Graco 313881B User Manual

Installation

ProMix

3KS

313881B

Plural Component Proportioner

Manual and Automatic systems for proportional mixing of plural component coatings. For professional use only.

Approved for use in explosive atmospheres (except the EasyKey and 3KS Power Supply Module).

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See page 4 for model information, including maximum working pressure. Equipment approval labels are on page 3. Some components shown are not included with all systems.

0359

#53

TI14543a

II 2 G

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Equipment Approvals . . . . . . . . . . . . . . . . . . . . . . . 3

System Configuration and Part Numbers . . . . . . . 4

Configurator Key . . . . . . . . . . . . . . . . . . . . . . . . . 4

Standard Features . . . . . . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification and Definition . . . . . . . 8

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Location Requirements . . . . . . . . . . . . . . . . . . . 11

Intrinsically Safe Installation Requirements . . . 11

Optional Cables . . . . . . . . . . . . . . . . . . . . . . . . 11

General Information . . . . . . . . . . . . . . . . . . . . . . . 13

Wall Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Install the ProMix 3KS Upgrade Board . . . . . . . . 14

Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Air Connections . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fluid Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . 18

Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Connect Main Power . . . . . . . . . . . . . . . . . . . . . 20

Connect Power Supply Module to

ProMix 3KS Fluid Station . . . . . . . . . . . . . . . . . . 21

Connect Booth Control to ProMix

3KS Fluid Station . . . . . . . . . . . . . . . . . . . . . . . . 21

Connect Color Change Module to ProMix

3KS Fluid Station . . . . . . . . . . . . . . . . . . . . . . . . 21

CAN Isolation Board Switch Setting . . . . . . . . . 21

Fluid Station Control Board Switch Settings . . . 23 Connect ProMix 2KS Fluid Station to ProMix

3KS Fluid Station . . . . . . . . . . . . . . . . . . . . . . . . 24

Connect ProMix 3KS Solenoid Wiring Cable to

ProMix 2KS Fluid Station Board . . . . . . . . . 24

Connect Color Change Module . . . . . . . . . . . . . 28

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Check Resistance . . . . . . . . . . . . . . . . . . . . . . . 32

Schematic Diagrams . . . . . . . . . . . . . . . . . . . . . . . 34

System Pneumatic Schematic . . . . . . . . . . . . . . 34

System Electrical Schematic . . . . . . . . . . . . . . . 36

Dimensions and Mounting Hole Layouts . . . . . . 40

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 44

2 313881B

Related Manuals

Component Manuals in English

Manual Description

313882 ProMix 3KS Manual System Operation 313885 ProMix 3KS Automatic System Operation 313883 ProMix 3KS Repair-Parts 312775 ProMix 2KS Manual System Installation 312776 ProMix 2KS Manual System Operation 312777 ProMix 2KS Manual System Repair-Parts 312778 ProMix 2KS Automatic System Installation 312779 ProMix 2KS Automatic System Operation 312780 ProMix 2KS Automatic System

Repair-Parts 312781 Fluid Mix Manifold 312782 Dispense Valve 312783 Color Change Valve Stacks 312787 Color Change Module Kit 312784 Gun Flush Box Kits 310745 Gun Air Shutoff Kit 312786 Dump Valve and Third Purge Valve Kits 312785 Network Communication Kits 308778 G3000/G3000HR Flow Meter 313599 Coriolis Flow Meter 313290 Floor Stand Kit 313542 Beacon Kit 313386 Basic Web Interface/Advanced Web

Interface 406799 15V256 Automatic System Upgrade Kit 406800 15V825 Discrete I/O Board Kit

Equipment Approvals

Equipment approvals appear on the following labels which are attached to the Fluid Station and Power Supply Module. See F

Power Supply Module and Fluid Station Label

ProMix® 3KS

Electronic Proportioner

FM08ATEX0074 II 2 G Ex ia IIA T3

MAX AIR WPR

.7 7 100

MPa bar PSI

MAX FLUID WPR

MPa bar PSI

MAX TEMP 50°C (122°F)

PART NO. SERIES SERIAL MFG. YR.

