Graco 313599P User Manual

Instructions-Parts

313599P

Coriolis Meter Kits

For use with Graco ProMix® 2KS/2KE/3KS Proportioners, Informer® Fluid Monitoring Kits, and ProControl

vibration to measure fluid flow in low flow applications or with light viscosity, shear sensitive, or acid catalyzed materials. For professional use only.

Bare meters are approved for use in explosive atmospheres [Class I, Div I, Group C and D, or Class I, Zone I, EExd (ia) IIC T1-T6] if all installation requirements are met. See page 10.

Meter Kits on page 2 are approved for intrinsic safe installation/use with ProControl 1KS and ProMix 2KS/3KS and as part of ProControl 1KS and ProMix 2KS/3KS system certification, if all installation requirements from this manual and the appropriate ProControl and ProMix manuals are met.

™

1KS/1KE Management Kits for Fluid and Air, in non-IS systems. Uses

Important Safety Instructions

Read all warnings and instructions in this manual and in your system manuals. Save these instructions.

See page 2 for model information, including maximum working pressure.

TI18854a

Cubemass® Meters

Promass

Meters

TI13718c

II 2 G

FM08ATEX0073 FM08ATEX0074

#53

Models

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Hazardous Location Intrinsically Safe Installation

Requirements . . . . . . . . . . . . . . . . . . . . . . . . 6

Fluid Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fluid Line Connection . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ProMix 2KS/2KE/3KS and ProControl 1KS Cable

Connections . . . . . . . . . . . . . . . . . . . . . . . . . 9

Informer and ProControl 1KE Cable Connections.

Models

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pressure Relief Procedure . . . . . . . . . . . . . . . . 15

Check I/O Board Jumper (only if necessary) . . . 15 Using Promass Meter with ProMix 2KS/2KE/3KS or

ProControl 1KS System . . . . . . . . . . . . . . . 16

Using Cubemass Meter with ProMix 2KS/2KE/3KS,

Informer, or ProControl 1KS/1KE System . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ProMix 2KS/2KE/3KS and ProControl 1KS Kits 22

Informer and ProControl 1KE Kits . . . . . . . . . . . 25

Promass Dimensions . . . . . . . . . . . . . . . . . . . . . . 26

Cubemass Dimensions . . . . . . . . . . . . . . . . . . . . . 27

Mounting Hole Dimensions . . . . . . . . . . . . . . . . . . 28

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

Maximum

Working

Pressure

Part No. For Use With

15V806

258151 2300 (16, 160)

24M260 2300 (16, 160)

24M261 2300 (16, 160)

24N525

ProControl 1KS

and ProMix

2KS/2KE/3KS

Informer and Pro-

Control 1KE

psi (MPa, bar)

2300 (16, 160)

Description

Promass (3 mm) metering tube

Promass (10 mm) metering tube

Cubemass in. (3 mm) metering tube

Cubemass in. (6 mm) metering tube

80A with 1/8 in.

80I with 3/8 in.

DCI with 1/8

DCI with 1/4

2 313599P

Related Manuals

See the following manuals for additional information on the ProMix 2KS/2KE/3KS, Informer, and ProControl 1KS/1KE.

Manual Description

312775 ProMix 2KS Manual System

Installation

312776 ProMix 2KS Manual System

Operation

312777 ProMix 2KS Manual System

Repair-Parts

312778 ProMix 2KS Automatic System

Installation

312779 ProMix 2KS Automatic System

Operation

312780 ProMix 2KS Automatic System

Repair-Parts 3A0868 ProMix 2KE Pump-Based Operation 3A0869 ProMix 2KE Meter-Based Operation 3A0870 ProMix 2KE Repair-Parts 313881 ProMix 3KS Installation 313882 ProMix 3KS Manual System Operation 313883 ProMix 3KS Repair-Parts 313885 ProMix 3KS Automatic System Opera-

tion 3A1163 ProControl 1KS Installation 3A1080 ProControl 1KS Automatic System

Operation 3A1164 ProControl 1KS Automatic System

Repair-Parts 3A2040 Informer Fluid Monitoring Kits,

Instructions/Parts 3A2614 ProControl 1KE Management Kits for

Fluid and Air, Instructions/Parts

Related Manuals

313599P 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

INTRINSIC SAFETY

This intrinsically safe Coriolis meter is approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3. Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.

