Graco 313527V User Manual

Repair - Parts

313527V

Supply Systems

For transferring or dispensing sealants, adhesives, or other medium to high viscosity
fluids. For professional use only.

Not approved for use in European explosive atmosphere locations.

L20c 2 inch single post elevator

20 liter (5 gallon) size

100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

S20 3 inch single post

20 liter (5 gallon) size

125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure

EN

D60 3 inch dual post

60 liter (16 gallon) size

150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure

D200 3 inch dual post

200 liter (55 gallon), 115 liter (30 gallon),
60 liter (16 gallon) size, 30 liter (8 gallon),
20 liter (5 gallon) sizes

150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure

D200S 6.5 inch dual post

200 liter (55 gallon), 115 liter (30 gallon)

125 psi (0.9 MPa, 9 bar) Maximum Air Inlet Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

See page 6 for model information and approvals.

The Graco Control Architecture Electric Components
are Listed in Intertek’s Directory of Listed Products.

D200

CM14BA

Ti10429A

Table of Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Component Identification . . . . . . . . . . . . . . . . . . . 10

D200 3 in. and D200s 6.5 in. Dual Post . . . . . . 10

S20 3 in. Single Post and D60 3 in. Dual Post . 11

Integrated Air Control Module . . . . . . . . . . . . . . 12

Integrated Air Line Accessories . . . . . . . . . . . . 12

2-Button Interlock Air Controls . . . . . . . . . . . . . 12

L20c 2in. Elevator . . . . . . . . . . . . . . . . . . . . . . . 13

L20c 2 in. Air Controls . . . . . . . . . . . . . . . . . . . . 14

Platen Component Identification . . . . . . . . . . . . 15

Before Beginning Repair . . . . . . . . . . . . . . . . . . . 16

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Pressure Relief Procedure . . . . . . . . . . . . . . . . 16

Flush Before Using Equipment . . . . . . . . . . . . . 17

Maintenance Procedures . . . . . . . . . . . . . . . . . . . 17

Platen Maintenance . . . . . . . . . . . . . . . . . . . . . 17

Adjust Spacers . . . . . . . . . . . . . . . . . . . . . . . . . 17

Remove and Reinstall Wipers . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Ram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Disconnect Pump from Platen . . . . . . . . . . . . . 22

Connect Platen . . . . . . . . . . . . . . . . . . . . . . . . . 23

Remove Wipers . . . . . . . . . . . . . . . . . . . . . . . . 23

Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Remove Displacement Pump . . . . . . . . . . . . . . 23

Install Displacement Pump . . . . . . . . . . . . . . . . 25

Remove Air Motor . . . . . . . . . . . . . . . . . . . . . . . 26

Install Air Motor . . . . . . . . . . . . . . . . . . . . . . . . . 28

Supply Unit Repair . . . . . . . . . . . . . . . . . . . . . . 30

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

D200s 6.5 in. Supply Units . . . . . . . . . . . . . . . . 38

D200 3 in. Supply Units . . . . . . . . . . . . . . . . . . 40

D200s and D200 Pump Mounts for 55 Gallon (200

Liter) Platen . . . . . . . . . . . . . . . . . . . . . . . . 42

D200s and D200 Pump Mounts for 5 Gallon (20

Liter), 8 Gallon (30 Liter), 16 Gallon (60 Liter),

and 30 Gallon (115 Liter) Platens . . . . . . . . 43

D60 3 in. Dual Post Supply Unit . . . . . . . . . . . . 45

D60 Pump Mounts 257623 and 257624 for 5 Gallon

(20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60

Liter) Platens . . . . . . . . . . . . . . . . . . . . . . . 47

S20 3 In. Single Post Ram . . . . . . . . . . . . . . . . 48

S20 3 In. Single Post Ram Mounting Kit . . . . . . 50

L20c 2 In. Elevator . . . . . . . . . . . . . . . . . . . . . . . 51

Air Control Kit- L20c 2 In. Elevator . . . . . . . . . . 52

Power Supply - D200s, D200, D60, and S20 3 in.

Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . 53

30 and 55 Gallon Platen . . . . . . . . . . . . . . . . . . 55

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter

(16 Gallon) Platens . . . . . . . . . . . . . . . . . . . 56

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

D200s, D200, and D60 DataTrak Accessory Kits 61
S20 3 in. Supply Unit DataTrak Accessory Kit,

257636 and 257635 . . . . . . . . . . . . . . . . . . 62

Varied Parts for DataTrak Accessory Kits . . . . . 63

Two-Button Interlock Air Control Kit . . . . . . . . . 64

Drum Roller Kits for D200 and D200S Supply Units,

255627 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Drum Position Clamp Set for D200 Supply Units,

206537 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Drum Position Clamp for D200S Supply Units . 64

Enclosed Wet Cup Recirc Kit . . . . . . . . . . . . . . 64

200 Liter (55 Gallon) Platen Cover Kits, 255691 64

Light Tower Kit, 255467 . . . . . . . . . . . . . . . . . . . 64

Check-Mate Displacement Pump Kits . . . . . . . . 64

Dura-Flo Displacement Pump Kits . . . . . . . . . . 64

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 68

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 68

2 313527V

Related Manuals

The following manuals are available at www.graco.com.
Component manuals in English:

Manual Description

313526 Supply Systems Operation

313528 Tandem Supply Systems Operation

313529 Tandem Supply Systems Repair-Parts

312375

312376

Check-Mate
Instructions-Parts

Check-Mate
Instruction-Parts

Dura-Flo

311827

180cc, 220cc, 290cc) Instructions-Parts
Manual

311825

311717

311828

311826

311833

312889

312467

312468

312469

312470

311238

312796

308213

Dura-Flo
580cc) Instructions-Parts Manual

Carbon Steel Displacement Pump (1000cc)
Instructions-Parts Manual

Dura-Flo
220cc, 290cc) Instructions-Parts Manual

Dura-Flo
Instructions-Parts Manual

Two-Ball NXT
Instructions-Parts Manual

60 cc Check-Mate Displacement Pump
Repair Parts Manual

100 cc Check-Mate Displacement Pump
Repair Parts Manual

200 cc Check-Mate Displacement Pump
Repair Parts Manual

250 cc Check-Mate Displacement Pump
Repair Parts Manual

500 cc Check-Mate Displacement Pump
Repair Parts Manual

™

NXT
Instructions-Parts

™

NXT
Instructions-Parts

Premier

312374 Air Controls Instructions-Parts

312491 Pump Fluid Purge Kit

®

Displacement Pumps

®

Pump Packages

™

Displacement Pumps (145cc,

™

Displacement Pumps (430cc,

™

Pump Packages (145cc, 180cc,

™

Pump Packages (430cc, 580cc)

™

Pump Packages (1000cc)

Air Motor (Nxxxxx models)

Air Motor (Mxxxxx models)

®

Air Motor Instructions-Parts

Related Manuals

312492 Drum Roller Kit Instruction

312493 Light Tower Kit Instruction

406681 Platen Cover Kit

313527V 3

Warnings

Warnings

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the dispense outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

•Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,

checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,

follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
a fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

4 313527V

Warnings

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec­tric shock.

• Turn off and disconnect power cord before servicing equipment.

• Use only grounded electrical outlets.

• Use only 3-wire extension cords.

• Ensure ground prongs are intact on power and extension cords.

• Do not expose to rain. Store indoors.

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blowoff of platen
splatter may occur.

• Use minimum air pressure when removing platen from drum.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

313527V 5

Models

Models

Check the identification plate (ID) for the 6-digit part number of the supply system. Use the following matrix to define
the construction of the supply system, based on the six digits. For example, Part No. CM14BA represents a

®

Check-Mate supply system (CM), a carbon steel Check-Mate 100 MaxLife
air motor with remote DataTrak (pump code 14), a 3 in. dual post ram with integrated air controls (B) and a 55-gallon,
uncoated platen with a neoprene seal (A).

NOTICE

To prevent damage to DataTrak soft key buttons, do
not press the buttons with sharp objects such as pens,
plastic cards, or fingernails.

Systems with the GD as the first and second digits are Dura-Flo supply sys­tems.
Some configurations in the following matrix cannot be built. See the Product
Selection Guide for available systems

displacement pump with an NXT 2200

ID

ti11157a

To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not
correspond to the Ref. Nos. in the Parts drawings and lists.

All supply systems with DataTrak and 24 Vdc or 100-240 Vac power supplies are ETL approved.