Intrinsically safe equipment for Class I, Div 1, Group D, T3

CUS

Ta = -20°C to 50°C Install per 289833

. 1 on page 4 for label locations.

ATEX Certificate is listed here

Intrinsically Safe (IS) System. Install per IS Control Drawing No. 258682. EasyKey Interface IS Associated Apparatus for use in non hazardous

CUS

Intrinsically safe

equipment for Class I,

Div 1, Group D, T3

Ta = -20°C to 50°C

location, with IS Connection to Smart Fluid Plate IS Apparatus for use in: Class I, Division 1, Group D T3 C Hazardous Locations

Read Instruction Manual

Warning: Substitution of components may impair intrinsic safety.

PART NO. SERIES

MFG. YR.

Fluid Station Label

ProMix 3KS

FM08ATEX0073 II 2 G Ex ia IIA T3

FLUID PANEL

.7 7

MPa bar PSI

SERIAL

GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A.

MAX AIR WPR

GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A.

TI14374a

TI14376a

100

ATEX Certificate is listed here

Power Supply Module Label

ProMix 3KS

PART NO.

GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A.

SERIES NO. MFG. YR.

Intrinsically safe connections for Class I, Div 1, Group D

CUS

Ta = -20°C to 50°C Install per 258682

Um: 250 V

POWER REQUIREMENTS

VOLTS

AMPS

85-250 ~

2 AMPS MAX

50/60 Hz

II (2) G [Ex ia] IIA FM08ATEX0072

TI14375a

ATEX Certificate is listed here

313881B 3

System Configuration and Part Numbers

Configurator Key

The configured part number for your equipment is printed on the equipment identification labels. See F each of the following categories, depending on the configuration of your system.

. 1 for location of the identification labels. The part number includes digits from

3K System

Component C Fluid Meter Component C Change

TK 0 = No Meter

1 = G3000

2 = G3000HR

3 = 1/8 in. Coriolis

4 = Solvent Meter

Label Location on Fluid Station

Maximum Fluid

Working Pressure

is listed here

0 = No Valves (single component C)

1 = Two Valves (low pressure)

2 = Four Valves (low pressure)

3= Two Valves (high pressure)

4= Four Valves (high pressure)

ProMix® 3KS

Electronic Proportioner

FM08ATEX0074 II 2 G Ex ia IIA T3

CUS

Intrinsically safe

equipment for Class I,

Div 1, Group D, T3

Ta = -20°C to 50°C

MAX AIR WPR

.7 7 100

MPa bar PSI

MAX FLUID WPR

MPa bar PSI

MAX TEMP 50°C (122°F)

Intrinsically Safe (IS) System. Install per IS Control Drawing No. 258682. EasyKey Interface IS Associated Apparatus for use in non hazardous location, with IS Connection to Smart Fluid Plate IS Apparatus for use in: Class I, Division 1, Group D T3 C Hazardous Locations

Read Instruction Manual

Warning: Substitution of components may impair intrinsic safety.

PART NO. SERIES

MFG. YR.

Not Designated

SERIAL

GRACO INC. P.O. Box 1441 Minneapolis, MN 55440 U.S.A.

Not Designated

Label Location on Power Supply Module

TI14370aTI14361a

Configured Part Number

TI14376a

FIG. 1: Identification Label

4 313881B

System Configuration and Part Numbers

Hazardous Location Approval

Models using a G3000, G3000HR, or intrinsically safe Coriolis meter for A, B, and C meters are approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3.

Maximum Working Pressure

Maximum working pressure rating is dependent on the fluid component options selected.

based on the rating of the lowest rated fluid component.

