
RED
1
12345678910
AIR FLOW SWITCH 1
50' STD.
(10'-100' OPTIONS) - RED COLOR CODED
SIG (WHITE)
SHIELD/GRN
PWR (RED)
J3
FLOW METER B
COM (BLACK)
6
SIG (WHITE)
FLOW METER SOLVENT
SHIELD/GRN
PWR (RED)
COM (BLACK)
SIG (WHITE)
12345
J12
SHIELD/GRN
6
GROUND
TERMINAL
UNUSED
UNUSED
UNUSED
12345
J13
UNUSED
UNUSED
GRD (BLK)
UNUSED
32541
6
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
J11
UNUSED
UNUSED
UNUSED
32541
J7
UNUSED
UNUSED
FLOW METER A
3X CABLE
AIR FLOW SWITCH 2
SOLVENT FLOW SWITCH
GFB 2 PRESSURE SWITCH
GFB 1 PRESSURE SWITCH
PWR (RED)
COM (BLACK)
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
12345
J1
SMART
FLUID
PANEL
CONTROL
BOARD
NON-HAZARDOUS
AREA
PROMIX 2KS
EASYKEY
INTERFACE
TO FO OUT (BLU) - J8
PROMIX 3KS
PS & BARRIER
INTERFACE
TO FO IN (BLK) - J7
38313881B
Page 39
Schematic Diagrams
System Electrical Schematic
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix 3KS system. Some compo-
nents shown are not included with all systems.
Hazardous Area
12 VDC
4-WAY SOLENOID
12 VDC
3-WAY SOLENOID
1 4 5 2 3
COLOR
J7/J11
BOARD 1
FLOW METER C
CABLE
PWR (RED)
COM (BLACK)
SIG (WHITE)
SHIELD/GRN
CLR 25
3RD COMP. 4
3RD COMP. 3
3RD COMP. 2
3RD COMP. 1
3RD COMP. SOLVENT
COM
6
COM
+12VDC
1
COM
+12VDC
65432
12345
COM
+12VDC
CLR 15
COM
+12VDC
J10
J14
COM
+12VDC
CLR 14
COM
+12VDC
1
6
COM
+12VDC
CLR 13
1
2
3
123456789
DIN RAIL MOUNTED
TERMINAL BLOCKS
METER SIG (WHT ) -
METER PWR (RED) -
METER COM (BLK) -
4 5 6 7 8
UNUSED (BLK) -
CLR 12
CAT 4
CAT 3
CAT 2
CAT 1
SOL CAT
COM
CLR 3
6
COM
+12VDC
1
COM
COM
+12VDC
65432
12345
COM
+12VDC
CLR 2
+12VDC
J10
J14
COM
+12VDC
CLR 1
COM
+12VDC
SOL CLR
+12VDC
1
6
1 4 5 2 3
COM
J7/J11
6' STD.
(BLUE COLOR CODED)
1 4 5 2 3
J7/J11
CLR 9
CLR 10
CLR 11
MANIFOLD
COM
COM
COM
COM
COM
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
65432
65432
1
J9
J16
(COLORS
1 THRU 12,
CATALYST
1 THRU 4)
J8
J15
12345
12345
6
COM
COM
COM
COM
COM
+12VDC
+12VDC
+12VDC
CLR 7
+12VDC
CLR 6
CLR 5
+12VDC
CLR 4
+12VDC
MANIFOLD
CLR 8
CLR 22
CLR 23
CLR 24
MANIFOLD
COM
COM
COM
COM
COM
+12VDC
+12VDC
+12VDC
+12VDC
+12VDC
65432
65432
1
J9
J16
COLOR
BOARD 2
(COLORS
13 THRU 30)
J8
J15
12345
12345
6
COM
COM
COM
COM
COM
+12VDC
+12VDC
+12VDC
CLR 20
+12VDC
CLR 19
CLR 18
CLR 17
+12VDC
CLR 16
+12VDC
MANIFOLD
CLR 21
GROUND
TERMINAL
DOSE C "-" (GRN) -
DOSE C "+" (BLK) -
PURGE C "-" (BLU) -
MANIFOLD
9
DUMP C "-" (YEL) -
PURGE C "+" (BLK) -
10
10
DUMP C "+" (BLK) -
DOSE C
BLACK
RED
PURGE C
DUMP C
BLACK
RED
BLACK
RED
3RD COMPONENT
FLUID PANEL
BOOTH
CONTROL
BOARD
32541
GRD (BLK)
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
50' STD.
(6'-100' OPTIONS)
YELLOW COLOR CODED
32541
BOARD
J3
235
+12VDC (RED)
COM (BLK)
CAN L (BLU)
J1
SHIELD (BARE)
GRD (BLK)
+12VDC (RED)
SHIELD (BARE)
CAN H (WHT)
CAN L (BLU)
6' STD.
(10'-100' OPTIONS) - YELLOW COLOR CODED
32541
J2
CAN
ISOLATION
J8
32541
See Table 3,
page 26.
313881B39
Page 40
Dimensions and Mounting Hole Layouts
Dimensions and Mounting Hole Layouts
NOTE: See the table on page 41.
3KS Wall Mount Fluid Station
A
Mounting plate only shown, for clarity
C
B
E
TI14382a
NOTE: Height is shown from top of panel to fluid shutoff valves, and does not include the effect of variable fluid
integrator heights. Width of panel does not include optional color/component C valve stacks.
15 amp maximum circuit breaker required
8 to 14 AWG power supply wire gauge
below 70 dBA
below 85 dBA
perfluoroelastomer; PTFE
3000 psi (21 MPa, 210 bar)
300 psi (2.1 MPa, 21 bar)
3000 psi (21 MPa, 210 bar)
2300 psi (16.1 MPa, 161 bar)
1%, user selectable
*Dependent on flow rate, dose size, and meter resolution.
See individual component manuals for additional technical data.
313881B43
Page 44
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Graco reserves the right to make changes at any time without notice.
Originalinstructions. This manual containsEnglish. MM
313881
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
Copyright 2010, Graco Inc. is registered to ISO 9001
www.graco.com
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