2ECOGNIZED#OMPONENT

#-

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6 313527V

Models

CM 14 B

First and

Second Digit

CM

(Supply
System with
Check-Mate

displacement

pump)

GD

(Supply
System with

Dura-Flo

displacement

pump)

Third and

Fourth Digit Fifth Digit

Pump Code

(See Table 1

for 2-digit

Check-Mate

Pump Code)

(See Table 2

for 2-digit

Dura-Flo

Pump Code)

Size Style

1 2 in. L20c no volt

2 3 in. S20c no volt INT C

3 3 in. S20 no volt INT F

4 3 in. D60 no volt INT G

5 3 in. D200 no volt INT H

6 3 in D200i no volt

7 6.5 in. D200s no volt INT K

8 6.5 in. D200si no volt

9 3 in. D200 24 Vdc INT M

A 3 in. D200i 24 Vdc

B 3 in. D200

C 3 in. D200i

F 6.5 in. D200s 24 Vdc INT U

G 6.5 in. D200si 24 Vdc

H 6.5 in. D200s

J 6.5 in. D200si

L 3 in. S20

M 3 in. S20 24 Vdc INT 9

R 3 in. D60

T 3 in. D60i

U 3 in. D60 24 Vdc INT

W 3 in. D60i 24 Vdc

Y 3 in. D60i no volt

Ram Options

DataTra

k

Voltage Air Controls

2-Button Inter-

2-Button Inter-

2-Button Inter-

100-240

Vac INT S

100-240

Vac

100-240

Vac INT Y

100-240

Vac

100-240

Vac INT 8

100-240

Vac INT A

100-240

Vac

2-Button Inter-

2-Button Inter-

2-Button Inter-

2-Button Inter-

2-Button Inter-

2-Button Inter-

Air Control

Panel B

lock J

lock L

lock R

lock T

lock W

lock 7

lock

lock

lock

A

Sixth Digit

Platen and Seal Options

Platen

Size

20 L

(5 Gal) F, SW CS Nitrile

20 L

(5 Gal) F, SW CS

20 L

(5 Gal) F, SW SST

20 L

(5 Gal) F, DW CS Nitrile

20 L

(5 Gal) F, DW CS

30 L

(8 Gal) F, SW CS Nitrile

30 L

(8 Gal) F, SW CS

30 L

(8 Gal) F, SW SST

30 L

(8 Gal) F, DW CS Nitrile

30 L

(8 Gal) F, DW CS

60 L

(16 Gal) F, SW CS Nitrile

60 L

(16 Gal) F, SW CS

60 L

(16 Gal) F, SW SST

60 L

(16 Gal) F, DW CS Nitrile

60 L

(16 Gal) F, DW CS

115 L

30 Gal D CS EPDM

200 L

(55 Gal) DR

200 L

(55 Gal) DR AL EPDM

200 L

(55 Gal) DR AL Neoprene

Platen

Style

Platen
MaterialSeal

Material

Polyure-

thane

PTFE

coated

Polyure-

thane

Polyure-

thane

PTFE

coated

Polyure-

thane

Polyure-

thane

PTFE

coated

Polyure-

thane

PTFE

coated

AL EPDM

KEY:
S = Single post ram i = 2-Button Interlock F = Flat SW = Single wiper
c = Cart mounted s = 6.5 inch D = D Style DW = Double wiper
D = Dual post ram INT = Integrated air controls DR = Dual o-ring

* Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate

Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 8.

313527V 7

Models

Table 1: Check-Mate Pump Code/Part No. Index

Pump Part No.

Pump

Code

(see manual

312376)

NXT 200/CM 60

4A P05LCS
4B P05LCM
4C P05LSS
4F P05LSM

NXT 400/CM 60

6A P11LCS
6B P11LCM
6C P11LSS
6F P11LSM
6G P11RCS
6H P11RCM

6J P11RSS

6K P11RSM

61 P11SCS
62 P11SCM
63 P11SSS
64 P11SSM

NXT 700/CM 60

7A P20LCS
7B P20LCM
7C P20LSS
7F P20LSM
7G P20RCS
7H P20RCM

7J P20RSS

7K P20RSM

71 P20SCS
72 P20SCM
73 P20SSS
74 P20SSM

NXT 1200/CM 60

8A P38LCS
8B P38LCM
8C P38LSS
8F P38LSM
8G P38RCS
8H P38RCM

8J P38RSS

8K P38RSM

Pump Part No.

Pump

Code

(see manual

312376)

81 P38SCS
82 P38SCM
83 P38SSS
84 P38SSM

NXT 1800/CM 60

9A P61LCS
9B P61LCM
9C P61LSS

9F P61LSM
9G P61RCS
9H P61RCM

9J P61RSS
9K P61RSM

91 P61SCS

92 P61SCM

93 P61SSS

94 P61SSM

NXT 2200/CM 100

11 P40LCS

12 P40LCM

1F P40LSS
1G P40LSM

13 P40RCS

14 P40RCM
1H P40RSS

1J P40RSM

10 P40SSS
1A P40SSM

19 P40SCS

NXT 3400/CM 100

15 P63LCS

16 P63LCM

1T P63LSS
1U P63LSM

17 P63RCS

18 P63RCM
1W P63RSS

1Y P63RSM
1B P63SSS
1C P63SSM

Pump Part No.

Pump

Code

(see manual

312376)

NXT 2200/CM 200

21 P23LCS
22 P23LCM
23 P23RCS
24 P23RCM
25 P23LSS
26 P23LSM
27 P23RSS
28 P23RSM

NXT 3400/CM 200

29 P36LCS
2A P36LCM
2B P36RCS
2C P36RCM
2F P36LSS
2G P36LSM
2H P36RSS

2J P36RSM

NXT 6500/CM 200

2L P68LCS
2M P68LCM
2R P68RCS
2S P68RCM
2T P68LSS
2U P68LSM

2W P68RSS

2Y P68RSM

20 P68SCS

NXT 3400/CM 250

31 P29LCS

32 P29LCM

33 P29RCS

34 P29RCM

35 P29LSS

36 P29LSM

37 P29RSS

38 P29RSM

Pump Part No.

Pump

Code

(see manual

312376)

NXT 6500/CM 250

39 P55LCS
3A P55LCM
3B P55RCS
3C P55RCM
3F P55LSS
3G P55LSM
3H P55RSS

3J P55RSM

Premier/CM 250

3L P82LCS
3M P82LCM
3R P82LSS
3S P82LSM

NXT 3400/CM 500

51 P14LCS

52 P14LCM

53 P14RCS

54 P14RCM

55 P14LSS

56 P14LSM

57 P14RSS

58 P14RSM

NXT 6500/CM 500

59 P26LCS
5A P26LCM
5B P26RCS
5C P26RCM
5F P26LSS
5G P26LSM
5H P26RSS

5J P26RSM

Premier/CM 500

5L P39LCS
5M P39LCM
5R P39LSS
5S P39LSM

No Pump

NN

See manual 312375 or the ID plate on the pump to determine pump identification code.

8 313527V

Table 2: Dura-Flo Pump Identification Code/Part No. Index

Models

Pump Part No.

Pump

Code

(see manual

311828)

NXT 2200/DF 145SS

A1 P31LSS
A2 P31LSM
A3 P31HSS
A4 P31HSM

NXT 3400/DF 145SS

B1 P46LSS
B2 P46LSM
B3 P46HSS
B4 P46HSM

NXT 3400/DF 180SS

B5 P41LSS
B6 P41LSM
B7 P41HSS
B8 P41HSM

NXT 3400/DF 220SS

C1 P30LSS
C2 P30LSM
C3 P30HSS
C4 P30HSM

NXT 6500/DF 220SS

CA P57LSS
CB P57LSM
CC P57HSS
CD P57HSM

NXT 6500/DF 290SS

D1 P45LSS
D2 P45LSM
D3 P45HSS
D4 P45HSM

Premier/DF 290SS

DL P67LSS
DM P67LSM
DR P67HSS

DS P67HSM

Pump Part No.

Pump

Code

(see manual

311826)

NXT 3400/DF 430CS

E1 P15LCS
E2 P15LCM
E3 P15HCS
E4 P15HCM

NXT 3400/DF 430SS

E5 P15LSS
E6 P15LSM
E7 P15HSS
E8 P15HSM

NXT 6500/DF 430CS

E9 P32LCS
EA P32LCM
EB P32HCS
EC P32HCM

NXT 6500/DF 430SS

EF P32LSS

EG P32LSM

EH P32HSS

EJ P32HSM

Premier/DF 430

EL P44LSS

EM P44LSM

ER P44LCS
ES P44LCM
ET P44LCS

NXT 3400/DF 580CS

F1 P12LCS

F2 P12LCM

F3 P12HCS

F4 P12HCM

NXT 3400/DF 580SS

F5 P12LSS

F6 P12LSM

F7 P12HSS

F8 P12HSM

Pump Part No.

Pump

Code

(see manual

311826)

NXT 6500/DF 580CS

F9 P22LCS
FA P22LCM
FB P22HCS
FC P22HCM

NXT 6500/DF 580SS

FF P22LSS
FG P22LSM
FH P22HSS

FJ P22HSM

Premier/DF 580CS

FL P34LSS

FM P34LSM

FR P34LCS
FS P34LCM
FT P34LCS

Pump Part No.

Pump

Code

(see manual

311833)

NXT 3400/DF 1000CS

G1 P06LCS
G2 P06LCM
G3 P06HCS
G4 P06HCM

NXT 3400/DF 1000SS

G5 P06LSS
G6 P06LSM
G7 P06HSS
G8 P06HSM

NXT 6500/DF 1000CS

G9 P10LCS
GA P10LCM
GB P10HCS
GC P10HCM

NXT 6500/DF 1000SS

GF P10LSS
GG P10LSM
GH P10HSS

GJ P10HSM

Premier/DF 1000

GL NR
GM NR
GR NR
GS NR

NR = Not released

313527V 9

Component Identification

Component Identification

D200 3 in. and D200s 6.5 in. Dual Post

W

H

(Note: Do not use motor
lift ring to lift entire

system.)

CM14BA Model

Shown

N

A

B

S

R

M

Lift Locations

E

V

U

T

X

G

K

C

J

D

FIG. 1

Key:

ARam Assembly
B Air Motor
C Displacement Pump
DPlaten
F Remote DataTrak (single ram systems) or

Display Module (tandem systems)

IG

G Integrated Air Controls (see F
H Air Motor Lift Ring
J Platen Bleed Port
K Power Supply Box (under shrouding)
M Blowoff Air Supply Line

. 3)

P

TI10430a

N Platen Lift Rod
P Pump Bleed Valve
R Enclosed Wet Cup
S Fluid Line (not supplied)
T Air Line (not supplied)
U Air Line Drain Valve (not supplied)
V Air Filter (not supplied)
W Bleed Type Air Shutoff Valve (not supplied)
X Air Motor Solenoid

10 313527V

S20 3 in. Single Post and D60 3 in. Dual Post

Component Identification

Model CM9HLB Shown

B

Lift
Location

R

K

Model CM2MRY Shown

Lift Location

B

H

(Note: Do not use motor
lift ring to lift entire

system.)