• Be sure your installation complies with national, state, and local codes for the installation of electrical apparatus in a Class I, Div I, Group D, T3 or Zone I Group IIA T3 Hazardous Location, including all of the local safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.

• Do not install equipment approved only for a non-hazardous location in a hazardous area. See the ID label for the intrinsic safety rating of your model.

• Do not substitute system components as this may impair intrinsic safety.

4 313599P

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

313599P 5

Installation

• To avoid electric shock, turn off equipment power and shut off power at main circuit breaker before installing.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Do not substitute system components as this may impair intrinsic safety.

• Protect the meter from friction and impact.

2. Terminals 24 and 25 of optional Endress+Hauser Coriolis flow meters are installed using intrinsically safe wiring methods. Observe manufacturer’s instructions for installation and use.

• For the United States and Canada, install all

other wiring for Coriolis flow meters using explosion proof wiring methods for Division I.

• For ATEX installations, install all other wiring for

Coriolis flow meters using Flameproof, Ex d, wiring methods for Zone 1.

Fluid Supply

Overview

The Endress+Hauser Promass® and Cubemass® flow meters provide a configurable and highly accurate means of measuring fluid flow. The meters use the Coriolis principle to measure mass flow and fluid density and also measure fluid temperature, using an integrated temperature sensor.

This manual provides information for using the Endress+Hauser flow meters with the Graco ProMix 2KS/2KE/3KS proportioners, Informer Kits, and ProControl 1KS/1KE Kits in non-IS systems. See the manual provided by Endress+Hauser for further meter instructions.

Hazardous Location Intrinsically Safe Installation Requirements

See FIG. 6 on page 10.

NOTE: For ProMix 2KE systems, the Coriolis meter can only be used on non-IS systems 24F080 through 24F083. When installed on these systems, the meter’s hazardous location intrinsically safe status is voided.

NOTICE

To avoid damaging electrical components, keep liquids away from the meter sensor.

• Avoid having solids enter the flow meter. Thoroughly flush fluid supply lines before installing the meter.

• Do not allow sealing tape to overlap inside pipe connections.

• Use an adequately-sized fluid line with a minimal number of restrictions (valves or bends) to avoid turbulence and cavitation.

1. Install Coriolis flow meters as explosion proof (USA, Canada)/flameproof Ex d (ATEX) with passive intrinsically safe connections for the signal output circuit only. Installation must be per the manufacturer’s installation instructions and applicable codes.

6 313599P

Installation

Location

ProMix 2KS/2KE/3KS and ProControl 1KS

• The meter measures the flow at the location it is installed, so install the flow meter as close as possible to the proportioner component A or B dispense valve.

• The meter must be located within 20 ft. (6.1 m) of the proportioner fluid panel. The Graco-provided meter signal cable assembly (4) must be used. No substitution is allowed. See F

IG. 6 on page 10.

Informer and ProControl 1KE

The meter must be located within 50 ft. (6.1 m) of the proportioner fluid panel. The Graco-provided meter signal cable assembly (4) must be used. No substitution is allowed. See F

IG. 10 on page 14

Mounting

NOTICE

See Technical Data on page 29 for the weight of your meter. The meter is heavy and must be properly supported to avoid stress on the fluid connections.

Vertical Mounting

NOTE: Do not mount the meter so the fluid line runs

horizontally across the vertical mounting surface.

Fluid Flow Upward - preferred method

Mounting so fluid flow is upward through the meter is preferred as this allows solids to settle out and air to rise away from metering tube. See F

Install the check valve provided at the meter inlet to minimize pulsation and backflow from the fluid supply.

