Graco 313874EN-E User Manual

Page 1
Repair - Parts
313874E
VRM
Hydraulic, Plural-component, Variable-Ratio Proportioner. For pouring and dispensing sealants and adhesives. For professional use only.
Not approved for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
EN
ti17663a
Page 2
Contents
Related Manuals ...........................3
Models ...................................4
Warnings .................................5
Important Two-Component Material Information . 8
Isocyanate Conditions ..................... 8
Material Self-ignition ...................... 8
Keep Components A (Red) and B (Blue) Separate 8
Moisture Sensitivity of Isocyanates ...........8
Changing Materials ....................... 9
A (Red) and B (Blue) Components .............9
Repair ...................................10
Linear Position Sensor Replacement ........10
Hydraulic Driver Removal ................. 11
Dura-Flo Lower Removal ................. 12
Hydraulic Power Pack Repair ..............14
Parts .................................... 22
Systems, 24F391, 24F872, 24F873 .........22
Machine Base, 24C168 ...................23
Power Pack Module .....................27
Power Pack Module Sub-Assemblies ........28
Vertical Driver Pumps ....................32
Hydraulic Vertical Actuator ................34
Electrical Panels ........................ 35
Power Panel ........................... 36
Fluid Control Panel ......................37
Applicator Assembly ..................... 38
Mixer Manifold, 24F668 ................... 40
Mixer Assembly, 24H027 .................42
Floor Mounted Support ................... 43
Hoses ................................44
Logic Drawings ...........................45
230V 3 Phase Power Distribution Box ....... 45
400V 3 Phase Power Distribution Box ....... 46
B (Blue) Hydraulic Power Pack ............47
A (Red) Hydraulic Power Pack .............48
Main Enclosure ........................49
B (Blue) Hydraulic Power Pack and Dispense Head
Pneumatics ......................... 50
Technical Data ............................ 51
Dimensions ............................51
Graco Standard Warranty ...................52
Graco Information .........................52
2 313874E
Page 3

Related Manuals

Manuals are available at www.graco.com.
Component manuals in U.S. English:
System Manuals
313873 VRM Setup - Operation
Power Distribution Box Manual
3A0239 Power Distribution Boxes Instruc-
tions-Parts
Pumpline Manuals
Related Manuals
3A0022
3A0021 Vertical Hydraulic Driver
Feed System Manuals
3A1159 VRM Feed Systems
Valve Manuals
310550 1/2 in. NPT Fluid Port Ball Seat
310551 3/4 in. NPT Fluid Port Ball Seat
3A1792 DV Series Dispense Valves
U-Cup Dura-Flo™Lowers
Repair-Parts
Applicator
Applicator
313874E 3
Page 4

Models

Models
Approximate Output per Cycle (A+B)** gal. (liter)
System approved
Full Load PeakAmps Per Phase*
Voltage
(phase)
System
Watts†
Max Flow Rate** lb/min (kg/min)
24F872 60 A 230 (3)
24F391
24F873
55 A 400 (3)
55 A 400 (3)
24,000 66 (30) 1.0 (3.8) 1.63 2000 (14, 138)
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.
** Values are dependent on installed pump size. Values shown are for largest available pump size.
Flow rate is independent of frequency 50/60 Hz.
‡ If a motor control module is replaced, see Adjust Motor Control Module Selector Switch on page 16 to set the
machine to the proper maximum fluid working pressure.
Hydraulic Pressure Ratio**
Maximum Fluid
Working Pressure ‡
psi (MPa, bar)
4 313874E
Page 5

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec­tric shock.
Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and reg­ulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
Read MSDSs to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhala­tion of toxic fumes, and burns. This equipment includes but is not limited to:
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
Do not point dispensing device at anyone or at any part of the body.
Do not put your hand over the fluid outlet.
+
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses and couplings daily. Replace worn or damaged parts immediately.
313874E 5
Page 6
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distr ibutor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
6 313874E
Page 7
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equip­ment, follow the Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
• Do not touch hot fluid or equipment.
313874E 7
Page 8

Important Two-Component Material Information

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocya­nates creates potentially harmful mists, vapors, and atomized particulates.
Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventila­tion in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate per­sonal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystal­lization varies depending on the blend of ISO, the humidity, and the temperature.
To prevent exposing ISO to moisture:
Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
Keep the pump wet cups filled with IsoGuard Select®, part 24F516. The lubricant creates a bar-
rier between the ISO and the atmosphere.
Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.
Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
Never use solvent on one side if it has been contam­inated from the other side.
Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Keep Components A (Red) and B (Blue) Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or dam­age equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (Red) and component B (Blue) parts.
8 313874E
Page 9

Changing Materials

When changing materials, flush the equipment mul­tiple times to ensure it is thoroughly clean.
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical compatibility.
Most materials use ISO on the A (Red) side, but some use ISO on the B (Blue) side. See the follow­ing section.

A (Red) and B (Blue) Components

IMPORTANT!
Material suppliers can vary in how they refer to plural component materials.
A (Red) and B (Blue) Components
Be aware that when standing in front of the manifold on proportioner:
Component A (Red) is on the left side.
Component B (Blue) is on the right side.
For all machines:
The A (Red) side is intended for ISO, hardeners, and catalysts.
The B (Blue) side is intended for polyols, resins, and bases.
NOTE: For machines with material volume ratios other than 1:1, the higher volume side is typically the B (Blue) side.
313874E 9
Page 10

Repair

Repair

Linear Position Sensor Replacement

713
718
706
711
4
722, 723
2
704
9
710
708
707
3
701
9
702
1
714
715
6
712
5
716
4
4
3
708
705
ti17670a
1
Torque to 100 ft-lb (135 N•m).
2
Torque to 350 in-lb (39.5 N•m).
3
Apply a light coating of lubricant to seals and surfaces specified.
4
Torque to 50-60 ft-lb (68-81 N•m).
5
Apply adhesive to surfaces specified.
6
Torque to 10-12 in-lb (1.1-1.4 N•m).
7
Apply thread sealant to threads.
8
Torque to 30-36 ft-lb (41-49 N•m).
9
Orient ref 701 with date code on casting opposite of 0.25 diameter hole as shown. Ref 704 to be on opposite side of 0.25 diameter hole as shown.
FIG.1
NOTE: See FIG. 1 for part references.
5. Use a 1-1/4 in. wrench to loosen the linear position sensor. Remove the linear position sensor.
1. Perform Shutdown procedure. See operation man­ual for procedure.
6. Carefully insert the new linear position sensor through the hole in the plate (713) and into the verti-
2. Remove pumpline shield.
cal hydraulic driver. Use a 1-1/4 in. wrench to gently tighten.
3. Insert a large allen wrench through the center of the lift ring (717) then twist to loosen. Remove lift ring.
4. Disconnect linear position sensor cable. Route the cable through the hole in the plate (713) directly above the linear position sensor (718).
10 313874E
Page 11

Hydraulic Driver Removal

NOTE: This procedure details how to remove the
hydraulic driver. Hydraulic driver rebuild information is in the hydraulic driver manual.
623
Repair
604
621618619620622
_1c
3
ti17669a
601
Isometric View
1
Torque 50-60 ft-lb (68-81 N•m).
2
Torque 145-155 ft-lb (196-210 N•m).
FIG.2
NOTE: See FIG. 1 and FIG. 2 for part references.
1. Perform Shutdown and Pressure Relief Proce­dure procedures. See operation manual for proce-
dures.
2. Remove the pump shield.
3. Remove three screws (716). Remove top plate (713).
4. Remove three tie rods (712). Remove plate (711) with linear position sensor (718).
5. Remove three tie rods (710).
6. Loosen the coupling nut (603) to disconnect the actuator and pump rods.
604
3
2
606
605
1
603
4
3
4
2
3
608
607
Apply thread lubricant.
Apply thread sealant.
1
7. Remove the drip fittings connected to the base of the vertical hydraulic actuator.
8. Remove four screws (705) connecting hydraulic driver to vertical actuator housing (704).
9. Remove three screws (706) that connect the bottom plate (702) to the rest of the hydraulic driver.
10. Remove the hydraulic driver (701).
11. See hydraulic driver manual for rebuild information.
NOTE: Install hydraulic driver in reverse order. See notes in the applicable parts illustrations for torque and other specifications.
602
613
313874E 11
Page 12
Repair

