Graco 313599P User Manual

Instructions-Parts

313599P

Coriolis Meter Kits

For use with Graco ProMix® 2KS/2KE/3KS Proportioners, Informer® Fluid Monitoring Kits, and ProControl

vibration to measure fluid flow in low flow applications or with light viscosity, shear sensitive, or acid catalyzed materials. For professional use only.

Bare meters are approved for use in explosive atmospheres [Class I, Div I, Group C and D, or Class I, Zone I, EExd (ia) IIC T1-T6] if all installation requirements are met. See page 10.

Meter Kits on page 2 are approved for intrinsic safe installation/use with ProControl 1KS and ProMix 2KS/3KS and as part of ProControl 1KS and ProMix 2KS/3KS system certification, if all installation requirements from this manual and the appropriate ProControl and ProMix manuals are met.

™

1KS/1KE Management Kits for Fluid and Air, in non-IS systems. Uses

Important Safety Instructions

Read all warnings and instructions in this manual and in your system manuals. Save these instructions.

See page 2 for model information, including maximum working pressure.

TI18854a

Cubemass® Meters

Promass

Meters

TI13718c

II 2 G

FM08ATEX0073 FM08ATEX0074

#53

Models

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Hazardous Location Intrinsically Safe Installation

Requirements . . . . . . . . . . . . . . . . . . . . . . . . 6

Fluid Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Fluid Line Connection . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

ProMix 2KS/2KE/3KS and ProControl 1KS Cable

Connections . . . . . . . . . . . . . . . . . . . . . . . . . 9

Informer and ProControl 1KE Cable Connections.

Models

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pressure Relief Procedure . . . . . . . . . . . . . . . . 15

Check I/O Board Jumper (only if necessary) . . . 15 Using Promass Meter with ProMix 2KS/2KE/3KS or

ProControl 1KS System . . . . . . . . . . . . . . . 16

Using Cubemass Meter with ProMix 2KS/2KE/3KS,

Informer, or ProControl 1KS/1KE System . . 19

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ProMix 2KS/2KE/3KS and ProControl 1KS Kits 22

Informer and ProControl 1KE Kits . . . . . . . . . . . 25

Promass Dimensions . . . . . . . . . . . . . . . . . . . . . . 26

Cubemass Dimensions . . . . . . . . . . . . . . . . . . . . . 27

Mounting Hole Dimensions . . . . . . . . . . . . . . . . . . 28

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 30

Maximum

Working

Pressure

Part No. For Use With

15V806

258151 2300 (16, 160)

24M260 2300 (16, 160)

24M261 2300 (16, 160)

24N525

ProControl 1KS

and ProMix

2KS/2KE/3KS

Informer and Pro-

Control 1KE

psi (MPa, bar)

2300 (16, 160)

Description

Promass (3 mm) metering tube

Promass (10 mm) metering tube

Cubemass in. (3 mm) metering tube

Cubemass in. (6 mm) metering tube

80A with 1/8 in.

80I with 3/8 in.

DCI with 1/8

DCI with 1/4

2 313599P

Related Manuals

See the following manuals for additional information on the ProMix 2KS/2KE/3KS, Informer, and ProControl 1KS/1KE.

Manual Description

312775 ProMix 2KS Manual System

Installation

312776 ProMix 2KS Manual System

Operation

312777 ProMix 2KS Manual System

Repair-Parts

312778 ProMix 2KS Automatic System

Installation

312779 ProMix 2KS Automatic System

Operation

312780 ProMix 2KS Automatic System

Repair-Parts 3A0868 ProMix 2KE Pump-Based Operation 3A0869 ProMix 2KE Meter-Based Operation 3A0870 ProMix 2KE Repair-Parts 313881 ProMix 3KS Installation 313882 ProMix 3KS Manual System Operation 313883 ProMix 3KS Repair-Parts 313885 ProMix 3KS Automatic System Opera-

tion 3A1163 ProControl 1KS Installation 3A1080 ProControl 1KS Automatic System

Operation 3A1164 ProControl 1KS Automatic System

Repair-Parts 3A2040 Informer Fluid Monitoring Kits,

Instructions/Parts 3A2614 ProControl 1KE Management Kits for

Fluid and Air, Instructions/Parts

Related Manuals

313599P 3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

INTRINSIC SAFETY

This intrinsically safe Coriolis meter is approved for installation in a Hazardous Location - Class I, Div I, Group D, T3 or Zone I Group IIA T3. Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.

• Be sure your installation complies with national, state, and local codes for the installation of electrical apparatus in a Class I, Div I, Group D, T3 or Zone I Group IIA T3 Hazardous Location, including all of the local safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.

• Do not install equipment approved only for a non-hazardous location in a hazardous area. See the ID label for the intrinsic safety rating of your model.

• Do not substitute system components as this may impair intrinsic safety.

4 313599P

Warnings

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

313599P 5

Installation

• To avoid electric shock, turn off equipment power and shut off power at main circuit breaker before installing.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Do not substitute system components as this may impair intrinsic safety.

• Protect the meter from friction and impact.

