Graco 313873H User Manual
Instructions
™
313873H
VRM
Hydraulic, Plural-Component, Variable-Ratio Proportioner.
For pouring and dispensing sealants and adhesives. For professional use only.
Not approved for use in European explosive atmosphere locations.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
See page 4 for model information, including maximum working pressure and approvals.
EN
ti17663a
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Important Two-Component Material Information . 8
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 8
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 8
Keep Components A (Red) and B (Blue) Separate 8
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 8
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 9
A (Red) and B (Blue) Components . . . . . . . . . . . . . 9
Component Identification . . . . . . . . . . . . . . . . . . . 10
Hydraulic Power Pack . . . . . . . . . . . . . . . . . . . . 13
Motor Control Module (MCM) . . . . . . . . . . . . . . 14
Advanced Display Module (ADM) . . . . . . . . . . . 16
Fluid Control Module (FCM) . . . . . . . . . . . . . . . 19
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Initial Machine Setup . . . . . . . . . . . . . . . . . . . . . 20
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Priming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ADM Operation Overview . . . . . . . . . . . . . . . . . 26
Machine Operation Overview . . . . . . . . . . . . . . 28
System Setup and Calibration . . . . . . . . . . . . . . 29
Dispensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Short-term . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
End of Shift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 42
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Install Upgrade Tokens . . . . . . . . . . . . . . . . . . . 44
Advanced Display Module (ADM) . . . . . . . . . . . 44
Motor Control Module (MCM) . . . . . . . . . . . . . . 45
Fluid Control Module (FCM) . . . . . . . . . . . . . . . 45
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Light Tower (Optional) . . . . . . . . . . . . . . . . . . . . 47
Common Problems . . . . . . . . . . . . . . . . . . . . . . 47
ADM Troubleshooting . . . . . . . . . . . . . . . . . . . . 49
Motor Control Module . . . . . . . . . . . . . . . . . . . . 50
Fluid Control Module . . . . . . . . . . . . . . . . . . . . . 52
Appendix A - ADM Icons Overview . . . . . . . . . . . 54
Setup Screen Icons . . . . . . . . . . . . . . . . . . . . . . 54
Home Screen Icons . . . . . . . . . . . . . . . . . . . . . 55
Appendix B - ADM Setup Screens Overview . . . 56
Appendix C - ADM Run Screens Overview . . . . . 62
Optional Screens . . . . . . . . . . . . . . . . . . . . . . . . 65
Appendix D - ADM Event and Error Codes Overview
66
Event Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Appendix E - USB Operation . . . . . . . . . . . . . . . . 77
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
USB Options . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Download Log Files . . . . . . . . . . . . . . . . . . . . . . 77
Log Files, Folder Structure . . . . . . . . . . . . . . . . 78
Transfer System Settings . . . . . . . . . . . . . . . . . . 80
Update Custom Language . . . . . . . . . . . . . . . . . 81
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 84
2
313873H
Related Manuals
Manuals are available at www.graco.com.
Component manuals in English:
System Manuals
313874 VRM Repair-Parts
Power Distribution Box Manual
3A0239 Power Distribution Boxes Instruc-
tions-Parts
Pumpline Manuals
3A0022
3A0021 Vertical Hydraulic Driver
Feed System Manuals
U-Cup Dura-Flo
Repair-Parts
™
Lowers
Related Manuals
3A1159 VRM Feed Systems
Val ve Manuals
310550 1/2 in. NPT Fluid Port Ball Seat
Applicator
310551 3/4 in. NPT Fluid Port Ball Seat
Applicator
3A1792 DV Series Dispense Valves
Flow Meter Manual
309834 Helical Gear Fluid Flow Meter
313873H 3
Models
Models
Approximate
Full Load
System
approved
Peak Amps
Per Phase*
Voltage
(phase)
System
Watts†
24F872 60 A 230 (3)
24F391
24F873
✔
55 A 400 (3)
55 A 400 (3)
24,000 66 (30) 1.0 (3.8) 1.63 2000 (14, 138)
* Full load amps with all devices operating at maximum capabilities. Fuse requirements at various flow rates and
mix chamber sizes may be less.
** Values are dependent on installed pump size. Values shown are for largest available pump size.
◆ Flow rate is independent of frequency 50/60 Hz.