Lift Location

X X

G

A

F

G

R

F

C

C

K

A

r_255648_313527_5a

FIG. 2

Key:

ARam Assembly
B Air Motor
C Displacement Pump
DPlaten
F Remote DataTrak (single ram systems) or

Display Module (tandem systems)

IG

G Integrated Air Controls (see F
H Lift Ring
J Platen Bleed Port
K Power Supply Box (under shrouding)
P Pump Bleed Valve
R Enclosed Wet Cup
S Fluid Line (not supplied, see F
T Air Line (not supplied, see F
U Air Line Drain Valve (not supplied, see F

. 3)

IG

. 1)

IG

. 1)

J

J

D

r_255648_313527_6a

IG

V Air Filter (not supplied, see F
W Bleed Type Air Shutoff Valve (not supplied, see F
X Air Motor Solenoid

IG

. 1)

. 1)

P

D

IG

. 1)

313527V 11

Component Identification

Integrated Air Control Module

D200, D200s, D60, and S20 Models

The integrated air controls include:

• Main air slider valve (BA): turns air on and off to

the system. When closed, the valve relieves pres­sure downstream.

• Ram air regulator (BB): controls ram up and down

pressure and blowoff pressure.

• Ram director valve (BC): controls ram direction.

• Exhaust port with muffler (BD)

• Air motor regulator (BE): Controls air pressure to

motor.

• Air motor slider valve (BF): turns air on and off to

the air motor. When closed, the valve relieves air
trapped between it and the air motor. Push the valve
in to shutoff. Remote DataTrak: The air solenoid,
the air motor slider valve (BF), and the main air
slider valve (BA) must be open for air to flow. (See
Remote DataTrak Setup, in manual 312371)

• Blowoff button (BG): turns air on and off to push

the platen out of an empty drum.

Integrated Air Line Accessories

See FIG. 1.

• Air line drain valve (U)

• Air line filter (V): removes harmful dirt and mois-

ture from compressed air supply.

• Second bleed-type air valve (W): isolates air line

accessories for servicing. Locate upstream from all
other air line accessories.

• Air relief valve (not visible): automatically relieves

excessive pressure.

2-Button Interlock Air Controls

D200i, D200si, and D60i Models

Units that have 2-Button Interlock controls have the fol­lowing additional components:

• 2-Button Module: See manual 312374 for informa-

tion.

• Roller switch (CA): shuts off air supply when it

contacts the bracket actuator. Operator must push
and hold buttons to resume ram movement.

BG

BA

F

IG

. 3. Integrated Air Control Module

ti10438a

BF

BE

BD

BC

BB

Activation
Buttons

ti10843a1

FIG. 4

• Bracket actuator (CB): attaches to the platen lift

rod. When ram is near the top, actuator makes con­tact with the roller switch.

CA

CB

ti10846a

F

IG

. 5

12 313527V

L20c 2in. Elevator

Component Identification

CM7B1G Model Shown

BF

BC

BD

BA

BB

Lift Location

R

P

J

r_257302_312376_1e

FIG. 6

Key:

BA Elevator Cart
BB Air Motor
BC Displacement Pump
BD Platen
BF Elevator and Pump Air Controls
J Platen Bleed Port
P Pump Bleed Valve
R Enclosed Wet Cup (behind air controls)

313527V 13

Component Identification

L20c 2 in. Air Controls

• Air motor regulator (DA): Controls air pressure to

motor.

• Blowoff button (DB): turns air on and off to push

the platen out of an empty drum.

• Air motor shutoff valve (DC): turns air on and off

to the air motor.

• Elevator director valve (DD): controls elevator

direction.

DA

DB

DD

DC

F

IG

. 7: Elevator Air Controls

r_257302_312376_2e

Air and Fluid Hoses

Be sure all air hoses (AI) and fluid hoses (AH) are prop­erly sized and pressure-rated for your system. Use only
electrically conductive hoses. Fluid hoses must have
spring guards on both ends. Use of a short whip hose
and a swivel between the main fluid hose and the
gun/valve allows freer gun/valve movement.

14 313527V

Platen Component Identification

Model 255664, 200 liter (55 gallon)

EK

Component Identification

EA

EL

TI10518A

EM

EH

EM

EH

EJ

EK

EB

Model 257727, 20 liter (5 gallon)

EP

EA

FIG. 8

Key:

EA Plate
EB Wipers
EG Spacer
EH Cap Screws
EJ Clamps
EK Bleed Handle
EL Bleed Valve
EM Air Assist Body Check Valve
EN Wiper Plate (under wiper)
EP O-ring Seal

EG

EB

EN

r_255648_313527_7a

313527V 15

Before Beginning Repair

Before Beginning Repair

Grounding

The equipment must be grounded. Grounding
reduces the risk of static and electric shock by pro­viding an escape wire for the electrical current due to
static build up or in the event of a short circuit.

Pump: use a ground wire and clamp. Loosen grounding

2

lug locknut and washer. Insert one end of a 1.5 mm
ga) minimum ground wire into the slot in lug and tighten
the locknut securely. Connect the other end of the wire
to a true earth ground.

ti8250a

F

IG

. 9

(12

Pressure Relief Procedure

1. Lock the gun/valve trigger.

2. For D200s, D200, S20, and D60 Air Controls: See

IG

. 3, page 12.

F

a. Close the air motor slider valve (BF) and the

main air slider valve (BA).

b. Set the ram director valve to DOWN. The ram

will slowly drop.

c. Jog the director valve (BC) up and down to

bleed air from ram cylinders.

3. For L20c Air Controls: See F

a. Close the air motor valve (DC) and the elevator

director valve (DD). The ram will slowly drop.

4. Unlock the gun/valve trigger.

IG

. 7, page 14.

Air hoses: use only electrically conductive hoses.

Fluid hoses: use only electrically conductive hoses.

Air compressor: follow manufacturer’s recommenda-

tions.

Spray gun/dispense valve: ground through connection
to a properly grounded fluid hose and pump.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

All solvent pails used when flushing: follow local

code. Use only conductive metal pails placed on a
grounded surface. Do not place the pail on a noncon­ductive surface, such as paper or cardboard, which
interrupts the grounding continuity.

To maintain grounding continuity when flushing or
relieving pressure, always hold a metal part of the

gun/valve firmly to the side of a grounded metal pail,
then trigger the gun/valve.

5. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.

6. Lock the gun/valve trigger.

7. Open the fluid line drain valve and the pump bleeder
valve (P). Have a container ready to catch the drain­age.

8. Leave the pump bleeder valve (P) open until ready
to spray again.

If you suspect that the spray tip/nozzle or hose is com­pletely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the tip guard retaining nut or hose end coupling
and relieve pressure gradually, then loosen completely.
Now clear the tip/nozzle or hose.

16 313527V

Maintenance Procedures

Flush Before Using Equipment

The pump was tested with lightweight oil, which is left in
the fluid passages to protect parts. To avoid contaminat­ing your fluid with oil, flush the pump with a compatible
solvent before use. See your pump manual for flushing
directions.

Maintenance Procedures

To reduce the risk of serious injury whenever you are
instructed to relieve pressure, always follow the

Pressure Relief procedure.

Platen Maintenance

See FIG. 10. If the platen does not come out of the pail
easily when the pump is being raised, the air assist tube
(F), or check valve may be plugged. A plugged valve
prevents air from reaching the underside of the plate to
assist in raising it from the pail.

Adjust Spacers

Use Platen with Tapered and Straight Sided
Pails

The platen is supplied for use with 20 liter (5 gallon), 30
liter (8 gallon), and 60 liter (16 gallon) straight sided
pails, but only single wiper platens can be easily modi­fied for use with tapered pails.

Use platen with tapered pails

1. Working from the bottom, use screwdriver to pry

spacer (EG) loose. Work spacer upward completely
above the flange of the platen. See F

2. By hand, angle spacer (EG) and work it off the plate,
pulling it down over the flange and bottom wipers
(EB). See F

3. Save spacer (EG), as it is required for other applica­tions.

IG

. 12.

IG

. 11.

1. Relieve pressure. Refer to parts illustration on page
56 and disassemble air assist valve as shown.

2. Clear air assist tube (F) in platen. Clean all parts of
valve and reassemble.

3. Remove bleed stick (EK) from platen. Push bleed
stick through bleed relieve ports to remove material
residue.

1

To use Model 255655 platens
with tapered pails, the spacer
(EG) must be removed.

F

EG

r_255468_313527_33a

FIG. 11

EB

EG

r_255468_313527_30a

F

IG

. 10

313527V 17

Maintenance Procedures

Use platen with straight sided pail

1. Ensure large diameter of spacer (EG) is facing

down. Work spacer (EG) up over the platen by
hand completely above the flange of the platen. See

IG

. 12.

F

2. Working from the top, use screwdriver to position

spacer (EG) between flange and wipers (EB). See
F

IG

. 13.

EG

EB

r_255468_313527_30a

b. Remove eight nuts (459) that hold wiper assem-

bly to platen casting (451) and remove wiper
assembly.

c. See Reassemble 20, 30, and 60 Liter Wiper

Assemblies to change wiper sizes, styles, or a
complete wiper assembly.

2. Remove eight nuts (459) on wiper assembly.

3. Separate top plate (457), spacer (452), wiper(s)
(453), wiper support (454), and bottom plate (455).

4. Clean, inspect, and replace worn components.

F

IG

. 12: Sliding spacer

EG

EB

F

IG

. 13: Installing Spacer

r_255468_313527_32a

Remove and Reinstall Wipers

Disassemble 20, 30, and 60 Liter Wiper
Assemblies

1. Remove wiper assembly; see FIG. 14:

a. For all single wiper platens: Remove two clips

(470) with needle nose pliers and remove platen
cover (469).