Example:

Check the identification label on the EasyKey, power supply module, or fluid station for the system maximum working pressure. See F

ProMix Fluid Components Maximum Working Pressure

Base System (no meters [option 0], no color/component C change [option 0],

and no flow control [Optional with ProMix 2KS Base Unit]) . . . . . . . . . . . . . . . . . . . .3000 psi (21.0 MPa, 210 bar)

Meter Option 1, 2, and 4 (G3000, G3000HR, or Solvent Meter) . . . . . . . . . . . . . . . .3000 psi (21.0 MPa, 210 bar)

Meter Option 3 (Coriolis Meter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 psi (15.86 MPa, 158.6 bar)

Color Change Option 1 and 2 (low pressure valves) . . . . . . . . . . . . . . . . . . . . . . . . . 300 psi (2.07 MPa, 20.6 bar)

Color Change Option 3 and 4 (high pressure valves) . . . . . . . . . . . . . . . . . . . . . . . . . 3000 psi (21 MPa, 210 bar)

Flow Control (Optional with ProMix 2KS Automatic System Base Unit). . . . . . . . . . . 190 psi (1.31 MPa, 13.1 bar)

Flow Meter Fluid Flow Rate Range

G3000. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75-3800 cc/min. (0.02-1.0 gal./min.)

G3000HR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)

Coriolis Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-3800 cc/min. (0.005-1.00 gal./min.)

S3000 Solvent Meter (accessory) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1900 cc/min. (0.01-0.50 gal./min.)

A Model with Flow Control has a maximum working pressure of 190 psi (1.31 MPa, 13.1 bar).

. 1.

Refer to the component pressure ratings below.

The pressure rating is

Standard Features

Feature

ProMix 3KS Power Supply Module

Wall Mount Fluid Station, 50 cc Integrator and Static Mixer

IS Power Cable, red color coded, 50 ft (15.25 m)

CAN Communication Cable, green color coded, 10 ft (3.05 m)

Meter and Solenoid Cable, 10 ft (3.05 m)

Third Component Network Cable, yellow color coded, 6 ft (1.83 m)

C Side Dump Valve, if color valve(s) selected

313881B 5

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

INTRINSIC SAFETY

Only models with a G3000, G250, G3000HR, G250HR, or intrinsically safe Coriolis meter for both A and B meters are approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3. To help prevent fire and explosion:

• Do not install equipment approved only for a non-hazardous location in a hazardous area. See the ID label for the intrinsic safety rating of your model.

• Do not substitute or modify system components as this may impair intrinsic safety.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Tighten all fluid connections before operating the equipment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

6 313881B

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

313881B 7

Component Identification and Definition

See FIG. 2 and Table 1 for the system components. Components marked with a star (★) are available as part of the ProMix 3KS Kit. All other components are part of the ProMix 2KS System or are available as accessories.

ACV

2KS

◆

See the ProMix 3KS Repair-Parts manual for optional cable lengths.

PSM★

2KM

PS◆ PS★◆

3KM★

6 ft (1.83 m) fluid hose (supplied)

BCV

CCM

3KS★

CCV★

MC★

Fluid Hose to Gun

TI14543a

. 2. Manual System Shown, with G3000 Meters, Booth Control, and Color/Catalyst/Component C Change

8 313881B

Table 1: Component Descriptions

Component Description

Component Identification and Definition

EasyKey (EK)

★ 3KS Power Supply Module (PSM)

Booth Control (BC)

Manual systems only

2KS Fluid Station (2KS)

★ 3KS Fluid Station (3KS)

2K Fluid Manifold (2KM)

★ 3K Fluid Manifold (3KM)

Used to set up, display, operate, and monitor the system. The EasyKey accepts 85-250 VAC, 50/60 Hz line power and converts that power to acceptable low voltage and optical signals used by other system components.

Accepts 85-250 VAC, 50/60 Hz line power and converts that power to acceptable low voltage signals used by other system components.

Used by the operator for daily painting functions including: choosing recipes, initiating job complete, reading/clearing alarms, and placing the system in Standby, Mix, or Purge mode. It is typically mounted inside the booth or near the painter.