2. Terminals 24 and 25 of optional Endress+Hauser Coriolis flow meters are installed using intrinsically safe wiring methods. Observe manufacturer’s instructions for installation and use.

• For the United States and Canada, install all

other wiring for Coriolis flow meters using explosion proof wiring methods for Division I.

• For ATEX installations, install all other wiring for

Coriolis flow meters using Flameproof, Ex d, wiring methods for Zone 1.

Fluid Supply

Overview

The Endress+Hauser Promass® and Cubemass® flow meters provide a configurable and highly accurate means of measuring fluid flow. The meters use the Coriolis principle to measure mass flow and fluid density and also measure fluid temperature, using an integrated temperature sensor.

This manual provides information for using the Endress+Hauser flow meters with the Graco ProMix 2KS/2KE/3KS proportioners, Informer Kits, and ProControl 1KS/1KE Kits in non-IS systems. See the manual provided by Endress+Hauser for further meter instructions.

Hazardous Location Intrinsically Safe Installation Requirements

See FIG. 6 on page 10.

NOTE: For ProMix 2KE systems, the Coriolis meter can only be used on non-IS systems 24F080 through 24F083. When installed on these systems, the meter’s hazardous location intrinsically safe status is voided.

NOTICE

To avoid damaging electrical components, keep liquids away from the meter sensor.

• Avoid having solids enter the flow meter. Thoroughly flush fluid supply lines before installing the meter.

• Do not allow sealing tape to overlap inside pipe connections.

• Use an adequately-sized fluid line with a minimal number of restrictions (valves or bends) to avoid turbulence and cavitation.

1. Install Coriolis flow meters as explosion proof (USA, Canada)/flameproof Ex d (ATEX) with passive intrinsically safe connections for the signal output circuit only. Installation must be per the manufacturer’s installation instructions and applicable codes.

6 313599P

Installation

Location

ProMix 2KS/2KE/3KS and ProControl 1KS

• The meter measures the flow at the location it is installed, so install the flow meter as close as possible to the proportioner component A or B dispense valve.

• The meter must be located within 20 ft. (6.1 m) of the proportioner fluid panel. The Graco-provided meter signal cable assembly (4) must be used. No substitution is allowed. See F

IG. 6 on page 10.

Informer and ProControl 1KE

The meter must be located within 50 ft. (6.1 m) of the proportioner fluid panel. The Graco-provided meter signal cable assembly (4) must be used. No substitution is allowed. See F

IG. 10 on page 14

Mounting

NOTICE

See Technical Data on page 29 for the weight of your meter. The meter is heavy and must be properly supported to avoid stress on the fluid connections.

Vertical Mounting

NOTE: Do not mount the meter so the fluid line runs

horizontally across the vertical mounting surface.

Fluid Flow Upward - preferred method

Mounting so fluid flow is upward through the meter is preferred as this allows solids to settle out and air to rise away from metering tube. See F

Install the check valve provided at the meter inlet to minimize pulsation and backflow from the fluid supply.

FlowFlow

IG. 1.

TI0850a

NOTE: Model 258151 Meter includes two 2-piece mounting brackets and screws. See Mounting Hole Dimensions on page 28 to install.

No other special fittings or brackets are required. External vibration will not affect meter accuracy.

NOTE: The transmitter housing, with the display, can be rotated for better viewing. See the Endress+Hauser Instruction Manual for details.

313599P 7

FIG. 1. Fluid Flow Upward

check valve

TI4937a

Installation

Fluid Flow Downward

If this method is used, install the check valve at the meter outlet. This provides back pressure in the meter, ensuring that the fluid flow remains smooth and even.

See F

IG. 2.

FlowFlow

check valve

TI4937a

IG. 2. Fluid Flow Downward

Fluid Line Connection

Check hoses, tubes, and couplings daily. Tighten connections before operating. Replace worn or damaged parts immediately.

Connect the fluid supply line to the meter inlet.

Connect the 5 ft (1.52 m) fluid hose (10) from the meter outlet to the appropriate component A or B dispense valve. See F

IG. 6 on page 10.

Grounding

Your system must be grounded. Never use the flow meter with an electrostatic gun isolation system.

Horizontal Mounting

The meter transmitter must be either above or below the fluid line to ensure that solids do not collect and air does

not become trapped in metering tube. See F

Flow Flow

check valve

IG. 3. Horizontal Mounting

IG. 3.

transmitter

Flow Meter Sensor

Ground the flow meter sensor by connecting the signal cable ground wire as shown in F

IG. 6 and FIG. 7 on

pages 10 and 11, respectively.

Have a qualified electrician check resistance between the flow meter sensor and a true earth ground. If resistance is greater than 1 ohm, a different ground site may be required. Do not operate until the problem is corrected.

Meter Fluid Manifold

Ground the meter fluid housing by connecting the power cable ground wire as shown in F

Connect conductive fluid hoses to the meter inlet and outlet.

IG. 5 on page 9.