18 313527V

Maintenance Procedures

Reassemble 20, 30, and 60 Liter Wiper
Assemblies

1. Assemble wiper assembly.

a. For single wiper assemblies: Place bottom plate

(455) on flat surface. Place wiper support (454),
wiper (453), spacer (452), and top plate (457)
on bottom plate (455).

b. For single wiper assemblies with SST platens:

Place bottom plate (455) on flat surface. Place
wiper support (454), wiper (453), flowered wiper
support (460), PTFE spacer (452), and top plate
(457) on bottom plate (455).

Single Wiper Platen

470

469

459

462

461

c. For double wiper assemblies: Place bottom

d. Install eight nuts (409) on outer ring. Torque to

e. Replace o-ring (456), or install new o-ring under

f. Install platen casting (451). Tighten with four

Single Wiper with

SST Platen

plate (455) on flat surface. Place wiper support
(454), wiper (453), spacer (452), wiper (453)
and top plate (457) on bottom plate (455).

45 in-lbs (61 N•m).

platen casting (451). Use lubricant to hold in
place.

nuts (509).

Double Wiper Platen

470

469

459

462

461 459

462

451

459

457

452

453

454

455

456

451

465

457

452

460

453

454

455

456

465

451

459

457

453

452

453

454

455

456

459

465

F

IG

. 14: Single and Double Wiper Assemblies

313527V 19

Maintenance Procedures

Remove 30 and 55 Gallon Platen Wipers

1. To replace worn or damaged wipers (EB), raise
platen up out of drum. Remove drum from base.
Wipe fluid off of platen.

2. Cut top and bottom wipers with knife and remove
from platen. See F

IG

. 15.

EB

TI10613A

F

IG

. 15

Reinstall 30 and 55 Gallon Platen Wipers

1. Using a wooden or plastic tool to prevent damage to
the wiper (EB), clean all material from seal grooves.

2. Working from the bottom, angle one wiper (EB) over
back of platen. See F

IG

. 16.

3. Insert wiper (EB) in top groove and run front of wiper
into groove.

4. 55 gallon wiper only: Insert second wiper (EB) in
lower groove and run front of wiper into groove.

5. Lubricate outside of wiper with lubricant compatible
with material being pumped. Check with material
supplier.

EB

TI10614A

F

IG

. 16

20 313527V

Troubleshooting

Troubleshooting

Check all possible problems before disassembling the ram, pump, or platen. Refer to Supply Unit Operation man­ual 313526 for descriptions of DataTrak diagnostic codes. Refer to Check-Mate Pump Packages manual 312376
for pump troubleshooting.

Ram

Problem Cause Solution

Ram will not raise or lower. Closed air valve or clogged air line. Open, clear.

Not enough air pressure. Increase.

Worn or damaged piston. Replace. See Supply Unit Repair on

page 30.

Hand valve closed or clogged. Open, clear.

Ram raises and lowers too fast. Air pressure is too high. Decrease.

Air leaks around cylinder rod. Worn rod seal. Replace. See Supply Unit Repair on

page 30.

Fluid squeezes past ram plate wip­ers.

Pump will not prime properly or
pumps air.

Air assist valve will not hold drum
down or push plate up.

Air pressure too high. Decrease.

Worn or damaged wipers. Replace. See Remove and Rein-

stall Wipers on page 18.

Closed air valve or clogged air line. Open, clear.

Not enough air pressure. Increase.

Worn or damaged piston. Replace. See pump manual.

Hand valve closed or clogged. Open, clear. See Platen Mainte-

nance on page 17.

Hand valve is dirty, worn, or dam­aged.

Closed air valve or clogged air line. Open, clear. See Platen Mainte-

Not enough air pressure. Increase.

Valve passage clogged. Clean. See Platen Maintenance on

Clean, service.

nance on page 17.

page 17.

313527V 21

Repair

Repair

Disconnect Pump from Platen

The pump is mounted to the platens by mounting kit
255392 or 257630. See the Repair Kits on page 64.

30 and 55 Gallon Platen

1. Remove four hex screws (426), four clamps (427),
and washers (425).

2. Carefully pull pump away to prevent damage to
pump inlet and remove o-ring (428)

Check-Mate Mounting

426

428

425

427

20, 30, and 60 Liter Platen

1. Loosen two 5/16 in. screws (462) from platen.

2. Carefully pull pump away to prevent damage to
pump inlet. If using a pump with intake adapter,
remove screws (472), adapter (471), and o-rings
(473, 463) from pump inlet.

Check-Mate Mounting

463

462

r_255648_313527_35a

428

Dura-Flo Mounting

TI10422A

426

425

427

312373_1

Dura-Flo Mounting

462

F

IG

. 18: 20, 30, and 60 liter mounting kit

473

471

472

463

r_255648_313527_36a

IG

. 17: 55 and 30 Gallon Mounting Kit

F

22 313527V

Repair

Connect Platen

30 and 55 Gallon Platen

1. Place o-ring (428) from mounting kit 255392 on the
platen. If attached to plate, place displacement
pump onto platen. See F

2. Secure pump’s intake flange to plate with screws
(426), washers (425), and clamps (427) included in
mounting kit 255392.

20, 30, and 60 Liter Platen

Before installing the 20, 30, or 60 liter platen to a
pump with an intake adapter, install adapter and
o-ring from mounting kit 257630 using the two set
screws. See F

1. Place o-ring (473) from mounting kit 257630 on
pump intake. Loosen mounting bracket screws
(401) and carefully lower pump onto o-ring (463)
and platen.

IG

. 18.

IG

. 17.

Remove Displacement Pump

The procedure for removing your displacement pump
depends on which air motor and platen your unit uses.
Find your ram unit, air motor, and platen below to
remove the displacement pump. Refer to your
Check-Mate Displacement Pump 312376 manual to
repair the displacement pump.

If the air motor does not require servicing, leave it
attached to its mounting. If the air motor does need to
be removed, see page 26.

D200 3 in. and D200s 6.5 in. Supply Units

NXT Air Motors:

1. See Disconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

2. Raise the air motor:

2. Secure pump’s intake flange to plate with screws
(401).

Remove Wipers

See Remove and Reinstall Wipers on page 17.

Install Wipers

See Remove and Reinstall Wipers on page 17.

a. For NXT 2200-6500 with 55 gallon platen:

Loosen nut (105a) under ram bar and thread it
down the threaded rod (106) to the lift ring
adapter (107) holding the motor. Use wrench on
nut (105) on top of ram bar to raise air motor.

106

105

105a

FIG. 19

107

TI10648A

313527V 23

Repair

b. For NXT 200-1800 with 55 gallon platen: Go to

step 3.

c. For NXT with smaller platens and all supply

units: See procedure for D60 3 in. Dual Post,

S20 3 in. Single Post, and L20c 2 in. Supply
Units.

3. See Disconnect Pump from Platen on page 22 to

disconnect the platen from the displacement pump.

4. Use two people to lift out the displacement pump.

Premier Air Motors:

1. Remove nuts and washers (102, 103) from top of
platen lift rods (101). See F

IG

. 20.

NOTICE

Do not remove or adjust the nuts (102) below the
brackets. See F

IG

. 20. If the nuts are adjusted the
pump will not fully engage with the platen or the
smaller distance will put stress on the motor, tie rods,
and displacement pump.

2. See Disconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

3. See Disconnect Pump from Platen on page 22 to

disconnect the platen from the displacement pump.

4. Raise ram to ensure air motor assembly is clear of
lower pump assembly and platen.

5. Remove displacement pump and service as
needed.

102,103

101

TI10657A

FIG. 20

D60 3 in. Dual Post, S20 3 in. Single Post,
and L20c 2 in. Supply Units

NXT Air Motors:

1. See Disconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

2. See Disconnect Pump from Platen on page 22 to

disconnect the platen from the displacement pump.

3. Raise the ram assembly to lift the air motor away
from the displacement pump.

4. Remove displacement pump and service as
needed.

24 313527V

Repair

Install Displacement Pump

D200 3 in. and D200s 6.5 in. Supply Units

NXT Air Motors

1. Insert displacement pump on platen. Follow Con­nect Platen steps on page 23.

2. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

3. Reconnect ground wire and air motor harness (units
with Remote DataTrak) if they were disconnected.

Air motor harness

4. Connect air motor:

a. For NXT 2200-6500 with 55 gallon platen: Use

wrench on nut (105) on top of ram bar to lower
air motor onto displacement pump. See F

IG

. 19
on page 23. Thread nut (105) up and tighten it
under ram bar. Tighten nut (105) below the
crossbar to 25 ft-lb (34 N•m) maximum.

b. For NXT with smaller platen: If the motor was

removed, tighten set screws (111) and washers
(110) on mounting bracket (109). See F

IG

. 26

on page 26.

Premier Air Motors

1. Raise ram to install displacement pump to platen.

2. Insert displacement pump on platen. Follow Con-
nect Platen steps on page 23.

3. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

F

IG

. 21: NXT 2200-6500 Air Motor Harness

Air motor
harness

IG

. 22: NXT 200-1800 Air Motor Harness

F

TI10515A

r_255648_313527_8a

4. Tighten nuts (103) and washers (102) to top of
platen lift rods (101). See F

IG

. 20.

NOTICE

Do not remove or adjust the nuts (103) below the
brackets. If the nuts are adjusted the pump will not
fully engage with the platen or the smaller distance
will put stress on the motor, tie rods, and displace­ment pump.