Includes air control solenoids, flow switches, and mountings for the component A, B, and solvent flow meters and the 2K fluid manifold assembly. Its control board manages all proportioning functions.

Includes air control solenoids, flow switches, and mountings for the component C and solvent flow meters and the 3K fluid manifold assembly. Its control board manages all proportioning functions.

• Pneumatically Operated Dose Valves for component A and B

• Purge Valves for solvent and air purge

• Sampling Valves for calibrating the flow meters and performing ratio checks

• Shutoff Valves for component A and B to close their fluid passages to the mix manifold, to allow for accurate calibration and ratio checks

• Mix Manifold, which includes the fluid integrator and static mixer.

➜ Fluid Integrator is the chamber where component A and B align at the

selected ratio and begin to mix.

➜ Static Mixer has 24 elements to uniformly blend the materials downstream

of the fluid integrator.

• Pneumatically Operated Dose Valve for component C

• Purge Valve for solvent

• Sampling Valve for calibrating the flow meter and performing ratio check

• Shutoff Valve for component C to close the fluid passage to the mix manifold, to allow for accurate calibration and ratio check

• Mix Manifold, which includes the fluid integrator and static mixer.

➜ Fluid Integrator is the chamber where component C aligns with blended

components A/B at the selected ratio and begins to mix.

➜ Static Mixer has 24 elements to uniformly blend the materials downstream

of the fluid integrator.

313881B 9

Component Identification and Definition

Table 1: Component Descriptions

Component Description

Flow Meters (MA, MB, ★MC, MS)

Color Change Valves (ACV) and Color Change Module (CCM)

Catalyst Change Valves (BCV)

★ Component C Change Valves (CCV)

Four optional flow meters are available from Graco:

• G3000 is a general purpose gear meter typically used in flow ranges of 75-3800 cc/min. (0.02–1.0 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar), and viscosities of 20–3000 centipoise. The K-factor is approximately 0.119 cc/pulse.

• G3000HR is a high resolution version of the G3000 meter. It is typically used in flow ranges of 38–1900 cc/min. (0.01–0.5 gal/min.), pressures up to 4000 psi (28 MPa, 276 bar). and viscosities of 20–3000 centipoise. The K-factor is approximately 0.061 cc/pulse.

• S3000 is a gear meter used for solvents in flow ranges of 38-1900 cc/min. (0.01–0.50 gal/min.), pressures up to 3000 psi (21 MPa, 210 bar), and viscosities of 20–50 centipoise. The K-factor is approximately 0.021 cc/pulse.

• Coriolis is a specialty meter capable of a wide range of flow rates and viscosities. This meter is available with 1/8 in. or 3/8 in. diameter fluid passages. For detailed information on the Coriolis meter, see manual 313599. The K-factor is user-settable; at lower flow rates use a lower K-factor.

➜ 1/8 in. fluid passages: set K-factor to .020 or .061. ➜ 3/8 in. fluid passages: set K-factor to .061 or 0.119.

An optional component. It is available as a color change valve stack for either low or high pressure with up to 25 color change valves. Each stack includes one additional valve for solvent to clean the fluid line between color changes.

An optional component. It is available as a catalyst change valve stack for either low or high pressure with up to 4 catalyst change valves. Each stack includes one additional valve for solvent to clean the fluid line between catalyst changes.

An optional component. It is available as a component C change valve stack for either low or high pressure with up to 4 component C change valves. Each stack includes one additional valve for solvent to clean the fluid line between component C changes.

Dual Fiber Optic

Used to communicate between the EasyKey and Wall Mount Fluid Station.

Cable (FO)

★ Fluid Station

Used to provide power to the Wall Mount Fluid Station.

Power Supply Cable (PS)

Flow Control

Not shown. See ProMix 2KS manuals for details.