8 313599P

Installation

ProMix 2KS/2KE/3KS and ProControl 1KS Cable Connections

Meter Power Cable (ProMix 2KS/3KS

and ProControl 1KS only)

See Hazardous Location Intrinsically Safe Installation Requirements on page 6 and F

Install the power cable according to all local electrical codes. Use conduit where required.

Do not operate proportioner with equipment enclosure doors/covers open. Disconnect power source before servicing or doing electrical wiring.

NOTE: When used with the ProMix 2KE, meter power is supplied through the meter signal cable. See Meter Sig- nal Cable on page 11.

IG. 6 on page 10.

4. There are two knockouts on the top of the EasyKey enclosure. Knock out one, depending on whether the Coriolis meter will be on the A or B side.

5. Apply the A and B labels (11) as shown in F Install the strain relief (12) as shown in F

FIG. 4. Apply Labels at Top of EasyKey

NOTE: FIG. 5 shows wiring for a meter on the B side. If

you are using two Coriolis meters, wire the second meter in the same way, but on the A side.

IG. 4.

IG. 5.

TI13724a

1. Turn proportioner power off and disconnect power source.

2. Bring the user-provided power cable (PC) from the hazardous area into the non-hazardous area. Follow all local and national codes for flameproof, explosion proof, or increased safety protection.

3. Open the EasyKey enclosure with its key.

6. Feed the power cable (PC) through the strain relief (12). Connect the ground wire (GND) to the ground terminal (G).

7. Connect the white wire to the +24 Vdc terminal on the power supply, and the black wire to the Common terminal.

8. Close and lock the EasyKey door.

PCGND 12

NOTE: Connect A side meter power cable to these terminals

Common (black)

+24 Vdc (white)

FIG. 5. Cable Connections Inside EasyKey (B Side Meter Installation Shown)

313599P 9

TI13723a

Installation

NON-HAZARDOUS AREA HAZARDOUS AREA

EasyKey; see F

IG. 5

1/4 npt(m)

fluid inlet

Fluid Panel; see FIG. 7

Coriolis Meter

1/4 npt(m) fluid outlet check valve

TI13799c

Coriolis Meter Options, DMT 00 ATEX E 074 X (No exceptions):

Size Graco P/N Endress+Hauser P/N

1/8” 15T633* 80A-04-A-SVW-9-A-N-A-B-B-A-S

3/8” 15T634* 80I-08-A-999-9-A-N-A-B-B-A-S

1/8” 16M510* 8CN04-84S89AABA9AC

1/4” 16M519* 8CN06-84S89AABA9AC

Power

EasyKey

+24 Vdc Common

Signal

Fluid Plate Board J3 Terminal Meter Terminal Block #

Meter Position A B

Signal 3 6 24

Common 2 5 25

* For P/N 15T633 order Coriolis Meter Kit 15V806.

For P/N 15T634 order Coriolis Meter Kit 258151. For P/N 16M510 order Coriolis Meter Kit 24M260. For P/N 16M519 order Coriolis Meter Kit 24M261.

Meter Terminal Block #

1 2

Wiring Requirements for Installing the Coriolis Meter in a Hazardous Location

Signal Cable Requirements

The 258743 Signal Cable Kit (4) supplied by Graco must be used in hazardous locations. No cable substitution is allowed.

• The signal cable must be sealed to the meter housing per

local and national electrical code requirements, to maintain the meter’s flameproof or explosion proof enclosure protection. The cable strain relief supplied is not rated for hazardous location installation.

• Required electrical components to complete a compliant hazardous location installation of the signal cable circuit to the meter are not provided with the meter kit.

Power Supply Circuit Requirements

24 Vdc at 1 Amp is required to power the meter, which is more power than an intrinsically safe circuit can provide. The 24 Vdc can be supplied from the EasyKey.

• Installation of the power input circuit (PC) in the hazardous location must comply with all local and national electrical code requirements relating to flameproof or explosion proof methods of protection.

• Required electrical components to complete a compliant hazardous location installation of the power input circuit to the meter are not provided with the meter kit.

Earthing

The Coriolis meter must be grounded to the ProMix 2KS fluid panel using a minimum 12 AWG ground wire.

FIG. 6. System Layout for Coriolis Meter (B Side Meter Installation in ProMix 2KS/3KS and ProControl 1KS Systems)

10 313599P

Installation

Meter Signal Cable

For ATEX installations, the signal cable (4) shall exit the Coriolis meter through a cable gland or conduit sealing device ATEX certified for at least Ex d IIA. For US and Canadian installations, the signal cable (4) shall exit the Coriolis meter through a seal fitting listed/approved for at least Class 1, Division 1, Group D. See F

1. See FIG. 6 on page 10. Route the 20 ft (6.1 m) sig-

2. See F

IG. 6 on page 10.

nal cable (4) into the fluid panel and through a strain relief (SR) on the left side of the fluid panel enclosure or control box.

IG. 7 for ProMix 2KS/3KS and ProControl

1KS, and F

1 2 3 4 5 6

IG. 8 on page 12 for ProMix 2KE.