D60 3 in. Dual Post, S20 3 in. Single Post,
and L20c 2 in. Supply Units

NXT Air Motors:

1. Raise ram to install displacement pump to platen.

2. Insert displacement pump on platen. Follow Con-
nect Platen steps on page 23.

3. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

313527V 25

Repair

Remove Air Motor

NXT Air Motors

1. See Disconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

2. Disconnect air hose from air motor. If using a
remote DataTrak, detach electrical connections
from the air motor.

3. Disconnect air motor:

a. For NXT 2200-6500 with 55 gallon platen (D200

3 in. and D200s 6.5 in. supply units): Loosen nut
(105a) below crossbar. Use wrench to hold lift
ring adapter (107) in place and loosen threaded
rod (106) above crossbar with another wrench.
See F

IG

. 23.

110

111

r_255648_313527_9a

F

IG

. 24: NXT 200-1800 with 55 Gallon PLaten

c. For NXT with smaller platen (D200 3 in., D200s

6.5 in., and D60 3 in. supply units): Remove

screws (111) and washers (110) securing motor
to mounting plate.

106

105

105a

107

TI11169A

FIG. 23: NXT 2200-6500 with 55 Gallon Platen

b. For NXT 200-1800 with 55 gallon platen (D200

3 in. and D200s 6.5 in. supply units): Remove

screws (111) and washers (110) securing motor
to mounting plate. See F

IG

. 24.

110

111

F

IG

. 25: NXT on D200 with Small Platen

109

TI10786A

110

111

r_255648_313527_15a

IG

. 26: NXT on D60 with Ram

F

26 313527V

d. For NXT on S20 3 in. supply unit and L20c 2 in.

elevator: Remove screws (111) and washers

(110) securing motor to mounting bracket.

110

113

114

1c

Repair

103, 102

109

111

r_255648_313527_10a

F

IG

. 27

4. Using a capable hoist, secure air motor to hoist and
remove air motor.

Premier Air Motors

1. Remove air hose.

2. See Disconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

3. Remove nuts (103), washers (102), and cross bar
(1c).

4. Remove nuts (114) and washers (113) under the
mounting plate.

5. Using a capable hoist, secure air motor lift ring to
hoist and lift air motor off of mounting plate (109).

TI10658A

FIG. 28: Premier Air Motors

313527V 27

Repair

Install Air Motor

D200 3 in. and D200s 6.5 in. Supply Units

NXT with 55 gallon platen:

1. For NXT2200-6500: Using a capable hoist, insert tie

rods into displacement pump and secure air motor
to pump.

a. See Reconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

b. Install threaded rod (106) through center hole in

the crossbar. Install lock washers (104) and
nuts (105) onto threaded rod (106), both above
and below crossbar. Use wrench to hold lift ring
adapter (107) and tighten threaded rod (106)
into lift ring adapter (107) using another wrench.
See F

IG

. 29.

c. Tighten nut (105) below crossbar to 25 ft-lb (34

N•m) maximum.

2. For NXT200-1800: Attach motor to mounting

bracket with screws (111) and washers (110). See
F

IG

. 24 on page 26.

3. Connect air hose to motor. If using a remote Data­Trak, connect electrical connections to the air

IG

motor. See F

. 21 and FIG. 22 on page 25.

NXT with smaller platens:

4. Position mounting plate (109) to ensure top of motor
will clear the crossbar. See F

IG

. 25. Using a capable
hoist, attach motor to mounting plate (109) using
screws (111) and washers (110).

a. See Reconnect Displacement Pump in

Check-Mate Pump Packages manual 312376.

b. Connect air hose to motor. If using a remote

DataTrak, connect electrical connections to the
air motor. See F

IG

. 24 on page 26.

Premier Air Motors

1. Using a capable hoist, lower air motor on the mount­ing plate (109). See F

IG

. 28.

d. Tighten nut (105) above crossbar to lock motor

in place.

106

105

104

105

107

TI10649A

IG

. 29

F

2. Secure motor to mounting plate (109) with nuts
(114) and washers (113).

3. Install cross bar (1c), nuts (103), and washers (102).

4. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

5. Connect air hose to motor. If using a remote Data­Trak, connect electrical connections to the air
motor. See F

IG

. 21 on page 25.

28 313527V

D60 3 in. Dual Post Supply Unit

NXT Air Motors

1. Using a secure hoist, attach motor to mounting plate
(109) with screws (111) and washers (110). See
F

IG

. 26 on page 26.

2. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

3. Connect air hose to motor. If using a remote Data­Trak, connect electrical connections to the air
motor. See F

IG

. 24 on page 26.

S20 3 in. Single Post Supply Unit and L20c
2 in. Elevator

NXT Air Motors

1. Attach motor to mounting bracket with screws (111)
and washers (110). See F

IG

. 27.

Repair

2. See Reconnect Displacement Pump in
Check-Mate Pump Packages manual 312376.

3. Connect air hose to motor. If using a remote Data­Trak, connect electrical connections to the air
motor. See F

IG

. 24 on page 26.

313527V 29

Repair

Supply Unit Repair

To reduce the risk of serious injury whenever you are
instructed to relieve pressure always follow the Pres-
sure Relief Procedure on page 16. Do not use pres­surized air to remove the guide sleeve or the piston.

D200s 6.5 in. Ram Piston Rods

Always service both cylinders at the same time. When
you service the lift rod always install new o-rings in the
piston rod seal and ram piston.

Disassemble Piston Rod Seal

1. Relieve pressure.

2. Remove the nuts (1a) and lockwashers (1b) holding
the tie bar (1c) to the piston rods (1d). See parts
illustration on page 38.

3. Remove nuts (103, 105) and washers (102, 104).
See parts illustration on page 42.

4. Lift tie bar (1c) off of rods.

5. Remove retaining ring (1h) by gripping the ring tab
with a pair of pliers and rotating the ring out of its
groove.

1e

1h

1j

1f

1k

1g

1d

TI10784A

FIG. 30: 6.5 in. Piston Rod Seal

Assemble Piston Rod Seal

1. Install new o-rings (1j,1k), rod wiper (1f), and snap
ring (1e). Lubricate packings with o-ring lubricant.

2. Slide guide sleeve (1g) onto rod (1d) and push it into
cylinder. Replace retaining ring (1h) by feeding it
around the guide sleeve groove.

3. Reinstall tie bar (1c) using nuts (1a) and lockwash­ers (1b). Torque to 40 ft-lb (54 N•m).

4. Reinstall washers (102, 104) and nuts (103, 105).

6. Remove snap ring (1e) and rod wiper (1f).

7. Remove guide sleeve (1g) by sliding it off of rod
(1d). Four 1/4 in -20 holes are provided to ease
removal of the guide sleeve.

8. Inspect parts for wear or damage.

30 313527V

Repair

Disassemble Ram Piston

1. Relieve pressure.

2. Remove nuts (1a) and lockwashers (1b) holding the
tie bar (1c) to the piston rods (1d). See page 38.

3. Remove nuts (103, 105) and washers (102, 104).
See parts illustration on page 42.

4. Lift tie bar (1c) off rods.

5. Remove retaining ring (1h) by gripping the ring tab
with a pair of pliers and rotating the ring out of its
groove.l

6. Remove guide sleeve (1g) and slide it off piston rod
(1d).

NOTICE

Do not tilt the piston rod to one side when removing it

from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.

Assemble Ram Piston

1. Install new o-rings (1p, 1j) on piston rod (1d) and
piston (1r). Lubricate the piston (1r) and o-rings (1p,
1j). Reinstall piston (1r) and lower retaining ring (1n)
onto piston rod (1d). Install piston guide band (1q)
onto piston (1r).

2. Carefully insert piston (1r) into cylinder and push rod
(1d) straight down into cylinder. Add three ounces of
lubricant to each cylinder after inserting the piston
(1r).

3. Slide guide sleeve (1g) onto piston rod (1d).

4. Install retaining ring (1e) and tie bar (1c) as
explained in Disassemble Ram Piston.

7. Carefully lay piston (1r) and rod (1d) down so rod
will not be bent. Remove bottom retaining ring (1n)
and o-ring (1p). Remove piston guide band (1q).
Slide piston (1r) off piston rod (1d).

1d

1p

1n

1j

1r

1q

TI10785A

F

IG

. 31: 6.5 in. Ram Piston

313527V 31

Repair

D200, D60, and S20 3 in. Ram Piston Rods

Always service both cylinders at the same time. When
you service the piston rod always install new o-rings in
the piston rod seal and ram piston.

Disassemble Piston Rod Seal and Bearing

1. Relieve pressure.

2. Access piston rod seal and bearing.

a. For D200 3 in. Ram: Remove nuts (206) and

lockwashers (205) holding the tie bar (204) to
the piston rods (202n). Refer to parts illustration
on page 40. Remove nuts (105) and washers
(104). Remove tie bar (204). See page 40.

b. For D60 3 in. Ram: Ensure ram is in lowest

position. Remove nuts (383) and lockwashers
(382) from piston rods (302n). Remove entire
pump package, including the mounting plate
(381) off of the piston rods (302n). Secure pump
package so pump and platen will not fall. See
pages 45 and 47.

5. Inspect parts for wear or damage. Replace as nec­essary.

Do not reinstall end cap assembly if the ram piston
(202e, 802e) needs to be removed from the piston
rod. See the next page for ram piston repair instruc­tions.

D200 and D60 3 in. Rams

202c

203

202d

202a

202b

202j

202k

202m

c. For S20 3 in. Ram: Ensure ram is in lowest

position. Remove nut (857) and lockwasher
(858) from piston rod (802n). Remove entire
pump package, including the mounting plate
(851) off of the piston rod (802n). Secure pump
package so pump and platen will not fall. See
page 50.