‡ If a motor control module is replaced, see the Adjust Motor Control Module Selector Switch section in the
VRM repair manual to set the machine to the proper maximum fluid working pressure.
Max Flow
Rate◆**
lb/min (kg/min)
Output per
Cycle (A+B)**
gal. (liter)
Hydraulic
Pressure
Ratio**
Maximum Fluid
Working Pressure ‡
psi (MPa, bar)
4 313873H
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
+
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
313873H 5
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technica l Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
6 313873H
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
313873H 7
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Keep the pump wet cups filled with IsoGuard
®
Select
rier between the ISO and the atmosphere.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
, part 24F516. The lubricant creates a bar-
Keep Components A (Red) and B(Blue) Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (Red) and component B (Blue) parts.
8 313873H
Changing Materials
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
• Most materials use ISO on the A (Red) side, but
some use ISO on the B (Blue) side. See the following section.
A (Red) and B (Blue) Components
A (Red) and B (Blue) Components
IMPORTANT!
Material suppliers can vary in how they refer to plural
component materials.
Be aware that when standing in front of the manifold on
proportioner:
• Component A (Red) is on the left side.
• Component B (Blue) is on the right side.
NOTE: On the VRM system, A (Red) is on the left side
of the base unit and B (Blue) is on the right side of the
base unit. The sides switch when going to the dispense
valve stand so that A (Red) is on the right side of the dispense valve stand and B (Blue) is on the left side of the
dispense valve stand.
A (Red)
B (Blue)
For all machines:
• The A (Red) side is intended for ISO, hardeners,
and catalysts.
• The B (Blue) side is intended for polyols, resins, and
bases.
NOTE: For machines with material volume ratios other
than 1:1, the higher volume side is typically the B (Blue)
side.
B (Blue)
A (Red)
ti17663a
313873H 9
Component Identification
Component Identification
AA Advanced Display Module (see page 16)
AB Hydraulic Power Pack
AC Vertical Hydraulic Driver
AD Pump Lower
AE Flow Meter
AF Power Distribution Box
AG Dispense Stand
AH Mixer
AE
AP
AN
AS
AA
AJ Pump Wet Cup
AK Main Power Switch
AL Air Supply Inlet
AM Electrical Enclosure
AN Ratio Check Dispense Valves/Ports
AP Material Line
AR A (Red) Dispense Valve
AS B (Blue) Dispense Valve
AC
AB
AF
AR
AM
AH
ti17663a
AG
FIG. 1: Component Identification
10 313873H
AN
Component Identification
AN
AL
AK
AJ
AD
ti17664a
FIG. 2: Component Identification
313873H 11
Component Identification
Circuit Breakers
Most circuit breakers are located inside the power distribution box. The main block of circuit breakers in the
power distribution box is shown below, with detailed
information in the following table. See the power distribution box manual for more information.
CB1 CB5 CB10CB6
24C687_313873-5_1c
Size
Ref.
230V/
3 phase
400V/
3 phase
Component
CB1 30A 63A Motor Control Module
CB5 5A 5A Miscellaneous
CB6 5A 5A Miscellaneous
CB10 30A 63A Motor Control Module
12 313873H
Hydraulic Power Pack
Component Identification
F
B
257442_313873-5_1t
Shown with shroud removed
E
C
G
A
D
H
257442_313873-5_2t
FIG. 3
Key:
A 8 Gallon Hydraulic Oil Reservoir (see Technical Data on
page 83 for specifications)
B Electric Motor
C Dipstick
D Hydraulic Housing
313873H 13
E Motor Control Module (see page 14)
FFan
G Hydraulic Oil Filter
H Hydraulic Fluid Drain Port
Component Identification
Motor Control Module (MCM)
NOTICE
If the Motor Control Module is replaced, the selector switch must be set prior to initial startup of the
Motor Control Module or damage may occur. See
system repair manual for MCM replacement procedure.
B
A
The MCM is located in the Hydraulic Power Pack.
When installed, the end of the MCM with the power
input connection (12) faces down and the end with the
access cover (A) faces up.
The Motor Control Module uses an 8-position selector
switch to set the system maximum working pressure.