Coriolis Flow Meter Signal Wire Schematic

COM (BLACK) SIG (WHITE) SHIELD/GRN

FLOW METER A

FLOW METER B

a. ProMix 2KS/3KS and ProControl 1KS: Connect

the signal cable’s green ground wire to the ground terminal bar (GT). Connect the white and black wires to J3 on the fluid panel control board (CB). Use pins 2-3 for Flow Meter A and pins 5-6 for Flow Meter B. See T

ABLE 1 on

page 13 for signal cable connections for additional meters.

b. ProMix 2KE: See F

IG. 8 on page 12. Connect

the signal cable’s green ground wire to the ground terminal bar (GT). For Flow Meter A, connect the black wire to pin 13 and the white wire to pin 14 on the left terminal strip, as shown. Connect Flow Meter B to the right terminal strip, pins 13 and 14. Coriolis meters do not have a red wire and do not use pin 12.

GROUND TERMINAL

J3 Connector;

see wiring

schematic above

FIG. 7. Signal Cable Connections (ProMix 2KS/3KS and ProControl 1KS)

313599P 11

Installation

Flow Meter B Connections; see wiring schematic below

62/(12,'

:$<

9'&

62/(12,'

:$<

9'&

)/2:0(7(5$

$,5)/2:6:,7&+

*)%35(6685(6:,7&+ $,5)/2:6:,7&+

385*($

'26($

385*(%

'26(%

'26($

'26($

*)%

0$1,)2/'

;&$%/(

$/$50





%/$&. 5(' %/$&. 5(' %/$&. 5(' %/$&. 5(' %/$&. 5(' %/$&. 5(' %/$&. 5(' 

3:55(' &20%/$&. 6,*:+,7( 6+,(/'*51

6,* &20

Flow Meter A Connections; see wiring schematic below

Ground Terminal

           

Flow Meter A Connections;

 

Pins 13, 14 (Coriolis Meters do not have a

 

red wire and do not use pin 12)

        

Flow Meter B Connections;

 

Pins 13, 14



(Coriolis Meters do not have a red wire and do not use pin 12)

TI16452a

)/2:0(7(5%

;&$%/(

3:55(' &20%/$&. 6,*:+,7( 6+,(/'*51

*5281' 7(50,1$/

FIG. 8. Power and Signal Cable Connections (ProMix 2KE)

12 313599P

Power and Signal Cable Connections at Meter

The signal cable (4) is factory assembled to the meter. The power cable (PC) is user-provided. If cables need servicing or replacement, see F nect to meter.

IG. 9 and Table 1 to con-

N (L-) 2 L1(L+) 1

Installation

-27

+26

-25

+24

-23

+22

-21

+20

_______ WHITE (SIGNAL) _______ 24

_______ BLACK (COMMON) _______ 25

_______ SHIELD/GROUND _______

FROM

SEPARATE

DC POWER

SUPPLY

IG. 9. Power and Signal Connections at Meter,

_______ WHITE (L+) _______ 1

_______ BLACK (L-) _______ 2

_______ SHIELD/GROUND _______

SIGNAL CABLE (4)

POWER CABLE (PC)

ProMix 2KS/2KE/3KS and ProControl 1KS

Table 1: Signal Cable Connections

Proportioner

Meter

Wire Color (Function)

Coriolis Meter TerminalsProMix 2KE ProControl 1KS ProMix 2KS ProMix 3KS

Resin A Left-14 J3-3 J3-3 J3-3 White (Signal) 24

Left-13 J3-2 J3-2 J3-2 Black (Common) 25

Catalyst B Right-14

NA J3-6 J3-6 White (Signal) 24

Right-13 J3-5 J3-5 Black (Common) 25

Reducer C

NA NA NA J12-6 White (Signal) 24

J12-5 Black (Common) 25

Solvent

NA J12-3 J12-3 J12-3 White (Signal) 24

J12-2 J12-2 J12-2 Black (Common) 25

All Ground

Terminal Block

Ground Terminal Block

Shield (Ground) Ground

Terminal Block

313599P 13

Installation

Informer and ProControl 1KE Cable Connections.

Meter Power Cable

To avoid electric shock, disconnect power source before doing electrical wiring. All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

The meter is powered by a user-suppled 24V, 1 A, 24W. power supply. Order Graco power supply 120369, if desired.

Meter Signal Cable

Connect the meter signal cable to port 4 on your Informer DCM or ProControl ADCM.

TERMINAL 1

METER

TERMINAL 5

-27 +26

-25 +24

-23 +22

-21 +20

N (L-) 2 L1(L+) 1

POWER

Cable Connections at Meter

The signal cable (9) is factory assembled to the meter. The power cable is user provided.

See F

IG. 10. To service or replace components:

1. Remove meter cover and feed cable through housing. Connect signal cable (9) and wires (21, 22) per wire schematic.

2. Install terminal (20) in the storage area of the meter.

3. Gently pull back extra signal cable and tighten cable gland to secure cable.

SHIELD (BARE OR BLACK) TO

TERMINAL (20) METER

124 225

SIGNAL CABLE (9) TERMINAL (20)

BROWN (POWER) 5

WHITE (SIGNAL) 4

GRAY (COMMON) 3

POWER CABLE METER

FROM

SEPARATE

DC POWER

SUPPLY

WHITE (L+) 1 BLACK (L-) 2

SHIELD/GROUND

FIG. 10. Power and Signal Connections at Meter, Informer and ProControl 1KE

14 313599P

Operation

Start Up

When all electrical and fluid connections are complete, reconnect the power source and turn it on.