3. Remove retaining ring (203, 803).

4. Remove piston rod seal and bearing.

a. For D200 and D60 3 in. Rams: Slide end cap

(202a), pin (202b), o-ring (202c), and spring
(202m) up off of the piston rod (202n). Remove
retaining ring (202k) and bearing (202j) from
end cap (202a) and remove o-ring (202d).

b. For S20 3 in. Ram: Disassemble Ram Piston

to remove end cap (802a). See page 31. Slide
end cap (802a) off of the piston rod (802n).
Remove retaining ring (802k) and bearing (802j)
from end cap (802a). Remove seal (802d) and
spacer (802p) from bearing.

202n

803

802p

802d

802c

802a

802k

802n

F

IG

. 32: 3 in. Piston Rod Seal

WLD

S20 3 in. Ram

802b

802j

802m

802b

WLD

32 313527V

Repair

Assemble Piston Rod Seal and Bearing

See F

IG

. 32 on page 32.

1. For S20 3 in. Ram: Lubricate seal (802d) and

spacer (802p) and install in bearing (802j).

a. Align groove on bearing with pin (802b) and

install bearing (802j) into end cap (802a). Lubri­cate o-ring (802c) and end cap (802a).

b. Slide spring (802m) and end cap (802a) on bot-

tom of piston rod.

2. For D200 and D60 3 in. Rams: Lubricate o-ring

(202d) and bottom bearing (202j).

a. Install o-ring (202d), bottom bearing (202j), and

retaining ring (202k) into end cap (202a).

b. Install new o-ring (202c) and pin (202b) on end

cap (202a). Lubricate o-ring (202c) and end cap
(202a).

Remove nut (202f, 802f), washer (202g, 802g), pis­ton (202e, 802e), outer o-ring (202c, 802c), and
inner o-ring (202h, 802h).

3. Inspect parts for wear or damage. Replace as nec­essary.

202n, 802n

202c

202e, 802e

202h

202g, 802g

202f, 802h

TI10521A

FIG. 33: 3 in. Ram Piston

Assemble Ram Piston

c. Slide spring (202m) and end cap (202a) on pis-

ton rod (202n, 302n).

3. Install retaining ring (203).

4. For D200 3 in Ram: Install tie bar (204), washers

(204, 205), and nuts (205, 206).

5. For D60 3 in. Ram: Remount mounting plate (381)

and attach nuts (383) and lockwashers (382).
Torque to 40 ft-lb (54 N•m).

6. For S20 3 in. Ram: Remount mounting plate (851)

and attach nut (857) and lockwasher (858). Torque
to 40 ft-lb (54 N•m).

Disassemble Ram Piston

1. Complete steps 1-4 from Disassemble Piston Rod
Seal and Bearing to remove the end cap from the

piston rod.

NOTICE

Do not tilt the piston rod to one side when removing it

from the base or when installing it. Such movement
can damage the piston or inside surface of the base
cylinder.

1. Install new o-rings (202h, 802h, 202c, 802c) and
lubricate piston (202e, 802e) and o-rings.

2. Apply medium strength thread sealant. Install piston
(202e, 802e), washer (202g, 802g), and nut (202f,
802f) on piston rod (202n, 302n, 802n).

3. Carefully insert piston (202e, 802e) into cylinder and
push piston rod (202n, 302n, 802n) straight down
into cylinder.

4. Slide spring (202m, 802m) and end cap (202a,
802a) onto piston rod (202n, 302n, 802n).

5. For D200 3 in. Rams: Install retaining ring (203), tie
bar (204), washers (204, 205), and nuts (205, 206).

6. For D60 and S20 3 in. Rams: Install retaining ring
(203) and install mounting plate with nuts (383, 857)
and washers (382, 858) with pump package and
platen.

2. Carefully lay piston (202e, 802e) and rod (202n,
302n, 802n) down so piston rod will not be bent.

313527V 33

Repair

L20c 2 in. Elevator

Disassemble Piston Rod Seal, Bearing, and Piston

1. Remove air motor. See Remove Air Motor on page

26.

522

521

519

2. Remove nut (522), lock washer (521), handle (520),
washer (519), and air motor mounting bracket (518)
from end cap (516).

3. Remove retaining ring (510).

4. Remove cylinder end cap (516). Remove o-ring
(513) and replace if necessary.

5. Remove screw (514) from inside cylinder (515) and
lift cylinder assembly off of elevator cart (501).

6. Remove piston (511) from cylinder (515). Remove
o-rings (512, 513) and inspect for damage. Replace
as necessary.

7. Remove retaining ring (510) from bottom of cylinder
(515).

8. Remove nut (509), screw (508), and bearing (505)
from cylinder (515). Inspect bearing for damage.
Replace as necessary.

Assemble Piston Rod Seal, Bearing, and Piston

1. Install screw (508) in bearing (505). Install bearing
in cylinder (515) and tighten with nut (522).

2. Install retaining ring (510) in bottom of cylinder (515)
and wave spring (507) on top of bearing (505).

518

507

505

509

508

510

520

510

516

513

514

512

511

515

3. Ensure screw (508) faces backwards and install cyl-

501

inder with bearing on elevator cart (501).

4. Install piston (511) with new o-rings (513) and press
on to rod.

5. Install screw (514) into cart rod.

6. Install new o-ring (513) on cylinder end cap (516)
and install in cylinder (515).

r_255648_313527_37a

7. Use screwdriver to install retaining ring (510) in top

F

IG

. 34: L20c Piston Rod Seal, Bearing, and Piston

of cylinder (515).

8. Install air motor mount (518) on cylinder end cap
(516).

9. Install washer (519), handle (520), lock washer
(521), and nut (522).

34 313527V

Repair

Power Supply

Remove 24 Vdc Module

1. Turn external 24 Vdc power source off.

2. Remove shrouding covers. See DataTrak Kit parts
illustrations on page 61-62.

3. Remove two screws (156), two washers (164), and
press cover plate (160) up from the bottom. Then
slide to front of ram to remove.

163

154

151

6. Remove protective earthing conductor from the PE

terminal marked .

7. Remove screws (159) and 24 Vdc power supply
module (154) from power supply mounting bracket
(151. See parts illustration on page 53.

8. Remove screws (155) and power switch (157) from
power supply mounting bracket (151).

9. Clean and inspect all parts for wear or damage.
Replace as needed.

Replace 24 Vdc Fuses

1. Complete steps 1 and 2 from Remove 24 Vdc Mod­ule.

2. Open the fuse holder and remove two fuses. Install
new fuses (165).

PE

Terminal

159

161

PE

160

164

156

TI10853A

FIG. 35

4. Disconnect power supply output cable from CAN
cable (163).

5. Remove quick disconnects from rocker switch termi­nals 1 and 4.

5 (-)

4

F

IG

. 36

2 (+)

1

TI10985A

165

TI11170A

F

IG

. 37

Install 24 Vdc Module

1. Ensure that the external 24 Vdc power source is off.

2. Mount 24 Vdc module (154) on mounting bracket
(151).

3. Mount power switch (159) on mounting bracket
(151).

4. Attach quick disconnects on cable from 24 Vdc
module (154) to terminals on power switch (157).

a. The black wire connects to terminal 4, adjacent

to terminal marked (-).

b. The red wire connects to terminal 1, adjacent to

terminal marked (+).

5. Install power supply output cable to CAN cable
(163).

313527V 35

Repair

6. Attach 24 V Class 2 power supply to terminals on
the power switch: +24 Vdc to terminal 2 (+) and 24
Vdc return to terminal 5 (-). See F

IG

. 36. Attach pro-

tective earthing (PE) conductor to terminal

IG

marked . See F

. 37. The 24 Vdc power supply
must be capable of supplying at least 1.0 Amp and
have supply current protection rated at no more
than 2.5 Amps.

7. Install cover plate (160), screws (156), and washers
(164).

8. Install shrouding covers. See DataTrak Kit parts
illustrations on page 61-62.

Remove 100-240 Vac Power Supply

1. Turn power supply OFF and Disconnect power.

2. Remove shrouding covers (506, 507). See Data­Trak Kit parts illustrations on page 61-62.

3. Remove two screws (156), two washers (164), and
press cover plate (160) up from the bottom. Then
slide to front of ram to remove.

163

8. Inspect all parts for wear or damage. Replace as
needed.

Replace 100-240 Vac Fuses

1. Turn power supply OFF and Disconnect power.

2. Use screwdriver to remove two fuses (165) from
module and install new fuses.

165

TI10852A

F

IG

. 39

Install 100-240 Vac Power Supply

1. Turn power supply OFF and Disconnect power.

2. Mount power entry module (157a) and 100-240 Vac
power supply (154a) on mounting bracket (151).

3. Install power supply output cable to CAN cable
(509). See F

IG

. 38.

154a

157a

151

166

161

160

164

156

TI10851A

IG

. 38

F

4. Disconnect power supply output cable.

5. Remove quick disconnects from rocker switch.

6. Remove ground screw (166).

7. Remove screws (156) and 100-240 Vac power sup­ply (154a) from power supply mounting bracket
(151).

4. Connect power supply input quick disconnects to
power switch terminals (157a).

a. Connect green wire to Ground .

b. Connect brown wire to Line (L).

c. Connect blue wire to Neutral (N).

5. Install grounding screw (166) through eyelet termi­nal of power supply ground (green) pigtail wire and
fasten to power supply enclosure (151).

6. Install cover plate (160), screws (156), and washers
(164).

7. Install shrouding covers. See DataTrak Kit parts
illustrations on page 61-62.

36 313527V

Parts

Parts

Use this table to identify which pump mounting kit and platen are compatible with each air motor and supply system.
See page 39 for relief valve for your pump package.

