For use with non-heated bulk supply of medium to high viscosity sealants and adhesive
materials. For professional use only.
Not for use in explosive atmospheres.
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure - S20 3 in. rams
150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure - D60 and D200 3 in. rams
125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure - D200S 6.5 in. rams
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
EN
US Patent Pending
The Graco Control Architecture Electric Components are Listed in Intertek’s Directory of Listed Products.
This manual is available in the following languages. See
the following chart for specific languages and corresponding part numbers.
ManualLanguage
313926Chinese
313923French
313924German
313929Italian
313927Japanese
313928Korean
313925Spanish
312492Drum Roller Kit Instruction
312493Light Tower Kit Instruction
312864
313138
Communications Gateway Module,
Instructions-Parts
Supply System Communications Gateway
Module Installation Kit, Instructions-Parts
406681Platen Cover Kit
313528E3
Models
Models
Check the identification plate (ID) for the 6-digit part number of your tandem system. Use the following matrix to define the construction of your system, based on
the six digits. For example, Tandem Part No. TC2414 represents a Check-Mate
tandem system (TC), pump (24), crossover option (1), and platen/ram option (4).
NOTE:
Systems with the TD as the first and second digits are Dura-Flo tandem systems.
Some configurations in the following matrix cannot be built. See the Product
Selection Guide for available systems.
ID
To order replacement parts, see Parts section in manual 313529. The digits in
the matrix do not correspond to the Ref. Nos. in the Parts drawings and lists.
TC2414
First and
Second Digit
TC
(Tandem
System with
Check-Mate
displacement
pump)
TD
(Tandem
System with
Dura-Flo dis-
placement
pump)
Third and
Fourth DigitFifth DigitSixth Digit
Crossover Options
Depressurize/
Recirculate Valve
Material
Carbon
SteelSST
Ram Size
n/a
n/a
n/a
n/a
n/a
n/a
S20, D60,
Pump Code
(See Table 2
for 2-digit
Check-Mate
pump code)
Electronic
Crossover
1
2
3
4
5
6
7
Pneumatic
Crossover
(Smart
Motors
only)
(Standard
Motors
only)
Fluid
Filter
✔✔✔
✔✔✔
✔✔
✔✔
✔✔
✔
✔
D200,
(See Table 3
for 2-digit
Dura-
8
✔
(3 in.)
D200S,
(6.5 in.)
Flo pump
code)
TI11157A
Platen/Ram
Options
See Table 1
for Selections
All supply systems with DataTrak and 24 Vdc or 100-240 Vac power supplies are ETL approved.
2ECOGNIZED#OMPONENT
#-
#ERTIFIEDTO#!.#3!#3!#.O
4313528E
#ONFORMSTO5,
Table 1: Platen/Ram Options
Models
Sixth
DigitPlaten SizePlaten Style
Platen
Material
Seal Material Ram SizeVoltage
220 L (5 Gal)Flat, Single WiperCSPolyurethaneS20, 3 in.none
320 L (5 Gal)Flat, Single WiperSSTPTFE-Coated NitrileS20, 3 innone
720 L (5 Gal)Flat, Dual WiperCSPolyurethane D60, 3 in.none
820 L (5 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.120 Vdc
920 L (5 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.24 Vdc
030 L (8 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD60, 3 in.none
D30 L (8 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD60, 3 in.120 Vdc
E30 L (8 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD60, 3 in.24 Vdc
K30 L (8 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.none
N30 L (8 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.120 Vdc
P30 L (8 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.24 Vdc
U60 L (16 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD60, 3 in.none
V60 L (16 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD60, 3 in.120 Vdc
W60 L (16 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD60, 3 in.24 Vdc
X60 L (16 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.none
Y60 L (16 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.120 Vdc
Z60 L (16 Gal)Flat, Dual WiperCSPolyurethaneD60, 3 in.24 Vdc
4115L (30 Gal)D StyleCSEPDMD200, 3 in.none
120 L (5 Gal)Flat, Single WiperSSTPTFE-Coated NitrileD200, 3 in.none
620 L (5 Gal)Flat, Dual WiperCSPolyurethaneD200, 3 innone
A200 L (55 Gal)Dual O-ringALPTFE-Coated EPDMD200, 3 in.none
B200 L (55 Gal)Dual O-ringALPTFE-Coated EPDMD200, 3 in.120 Vdc
C200 L (55 Gal)Dual O-ringALPTFE-Coated EPDMD200, 3 in.24 Vdc
F200 L (55 Gal)Dual O-ringALPTFE-Coated EPDMD200S, 6.5 in.none
G200 L (55 Gal)Dual O-ringALPTFE-Coated EPDMD200S, 6.5 in.120 Vdc
H200 L (55 Gal)Dual O-ringALPTFE-Coated EPDMD200S, 6.5 in.24 Vdc
J200 L (55 Gal)Dual O-ringALEPDMD200, 3 in.none
L200 L (55 Gal)Dual O-ringALEPDMD200, 3 in.120 Vdc
M200 L (55 Gal)Dual O-ringALEPDMD200, 3 in.24 Vdc
R200 L (55 Gal)Dual O-ringALEPDMD200S, 6.5 in.none
S200 L (55 Gal)Dual O-ringALEPDMD200S, 6.5 in.120 Vdc
T200 L (55 Gal)Dual O-ringALEPDMD200S, 6.5 in.24 Vdc
313528E5
Models
Table 2: Check-Mate Pump Identification Code/Part No. Index
Table 3: Dura-Flo Pump Identification Code/Part No. Index
Models
Pump Part No.