C
12
FIG. 4: MCM Component Identification
1A
10
1B
3
2
5
r_257396_3b9905_01b
6
8
9
11
7
13
r_257396_3b9905_03b
14 313873H
Ref Description
A Access Cover
B Module Status LEDs
C Warning Label
A (Red) MCM only:
ADM,
Power Distribution Box
Component Identification
1A, 1B
B (Blue) MCM only:
FCM,
Power Distribution Box
NOTE: 1A and 1B are interchangeable.
2 Three-way Splitter to:
Oil Low Level Sensor,
Dispense Valve Solenoid,
Footswitch
3 Oil Temperature Sensor
5 Electric Motor Temperature Sensor
6LVDT
7 A (Red) MCM only:
Three-way Splitter to:
Hydraulic Directional Valve,
Oil Overtemperature Switch,
Ratio Check Solenoid Valve
B (Blue) MCM only:
Three-way Splitter to:
Hydraulic Directional Valve,
Oil Overtemperature Switch
(Third connection is not used)
8 Pressure Transducer (for material side
controlled by the MCM)
9 Not used
10 MCM to MCM Analog Connection
11 Motor Position Sensor
12 MCM Power Input Connection
13 Motor Power Connection
313873H 15
Component Identification
Advanced Display Module (ADM)
User Interface
A
B
C
D
E
H
G
FIG. 5: ADM Component Identification - Front
Buttons
Call
out Button Function
AADM
Enable/
Disable
B System
Status
Indicator
LED
C Stop Stop all system processes
Enable/disable ADM
Displays system status
F
TI12362a1
Call
out Button Function
D Softkeys Defined by icon next to softkey
E Abort Abort current operation
F Enter Accept change, acknowledge error,
select item, toggle selected item
GRun/
Setup
Toggle between Run and Setup
screens
Screens
Toggle
HArrow
Keys
Navigate within a screen or to a new
screen
16 313873H
Component Identification
J
S
K
L
M
N
R
F
IG. 6: ADM Component Identification - Rear
P
ti12902a
Key:
J Flat Panel Mount
K Model Number Identification Label
L USB Interface (see Appendix E - USB Operation
beginning on page 77)
M CAN Cable Connection to MCM
N Module Status LEDs
P Accessory Cable Connection
R Software Token Access Cover
S Battery Access Cover
See ADM Troubleshooting on page 49 for LED status information.
See Maintenance section beginning on page 43 for battery replacement and software update procedures.
313873H 17
Component Identification
ADM Screen Components
See the ADM appendix sections beginning with Appendix A - ADM Icons Overview on page 54 for more informa-
tion.
Current date and time Current screen
Previous screen Next screen
Operating Mode
Enter/Exit screen
Settings Detail
F
IG. 7: Main Display Components - Typical Setup Screen
Faults, Status
Previous
screen no.
Current
screen no.
Next
screen no.
Current date and time Current screen
Previous screen Next screen
Operating Mode
Change Operating
Mode
Dispense Details
F
IG. 8: Main Display Components - Home Screen (Shot mode shown)
Faults, Status
Initiate Dispense
Initiate Ratio
Check Dispense
18 313873H
Fluid Control Module (FCM)
The fluid control module is located inside the electrical
enclosure.
Component Identification
A
C
ti12337a1
D
FIG. 9:
Key:
A Module Connection Screws
B Access Cover
C Module Status LEDs
D CAN Connectors (one is connected to MCM, other is
unused)
ti12336a1
B
313873H 19
Setup
Setup
Initial Machine Setup
Perform this setup procedure to prepare the machine for
initial operation.
The machine is not properly grounded until this setup
procedure is performed. To prevent risk of electric
shock, do not start the machine until this setup procedure is completed.
1. Locate the machine.
NOTICE
Be careful not to hit hydraulic power pack drain port
while moving machine. Applying significant force to
drain port may damage the hydraulic tank.
NOTICE
To prevent machine damage, do not expose system
to rain.
a. Bolt machine to original shipping pallet before
lifting.
Electrical Cord Requirements
NOTE: Power cord is not supplied. See the following
table.
Table 1: Power Cord Requirements
Cord Requirements
Model
230V, 3 phase 8 (8.4), 3 wire + ground
400V, 3 phase 6 (13.3), 4 wire + ground †
† Residual Current Device (RCD) must be rated at
300 mA if installed.