Dura-Flo Lower Removal

NOTE: This procedure details how to remove the
Dura-Flo Lower. Rebuild information is in the Dura-Flo Lower manual.
623
604
621618619620622
_1c
3
ti17669a
601
Isometric View
1
Torque 50-60 ft-lb (68-81 N•m).
2
Torque 145-155 ft-lb (196-210 N•m).
FIG.3
See FIG. 3 for part references.
1. Perform Shutdown and Pressure Relief Proce- dure procedures. See operation manual for proce­dures.
2. Loosen the coupling nut (603) to disconnect the hydraulic vertical actuator and pump rods.
3. Use a large adjustable wrench to remove the large inlet feed fittings at the base of the Dura-Flo Lowers.
604
3
2
606
605
1
603
4
3
4
2
3
608
607
Apply thread lubricant.
Apply thread sealant.
1
NOTE: Install Dura-Flow Lower in reverse order. See notes in the applicable parts illustrations for torque and other specifications.
602
613
4. Remove three screws (608).
5. Remove Dura-Flo Lower.
6. See Dura-Flo Lower manual for rebuild information.
12 313874E
Page 13
Repair
313874E 13
Page 14
Repair

Hydraulic Power Pack Repair

415
416
404
414
409
412
413
408
424
435
11 26
8
2
12
434
403
421, 422
5
446
6
7
14
11
11
11
6
11
428
430433432431445
11
15
429
418
2
10
3
11
10
2
12
2
12
10
11
3
9
13
417
419
406
405
410
411
423
425
12
5
421, 427
4
444
437
11
2
12
426
401
438
11
8
9
12
10
407
402
_1j
406
420
1
Assemble coupler to specified dimensions prior to mounting assembly to housing.
2
Torque to 40 ft-lb (54 N•m).
3
Torque to 35 ft-lb (47 N•m).
4
Torque to 20 ft-lb (27 N•m).
5
Torque to 15 ft-lb (20 N•m).
6
Torque to 10 ft-lb (14 N•m).
7
Torque to 58 in-lb (6.5 N•m).
448, 449
436
402
8
Torque to 34 in-lb (3.8 N•m).
9
Torque 1/4 turn past hand-tight.
10
Apply PTFE tape on installation end only.
11
Apply sealant to threads.
12
Apply light coating of lubricant to seals.
13
Fill reservoir with hydraulic fluid.
14
Orient with airflow arrow pointing toward mounting bracket.
.45
+.00
-.02
1
+.01
.30
-.00
1
15
Prior to installing Ref. 428 into Ref. 426, install Ref. 429 into Ref. 428 and adjust head 1/8 in. from surface.
24
Align fan plug as shown.
26
Apply thermal lubricant to contact side.
431
24
FIG. 4: Hydraulic DC Power Pack
14 313874E
Page 15
Repair
Remove Hydraulic Power Pack Shroud
1. Remove four screws from base of shroud.
2. Lift shroud off of Hydraulic Power Pack.
Install Hydraulic Power Pack Shroud
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
1. Place shroud on top of Hydraulic Power Pack.
2. Install four screws securing shroud to hydraulic tank.
Replace Hydraulic Filter
Filter is located at right rear of hydraulic power pack. See FIG. 4 on page 14.
NOTICE
If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result.
Replace Fan
See FIG. 4 on page 14.
1. Perform Shutdown procedure. See operation man­ual for procedure.
2. Remove Hydraulic Power Pack Shroud, see pro­cedure on this page.
3. Remove four screws (432) connecting fan to mount­ing plate.
4. Remove fan and install new fan.
5. Install four screws (432) connecting fan to Motor and Motor Control Module.
6. Install Hydraulic Power Pack Shroud, see proce- dure on this page.
Remove Motor Control Module
1. Perform Shutdown procedure. See operation man­ual for procedure.
2. Use compressed air to remove any loose debris around the hydraulic filter.
3. Remove new filter from wrapping.
4. Apply a light coat of hydraulic fluid to the o-ring on the face of the hydraulic filter.
5. Being careful not to allow any debris into the hydraulic tank remove old filter from tank then quickly install new filter.
See FIG. 4 on page 14.
1. Perform Shutdown procedure. See operation man­ual for procedure.
2. Remove Hydraulic Power Pack Shroud, see pro­cedure on this page.
3. Remove four screws (432) connecting fan to Motor and Motor Control Module. Remove fan and mount­ing plate.
4. Note the location of each Motor Control Module cable then remove all electrical cables on the left and right sides of the Motor Control Module.
5. Remove six screws (429) securing Motor Control Module in place.
6. Slowly and carefully slide the Motor Control Module up until the cable on the bottom of the Motor Control Module can be accessed and removed. Disconnect the cable.
7. Slide the Motor Control Module up and remove.
313874E 15
Page 16
Repair
Adjust Motor Control Module Selector Switch
NOTICE
If the Motor Control Module is replaced, the selec­tor switch must be set prior to initial startup of the Motor Control Module or damage may occur.
The Motor Control Module uses an 8-position selector switch (S) to set system maximum working pressure. See FIG.5.
The system must be configured to have a maximum working pressure of 2000 psi (13.8 MPa, 138 bar). Set the selector switch according to the following table.
MCM Switch Position
B (Blue) 1
A (Red) 2
The selector switch position will be properly set at the factory for new systems. When a motor control module is replaced, the selector switch must be set to the cor­rect setting by the user prior to initial startup.
4. Install access cover (D).
D
S
257396_3b9905_04b
FIG.5
Install Motor Control Module
This procedure starts assuming that the old Motor Con­trol Module is removed from the machine. See Remove Motor Control Module procedure, see page 15.
See FIG. 4 on page 14.
1. Perform Adjust Motor Control Module Selector Switch procedure on page 16.
Do not install components rated to less than the maximum working pressure. Doing so may lead to overpressurization and ruptured components.
High-pressure fluid from ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get
immediate surgical treatment.
To set the Motor Control Module selector switch:
1. Turn machine power off.
2. Remove the access cover (D). See FIG.5.
3. Set the selector switch (S).
NOTICE
Motor Control Module selector switch position must be set prior to startup of Motor Control Module or damage may occur.
2. Slide the Motor Control Module into the slot.
3. Attach the cable on the bottom of the Motor Control Module.
4. Install the six screws (429) securing Motor Control Module in place.
5. Install electrical cables on left and r ight sides of the Motor Control Module.
6. Install four screws (432) connecting fan to Motor and Motor Control Module. Install fan and mounting plate.
7. Install Hydraulic Power Pack Shroud, see proce- dure on page 15.
16 313874E
Page 17
Repair
Remove Hydraulic Power Pack
The hydraulic power pack weighs up to 300 lb. To avoid serious injury due the hydraulic power pack fall­ing, secure the hydraulic lift when raising the hydraulic power pack.
NOTICE
If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result.