Pump
Code
(see manual
311828)
NXT 2200/DF 145SS
A1P31LSS
A3P31HSS
NXT 3400/DF 145SS
B1P46LSS
B3P46HSS
NXT 3400/DF 180SS
B5P41LSS
B7P41HSS
NXT 3400/DF 220SS
C1P30LSS
C3P30HSS
NXT 6500/DF 220SS
CAP57LSS
CCP57HSS
NXT 6500/DF 290SS
D1P45LSS
D3P45HSS
Premier/DF 290SS
DLP67LSS
DRP67HSS
Pump Part No.
Pump
Code
(see manual
311826)
NXT 3400/DF 430CS
E1P15LCS
E2P15LCM
E3P15HCS
E4P15HCM
NXT 3400/DF 430SS
E5P15LSS
E6P15LSM
E7P15HSS
E8P15HSM
NXT 6500/DF 430CS
E9P32LCS
EAP32LCM
EBP32HCS
ECP32HCM
NXT 6500/DF 430SS
EFP32LSS
EGP32LSM
EHP32HSS
EJP32HSM
Premier/DF 430
ELP44LSS
EMP44LSM
ERP44LCS
ESP44LCM
NXT 3400/DF 580CS
F1P12LCS
F2P12LCM
F3P12HCS
F4P12HCM
NXT 3400/DF 580SS
F5P12LSS
F6P12LSM
F7P12HSS
F8P12HSM
Pump Part No.
Pump
Code
(see manual
311826)
NXT 6500/DF 580CS
F9P22LCS
FAP22LCM
FBP22HCS
FCP22HCM
NXT 6500/DF 580SS
FFP22LSS
FGP22LSM
FHP22HSS
FJP22HSM
Premier/DF 580CS
FLP34LSS
FMP34LSM
FRP34LCS
FSP34LCM
Pump Part No.
Pump
Code
(see manual
311833)
NXT 3400/DF 1000CS
G1P06LCS
G3P06HCS
NXT 3400/DF 1000SS
G5P06LSS
G7P06HSS
NXT 6500/DF 1000CS
G9P10LCS
GBP10HCS
NXT 6500/DF 1000SS
GFP10LSS
GHP10HSS
Premier/DF 1000
GLNR
GMNR
GRNR
GSNR
NR = Not released
313528E7
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the spray tip.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Do not spray without tip guard and trigger guard installed.
•Engage trigger lock when not spraying.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
8313528E
Warnings
WARNING
WARNINGWARNINGWARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
•Turn off and disconnect power cord before servicing equipment.
•Use only grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on sprayer and extension cords.
•Do not expose to rain. Store indoors.
SPLATTER HAZARD
During blowoff of platen splatter may occur.
•Use minimum drum removal air pressure.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
•Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
•Hearing protection
313528E9
Overview
Overview
System Description
Each tandem supply system consists of two air-powered
rams; both of which are always the same size. Each ram
drives a Check-Mate pump and a platen into a drum of
material. The pump removes material from the drum
and pushes it through a supply hose to a customer-supplied header. Material flows through the header to individual dispense drops.
When one drum is emptied the system performs an
automatic crossover, shutting off the air supply to the
pump on the empty ram and activating the pump on the
full ram.
Keep clear of the inactive ram, as automatic crossover
may occur unexpectedly. To repair or adjust the ram,
first follow all steps of the Pressure Relief Procedure
on page 22.
Ram Installation and Setup
Fluid Filter Kit Installation
Some systems include a fluid filter kit. See Appendix A
- User Interface Display on page 31. Ensure that the
fluid filter stand base is level in all directions. If necessary, level the base using metal shims. Secure the base
to the floor using anchors that are long enough to prevent the filter stand from tipping.
1. Connect pressure sensor cable from the fluid filter
kit to port 7 of the fluid control module.
2. Connect male side of the splitter to the other end of
the pressure sensor cable.
3. Connect end of splitter cable labeled #1 to the pressure sensor on the outlet side of the filter.
4. Connect end of splitter cable labeled #2 to the pressure sensor on the inlet side of the filter.
1. Install and set up individual rams as explained in
manual 313526 (supplied).
NOTE:
See F
IG. 2 on page 13 (for pneumatic crossover sys-
tems) and F
systems) for examples.
2. Connect pneumatic line (AC) or CAN cable (X)
between rams.