Regulator Assembly (FC)

Automatic systems only

Applicator

Not shown. See ProMix 2KS manuals for details.

Handling: use Air Flow Switch (AFS) or Gun Flush Box (GFB)

10 313881B

Location

NOTE: To install the ProMix 2KS, see Installation Manual 312775 (manual systems) or 312778 (automatic systems).

Location Requirements

Do not substitute or modify system components as this may impair intrinsic safety. For installation, maintenance or operation instructions, read instruction manuals. Do not install equipment approved only for non-hazardous location in a hazardous area. See the identification label (F ply module, or fluid station for the intrinsic safety rating for your model.

NOTE: Mount 3KS Power Supply Module and 3KS Fluid Station within 50 ft (15.2 m) of each other, using PN 123271 cable (red color coded).

NOTE: An optional PN 123272 100 ft (30.5 m) cable is also available.

. 1) on the EasyKey, power sup-

Intrinsically Safe Installation Requirements

See FIG. 3 on page 12.

1. The non-intrinsically safe terminals (power rail) must not be connected to any device which uses or generates more than 250 Vrms or dc unless it has been determined that the voltage has been adequately isolated.

2. The installation must meet the requirements of the National Electric Code, Canadian Electrical Code Part I, NFPA 70, Article 504 Resp., Article 505 and ANSI/ISA 12.06.01.

3. Multiple earthing of components is allowed only if high integrity equipotential system is realized between the points of bonding.

4. Do not operate system with safety barrier cover removed.

5. For ATEX, install per EN 60079-14 and applicable local and national codes.

3KS Power Supply Module: Install in the non-hazardous area at a convenient location.

3KS Fluid Station: Install according to requirements for Intrinsically Safe Installation (F location to connect to paint and solvent supplies. The fluid hose (supplied) to connect the 2KS fluid station to the 3KS fluid station is 6 ft (1.83 m) long.

NOTE: For an Intrinsically Safe Installation, the Fluid Station may be located inside or outside the hazardous location. Install according to appropriate electrical codes.

. 3) and at a convenient

6. Install Coriolis flow meters as explosion proof (USA, Canada)/flameproof Ex d (ATEX) with passive intrinsically safe connections per the manufacturer’s installation instructions and applicable codes.

7. Terminals 24 and 25 of optional Endress+Hauser Coriolis flow meters installed using intrinsically safe wiring methods. For the United States and Canada, install all other wiring for Coriolis flow meters using explosion proof wiring methods for Division I. For ATEX installations, install all other wiring for Coriolis flow meters using Flameproof, Ex d, wiring methods for Zone 1. Observe manufacturer’s instructions for installation and use.

8. For ATEX installations, interconnecting cabling specified is Type A cable in accordance with EN 60079-14.

Optional Cables

Optional CAN cables and fiber optic cables are available from Graco. See the ProMix 3KS Repair-Parts manual for available part numbers and lengths.

313881B 11

Location

3’ CAN

Network

Cable,

blue

color

coded

FM08ATEX0074

Regulator

Flow Control

HAZARDOUS (CLASSIFIED) LOCATION

CLASS I, DIV I, GROUP D, T3 (US AND CANADA)

CLASS I, ZONE I, GROUP IIA, T3 (ATEX ONLY)

TAUB = -20°C TO 50°C

Module

FM08ATEX0073

10’ I/S Power and

ProMix 2KS Wall Panel

FM08ATEX0073 INTRINSIC

Communication

Cable (40’

extension option)

Cable Assemblies

SAFE APPARATUS

10’ Std CAN Communication Cable,

green color coded (25’ option)

Flow

Meter

Flow

Meter

Flow

Meter

Change

Module 1

Color & Catalyst

ProMix 3KS

Wall Panel

FM08ATEX0073

6’ CAN Color Change

Interface, yellow color coded

Module 2

(50’ option)

FM08ATEX0073

INTRINSIC SAFE

FM08ATEX0073

APPARATUS

50’ CAN Booth Control

ProMix 3KS CAN

Module

Booth Control

FM08ATEX0073

Interface, yellow color coded

(6’ option)

Isolation Plate

Power

NOTE: See Intrinsically Safe Installation Require-

ments on page 11.