This procedure removes the hydraulic power pack from the machine as a single unit to enable further disassem­bly. User must purchase three 5/16-18 eye-bolts capable of holding 300 lb to perform this procedure.
See FIG. 4 on page 14.
1. Perform Shutdown procedure. See operation man­ual for procedure.
2. Perform Remove Hydraulic Power Pack Shroud, see procedure on page 15.
3. Perform Remove Motor Control Module proce­dure, see page 15.
6. Remove the two bolts (446) from the fluid housing (403) and replace each with a strong 5/16-18 thread eye-bolt. Install a third strong 5/16-18 eye-bolt as indicated. See FIG. 6. See FIG.4 on page 14 for full hydraulic power pack view.
403 446
446
_1j1
Install third eye-bolt here
FIG.6
7. Run a rope through the three eye-bolts and between the motor and the Motor Control Module. Secure to a hydraulic lift.
8. Remove the four bolts (304) and washers (303) securing the tank to the electrical enclosure. See Power Pack Module on page 27.
9. Lift the hydraulic power pack and place on a sturdy location capable of supporting up to 300 lb (136 kg).
4. Remove four screws (705) to disconnect hydraulic vertical actuator from hydraulic power pack. See FIG. 1 on page 10.
5. Disconnect heat exchanger inlet hose and fitting from elbow fitting (417). Disconnect heat exchanger outlet hose and fitting from elbow fitting (425).
313874E 17
Page 18
Repair
Install Hydraulic Power Pack
NOTICE
If any debris falls into the hydraulic tank, the debris must be removed or machine damage will result.
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
This procedure assumes the Hydraulic Power Pack has been removed from the machine and is assembled except for the Motor Control Module.
See FIG. 4 on page 14.
1. Run a rope through the three eye-bolts and between the Motor and the Motor Control Module. Secure to a hydraulic lift.
2. Lift the Hydraulic Power Pack and place onto the electronic enclosure.
Replace Tank Gasket, Tank
See FIG. 4 on page 14.
1. Perform Remove Hydraulic Power Pack proce­dure, see page 17.
2. Remove hex head cap screws (422) securing hydraulic housing (403) to tank (420). Carefully remove motor (401) and hydraulic housing assem­bly from tank.
3. Remove tank gasket. If tank is damaged, replace tank.
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
4. Install thrust washers (421) onto hex head cap screws (422). Apply pipe sealant to threads of screws. Align tank gasket (419), hydraulic housing, and tank (420) then install screws. Torque to 15 ft-lb (20 N•m).
3. Align the holes with the tank then install finger-tight the four bolts (304) and washers (303) securing the tank to the electrical enclosure. Torque to 10 ft-lb (14 N•m).
4. Remove rope and lift.
5. Remove eye-bolts. Install original bolts (446) into fluid housing (403). See FIG.6.
6. Perform Install Motor Control Module procedure, see page 16.
7. Connect heat exchanger inlet hose and fitting to elbow fitting (417). Connect heat exchanger outlet hose and fitting to elbow fitting located on rear right face of tank. See Power Pack Module on page 27.
8. Install four screws (705) to connect hydraulic verti­cal actuator to hydraulic power pack. See FIG.1on page 10.
5. Perform Install Hydraulic Power Pack procedure, see page 18.
Remove Motor
See FIG. 4 on page 14.
1. Perform Remove Hydraulic Power Pack proce­dure, see page 17.
2. Remove four hex head cap screws (422) securing hydraulic housing (403) and motor (401) to tank (420). Carefully remove motor and hydraulic housing assembly from tank.
3. Remove four hex head cap screws (427) connecting mounting bracket (426) to motor.
18 313874E
Page 19
Repair
4. Remove four socket head cap screws (404) secur­ing motor to hydraulic housing. Carefully remove motor from hydraulic housing.
5. Loosen set screw for motor coupler (402) then remove motor coupler.
Install Motor
See FIG. 4 on page 14.
1. Use four hex head cap screws (427) and thrust washers (421) to install Motor Control Module mounting bracket (426) onto motor (401).
2. Install motor coupler (402) onto motor (401). Cou­pler must be 0.65-0.67 in. from the face of the motor. Torque motor coupler set screw to 15 ft-lb (20 N•m).
3. Install spider coupler (407) into motor coupler.
4. Use four socket head cap screws (404) to attach hydraulic housing (403) to motor. Be sure to align teeth of gear coupler with the teeth of the motor cou­pler. Apply pipe sealant to threads of screws. Torque to 35 ft lb (47 N•m).
Remove Hydraulic Gear Pump
See FIG. 4 on page 14.
1. Perform Remove Hydraulic Power Pack proce­dure, see page 17.
2. Remove hex head cap screws (422) securing hydraulic housing (403) to tank. Carefully remove motor (401) and hydraulic housing assembly.
3. Remove tube (411).
4. Remove elbow fittings (410, 412) from gear pump (405).
5. Remove two hex head cap screws (408) securing gear pump to hydraulic housing.
6. Remove spider coupler (407).
7. Loosen set screw for gear coupler (406) then remove gear coupler from gear pump.
Install Hydraulic Gear Pump
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
5. Install thrust washers (421) onto hex head cap screws (422). Apply pipe sealant to threads of screws. Align tank gasket (419), hydraulic housing, and tank (420) then install screws. Torque to 15 ft-lb (20 N•m).
6. Perform Install Hydraulic Power Pack procedure, see page 18.
See FIG. 4 on page 14.
1. Install gear coupler (406) onto gear pump (405). Coupler must be 0.12 to 0.13 in. from the face of the gear pump. Torque gear coupler set screw to 15 ft-lb (20 N•m).
2. Install spider coupler (407) into gear coupler.
3. Use two hex head cap screws (408) to attach gear pump to hydraulic housing. Be sure to align teeth of gear coupler with the teeth of the motor coupler. Torque screws to 35 ft-lb (47 N•m).
4. Apply a light coat of lubricant to seals of elbow fittings (410, 412). Install elbow fittings into gear pump. See FIG. 4 on page 14. for fitting alignment. Torque both fittings to 40 ft-lb (54 N•m).
313874E 19
Page 20
Repair
5. Apply a light coating of lubricant to seals of tube (411). Install tube (411) onto elbow fitting (410) and straight fitting (409). Hand-tighten then use
wrench to tighten 90 degrees further.
NOTICE
Do not over-torque any item that threads into the hydraulic tank. This will strip the threads and require tank replacement.
6. Install thrust washers (421) onto hex head cap screws (422). Apply pipe sealant to threads of screws. Align tank gasket (419), hydraulic housing, and tank (420) then install screws. Torque to 15 ft-lb (20 N•m).
7. Perform Install Hydraulic Power Pack procedure, see page 18.
20 313874E
Page 21
Repair
313874E 21
Page 22