IG. 3 on page 15 (for electronic crossover
inlet
outlet
#1#2
#7
splitter
pressure sensor cable
10313528E
Overview
Grounding
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
Pump: use ground wire and clamp (supplied). Loosen
grounding lug locknut and washer. Insert ground wire
end into lug slot and tighten locknut securely. Connect
ground clamp to a true earth ground.
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check electrical resistance of hoses. If total resistance to ground
exceeds 29 megohms, replace hose immediately.
Air compressor: follow manufacturer’s recommendations.
Dispense valve: ground through connection to a prop-
erly grounded fluid hose and pump.
•Exhaust port with muffler (BD)
•Air motor regulator (BE): Controls air pressure to
motor.
•Air motor slider valve (BF): turns air on and off to
the air motor. When closed, the valve relieves air
trapped between it and the air motor. Push the valve
in to shutoff. Remote DataTrak: The air solenoid
(Y, F
IG. 2), the air motor slider valve (BF), and the
main air slider valve (BA) must be open for air to
flow. (See Remote DataTrak Setup section in Supply
Systems operation manual 313526.)
•Blowoff button (BG): turns air on and off to push
the platen out of an empty drum.
BF
BE
BG
BD
BC
Fluid supply container: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Integrated Air Controls
The integrated air controls include:
•Main air slider valve (BA): turns air on and off to
the system. When closed, the valve relieves pressure downstream.
•Ram air regulator (BB): controls ram up and down
pressure and blowoff pressure.
•Ram director valve (BC): controls ram direction.
BA
TI10438A
FIG. 1. Integrated Air Controls
BB
Air Line Accessories
See FIG. 2.
•Air line drain valve (U)
•Air line filter (V): removes harmful dirt and moisture from compressed air supply.
•Second bleed-type air valve (W): isolates air line
accessories and supply system for servicing. Locate
upstream from all other air line accessories.
•Air relief valve (attached to ram air regulator, not
visible): automatically relieves excessive pressure.
313528E11
Overview
Pneumatic Crossover System Components
NOTE:
D200, D60, and S20 sizes are used in pneumatic
crossover systems.
F
IG. 2. shows a pneumatic crossover system. Refer to
manual 313526 (supplied) for ram installation and operating instructions. The pneumatic crossover operates as
follows:
During system operation, as the ram approaches the
drum bottom, the top of the ram contacts the limit switch
(E). The limit switch shuts off air to the air motor via a
solenoid valve (Y), which stops air flow to one motor and
starts air flow to the other air motor. This allows continuous material flow and changing of material drums.
The position of the limit switch (E) on the ram determines when the air motor is turned off. Start by positioning the limit switch to trip when the ram platen (D) is 1 in.
(25 mm) from the bottom of the drum. During operation
the position may be adjusted as desired.
The bypass valve (L) allows you to prime the inactive
pump after a drum change. Open the valve to prime the
pump. Close the valve when priming is complete, and
during normal operation.
ARam A
BRam B
CPump (Ram A and B)
DPlaten (Ram A and B)
ELimit Switch (Ram A and B)
HIntegrated Air Controls (Ram A and B); see page 11
LBypass Valve (Ram A and B)
SFluid Line (not supplied)
C
D
E
TMain Air Line (not supplied)
UAir Line Drain Valve (not supplied)
VAir Filter (not supplied)
W Bleed-Type Air Shutoff Valve (not supplied)
YSolenoid Valve (Ram A and B)
AA Cable from Ram A to Limit Switch A
AB Cable from Ram A to Limit Switch B
AC Main Crossover Cable; from Ram A to Solenoid B
B
TI11160A
313528E13
Overview
Electronic Crossover System Components
NOTE:
D200 and D60 sizes are used in electronic crossover
systems. See F
you should be familiar with the following components.
NOTE:
Reference numbers and letters in parentheses in the
text refer to the callouts in the figures.
Both rams (A and B) include a Check-Mate Pump (C),
platen (D), integrated air controls (H), drum empty sensor (E), and fluid control module (G).
Only Ram A includes the display module (F) and power
supply box (K).
Display module (F). Mounted on Ram A only. Provides
Run Mode status screens, Setup screens, and control
keys.
Fluid control module (G). See page 21.
IG. 3. Before you install the system,
Integrated air controls (H). See page 11.
Power supply box (K).
Air motor solenoid (Y). Solenoid is on when system is on
and in Run Mode, Recirculate Mode, or Prime Mode.
Solenoid is off when system is shut off or when in
Depressurize Mode, or the ram is in an Inactive Ready
Mode. Turns on in Recirculate Mode. The solenoid LED
will illuminate when the solenoid is on.
Depressurize/recirculate fluid valve (Z). Depressurizes
system when Depressurize Mode is active. Recirculates
fluid when Recirculate Mode is active.
To depressurize the system, press the Depressurize
key on the display module and select Yes when
asked if you want to depressurize the system. Follow
the Pressure Relief Procedure on page 22. Shutting
off power or removing power from the system will not
depressurize the system.
14313528E
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