Electrical Cord Wires by Model
230V, 3 phase: L1, L2, L3, GND
400V, 3 phase: L1, L2, L3, N, GND
Electrical Requirements
See Models on page 4 for detailed electrical requirements information.
a. Use 5/32 in. or 4 mm hex allen wrench to con-
nect the power leads to L1, L2, L3, and N as
applicable.
b. Connect green wire to ground (GND).
AWG (mm
2
)
b. Locate the machine on a level surface. See
Dimensions on page 83 for space requirements.
L1L2L3N
2. Connect electrical cord.
GND
Installing this equipment requires access to parts
F
which may cause electric shock or other serious injury
if work is not performed properly. Have a qualified
electrician connect power and ground to main power
switch terminals. All electrical wiring must be done by
a qualified electrician and comply with all local codes
and regulations.
20 313873H
IG. 10: 400V, 3 phase shown
r_24C686_313998_1a
Setup
Power Line Voltage Surges
Power conversion equipment can be sensitive to voltage
fluctuations on incoming power. The Motor Control Module falls under the category of power conversion equipment because energy is stored on a capacitive bus and
then modulated to control a brushless motor. Engineered design takes this into account and withstands a
wide range of conditions, but it is possible for supplied
power to occasionally fall outside the tolerable range in
industrial plants with high-amperage reactive pulsed
loads such as welding equipment. If the tolerable range
is exceeded, an overvoltage condition is flagged and the
system will shut down in an alarm state to protect itself
and alert the user of unstable power. Excessive or
repeated overvoltage may permanently damage hardware.
The MAX-HOLD feature on a multimeter can be used to
determine peak DC voltage on the line. DC is the proper
setting, as opposed to AC, because peak voltage is the
critical parameter that affects the DC voltage level
stored on the capacitive bus in power conversion equipment. Reading should not regularly exceed approximately 400VDC to avoid tripping the 420VDC alarm
level in the Motor Control Module. If power quality is suspect, power conditioning or isolation of the device(s)
causing poor power quality is recommended. Consult a
qualified electrician if there are any concerns about the
available power supply.
The chart below shows the permissible magnitude and
duration of temporary over-voltage events:
Maximum Permissible Transient Voltage Surges
* Constructed from ITIC 1996 curve, referenced by IEC 61000-2-4
1400
1200
1200Vac, 1697Vdc
1000
800
600
400
Voltage (Volts RMS)
200
0
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10
<--1 MW Max Surge Power
480Vac, 679Vdc
<--150 KW Max Surge Power
336Vac, 475Vdc
Time (seconds)
<--50 KW Max Surge Power
288Vac, 407Vdc
<--No Power Limit
264Vac, 373Vdc
3. Ground the system.
This equipment must be grounded.
a. VRM: grounded through power cord. See Con-
nect Electrical Cord, step #2 on page 20.
Power Line Test Steps with Multimeter
i. Set multimeter to “DC voltage”.
ii. Connect multimeter probes to supplied power line.
iii. Press “Min Max” successively to show the peak
positive and negative DC voltages.
iv. Confirm readings do not exceed 400VDC (Motor
Control Module alarm issued at 420VDC).
b. Dispense Valve: follow your local code.
c. Fluid supply containers: follow your local code.
d. Dispensing target/container: follow your local
code.
e. Solvent pails used when flushing: follow your
local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not
place pail on a nonconductive surface, such as
paper or cardboard, which interrupts grounding
continuity.
f. To maintain grounding continuity when flushing
or relieving pressure, hold grounded metal pail
firmly to a metal part of dispense valve then initiate a dispense.
313873H 21
Setup
4. Install feed system.
NOTE: This step only connects the feed system. Do not
allow fluid to flow into the system in this step.
Supply hoses from feed tank should be 2 in. (51 mm) ID
minimum.
Use at least 10 layers of PTFE tape and use pipe
dope on the fluid inlet fitting to prevent galling.
NOTICE
a. Close inlet ball valve.
b. Connect and tighten component B (Blue) supply
hose to the 2 in. npt(f) fitting on the component
B (Blue) fluid inlet at the base of the pump
lower.
c. Repeat previous steps for A (Red) material side.