Parts

Parts

Systems, 24F391, 24F872, 24F873

109
108
104
103
102
105
107
101
ti17663a
Ref Part Description
101 24C168 BASE, var ratio, bare 1 1 1 102 --- MODULE, power distribution box, 400v,
3-phase, base, non-CE
--- MODULE, power distribution box, 230v, 3-phase
--- MODULE, power distribution box, 400v, 3-phase
103 --- PUMP, vertical driver, 580SS 1 1 1 104 --- PUMP, vertical driver, 430SS 1 1 1 105 --- MODULE, electric, panels 1 1 1 106 --- MODULE, flow meter 1 1 1 107 --- APPLICATOR, mast mount 1 1 1 108 24F726 HOSE, 3/4 ID, 180 in. long, female/male 1 1 1 109 24F951 HOSE, 1/4 ID, 180 in. long, female/male 1 1 1
106
24F872,
SYSTEM, 230v
Quantity
24F391,
SYSTEM, 400v
1
1
24F873,
SYSTEM, 400v CE
--- Not for sale.
1
22 313874E
Page 23

Machine Base, 24C168

Parts
271
238
237
236
225
234
239
Shown for
reference only
248, 217
2
235
240
3
212, 213, 248
214, 262
269, 262
265
4
263
211
264, 248
210, 262
270
229
204
272
220
8
250
14
11
202
2
Torque to 150 in-lb (16.9 N•m).
3
Torque to 300 in-lb (33.9 N•m).
4
Torque to 62 in-lb (7.0 N•m).
5
7
FIG. 7: Machine Base, 1 of 2
Connect ref 252 to port 10 on each motor control module.
Apply thread sealant to pipe threads.
267
214, 262
8
10
268
266
Apply thin coating of lubricant to seals.
Connection point for footswitch, ref
260.
ti17668a
11 14
Route ref 250 through wireway and connect to B (Blue) high volume MCM port 2B.
248, 232
233
244
216
215
Route power cable of ref 263 through wire loops and secure with wire ties on heat panel. Route communication cables through wire loops.
313874E 23
Page 24
Parts
231
255
201
252
247
5
255
241
253
223
2
204
225
227
226
224
228
222
259, 254
220
251
218
253
ti17765a
204
2
203
219
10
261
258
ti17767a
230
FIG. 8: Machine Base, 2 of 2
24 313874E
Page 25
Ref Part Description Qty
201 --- FRAME, pump, dual, vertical 1 202 --- MODULE, power pack, enclosure 2 203 110996 NUT, hex, flange head 4 204 111800 SCREW, cap, hex head 14 210 103413 PACKING, o-ring 4 211 --- PLATE, hydraulic adapter 2 212 111803 SCREW, cap, hex head 8 213 100731 WASHER 8 214 121309 FITTING, adapter, SAE-ORB x JIC 6 215 --- COVER, wireway 2 216 100333 SCREW, cap, hex head 4 217 110837 SCREW, flange, hex 8 218 24E451 MODULE, GCA, ADM 1 219 15V551 SHIELD, membrane, ADM 0.1 220 121003 CABLE, can, female / female 3.0 m 1 222 255235 BRACKET, mounting, assembly 1 223 24E647 BRACKET, adm mounting 1 224 --- RIVET, aluminum 2 225 120060 CLIP, speed, tubular 10 226 110755 WASHER, plain 1 227 100016 WASHER, lock 1 228 121253 KNOB, display adjustment 1 229 24B855 COVER, assembly 2 230 --- COVER, pump, front 1 231 --- COVER, enclosure, slotted 2 232 122970 FITTING, adapter, JIC(08) x SAE(08) 2 233 123140 FITTING, cap, 1/2 JIC 2 234 --- COVER, front, driver 2 235 --- COVER, back, driver 2 236 --- PLATE, name, valve cover 2 237 123347 CLIP, tree, removable 12 238 123942 FASTENER, screw, cap, hex head 4 239 --- STRIP, polyurethane foam 6 24015F674 LABEL, safety, motor 2 241 24E896 CABLE, M8, 4-pin, male/female, 2 m 2 243 16C779 LABEL, identification, electronics 1 24415M511 LABEL, warning, English, Spanish,
French 245 --- FLUID, hydraulic 18 246 --- SEALANT, pipe 1 247 --- PLUG, hole, 1.5 in. dia 2 248 --- SEALANT, anaerobic 1 250 124344 CABLE, GCA, M12-5pin,
male/female, 1.0 m 251 16E779 LABEL, VRM, metering system 1 252 124476 CABLE, M8, 4-pin, male/male, 3 m 1 253 255468 KIT, accessory, light tower 1 254 --- BUSHING, wire protector, 0.875 dia 1 255 --- BUSHING, wire protector, snap-in 4 256 24F516
FLUID, IGS
Ref Part Description Qty
258 16G195 LABEL 1 259 121581 HARNESS, I/O, M12 x M12 1 261 124128 BUSHING, wire protector, snap-in 4 262 --- LUBRICANT, grease 1 263 123313 VALVE, directional, hydraulic 2 264 123366 SCREW, socket head cap, 10-24 x
1.125 265 16H782 TUBE, hydraulic 1 266 16H783 TUBE, hydraulic 1 267 16H785 TUBE, hydraulic 1 268 16H784 TUBE, hydraulic 1 269 121312 FITTING, elbow, SAE x JIC 2 270 16G251 HOUSING, filter 2 271 16G252 FILTER, air 2 272 15U075 SCREW, cap, 8-32 x 0.37 8 273--- SOFTWARE 1
--- Not for sale.
† To install or update software, purchase software
upgrade token 16G365.
Replacement Danger and Warning labels, tags and
cards are available at no cost.
1
1
1
Parts
8
313874E 25
Page 26
Parts
26 313874E
Page 27

Power Pack Module

Parts
306
308
305
309
_1d
304
1
Torque to 10 ft-lb (14 N•m).
2
Apply sealant to threads.
303
310
1 2
_2d
307
301
Ref Part Description Qty
301 --- ENCLOSURE, frame 302 --- MODULE, hydraulic power 303 U90205 WASHER, flat, 3/8, 0.41 x 1.25 x 0.13 304 802277 SCREW, machine 305 --- COVER, enclosure, heat exchanger 306 111800 SCREW, cap, button head 307 15Y935 TUBE, heat exchanger, outlet 308 24C621 HOSE, heat exchanger, inlet 309 123528 FITTING, elbow, swivel, 45, JIC08,
1 1 4 4 1 2 1 1 1
female/male 310 24C518 CORD, fan, heat exchanger, MCM 311 --- SEALANT, anaerobic 312189930 LABEL, caution, electric shock (not shown) 31315H108 LABEL, pinch point (not shown)
2 1 1 1
--- Not for sale.
Replacement Danger and Warning labels, tags and
cards are available at no cost.
313874E 27
Page 28
Parts

Power Pack Module Sub-Assemblies

Hydraulic DC Power Pack Module
415
416
404
414
409
412
413
408
424
435
11 26
8
2
12
434
403
421, 422
5
446
6
6
7
14
11
11
11
11
428
430433432431445
11
15
429
418
2
10
3
11
10
2
12
2
12
10
11
3
9
13
417
419
406
405
410
411
423
425
12
5
421, 427
4
444
437
11
2
12
426
401
438
11
8
9
12
10
407
402
_1j
406
420
1
Assemble coupler to specified dimensions prior to mounting assembly to housing.
2
Torque to 40 ft-lb (54 N•m).
3
Torque to 35 ft-lb (47 N•m).
4
Torque to 20 ft-lb (27 N•m).
5
Torque to 15 ft-lb (20 N•m).
6
Torque to 10 ft-lb (14 N•m).
7
Torque to 58 in-lb (6.5 N•m).
448, 449
436
402
8
Torque to 34 in-lb (3.8 N•m).
9
Torque 1/4 turn past hand-tight.
10
Apply PTFE tape on installation end only.
11
Apply sealant to threads.
12
Apply light coating of lubricant to seals.
13
Fill reservoir with hydraulic fluid.
14
Orient with airflow arrow pointing toward mounting bracket.
.45
+.00
-.02
1
+.01
.30
-.00
1
15
Prior to installing Ref. 428 into Ref. 426, install Ref. 429 into Ref.428 and adjust head 1/8 in. from surface.
24
Align fan plug as shown.
26
Apply thermal lubricant to contact side.
431
24
FIG. 9: Hydraulic DC Power Pack
28 313874E
Page 29
Parts
Ref Part Description Qty
401 --- MOTOR, power connector, assembly 402 16A951 COUPLER, motor 403 --- HOUSING, machined, hydraulic 404 123338 SCREW, socket head cap, 3/8-16 x 2.75 405 --- PUMP, gear, hydraulic, H39 406 16A952 COUPLER, pump 407 16A953 COUPLER, spider 408 123942 SCREW, cap, hex head 409 15T939 FITTING, straight, JIC8 x SAE8 410 122520 FITTING, elbow, male, SAE x JIC 411 --- TUBE, pump to tube outlet 412 122606 FITTING, elbow, male, female 413 115597 NIPPLE 414 101353 FITTING, nipple, pipe 415 122527 VALVE, relief 416 100721 PLUG, pipe 417 121312 FITTING, elbow, SAE x JIC 418 101754 PLUG, pipe 419 --- GASKET, housing, to, tank 420 --- RESERVOIR, assembly, 8 gallon 421 101971 WASHER, thrust 422 111302 SCREW, cap, hex head 423 15J937 FILTER, oil, 18-23 psi bypass 424 116915 CAP, breather filler 425 121486 FITTING, elbow, male, 1/2 JIC x 1/2 NPT 426 15Y912 BRACKET, MCM mounting 427 100057 SCREW, cap hex head 428 257396 MODULE, motor control 429 101550 SCREW, cap 430 --- PLATE, mounting, fan 431 122301 FAN, 220V 432 112310 SCREW, cap 433 100644 SCREW, cap 434 123367 HARNESS, M8 x thermal switch, 4-pin 435 102410 SCREW, socket head cap 436 --- FLUID, hydraulic (gallon) 437 123303 HARNESS, M12 438 295709 SCREW, socket head 439 --- LUBRICANT, grease 440 --- SEALANT, pipe 441 --- SEALANT, pipe 443189285 LABEL, caution 444121208 LABEL, hot surface 44515H108 LABEL, pinch point 446 109468 SCREW, cap, hex head 447 --- LUBRICANT, thermal 448 123601 CLAMP, wire, harness, nylon, 3/4 449 103833 SCREW, mach
--- Not for sale.
1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 4 1 7 1 1 8 2 1 1 8 2 4 1 1 1 1 1 1 2 1 5 5
Replacement Danger and Warning labels, tags and cards are available at no cost.
313874E 29
Page 30
Parts
Heat Exchanger Assembly
_2f
501
506
4 5
504
502
3 5
508
505
7
507
503
505
_1f
1 2
1
Torque to 65 ft-lb (88 N•m).
2
Apply lubricant to o-rings before assembling.
3
Torque to 8 ft-lb (11 N•m).
4
Torque to 2.5 ft-lb (3.4 N•m).
Ref Part Description Qty
501 --- COVER, enclosure, heat
exchanger 502 --- GASKET, fan, mounting 1 503 122300 EXCHANGER, heat, M-4 1 504 122301 FAN, 220V 1 505 122842 FITTING, elbow, SAE x JIC 2 506 15U075 SCREW, cap, button head, 8-32
x 0.37 507 110755 WASHER, plain 4 508 100022 SCREW, cap, hex head 4 510 --- LUBRICANT, thread 1 511 --- SEALANT, anaerobic 1
--- Not for sale.
5
Apply sealant to threads.
6
Orient fan with airflow arrow pointing toward cover.
7
Align fan plug as shown.
1
8
30 313874E
Page 31
Parts
313874E 31
Page 32
Parts