NOTE: See your Operation manual for system operating instructions.

Pressure Relief Procedure

Follow Pressure Relief Procedure when you stop spraying and before cleaning, checking, servicing, or transporting equipment.

1. Turn off the fluid supply to the meter.

2. Follow the Pressure Relief Procedure in your

operation manual.

NOTE: Do not service the electronic sensor. Return it to your Graco distributor for service.

Check I/O Board Jumper (only if necessary)

NOTICE

If the meter does not operate after following all procedures in the Installation section, starting on page 6, check the position of the I/O circuit board jumper as follows. To avoid damaging the circuit board, wear a grounding strap on your wrist and ground appropriately.

1. Unscrew the outer cover (A). Press the latches (B) to release the display module (C). Disconnect the ribbon cable (D) from the middle board (E). Remove the display module.

2. Remove two screws (F) and the inner cover (G). Insert a thin pin into the hole (H) and pull out the I/O board.

3. V4 on the I/O board must be jumpered and V5 must not be jumpered. If that is the case, no action is necessary and you may reinstall the board. If the opposite is the case, remove the jumper from V5 and place it on V4, then reinstall the board.

FIG. 11. Check I/O Board Jumper

4. Reassemble in reverse order.

Detail of I/O Board

V4 (jumpered)

1/O

TI14288a

V5 (not jumpered)

313599P 15

Operation

Using Promass Meter with ProMix 2KS/2KE/3KS or ProControl 1KS System

Basic Installation Settings

The function matrix consists of groups which have a set of related functions. See Promass Meter Function

Matrix on page 18.

To access groups and functions:

(Refer to FIG. 12.)

+ –

– +

ESC

– +

ESC

1. From HOME, press to enter function matrix and access Group options.

2. To scroll from one Group to the next or previous

Group, press or .

3. To select the Group and access its Functions,

press .

4. To scroll through Functions, press .

HOME

ESC

–+

5. To select a Function, press or .

+ –

NOTE: To enable meter programming, you need to

enter the access code. The factory setting is 80. See the Endress+Hauser manual to change the access code.

6. To exit the function matrix one level at a time, press

+ –

and together.

NOTE: Pressing and holding and together for

+ –

more than 3 seconds will return you to HOME.

For additional Promass instructions, see the Endress+Hauser manuals shipped with the meter, or access the manuals online at www.endress.com.

IMPORTANT: Enter the correct K-factor (pulse value function in T

ABLE 2 on page 17) and calibrate the meter

before operating the proportioner.

Hold 3 seconds

3 4

E E E E E

– +

ESC

–

NOTE:

numbers represent steps of

Basic Installation Settings procedure, page 16.

FIG. 12: Promass Meter Group and Function Navigation

16 313599P

Operation

Promass Meter Measuring Values

The following are the recommended settings for using the Promass meter with the proportioner. If a value is not mentioned, use the default Endress+Hauser setting.

Table 2: Promass Meter Values to use with Proportioner

Group Function Value*

System Units Volume Flow cc/m

Unit Volume cc

User Interface Assign Line 1 Volume Flow

Assign Line 2 Totalizer 1 or Operation/System Condition (user’s choice)

Totalizer 1 Assign Totalizer Volume Flow

Reset Total No - default setting

Yes - resets totals, then returns to default Current Output 1 Assign Current Off Pulse/Freq. Output Operation Mode Pulse

Assign Pulse Volume Flow Pulse Value

(K-Factor)

Pulse Width 0.50 ms Pulse Value 1.00 ms Output Signal Passive/Positive

Process Parameter Assign LF-Cut Off Volume Flow

On-Val. FL-Cut Off 5.00 cc/min. for Low Flow applications (20-500 cc/min.)

0.020 cc/pulse for Low Flow applications (20-500 cc/min.)

0.061 cc/pulse for Medium Flow applications (500-1500 cc/min.)

0.150 cc/pulse for High Flow applications (1500-3800 cc/min.)

30 cc/min. for Medium & High Flow applications (500-3800 cc/min.)

* When changing a value, use or keys to toggle through available selections. Use Enter key to select

and save each value. Only the value flashing can be selected; you may have to select and press for each digit or unit to move to the next digit/unit.

+ –

Promass Meter Function Matrix

The Promass Meter Function Matrix, page 18, shows all the Promass setting values available. The bold values are the minimum settings required to use the Promass Coriolis Meter with the Graco proportioning system.

313599P 17

Operation

MEASURE FLUID

VALUE

DEVICE ID

MANUFACTURER

PROTECTION

DENSITY SET

ADJUST

ZERO POINT

TIME

FLOW DAMPING

VALUE SIM. CURR.