WARNING: Substitution of components may impair

intrinsic safety. For installation, maintenance or opera-

tion instructions, see instruction manual.

ADVERTISSEMENT: La substitution de composants

peut compromettre la securite intrinseque.

Block No.

Signal

J3 Terminal Meter Terminal

EasyKey Meter Terminal

+24 Vdc

Common

Fluid Plate

Board

Meter Position A B

Signal 3 6 24

SYSTEM ASSEMBLY CERTIFICATE

50’ I/S Power Cable, blue

color coded (3’, 6’, 10’,

15’, 25’, 100’ options)

50’ Fiber Optic

Communication

Cable (100’ option)

Safety

Barrier

FM08ATEX0072

ASSOCIATED APPARATUS

250 VAC Maximum

FIG. 3.

display)

NON-HAZARDOUS LOCATION ONLY

ProMix 2KS

(with or without

EasyKey Interface

Intrinsically Safe Installation

12 313881B

Supply Voltage

50’ I/S Power Cable, red

ProMix 3KS

color coded (100’ option)

Safety

Module

Power Supply

Barrier

(No exceptions):

Supply Voltage

250 VAC Maximum

Graco

FM08ATEX0072

ASSOCIATED APPARATUS

Coriolis Meter Options, DMT 00 ATEX E 074 X

P/N Endress+Hauser P/N

Size

1/8” 15T633* 80A-04-A-SVW-9-A-N-A-B-B-A-S

IS Control Drawing 258682

For P/N 15T634 order Coriolis Meter Kit 258151.

3/8” 15T634* 801-08-A-999-9-A-N-A-B-B-A-S

* For P/N 15T633 order Coriolis Meter Kit 258150.

Common 2 5 25

General Information

• Reference numbers and letters in parentheses in the text refer to numbers and letters in the illustrations.

•F

. 2, page 8, shows the basic components of a ProMix 3KS system. Contact your Graco distributor for actual system designs.

• Be sure all accessories are adequately sized and pressure-rated to meet system requirements.

• There must be a shutoff valve between the component C fluid supply line and the ProMix system.

• A 100 mesh minimum fluid filter must be installed on the component C fluid supply line.

General Information

Wall Mounting

1. See Dimensions and Mounting Hole Layouts, page 40.

2. Ensure that the wall and mounting hardware are strong enough to support the weight of the equipment, fluid, hoses, and stress caused during operation.

3. Using the equipment as a template, mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessible for maintenance.

4. Drill mounting holes in the wall. Install anchors as needed.

5. Bolt equipment securely.

313881B 13

Install the ProMix 3KS Upgrade Board

• To avoid electric shock, turn off EasyKey power before servicing.

• Servicing EasyKey exposes you to high voltage. Shut off power at main circuit breaker before opening enclosure.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Do not substitute or modify system components as this may impair intrinsic safety.

• Read Warnings, page 6.

NOTICE

To avoid damaging circuit board when servicing, wear grounding strap on wrist and ground appropriately.

2. Unlock and open EasyKey door with its key.

. 5.

3. Locate the display board (C). F

4. Remove one screw (E) and unplug the existing ProMix 2KS auto key board from the display board assembly. F

NOTE: Manual systems may not have an auto key board. Go to step 5.

5. Align connector J4 on the underside of the new ProMix 3KS upgrade board (UB) with J3 on the display board. Press them together. F

6. Secure the ProMix 3KS upgrade board (UB) with the screw (E).

. 5.

1. Shut off ProMix 2KS power (0 position). FIG. 4. Also shut off power at main circuit breaker.

0 = OFF

TI12657a

. 4: Power Off

14 313881B

+ 30 hidden pages