Vertical Driver Pumps

604
3
623
ti17669a
Isometric View
1
Torque 50-60 ft-lb (68-81 N•m).
2
Torque 145-155 ft-lb (196-210 N•m).
3
Apply thread lubricant.
4
Apply thread sealant.
601
606
627
1
624
605
2 4
626
603
625
604
3
621618619620622
_1c
3
2
607
608
1
602
613
628
629
32 313874E
Page 33
Quantity
PUMP, vertical driver,
Ref Part Description
601 --- ACTUATOR, vertical, hydraulic 1 1 602 L430S2 LOWER, u-cup, 430cc, enclosed 1 602 L580S2 LOWER, u-cup, 580cc, enclosed 1 603 184096 NUT, coupling 1 1 604 184130 COLLAR, coupling 2 2 605 15Y798 ADAPTER, female thread 1 1 606 --- ROD, tie 3 3 607 108098 WASHER, lock, spring 3 3 608 106166 NUT, machine, hex 3 3 613 124146 FITTING, elbow, 90, 2 npt, male/female 1 1 614 --- LUBRICANT, thread 1 1 615 --- SEALANT, anaerobic 1 1 616 --- SEALANT, pipe 1 1 617 184278 TOOL, wrench, packing nut 1 1 618 236272 HOLDER, bottle 1 1 619 112279 BOTTLE 1 1 620 189221 CAP 1 1 621 103927 CLAMP, hose 1 1 622 --- TUBE, nylon 45 45 623 15F931 RING, lift 1 1 624 237063 VALVE, relief 1 1 625 108673 TEE, street 1 1 626 123724 FITTING, nipple, hex, 1/2 NPT x 3/8 NPT 1 1 627 103778 PLUG, pipe 1 1 628 113187 CONNECTOR, female, tube 1 1 629 --- TUBE, polyethylene, 1/2” OD 1 1
430SS
PUMP, vertical driver,
580SS
Parts
--- Not for sale.
313874E 33
Page 34
Parts

Hydraulic Vertical Actuator

713
718
706
704
722, 723
2
708
707
3
701
9
702
1
ti17670a
1
Torque to 100 ft-lb (135 N•m).
2
Torque to 350 in-lb (39.5 N•m).
3
Apply a light coating of lubricant to seals and surfaces specified.
4
Torque to 50-60 ft-lb (68-81 N•m).
5
Apply adhesive to surfaces specified.
9
710
711
4
716
4
712
4
715
5
714
6
3
708
705
6
Torque to 10-12 in-lb (1.1-1.4 N•m).
7
Apply thread sealant to threads.
8
Torque to 30-36 ft-lb (41-49 N•m).
9
Orient ref 701 with date code on casting opposite of 0.25 diameter hole as shown. Ref 704 to be on opposite side of 0.25 diameter hole as shown.
Ref Part Description Qty
Ref Part Description Qty
701 257909 DRIVER, hydraulic, vertical,
4.75 in. stroke 702 --- PLATE, base 1 704 16E938 HOUSING, vertical, actuator 1 705 15J889 SCREW, hex 4 706 113820 SCREW, cap, hex head 3 707 103413 PACKING, o-ring 2
715 15G747 MAGNET, linear sensor 1 716 122988 SCREW, cap, socket, flat 3
1
718 258669 SENSOR 1 719 --- LUBRICANT, grease 1 720 --- ADHESIVE, retaining 1 722 100307 NUT, hex 4 723 --- SEALANT, anaerobic 1
--- Not for sale.
708 100731 WASHER 4 710 15Y715 ROD, tie, 10 in. long 3 711 15Y756 PLATE, mounting 1 712 15Y726 ROD, tie, 3 in. long 3 713 15Y745 PLATE, top, 7.25 diameter 1 714 16D023 HOUSING, magnet 1
34 313874E
Page 35

Electrical Panels

Base shown for reference only
Parts
ti17671a
904
Ref Part Description Qty
901 --- MODULE, panel, power, no heat, high
volume
902 --- MODULE, panel, power, no heat, low
volume 903 115942 NUT, hex, flange head 6 904 --- PLUG, hole, 1.5 in. diameter 2 905 --- BUSHING, wire protector, snap-in 2 906 24E900 CABLE, 5-pin, male/female (not
shown)
--- Not for sale.
ti17663a
905
902
903
901
1
1
3
313874E 35
Page 36
Parts

Power Panel

1
Tie wires at this point.
1
1004 1006
1005 1006
_2a
1011
1003
1012
_1a
Ref Part Description Qty
1001 --- PANEL, electric, heat 1 1003 --- MODULE, assy, power, no heat, high
volume 1004 123452 HOLDER, anchor, wire tie, nylon 4 1005 116876 WASHER, flat 2 1006 103833 SCREW, machine 6 1008 100021 SCREW, cap hex head 1 1009 100028 WASHER, lock 2 1010 100015 NUT, hex 2 1011 --- HARNESS, wire, ground, 8AWG 1 1012 24D547 HARNESS, wire, male, 2-pin, 16/2 1
--- Not for sale.
Grounding Detail
1010
1001
1009
1011
1010
1009
_3a
1
36 313874E
Page 37

Fluid Control Panel

Parts
_3a
_2a
1102
_4a
1105
1106
1107
1109 1110 1105 1110 11081109
1101
1103
1104
Ref Part Description Qty
1101 --- PANEL, electric, heat 1 1102 289697 MODULE, cube, GCA, base 1 1103 102598 SCREW, cap, socket head 4 1104 289696 MODULE, GCA, cube, FCM 1 1105 --- HARNESS, wire, ground, terminal,
4 in. 1106 102063 WASHER, lock 1 1107 114993 SCREW, machine, pan wash head 1 1108 100021 SCREW, cap hex head 1 1109 100015 NUT, hex 2 1110 100028 WASHER, lock 2 1111 123452 HOLDER, anchor, wire tie (not shown) 4 1112 103833 SCREW, machine (not shown) 4
--- Not for sale.
_1a
1
313874E 37
Page 38
Parts