Promass Meter Function Matrix

UNIT LENGTH UNIT PRESSURE

TEMPERATURE

UNIT DENSITY UNIT

FAILSAFE MODE

RESET TOTAL

CURR.

FAILSAFE MODE

SIGNAL

PNT

VAL. SIM. SWIT.

POINT

ALARM DELAY SYSTEM RESET TROUBLESHOOTIN

ERROR

Using Cubemass Meter with ProMix 2KS/2KE/3KS, Informer, or ProControl 1KS/1KE System

Operation

Basic Installation Settings

The function matrix consists of groups which have a set of related functions. See Cubemass Meter Function

Matrix on page 20.

To access groups and functions:

1. From HOME, press to enter the function matrix and access the Block menu. See F

2. Scroll through the Block menu. Press to save the selection and advance to the Group menu.

3. Scroll through the Group menu. Press to save the selection and advance to the Function Group menu.

4. Scroll through the Function Group menu. Press to save the selection and advance to the Function menu.

IG. 13.

NOTE: To enable meter programming, you need to

enter the access code. The factory setting is 84. See the Endress+Hauser manual to change the access code.

5. Select a function. Press the or key to

+ –

change or enter parameters or numerical values.

See T

ABLE 3 on page 21. Press to save the

entries.

6. Press the and keys together to exit the

+ –

function matrix one level at a time. Press and hold

+ –

the and keys together for more than 3 sec to return to the HOME position.

For additional Promass instructions, see the Endress+Hauser manuals shipped with the meter, or access the manuals online at www.endress.com.

IMPORTANT: Enter the correct K-factor (pulse value function in T

ABLE 3 on page 21) and calibrate the meter

before operating.

FIG. 13: Cubemass Meter Group and Function Navigation

NOTE:

numbers represent steps of

Basic Installation Settings procedure, page 19.

TI18908a

313599P 19

Operation

Cubemass Meter Function Matrix

HOME POSITION

Mass Flow Volume Flow Density Temperature

Unit Mass Flow

Unit Totalizer

Quick Setup

Delivery Settings

Corr. Vol. Flow

Unit Volume

Flow

Unit Totalizer

Fix. Density

Yes No

Current Output n Freq./Pulse Output n Quit

Unit Corr. Vol. Flow

Corr. Vol.

Calculation

Reference Calculated

Unit Ref.

Density

Configure another system unit?

QS Commission

Language

Pre-sett ing

Selection pre-settings

Selection system units

Unit Density

Exp.

Coeff. Lin

Exp.

Coeff.

Ref.

Temperature

Selection output type

Actual S ettings

Unit

Temperature

Quit

Assign Current

Output

Current Span

Value 0/4

Value 20

Measure

Mode

Time

Constant

Failsafe Mode

Yes No

Yes

Automatic parameterization of

the display

Pulsating flow Gas measurement

Carrying out the selected quick setup

Configure another output?

Automatic configuration of display?

Carrying out another quick setup?

Assign Freq.

Output

End Value

Freq.

Value F Low

Value F

High

Measure

Mode

Output

Signal

Time

Constant

Failsafe Mode

Operation

Mode

PulseFrequency

Assign Pulse

Output

Pulse Value

Pulse Width

Measure

Mode

Output Signal

Failsafe Mode

(see Note)

NOTE: For certain filled materials, solids, or heavy metallics, the meter will register flow but will not generate a pulse output. For these specific applications, change Parameter No. 4227 from Failsafe Mode to Actual Flow to allow the meter to generate a pulse outlet.

TI18909a

20 313599P

Operation

Cubemass Meter Minimum Required Setup Table

The following are the recommended settings for using the Cubemass meter with the proportioner. If a value is not mentioned, use the default Endress+Hauser setting.

Table 3: Cubemass Meter Values to use with Proportioner

Function

Block Group

Measured Variables

User Interface Main Line Configuration Assign Volume Flow 2220

Totalizer Totalizer 1 Configuration Assign Volume Flow 3000

Outputs Current Output Configuration Assign Current

Basic Function Process

System Units Configuration Unit Volume

Additional Line Assign Totalizer 1 2400

Pulse/Frequency Output

Parameter

Group Function Value*

cc/min 402

Flow Unit Volume cc 403

Unit Totalizer No - default setting 3001

Volume Flow 4000

Output

Configuration Mode of Oper-

ation Pulse Volume Flow 4221 Pulse Value

(K-Factor)

Pulse Width 0.50 ms 4223 Output Signal Passive - Positive 4226

Configuration Assign Low

Flow Cut Off On-Value Low

Flow Cut Off

Pulse 4200

0.020 cc/pulse for Low Flow applications (50-750 cc/min.)

0.061 cc/pulse for Medium Flow applications (500-1500 cc/min.)

0.150 cc/pulse for High Flow applications (1500-3800 cc/min.)

Volume Flow 6400

30 cc/min for Medium and High Flow applications (500-3800 cc/min.)

5 cc/min for Low Flow applications (50-1000 cc/min.)

Parameter No.

4222

6402

* When changing a value, use or keys to toggle through available selections. Use Enter key to select

and save each value. Only the value flashing can be selected; you may have to select and press for each digit or unit to move to the next digit/unit.