5. Connect system base to dispense
stand.
a. Connect fluid hoses.
7. Check hydraulic fluid levels.
The hydraulic reservoirs are filled at the factory. See
Technical Data on page 83 for hydraulic fluid specifications.
8. Fill pump wet cups 2/3 full with
IsoGuard Select Fluid.
ti14725a
b. Connect electrical wires.
c. Connect ground wire.
6. Connect 1/2 in. air supply to dispense stand air inlet.
NOTICE
To prevent machine damage, air supply must be filtered and dried.
ti17664a1
9. Perform Startup, page 24.
10.Perform ADM setup.
NOTE: All ADM setup items are located in the Setup
screens. See Appendix B - ADM Setup Screens Overview beginning on page 56 for more information.
See ADM Operation Overview on page 26 for help with
operating the ADM including how to modify settings.
a. Navigate to Advanced #1 screen then set gen-
eral system settings. See page 60.
b. Navigate to Advanced #2 screen then set units
of measure. See page 60.
c. Navigate to Advanced #3 screen then
enable/disable system features. See page 61.
22 313873H
d. Navigate to System #1 screen then define con-
trol mode, dispense mode, and pump information. See page 58.
e. Navigate to System #2 screen then define dis-
pense valve details and other system settings.
See page 58.
f. Navigate to System #3 screen then define
labels, pressure imbalance, and flow meter
details. See page 59.
g. Navigate to Shots screen then define shots.
See page 56.
h. Navigate to Sequences screen then define
sequences. See page 57.
i. If desired, navigate to Maintenance screen
then reset counters. See page 59.
Setup
11.Perform Flushing procedure,
page 40.
NOTICE
The machine is tested with oil at the factory. Flush
out the oil with a compatible solvent before loading
the machine with material. See Flushing on
page 40.
12.If not already open, open the fluid
inlet ball valves to load the system
with material.
13.Perform System Setup and Calibration procedure, page 29.
313873H 23
Startup
Startup
1. Perform all required maintenance tasks. See Maintenance on page 43.
2. Check for leaks.
3. Check hydraulic fluid levels.
4. Check pump wet cup fluid levels.
5. Check feed system fluid levels.
6. Turn Main Power Switch to the ON position. The
splash screen will be displayed on the ADM until it is
finished loading.
7. When the ADM is finished loading, press to
enable the ADM. The System Status Indicator Light
next to will illuminate green.
8. Press repeatedly to select a different operating
mode then press to accept.
NOTE: The Setup screens cannot be accessed when
Disabled mode is the active operating mode. Also, certain machine functions and setup changes are disabled
when Standby mode is selected.
24 313873H
Priming
Priming
1. Place waste containers below both ratio check dispense valves.
NOTE: Both ratio check dispense valves will be open
when dispensing in Prime Mode. Only one pump moves
but material may drip from the other ratio check dispense valve when opened.
2. Press repeatedly to select Prime Mode then
press to accept.
3. Check the dispense settings shown at the bottom of
the screen.
7. Continue dispensing until clean, air-free material is
dispensed from both sides then press to stop
dispensing.
8. Press to select the B (Blue) side.
9. Press to begin dispensing B (Blue) material.
10. Continue dispensing until clean, air-free material is
dispensed from both sides then press to stop
dispensing.
4. If desired, change the dispense settings.
a. Press to enter editing mode.
b. Use the left and right arrow keys to select the
item to change.
c. Use the numeric keypad to type the new value.
d. Press to accept the new value.
e. Press to exit editing mode.
5. Press to select the A (Red) side.
6. Press to begin dispensing A (Red) material.
313873H 25
Operation
Operation
ADM Operation Overview
ADM Navigation Diagram
Run Screens
Shot #1
Shot #2
Shot #...
Home
Password
(if enabled)
Setup Screens
Sequences #1
Sequences #2
Sequences #...
Entry
Errors #1
Errors #2
Errors #...
Calibration
Events #1
Events #2
Events #...
System #1
System #2
System #3
Maintenance
Maintenance
Optional:
Diagnostic
Supply
Conditioning #1
Conditioning #2
Conditioning #3
Advanced #1
Advanced #2
Advanced #...
26 313873H
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