Applicator Assembly

1201
1
1204
1216
1206
ti17672a
1205
1207
1202
1211, 1208, 1212
1210, 1211
1203
1
Torque to 28 ft-lb (38 N•m).
2
Tie wires here.
3
Use electrical tape (1215) to secure scuff jacket.
NOTE: Items 1213 and 1214 are used for connecting grounding wire(1208) to
the machine base.
ti17673a
1209
Ref Part Description Qty
1201 24F668 MANIFOLD, mix, low viscosity,
mast mount, 1/2 1202 122955 HARNESS, M12 x mini din 2 1203 123660 CABLE, eurofast, male/female,
6.0 m 1204 --- TUBE, polyethylene 0.375 OD 12.1 1205 U70058 FITTING, union, “y”, 3/8 tube 2 1206 --- SUPPORT, mast, floor mounted 1 1207 123395 HARNESS, power valve, tank 1 1208 --- HARNESS, ground, 10AW, 1/4,
1209 --- GUARD, spiral, 1/2 in. 18
1
1210 123452 HOLDER, anchor, wire tie, nylon 2 1211 103833 SCREW, machine 3 1212 100718 WASHER 2
3
1213 100028 WASHER, lock (not shown) 2 1214 100015 NUT, hex (not shown) 2 1215 --- TAPE, electrical, vinyl 1 1216 16G194 LABEL, Graco G 1
--- Not for sale.
1
#10, 24 ft long
38 313874E
Ref Part Description Qty
Page 39
Parts
313874E 39
Page 40
Parts

Mixer Manifold, 24F668

1313
2
1309
1310
1
1311
1312
1
1307
1308
1
1
1334
1303
1
1304
1
1306
1
1329,
1
1305
1330
1
1318
1321
1331
1
1333
1320
2
1319
3
1322
2
2
1323
2
1
1302
1301
1
Apply pipe sealant to threads.
2
Apply PTFE tape to threads.
ti17674a
1315
1316
1317
1324
1314
1325
1326
4
FIG. 10: Mixer Manifold, Image 1 of 2
40 313874E
Page 41
Ref Part Description Qty
1301 24H027 MANIFOLD, mix, low viscosity, 1/2 1 1302 15U426 BUSHING, reducing,
3/4 nptf-1/2nptm 1303 122763 FITTING, elbow, straight, 3/4 npt, 90 4 1304 V1M350 VALVE, ball, 3/4 in. 2 1305 123514 FITTING, tee, run, 3/4, male/ female/
female 1306 124433 FITTING, swivel, 3/4 npt x 12 JIC,
male/female 1307 123980 FITTING, swivel, 3/4 x 1/2, male/
female 1308 121387 FITTING, nipple, 1/2 npt x 3.0 long 2 1309 918537 APPLICATOR, ball seat, 1/2 port,
60:1 1310 166443 NIPPLE, hex 2 1311 U70023 VALVE, needle, 3/4 npt, female 2 1312 15M861 FITTING, reducer, pipe, 3/4 x 1/4 2 1313 121018 FITTING, elbow, male, swivel,
1/4 npt 1314 256444 PLATE, mount, mixer 1 1315 100016 WASHER, lock 4 1316 111687 SCREW, cap, hex head 4 1317 --- MANIFOLD, 3-station, air 1 1318 104472 SCREW, cap 2 1319 120900 VALVE, solenoid, 3-way 3 1320 113319 FITTING, air 6 1321 101754 PLUG, pipe 3 1322 123550 FITTING, 3/8 tube x 3/8 npt, female/
male 1323 111881 MUFFLER 2 1324 100017 SCREW, cap, hex head 4 1325 100018 WASHER, lock, spring 4 1326 100338 NUT, jam 4 1327 --- SEALANT, pipe 1 1328 --- TAPE, tfe, sealant 1 1329 16F997 BUSHING, 3/4 x 1/4 npt, male/
female 1330 16F998 FITTING, plug, 1/4 npt 1 1331 262205 FITTING, swivel, npt x JIC 1 1333 24G466 APPLICATOR, ball seat, 1/2 port,
UHMW 1334 112268 SWIVEL, union 2
--- Not for sale.
Parts
2
2
1
2
1
4
1
1
1
313874E 41
Page 42
Parts

Mixer Assembly, 24H027

1401
1406
1
1405
1
1406
1
1409
2
Gauge
Por t
Service
Por t
Gauge Por t
Service Por t
1408
4
1404 1403
1407
2
1402
3
1413
1
1416
1
Apply pipe sealant to threads.
2
Apply lubricant to o-ring surfaces before assembly
3
Torque to 33-37 ft-lb (45-50 N•m).
4
Apply thread sealant.
1415
5
1414
1420
1418
1419
1417
ti17675a
ti8383a1
5
1 5
5
5
5
Ref Part Description Qty
1401 192976 MANIFOLD, high pressure 1 1402 192979 VALVE, check 2 1403† 114353 SPRING, compression 2 1404† 108818 BALL 2 1405 101748 PLUG, pipe 2 1406 101970 PLUG, pipe 4 1407† 112973 PACKING, o-ring 2 1408† 240452 SEAT 2 1409† 102982 PACKING, o-ring 2 1410 --- SEALANT, pipe 1
1415 16G560 MIXER, 3/4 x 23 5 1416 16G373 FITTING, adapter, mixer, 1 npt 1 1417 123042 HOSE, vacuum, 1 in. ID 42 1418 110980 CLAMP, hose 1 1419 114271 STRAP, retaining 2 1420 296178 FITTING, union, swivel, 3/4 mpt x
1/2 fpt
† Recommended spare parts. Keep two of each on
hand at all times.
--- Not for sale.
1411 --- LUBRICANT, grease 1 1412 --- SEALANT, anaerobic 1 1413 192977 PIPE, center, mixer manifold 1
42 313874E
1414 124912 SLEEVE, mixer jacket 1
1
Page 43

Floor Mounted Support

1501
Parts
1502
1503 1504
1
1
Torque to 113 ft-lb (153 N•m).
Ref Part Description Qty
1501 --- PLATE, mating, floor, mast 1 1502 --- BASE, arm, floor mount 1 1503 109570 WASHER, plain 4 1504 100424 SCREW, cap, hex head 4
--- Not for sale.
24E850_1b
313874E 43
Page 44
Parts

Hoses

1602 1601
24F726, HOSE,
3/4 ID, 180 in. long,
Ref Part Description
1601 24F710 HOSE, coupled, 180 in. long, 3/4 iD, 1-1/16 JIC 1
24F950 HOSE, coupled, 180 in. long, 1/4 ID, 1/2-20 JIC 1
1602 124435 FITTING, union, 12JIC, male x male 1
124726 FITTING, union, JIC05, male x male 1
female/male
24F726 shown
Quantity
24F951, HOSE,
1/4 ID, 180 in. long,
female/male
44 313874E
Page 45

Logic Drawings

230V 3 Phase Power Distribution Box

Logic Drawings
A VOLUME
MCM
469
2
L1
L2
L3
GND
PG156
1580
1600
GND
BLK
RED
WHT
24C516
HARNESS
1580
1600
1620
30A
CB10
1L1
1L31L3
1L2
1L3
148
1L2
148
1L1
148
152
150
153
151
1L2
1L1
158
156
154
157
155
CAP
160
162
161
163
159
170
168
164
166
171
169
165
167
178
176
174
172
179
177
175
173
A VOLUME
MISC
2
824
PG184
1840
1860
24C318
HARNESS
1840
1860
5A
CB6
1L11L11340
1L3
1L3
CAP
180
183
181
191
189
187
185
190
192
188
186
184
182
199
197
195
198
194
196
193
THIS PAGE IS FOR ASSEMBLY: 24C683 AND 257764
LOCATED IN THE MAIN PDB ENCLOSURE
FIG. 11: Logic Drawings, Page 1
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
230V/
3PH/
50-60HZ
1
GND
DISC-1
L31L3
L21L2
L11L1
102
100
103
101
MISC
MCM
B VOLUME
331
1
L1
L2
L3
GND
PG105
1080
1100
1120 1620
GND
BLK
RED
WHT
24C516
HARNESS
1080
1100
1120
30A
CB1
1L1
1L21L2
1L31L3
1L1
110
112
108
106
104
111
113
109
107
105
120
118
114
116
121
119
115
117
128
126
124
122
129
127
125
123
B VOLUME
755
1
PG133
1340
24C318
HARNESS
1340
1L1
1L1
134
132
130
133
131
CAN SPLITTER
1360
SUPPLY
121808 123466
POWER
1390 BR
1400 BL
LOAD
GND
L1/P
L2/N
POWER
1360
1360
CB5
1L21L2
136
137
135
LINE
FILTER
1340
1360
5A
1L3
151
1L2
151
1L1
151
140
142
138
141
139
149
147
145
148
144
146
143
313874E 45
Page 46
Logic Drawings