313599P 21

+ –

Parts

ProMix 2KS/2KE/3KS and ProControl 1KS Kits

15V806 Coriolis Meter Kit

Promass 80A Meter with 1/8 in. (3 mm) metering tube. Includes items 1-12, 19, 20.

258151 Coriolis Meter Kit

Promass 80I Meter with 3/8 in. (10 mm) metering tube. Includes items 1-20.

15V806 Coriolis Meter Kit 258151 Coriolis Meter Kit

1/4 npt outlet

1/4 npt inlet

Detail of Top of EasyKey

TI12428c

1/4 npt inlet

Detail of Inside of EasyKey

(B Side Connection Shown)

TI16271b

TI13724a

22 313599P

TI13723a

15V806 Coriolis Meter Kit

Promass 80A Meter with 1/8 in. (3 mm) metering tube. Includes items 1-12, 19, 20.

258151 Coriolis Meter Kit

Promass 80I Meter with 3/8 in. (10 mm) metering tube. Includes items 1-21.

Parts

Ref. No. Part No. Description

1 15T633 CORIOLIS FLOW METER, intrinsi-

cally safe; 1/8 in. (3 mm) metering tube; used on 15V806

15T634 CORIOLIS FLOW METER, intrinsi-

cally safe; 3/8 in. (10 mm) metering tube; used on 258151

2 166846 ADAPTER; 1/4 npt x 1/4 npsm

(mbe) 4 258743 CABLE, signal; 20 ft. (6.1 m) 1 5 552269 ADAPTER; 1/4 npt(f) x #4 face

seal; used on 15V806

16G031 COUPLER; 1/4 npt(f) x 1-1/4 unef;

used on 258151 6 501867 CHECK VALVE; 1/4-18 npt (mbe) 1 10 24N347 HOSE, fluid; 5 ft (1.52 m); 1/4-18

npsm (fbe); ptfe 11 15D580 LABELS, A and B 1 12 111987 STRAIN RELIEF 1 16 16G029 BRACKET, wall; used on 258151

only 17 16G030 BRACKET, meter; used on 258151

only 18 104161 SCREW, cap, socket-hd; 5/16-24 x

2.75 in. (70 mm); used on 258151

only 19 121907 NIPPLE; 1/4 npt 1 20 110336 CONNECTOR, pipe; 1/4 npt (fbe) 1 21 15Y627 O-RING; used on 258151 only 2

Qty

313599P 23

Parts

24M260 Coriolis Meter Kit

Cubemass DCI Meter with 1/8 in. (3 mm) metering tube. Includes items 1-19.

24M261 Coriolis Meter Kit

Cubemass DCI Meter with 1/4 in. (6 mm) metering tube. Includes items 1-19.

Detail of Top of EasyKey

1/4 npt inlet

TI13724a

Ref.

1/4 npsm outlet

TI18855a

Qty

No. Part No. Description

1 16M510 CORIOLIS FLOW METER, intrinsi-

cally safe; 1/8 in. (3 mm) metering tube; used on 24M260

16M519 CORIOLIS FLOW METER, intrinsi-

cally safe; 1/4 in. (6 mm) metering tube; used on 24M261

2 166846 ADAPTER; 1/4 npt x 1/4 npsm

(mbe) 4 258743 CABLE, signal; 20 ft. (6.1 m) 1 6 501867 CHECK VALVE; 1/4-18 npt (mbe) 1 7 17A106 FITTING, adapter; 1/4 npt(f) x 1/4

npt(m)

Detail of Inside of EasyKey

(B Side Connection Shown)

Ref. No. Part No. Description

8 16P309 FITTING, swivel; 1/4 npt(f) x 1/4

npsm(f)

10 24N347 HOSE, fluid; 5 ft (1.52 m); 1/4-18

npsm (fbe); ptfe 11 15D580 LABELS, A and B 1 12 111987 STRAIN RELIEF 1 16 16M520 BRACKET, wall 1

18 106137 SCREW, cap, hex-hd; M5 x 0.8 x

10 mm 19 112903 WASHER, lock; M5 4

TI13723a

Qty

24 313599P

Informer and ProControl 1KE Kits

24N525 Coriolis Meter Kit

Cubemass DCI Meter with 1/4 in. (6 mm) metering tube. Includes items 1-19.

1/4 npt inlet

Parts

Ref. No. Part No. Description Qty.

1 16M519 CORIOLIS FLOW METER, intrinsi-

2 166846 ADAPTER; 1/4 npt x 1/4 npsm

6 501867 CHECK VALVE; 1/4-18 npt (mbe) 1 7 17A106 FITTING, adapter; 1/4 npt(f) x 1/4

8 16P309 FITTING, swivel; 1/4 npt(f) x 1/4

9 262852 CABLE, signal; 20 ft. (6.1 m) 1

cally safe; 1/4 in. (6 mm) metering tube; used on 24N525

(mbe)

npt(m)

npsm(f)

1/4 npsm outlet

TI18855a

Ref. No. Part No. Description Qty.