Pump Mounting Kit Platens

Supply System

NXT200
NXT400

NXT700

D200 3 in. Dual Post

(see page 40)

Dura-Flo D200 3 in.
Dual Post

(see page 40)

D200s 6.5 in. Dual
Post

(see page 38)

D60 3 in. Dual Post

(see page 45)

S20 3 in. Single Post

(see page 48)

L20c 2in. Single Post NXT200

NXT1200
NXT1800

NXT3400
NXT6500

NXT2200 255309 30 (115) pg. 55

NXT2200
NXT3400
NXT6500

NXT2200
NXT3400
NXT6500

NXT2200
NXT3400
NXT6500

NXT2200 255317

NXT3400
NXT6500

Premier 255306 55 gallon pg. 44 pg. 55

NXT2200 257623

NXT3400
NXT6500

NXT2200

NXT 3400

NXT700
NXT1200
NXT1800

NXT200

NXT400

NXT400

NXT700
NXT1200
NXT1800

Pump Mounting

Kit Page

257627 55 (200) pg. 42 pg. 55

257628

257625 55 (200) pg. 42 pg. 55

257626

255308 5 (20), 8 (30), 16 (60)

255305 55 (200) pg. 42 pg. 55

256235 55 (200) pg. 42 pg. 55

255315 55 (200) pg. 42 pg. 55

255316 pg. 43

257624 pg. 56

257666

257664

257664

257613

257613

5 (20), 8 (30), 16 (60)

30 (115) pg. 55

5 (20), 8 (30), 16 (60)

30 (115) pg. 55

30 (115)

5 (20), 8 (30), 16 (60) pg. 47

5 (20) pg. 50 pg. 56

5 (20) pg. 52 pg. 56

pg. 44

pg. 44

pg. 43

pg. 43

Platens

PageAir Motor Size Kit Gallons (liters)

pg. 56

pg. 56

pg. 56

pg. 55

pg. 56

313527V 37

Parts

D200s 6.5 in. Supply Units

Model 255688 Shown

See page 53 for power supply illustration.

1e
1h

1j
1k

1g

1a

1b

1f

1c

5

6

Detail A

20

5

99

6

4

6

5

13

3

TI10792A

20

Detail A

9

1d

1p

1j

1r

1q

1y

1u

TI10777A

1n

1

1v, 1w, 1x

1u

TI10783A

38 313527V

D200s 6.5 in. Supply Units, 255688

Parts

Ref
No. Part No. Description Qty

1 RAM, 6.5 in. (includes 1a - 1z) 1
1a 113939 NUT, jam, hex 2
1b 113993 WASHER, lock, helical 2
1c 15M538 BEAM, tie 1
1d C32401 ROD 2
1e* C03043 RING, snap 2
1f* C31001 WIPER, rod 2
1g 617414 SLEEVE, guide, 6-1/2 in. ram 2
1h* C32409 RING, retaining 2
1j* C38132 O-RING 4
1k* 156593 O-RING 2
1n* C20417 RING, retaining 4
1p* 158776 O-RING 2
1q* C32408 BAND, guide 2
1r C32405 PISTON, elevator air 2
1s✖ 100040 PLUG, pipe 2
1u 114153 ELBOW, male, swivel 2
1v C32467 STOP, drum 2
1w C19853 SCREW, socket hd cap 2
1x C38185 WASHER, lock 2
1y▲ 15J074 LABEL, safety 4
1z✖ C14023 LABEL, ram, up-down 1
2✖ C12509 TUBE, nylon, 14.6 ft (4.45 m) 1

Ref
No. Part No. Description Qty

3 255650 CONTROL, air; see 312374 1
4 BRACKET, mounting, air control 1
5 101682 SCREW, cap, sch 8
6 100016 WASHER, lock 8
9 113318 ELBOW, plug in 3
13 101689 GAUGE, pressure, air 2
20▲ 15V954 LABEL, valve shut-off aircontrol 1
27✖ HOLDER, cable tie, rotating 1
99 VALVE, safety relief 1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

* Parts included in Supply Units Repair Kit 918432

(purchase separately).

See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 53 for 24 Vdc and 100-240
Vac power supply parts.

See manual 312374 for two-button interlock parts.

✖ Not shown.

Relief Valve Part No. (99)

Part

103347

Pump Part No. (Pump Ratio)

P05xxx (5:1)

P06xxx (6:1)
P10xxx (10:1)
P11xxx (11:1)
P12xxx (12:1)
P14xxx (14:1)
P15xxx (15:1)
P20xxx (20:1)
P22xxx (22:1)
P23xxx (23:1)
P26xxx (26:1)
P29xxx (29:1)
P31xxx (31:1)

For Systems With

P32xxx (32:1)
P34xxx (34:1)
P36xxx (36:1)
P38xxx (38:1)
P39xxx (39:1)
P40xxx (40:1)
P44xxx (44:1)
P45xxx (45:1)
P46xxx (46:1)
P55xxx (55:1)
P57xxx (57:1)
P61xxx (61:1)
P63xxx (63:1)

Part

120306

116643

108124

For Systems With

Pump Part No. (Pump Ratio)

P67xxx (67:1)

P68xxx (68:1)

P82xxx (82:1)

313527V 39

Parts

D200 3 in. Supply Units

Model 255648 Shown

See page 53 for power supply illustration.

207

206

205

204

203
202c

202a

202j

202m

202d

202b

202k

211

212

211

212

209

Detail A

215

236

Detail A

TI10767A

216

236

99

213

202n

TI10778A

217

201

253

202c

202e

254

255

202f

202h

202g

40 313527V

217

TI10766C

D200 3 in. Supply Units, 255648

Ref No. Part No. Description Qty

201 RAM, 3 in. 1
202 PISTON, assembly 3 in. ram;

includes 202a - 202m
202a BEARING, ram end cap 2
202b 107092 PIN, spring, straight 2
202c* 160258 O-RING 4
202d* 156698 O-RING 2
202e 183943 PISTON 2
202f* NUT, jam 2
202g* WASHER, split 2
202h* 156401 O-RING 2
202j* BEARING, ram end cap 2
202k* RETAINER, retaining ring 2
202m* SPRING, compression 2
202n 167651 ROD, piston, ram 2
203* 127510 RING,retaining 2
204 167646 BEAM, tie 1
205 101533 WASHER, spring lock 2
206 101535 NUT, full hex 2
207 189559 CAP, end 2
209 BRACKET, mounting, air control 1
211 101682 SCREW, cap, sch 8
212 100016 WASHER, lock 8
213 255650 CONTROL, air; see 312374 1
215 101689 GAUGE, pressure, air 2
216 113318 ELBOW, plug in 3
217 597151 ELBOW 2
220✖ C12509 TUBE, nylon, 14.60 in. (370.84

mm)
236▲ 15V954 LABEL 1
253 C19853 SCREW, cap, socket, hd 2
254 C38185 WASHER, lock 2
255 C32467 STOP, drum 2
256▲✖ 15J074 LABEL, safety 2
99 VALVE, safety relief; see page 39 1

Parts

2

1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

* Parts included in Supply Units Repair Kit 255687

(purchase separately).

✖ Not shown.

See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 53 for 24 Vdc and 100-240
Vac power supply parts.

See manual 312374 for two-button interlock parts.

313527V 41

Parts

D200s and D200 Pump Mounts for 55 Gallon (200 Liter) Platen

Kits - 255315, 255305, and 256235

Note: See page 37 for kit configuration table.

105

104

104

105

101

103, 105

102, 104

106

107

108

Kits - 257625 and 257627

Note: See page 37 for kit configuration table.

103

102

120

101

109

119

118

r_255648_313527_12a

TI10771A

Ref. Part Description Qty

101 15M531✓ ROD, platen 2

167652✿❄
102 101015✓ WASHER, lock 2
103 C19187✓ NUT, hex 2
104 101533 WASHER, spring lock 2
105 101535 NUT, full hex 2
106 15M399✓ ROD, threaded 1

15J992✿❄ ROD, threaded 1
107 15J991 ADAPTER, lift, ring 1
108 15J993 RING, lift, plate 1
124✖ 160327 FITTING, 3/4 nptf x 3/4 npsm, 90° 1
125✖ C12034 HOSE, coupled; 72 in. 1
126✖ 552071 SLEEVE, protective, 6 ft 1
127✖ 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

✓ Pump Mount 255315 only.

✿ Pump Mount 255305 only.

110

111

Ref. Part Description Qty

101 167652 ROD, platen 2
102 101533 WASHER, spring lock 2
103 101535 NUT, hex 2
109 BRACKET, shelf 1
110 100133 WASHER, lock 4
111 SCREW, cap, hex hd 4
117 114128 ELBOW, swivel, male; 257627

only
118 100896 BUSHING, pipe 1
119 ELBOW, 1/2 OD x 1/2 in. npt 1
120 061513 TUBE, nylon, 1/2 OD x 3/8 ID; 45

in.
121✖ SLEEVE, protective; 45 in. 1
122✖ STRAP, tie 2
123✖ HOLDER, cable tie, rotating 2

✖ Not shown.

117

1

1

❄ Pump Mount 256235 only.

✖ Not shown.

42 313527V

Parts

D200s and D200 Pump Mounts for 5 Gallon (20 Liter), 8 Gallon (30 Liter), 16 Gallon (60 Liter), and 30 Gallon (115 Liter) Platens

Kits - 255316, 255317, 255308, 255309

Note: See page 37 for kit configuration table.

103

102

116

117

102

103

110

111

Ref. Part Description Qty

101 15M298◆ ROD, tie bar, shelf 2

15M297‡

102 101015◆ WASHER, lock 4

101533‡

103 C19187◆ NUT, hex 4

101535‡

109 BRACKET, shelf 6500, 3400;

255316 and 255308 only
BRACKET, shelf 2200; 255317

and 255309 only
110 100133 WASHER, lock 4
111 SCREW, cap, hex hd 4
115 ROD, threaded 1
116 ADAPTER, lift, ring 1
117 RING, lift, plate 1
124✖ 160327 FITTING, union adapter, 90° 1
125✖ C12034 HOSE, coupled; 72 in. 1
126✖ 552071 SLEEVE, protective, 6 ft 1
127✖ 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

101

109

◆ Pump Mounts 255316 and 255317 only.