400V 3 Phase Power Distribution Box

A VOLUME
MCM
469
2
L1
L2
24C515
L3
1580
1600
BLK
WHT
1580
1600
63A
CB10A
1L2
1N1N
1L2
160
164
162
158
161
165
163
159
157
172
170
168
166
171
169
167
178
176
174
179
177
175
173
GND
PG156
GND
HARNESS
1N
148
1L2
148
156
154
152
150
155
153
151
A VOLUME
MISC
2
824
PG184
1840
1860
24C318
HARNESS
1840
1860
5A
CB6
1N
1L2
1N
1L2
180
183
181
191
193
189
187
185
190
192
188
186
184
182
199
197
195
198
194
196
GND
N1N
L3
3PH/
400V/
L21L2
50-60HZ
L11L1
THIS PAGE IS FOR ASSEMBLY: 24F142
LOCATED IN THE MAIN PDB ENCLOSURE
CUSTOMER MUST SUPPLY BRANCH CIRCUIT PROTECTION
100
101
FIG. 12: Logic Drawings, Page 2
MISC
MCM
B VOLUME
331
1
L1
L2
24C515
L3
1080
1100
BLK
WHT
1080
1100
63A
CB1A
1L1
1N1N
1L1
110
114
112
108
111
115
113
109
107
122
120
118
116
121
119
117
128
126
124
129
127
125
123
GND
PG105
GND
HARNESS
1
DISC-1
106
104
102
105
103
B VOLUME
755
1
PG133
1340
24C318
HARNESS
1340
1340
1L1
1L1
134
132
130
135
133
131
CAN SPLITTER
1360
SUPPLY
121808 123466
POWER
1390 BR
1400 BL
LOAD
GND
L1/P
L2/N
POWER
FILTER
1360
1360
CB5
1N1N
136
137
LINE
1340
1360
5A
1N
151
1L2
151
140
142
138
141
143
139
149
147
145
148
144
146
46 313874E
Page 47

B (Blue) Hydraulic Power Pack

Logic Drawings
RTD292
COMMON
6
SIGNAL
432
432
MOTOR TEMP
1
EXC
6
1
MALE
M8 4 PIN
1
FEMALE
M8 4 PIN
3
LPT280
258669
PUMP POSITION
SHLD
EXC
1
MALE
M8 4 PIN
1
FEMALE
M8 4 PIN
1
FEMALE
M8 4 PIN
1
MALE
M8 4 PIN
EXC
RTD290
OIL TEMP
269
272
270
280
284
282
278
276
274
279
283
281
277
275
273
271
285
287
286
290
289
288
PRESS XDUCER
BLUE 'B' VOLUME
291
SIGNAL
SIGNAL
292
M310
ENCODER
1
1112614
15PIN
15 PIN
DSUB
DSUB
4 1932
1112614
4 1932
11
5
432
432
5
432
432
3
1
OPTION
302
300
298
296
294
295
293
297
VALVE ASSY
123313
301
299
1
7A
1
304
303
SOL234
234
1
15813 10
11
75
15813 10
75
308
306
307
305
PUMP
LEFT
MOTOR
BLU
L2
13
312
313
7B
RIGHT
DISPENSE SIGNAL
L1
314
1
GND
315
1
TO HYDRAULIC
DISP. HEAD FCM
GND
13
12
317
318
316
SIGNAL
234
1
1
109
24C516
HARNESS
12
1120
1100
L2 L3
1080
L1
GND
GND
PG105
3 PHASE
319
322
320
321
DC COM
5
329
326
324
328
325
323
327
1
7C
1
234
109
24C515
HARNESS
1600
L2 L3
1580
L1
GND
GND
PG105
1 PHASE
336
334
331
330
332
HI
OIL TEMP
337
333
335
123367
OTS264
BLK
RED
L3
310
311
309
PUMP
SOL241
5
B - BLUE
LOCATED ON THE HYDRAULIC
200
201
MCM HI VOLUME
POWER PACK -
VARIABLE RATIO = BLUE
202
MALE
M12 5 PIN
1
FEMALE
M12 5 PIN
1
0
2
7
3
6
4
5
MALE
M12 5 PIN
POS 1 = 2000psi
1
0
2
7
3
6
4
5
206
204
205
203
1
43215
9
MALE
M12 5 PIN
432
5
FEMALE
9
M12 5 PIN
B-CODE
1
54321
MALE
M12 5 PIN
CAN COMM PORT
(DEFAULT)
210
214
212
208
211
215
213
209
207
+5VDC
216
SHLD
-SIG
DC COM
+SIG
1
43215
8
432
1
5
8
B-CODE
54321
CAN COMM PORT
220
218
221
219
217
222
FEMALE
M8 4 PIN
MALE
M8 4 PIN
CABLE
MALE
M8 4 PIN
223
124476
224
10
432
1
432
1
1
MCM ANALOG
226
225
1
10
1
432
365
LOW VOLUME
228
227
0X
START
1
2A
234
232
230
233
231
229
234
PB235
236
237
235
HARNESS
HARNESS
5
240
238
241
239
123303
123303
SOL240
242
GUN
DISPENSE
243
244
START
2B
M12 5 PIN
M12 5 PIN
M12 5 PIN
M12 5 PIN
1
245
SIGNAL
MALE
1
FEMALE
FEMALE
MALE
SIGNAL
234
FS247
1
247
246
SIGNAL
2
+24VDC
248
COMMON
SIGNAL
SIGNAL
1
43215
432
5
7
+24VDC
54321
2C
54321
27
1
SIGNAL
SIGNAL
COMMON
1
5
OPTION
1
249
250
2C
258
256
254
252
257
255
253
251
1
1
234
260
259
4
3
2
SIGNAL
-24VDC
OPTION
MATL
LO-LVL
SEE OPTIONAL MATL
LEVEL SENSOR
PX262
121061
HYD-OIL
LO-LVL
265
263
266
262
264
261
267
268
FIG. 13: Logic Drawings, Page 3
313874E 47
Page 48
Logic Drawings

A (Red) Hydraulic Power Pack

RTD429
COMMON
6
SIGNAL
432
432
MOTOR TEMP
EXC
2
6
1
MALE
M8 4 PIN
1
FEMALE
M8 4 PIN
3
LPT416
258669
PUMP POSITION
EXC
1
MALE
M8 4 PIN
1
FEMALE
M8 4 PIN
SHLD
1
FEMALE
M8 4 PIN
1
MALE
M8 4 PIN
EXC
RTD428
OIL TEMP
411
415
413
409
407
412
416
414
410
408
422
419
417
423
421
418
420
424
425
428
426
427
PRESS XDUCER
RED 'A' VOLUME
430
429
SIGNAL
SIGNAL
M450
ENCODER
2
1112614
15 PIN
15 PIN
DSUB
DSUB
4 1932
1112614
4 1932
5
432
432
5
432
432
3
2
OPTION
440
438
436
434
432
431
439
437
435
433
VALVE ASSY
123313
2
7A
1
11
442
441
SOL372
234
2
11
15813 10
75
15813 10
75
444
443
446
445
PUMP
LEFT
MOTOR
BLK
RED
L3
GND
BLU
L2
2
L1
GND
13
2
459
12
L2 L3
L1
GND
PG156
3 PHASE
461
460
HARNESS
123395
5
24C516
HARNESS
GND
463
462
7C
1620
1600
1580
159
464
1
466
465
467
2
234
13
12
451
449
447
450
448
SOL378
5
PUMP
452
7B
RIGHT
1
453
2
CHECK
RATIO
456
454
455
SOL386
234
458
457
159
24C515
HARNESS
1600
L2 L3
1580
L1
GND
GND
PG156
1 PHASE
468
469
474
471
470
473
472
475
OTS402
123367
HI
OIL TEMP
2
SHLD
-SIG
+5VDC
DC COM
A - RED
MCM LOW VOLUME
LOCATED ON THE HYDRAULIC
POWER PACK VARIABLE RATIO
338
339
340
M12 5 PIN
M12 5 PIN
0
7
6
5
M12 5 PIN
RED 'A'
341
MALE
FEMALE
1
2
3
4
MALE
0
7
6
342
43215
432
1
9
B-CODE
(DEFAULT)
POS 2 = 2000psi
1
2
3
4
5
348
346
344
347
345
343
+SIG
9
M12 5 PIN
5
M12 5 PIN
1
54321
MALE
M12 5 PIN
CAN COMM PORT
352
350
349
351
43215
MALE
432
1
FEMALE
8
54321
CAN COMM PORT
358
356
354
357
353
355
2
8
HARNESS
5
B-CODE
359
360
FEMALE
M8 4 PIN
MALE
M8 4 PIN
CABLE
MALE
M8 4 PIN
361
124476
362
10
432
1
2
432
1
10
HARNESS
1
234
432
1
227
HI VOLUME
MCM ANALOG
364
365
363
2
2A
372
370
368
366
371
369
367
5
378
376
374
379
377
375
373
123303
123303
SOL379
#2 DISPENSE
380
SIGNAL
SIGNAL
COMMON
SIGNAL
SIGNAL
2
43215
MALE
M12 5 PIN
432
1
2
SIGNAL
+24VDC
COMMON
234
387
385
386
5
1
7
+24VDC
54321
2C
2
54321
27
2
SIGNAL
SIGNAL
1
5
OPTION
2C
391
396
393
389
392
395
394
390
388
2
MATL
234
HYD-OIL
2
398
397
LO-LVL
LO-LVL
399
3
-24VDC
400
401
4
SIGNAL
402
OPTION
PX400
121061
403
SEE OPTIONAL MATL
404
LEVEL SENSOR
406
405
FEMALE
M12 5 PIN
FEMALE
M12 5 PIN
MALE
M12 5 PIN
1
VALVE
2
2B
383
382
384
381
FIG. 14: Logic Drawings, Page 4
48 313874E
Page 49