10 24N347 HOSE, fluid; 5 ft (1.52 m); 1/4-18

16 16M520 BRACKET, wall 1 18 106137 SCREW, cap, hex-hd; M5 x 0.8 x

19 112903 WASHER, lock; M5 4 20* 17A450 TERMINAL, pull down register 1

21 ------ WIRE, copper, 16 ga; 6 in (154mm) 1 22 ------ WIRE, copper, 16 ga; 6 in (154mm) 1

* See

Cable Connections at Meter, page 14 for Installa-

tion instructions

npsm (fbe); ptfe

10 mm

313599P 25

Promass Dimensions

Dimensions - inches (mm)

B A

TI4936a

A B C D E F G H

12.4

(315)

J K L M N P R S

7.68

(195)

11.14 (283)

5.91

(150)

1.26 (32)

.14

(3.5)

17.13 (435)

8.19

(207)

8.66

(220)

8.94

(227)

11/16 6.89

(175)

6.61

(168)

7.36

(187)

19.57 (497)

6.3

(160)

26 313599P

Cubemass Dimensions

1/4 nps

fluid inlet

Dimensions - inches (mm)

A B C D E F G H

1/4 nps fluid outlet

TI8856aTI8857a

12.52 (318)

10.65 (271)

9.47

(241)

6.89

(175)

9.66

(245)

7.89

(200)

8.92

(227)

7.61

(193)

313599P 27

Mounting Hole Dimensions

15V806 Coriolis Meter Kit 258151 Coriolis Meter Kit

Four 0.26 in.

(6.6 mm)

mounting holes

Four 0.25 in.

(6.3 mm)

mounting slots

Four 0.38 in.

(9.5 mm)

mounting holes

TI13718b

24M260, 24M261, and 24N525 Coriolis Meter Kits

6.89 in. (175 mm)

3.54 in.

(90 mm)

3.44 in.

(87 mm)

TI16270a

7.11 in. (181 mm)

TI16272a

8.66 in.

(220 mm)

TI18854a

TI18858a

28 313599P

Technical Data

Part No. 15V806 and 258151 Coriolis Meter Kits

U.S. Metric

Maximum Fluid Working Pressure 2300 psi 16 MPa, 160 bar

Fluid wetted parts (meter) 1.4539/904L stainless steel alloy C-22 2.4602/N 06022

Fluid wetted parts (hose and fittings) 303, 304 stainless steel, PTFE

Fluid Temperature Range* 41-122° F 5-50° C

Maximum Ambient Temperature* 122° F 50° C

Fluid Inlet/Outlet 4-VCO-4 Face Seal

Power and Signal Cable Entry 1/2 npt strain relief

Resolution settable 0.020-0.150 cc/pulse

Accuracy see Endress+Hauser manual

Supply Voltage 24 Vdc

Technical Data

Weight (meter only)

Part No. 15V806 Part No. 258151

Part No. 24M260, 24M261, and 24N525 Coriolis Meter Kits

Maximum Fluid Working Pressure 2300 psi 16 MPa, 160 bar

Fluid wetted parts (meter) 1.4539/904L stainless steel alloy C-22 2.4602/N 06022

Fluid wetted parts (hose and fittings) 303, 304 stainless steel, PTFE

Fluid Temperature Range* 41-122° F 5-50° C

Maximum Ambient Temperature* 122° F 50° C

Fluid Inlet Fitting 1/4 nps

Fluid Outlet Fitting 1/4 npt

Power and Signal Cable Entry 1/2 npt strain relief

Resolution settable 0.020-0.150 cc/pulse

Accuracy see Endress+Hauser manual

Supply Voltage 24 Vdc

33 lb 29 lb

U.S. Metric

15 kg 13 kg

Weight (meter only) 12.1 lb 5.5 kg

* When used with ProMix 2KS/2KE/3KS and ProControl 1KS systems. When used with Informer or ProControl 1KE, the maxi-

mum temperature is

** Promass® and Cubemass® are registered trademarks of Endress+Hauser.

313599P 29

200° F (93° C). See Endress+Hauser meter manual for additional information.

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 313599

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revision P, Februar

2015

Graco 313599P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Models

Related Manuals

Warnings

Installation

Fluid Supply

Overview

Hazardous Location Intrinsically Safe Installation Requirements

Location

Mounting

Fluid Line Connection

Grounding

ProMix 2KS/2KE/3KS and ProControl 1KS Cable Connections

Informer and ProControl 1KE Cable Connections.

Operation

Start Up

Pressure Relief Procedure

Check I/O Board Jumper (only if necessary)

Using Promass Meter with ProMix 2KS/2KE/3KS or ProControl 1KS System

Using Cubemass Meter with ProMix 2KS/2KE/3KS, Informer, or ProControl 1KS/1KE System

Parts

ProMix 2KS/2KE/3KS and ProControl 1KS Kits

Informer and ProControl 1KE Kits

Promass Dimensions

Cubemass Dimensions

Mounting Hole Dimensions

Technical Data

Graco Standard Warranty

Graco Information