FlowFlow

IG. 1.

TI0850a

NOTE: Model 258151 Meter includes two 2-piece mounting brackets and screws. See Mounting Hole Dimensions on page 28 to install.

No other special fittings or brackets are required. External vibration will not affect meter accuracy.

NOTE: The transmitter housing, with the display, can be rotated for better viewing. See the Endress+Hauser Instruction Manual for details.

313599P 7

FIG. 1. Fluid Flow Upward

check valve

TI4937a

Installation

Fluid Flow Downward

If this method is used, install the check valve at the meter outlet. This provides back pressure in the meter, ensuring that the fluid flow remains smooth and even.

See F

IG. 2.

FlowFlow

check valve

TI4937a

IG. 2. Fluid Flow Downward

Fluid Line Connection

Check hoses, tubes, and couplings daily. Tighten connections before operating. Replace worn or damaged parts immediately.

Connect the fluid supply line to the meter inlet.

Connect the 5 ft (1.52 m) fluid hose (10) from the meter outlet to the appropriate component A or B dispense valve. See F

IG. 6 on page 10.

Grounding

Your system must be grounded. Never use the flow meter with an electrostatic gun isolation system.

Horizontal Mounting

The meter transmitter must be either above or below the fluid line to ensure that solids do not collect and air does

not become trapped in metering tube. See F

Flow Flow

check valve

IG. 3. Horizontal Mounting

IG. 3.

transmitter

Flow Meter Sensor

Ground the flow meter sensor by connecting the signal cable ground wire as shown in F

IG. 6 and FIG. 7 on

pages 10 and 11, respectively.

Have a qualified electrician check resistance between the flow meter sensor and a true earth ground. If resistance is greater than 1 ohm, a different ground site may be required. Do not operate until the problem is corrected.

Meter Fluid Manifold

Ground the meter fluid housing by connecting the power cable ground wire as shown in F

Connect conductive fluid hoses to the meter inlet and outlet.

IG. 5 on page 9.

8 313599P

Installation

ProMix 2KS/2KE/3KS and ProControl 1KS Cable Connections

Meter Power Cable (ProMix 2KS/3KS

and ProControl 1KS only)

See Hazardous Location Intrinsically Safe Installation Requirements on page 6 and F

Install the power cable according to all local electrical codes. Use conduit where required.

Do not operate proportioner with equipment enclosure doors/covers open. Disconnect power source before servicing or doing electrical wiring.

NOTE: When used with the ProMix 2KE, meter power is supplied through the meter signal cable. See Meter Sig- nal Cable on page 11.

IG. 6 on page 10.

4. There are two knockouts on the top of the EasyKey enclosure. Knock out one, depending on whether the Coriolis meter will be on the A or B side.

5. Apply the A and B labels (11) as shown in F Install the strain relief (12) as shown in F

FIG. 4. Apply Labels at Top of EasyKey

NOTE: FIG. 5 shows wiring for a meter on the B side. If

you are using two Coriolis meters, wire the second meter in the same way, but on the A side.

IG. 4.

IG. 5.

TI13724a

1. Turn proportioner power off and disconnect power source.

2. Bring the user-provided power cable (PC) from the hazardous area into the non-hazardous area. Follow all local and national codes for flameproof, explosion proof, or increased safety protection.

3. Open the EasyKey enclosure with its key.

6. Feed the power cable (PC) through the strain relief (12). Connect the ground wire (GND) to the ground terminal (G).

7. Connect the white wire to the +24 Vdc terminal on the power supply, and the black wire to the Common terminal.

8. Close and lock the EasyKey door.

PCGND 12

NOTE: Connect A side meter power cable to these terminals

Common (black)

+24 Vdc (white)

FIG. 5. Cable Connections Inside EasyKey (B Side Meter Installation Shown)

313599P 9

TI13723a

+ 21 hidden pages