Main Enclosure

TERMINAL STRIP MOUNTED
SUPPORT ENCLOSURE
LOCATED IN THE MAIN
ON BACKPANEL
M831
Logic Drawings
230VAC POWER TO THE
HYDRAULIC POWER VALVE
SOL372
SOL378
VALVE
ASSY
24C518
HYD
OPTION
USED ONLY WITH PRIMARY HEAT
BL
BR
A1 A2
8630
CR642
11 14
CON863
OPTION
USED ONLY WITH HOSE HEAT
A2
CON869
A1
8690
CR711
11 14
230VAC POWER TO THE FAN
MOTOR
MOTOR
FAN
HYD
HEAT
EXCH'R
2
1
2
1
24C518
HARNESS
M841
230VAC POWER TO THE FAN
MOTOR
MOTOR
FAN
MCM
2
1
2
1
HARNESS
PG184
185
MISC A - RED
LOW VOLUME
827
825
823
821
826
824
822
TERMINAL STRIP MOUNTED
SUPPORT ENCLOSURE
ON BACKPANEL
LOCATED IN THE MAIN
1860
1840
1860
1840
831
835
833
829
832
834
830
828
230VAC POWER TO THE FAN
MOTOR
M762
MOTOR
FAN
HYD
HEAT
EXCH'R
2
1
2
1
836
HARNESS
837
24C518
1860
1840
848
846
847
845
843
841
839
844
842
840
838
230VAC POWER TO THE FAN
MOTOR
M772
MOTOR
FAN
MCM
2
1
2
1
24C518
HARNESS
1860
1840
855
853
851
849
854
852
850
230VAC POWER TO THE
856
HYDRAULIC POWER VALVE
SOL234
SOL241
VALVE
ASSY
HYD
BL
BR
1860
861
859
857
862
860
858
A1 A2
7940
11 14
863
864
USED ONLY WITH PRIMARY HEAT
1840
865
OPTION
CON794
CR504
1860
1840
871
869
867
870
868
866
A2
A1
11 14
874
872
875
873
OPTION
USED ONLY WITH HOSE HEAT
CON800
8000
CR573
881
879
877
880
882
878
876
888
884
886
883
889
887
885
1 2
135
MISC B - BLUE
HI VOLUME
756
754
752
755
753
1360
PG133
758
757
1340
1360
1340
762
766
764
760
763
765
761
759
1360
1340
778
776
774
772
770
768
773
771
767
769
779
777
775
1360
1340
786
784
782
780
781
787
785
783
1360
792
790
788
793
791
789
1360
1340
794
795
1340
801
799
797
800
796
798
804
802
803
810
808
806
811
809
807
805
817
815
812
818
814
816
813
819
820
FIG. 15: Schematics, Page 5
313874E 49
Page 50
Logic Drawings

B (Blue) Hydraulic Power Pack and Dispense Head Pneumatics

DISPENSE HEAD PNEUMATICS
LOCATED ON DISPENSE HEAD
965
963
961
959
964
962
960
HV OTS264
LV OTS402
SWITCH
OIL OVERTEMP
CLOSED RED RATIO CHECK VALVE
CLOSED BLUE DISPENSE VALVE
OPEN
103
104
CLOSE
103
104
2
4
1
5
3
120900
OPEN
SOL-386
101
RED MCM PORT 7B
EXH
SOL-379
RED MCM PORT 2A
CLOSED RED DISPENSE VALVE
OPEN
105
106
CLOSE
120900
105
106
2
4
1
5
3
SOL-240
BLUE MCM PORT 2A
P
969
973
971
967
970
972
968
966
COOLER
HYD. FAN
HV M762
LV M831
MCM FAN
HV M772
974
LV M841
979
977
975
978
976
HV M310
LV M450
M
985
983
981
984
982
980
FILTER
15J437
PUMP
991
989
987
990
988
986
997
995
993
996
994
992
CLOSED BLUE RATIO CHECK VALVE
OPEN
102
101
CLOSE
998
CLOSE
120900
101
102
2
4
1
5
3
123478
999
1001
1000
1003
1002
1004
1005
1006
1007
1008
1009
1010
1011
1012
1013
1014
1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
HV RTD290
LV RTD428
VALVE
PRESSURE
906
905
GAUGE
907
PRESSURE
OPTIONAL
908
909
RELIEF
910
'B' BLUE
123313
HV SOL241
919
920
921
LV SOL378
B
TP
BA
A
HV SOL234
LV SOL372
924
922
925
923
930
928
926
931
929
927
SENSOR
OPTIONAL
LV PX400
OIL LEVEL
HV PX262
918
916
914
912
917
915
913
911
'A' RED
HV LPT280
LV LPT416
SIGNAL
SIGNAL
PUMP POSITION
HYDRAULIC CYLINDER
PUMP
ISO LUBE
935
932
934
936
933
FIXED RATIO
FACING PUMPS
MACHINE FRONT
+5 VDC GND
939
937
938
942
940
943
941
GND
A
948
946
944
949
947
945
+5 VDC
VARIABLE RATIO
VERTICAL PUMP
B
955
953
950
956
952
954
951
957
958
890
OIL TEMP
LOCATED ON THE MAIN
891
RTD OPTIONAL
HYDRAULIC POWER PACK
894
892
893
900
904
902
898
896
901
903
899
897
895
FIG. 16: Schematics, Page 6
50 313874E
Page 51

Technical Data

Air Inlet Pressure .............................. 85-100 psi (0.59-0.69 MPa, 5.9-6.9 bar)
Wetted Parts ................................. Stainless steel, UHMW
Hydraulic Reservoir Capacity .................... 8gal. (30 liters) each
Recommended Hydraulic Fluid ................... Citgo A/W Hydraulic Oil, ISO Grade 46
Weight (varies by machine layout) ................. 1390 lb (630 kg)

Dimensions

The dimensions of the machine vary by machine layout. The distance from the machine base to the dispense
stand can be varied significantly because of the hoses.
Ref in. (mm)
A (Height) 79 (2007) B (Width) 63 (1600) C (Depth) 115 (2921)
Technical Data
B
A
ti17663a
C
313874E 51
Page 52

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any par t of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessor ies, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in mater ial or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 313874
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised November 2014
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