‡ Pump Mounts 255308 and 255309 only.

✖ Not shown.

1

1

313527V 43

Parts

Kits - 257626 and 257628

Note: See page 37 for kit configuration table.

103

102

101

117

Pump Mount 255306 (Premier motors
on 6.5 in. supply units only)

Note: See page 37 for kit configuration table.

102

103

118

103

102

115

116

112

109

109

102

103

110

111

r_255648_313527_13a

Ref. Part. Description Qty

101 257726 ROD, tie bar, shelf 2
102 101533 WASHER, spring lock 4
103 101535 NUT, hex 4
109 BRACKET, shelf 1
110 100133 WASHER, lock 4
111 SCREW, cap, hex hd 4
117 114128 ELBOW, swivel, male; 257628 only 1
118 100896 BUSHING, pipe 1
119 ELBOW, 1/2 OD x 1/2 in. npt 2
120 061513 TUBE, nylon, 1/2 OD x 3/8 ID; 45 in. 1
121✖ SLEEVE, protective; 45 in. 1
122✖ STRAP, tie 2
123✖ HOLDER, cable tie, rotating 2

120

114, 113

119

Ref. Part Description Qty

101 15M686 ROD, lower, platen 2
102 101533 WASHER, spring lock 6
103 101535 NUT, full hex 6
109 617193 PLATE, pump mounting 1
112 617275 ROD, upper tie #(cold cm2100) 2
113 100023 WASHER 3
114 101566 NUT, lock 3
115 113939 NUT, jam, hex 2
116 113993 WASHER, lock, helical 2
124✖ 160327 FITTING, union adapter, 90° 1
125✖ C12034 HOSE, coupled; 72 in. 1
126✖ 552071 SLEEVE, protective, 6 ft 1
127✖ 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1

102

103

101

TI10773A

✖ Not shown. ✖ Not shown.

3

44 313527V

D60 3 in. Dual Post Supply Unit

Model 257621 Shown

Parts

See page 53 for power supply illustration.

203

202a

202b

211

202d

202c

202j

202k
202m

212

212

211

215

209

Detail A

236

Detail A

236

99

213

256

217

253, 254, 255

202e

202h

302n

202c

202g

202f

216

ti21264a

313527V 45

Parts

D60 3 in. Supply Units, 257621

Qty

Ref. Part Description

202 PISTON, ram, subassembly;

includes 202a-202m
202a* BEARING, ram end cap 2
202b* 107092 PIN, spring, straight 2
202c* O-RING 4
202d* O-RING 2
202e* 183943 PISTON 2
202f* NUT, jam 2
202g* WASHER, split 2
202h* O-RING 2
202j* BEARING, ram end cap 2
202k* RETAINER, retaining ring 2
202m* SPRING, compression 2
302n* 15V697 ROD, piston, ram 2
203* 127510 RING, retaining, 3.06 dia 2
301 RAM 1
209 BRACKET, mounted 1
211 101682 SCREW, cap, sch 8
212 100016 WASHER, lock 8
213 255650 CONTROL, air; see manual

312374
215 101689 GAUGE, pressure, air 2

Ref. Part Description

.

216 113318 ELBOW, plug in 2

1

217 597151 ELBOW 2
236▲ 15V954 LABEL, valve shutoff air control 4
253 C19853 SCREW, cap, socket hd 2
254 C38185 WASHER, lock 2
255 C32467 STOP, drum 2
256 16T421 ADAPTER, pipe hex; 5/8 in. 1
99 VALVE, safety relief; see page 39 1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

❖ Not shown.

* Parts included in Supply Units Repair Kit 257622

(purchase separately).

See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 53 for 24 Vdc and 100-240

1

Vac power supply parts.

See manual 312374 for two-button interlock parts.

Qty

.

46 313527V

D60 Pump Mounts 257623 and 257624 for 5 Gallon (20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60 Liter) Platens

Note: See page 37 for kit configuration table.

383

Parts

382

384

Ref. Part Description

381 ‡ BRACKET, shelf, NXT2200 1

✿ BRACKET, shelf, NXT3400 and

382 101533 WASHER, spring lock 2
383 101535 NUT, hex 2
384 100133 WASHER, lock 4
385 C38372 SCREW, cap, hex head 4
386 105281 FITTING, 3.4 nptf x 3/4 npsm, 45° 1
387 C12034 HOSE, coupled 72 in. 1
388✖ SLEEVE, protective; 72 in. 1
389✖ STRAP, tie 2
390✖ HOLDER, cable tie, rotating 2
391✖ 160327 FITTING, 3/4 nptf x 3/4 npsm, 90° 1

385

NXT6500

381

Qty

.

386

387

r_255648_313527_15a

‡ For 257623 only.

✿ For 257624 only.

✖ Not shown.

313527V 47

Parts

S20 3 In. Single Post Ram

S20 Single Supply Unit Cart Shown

See page 53 for power supply illustration.

257619 Ram Piston

803

802c

802a

802j

802m

802p
802d

802b

802k

802b

801

802

804

837

811

810

819

835

837

836

802n

802h

802c

802f

813

838

802e

802g

812

806

816

804

817

818

WLE

814

48 313527V

S20 Single Supply Unit, 257620

Parts

Qty

Ref. Part Description

801 RAM 1
802 257619 PISTON, S20 ram, subassembly;

includes 802a-802p
802a 15V032 BEARING, rod top 1
802b 15U979 PIN, spring, straight 3
802c 160258 O-RING 2
802d 15U189 SEAL, d-shaped u cup 1
802e 183943 PISTON 1
802f 101535 NUT, hex 1
802g 101533 WASHER, spring lock 1
802h 156401 O-RING 1
802j 15U546 BEARING, ram end cap max flat 1

S20 Single Supply Unit Cart Kit, 257618

Qty

Ref. Part Description

805▲ LABEL, safety, crush & pinch 2
816 CHASSIS, elevator 1
817 WHEEL, semi pneumatic 2
818 BOLT, 5/8 x 2-1/2 shoulder 2
819 HANDLE 1
810 WASHER, lock 1
811 BOLT, hex hd 1
812 BRACKET, cart 2
813 SCREW, cap, hex hd 4
814 NUT, hex, lock, nylon, thin 4
815 CAP, tube, square 4
835 WASHER, lock 2
836 SCREW, cap, sch 2
837 CAP, handle 2
838 WASHER, wrought 4

Ref. Part Description

.

802k 15F453 RETAINER, retaining ring 1.88

1

802m 160138 SPRING, compression 1
802n 15U202 ROD, ram, w/flat 1
802p 15U006 SPACER, d seal backup ring 1
803 127510 RING, retaining, 3.06 dia 1
804 597151 FITTING, elbow 2
805▲ 15J074 LABEL, safety, crush & pinch 2
806 16T421 ADAPTER, pipe hex; 5/8 in. 1
99 VALVE, safety relief; see page 39 1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

.

bore

Qty

.

1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

See Power Supply - D200s, D200, D60, and S20 3
in. Supply Unit on page 53 for 24 Vdc and 100-240
Vac power supply parts.

313527V 49

Parts

S20 3 In. Single Post Ram Mounting Kit

257664 - For NXT200 and NXT400 NXT700, NXT1200, and NXT 1800
257666 - For NXT2200 and NXT3400
257612 - Air controls sold separately for S20 ram. Includes 2 gauges (113911) and 2 labels (15V954).

257664 Shown

857

858

851

854

868

859

856

855

860

862

852

r_255648_313527_19a

Qty

Ref. Part Description

851 †

BRACKET, motor mount

★

852

BRACKET, controls

854 † ELBOW, swivel 1

★★ ELBOW, swivel 2
855 SCREW, cap, sch 4
856 WASHER, lock 4
857 NUT, cap 1
858 WASHER, spring lock 1
859 ELBOW, plug in 3
860 WASHER, lock 6
861 SCREW, cap, socket hd 4
862 SCREW, cap, socket head 2
864 TUBE, nylon, rnd; 16 in. 1
865✖ SLEEVE, protective 5
866✖ HOLDER, cable tie, rotating 1
867✖ STRAP, tie 2
868 HOSE 1
869✖ ADAPTER 1
871✖ †
880✖★

ADAPTER, elbow, 3/4 npti x 1/2 npte
ELBOW, swivel, 3/8T x 1/4 npt(m)

851

cards are available at no cost.

.

† For 257666 only.

1

★ For 257664 only.

1

✖ Not shown.

1

Motor mount bracket for 257666

r_255648_313527_20a

▲ Replacement Danger and Warning labels, tags, and

50 313527V

L20c 2 In. Elevator

Parts

L20c Cart Kit, 257638

L20c Cylinder Kit, 257611

507

503

504

505

510

501

520

519

510

516

514

512

508

522

521

524

518

506

517

506

513

511

509

515

502

r_255648_313527_21a

Qty

Ref. Part Description

501‡ 15V711 CHASSIS, elevator 1
502‡ 116895 PLUG 4
503‡ 106062 WHEEL, semi-pneumatic 2
504‡ 15V529 BOLT, 5/8 x 2-1/2 shoulder 2
505★ 15V349 BEARING 1
506★ 15U979 PIN, spring, straight 2
507★ 15V450 SPRING, wave 2
508★ 102598 SCREW, cap, sch 1
509★ 114231 NUT, lock, hex 1
510 15V449 RING, retaining (for Series A only) 2
510★ 125179 RING, retaining (for Series B only) 2
511★ 15V348 PISTON 1
512★ 514279 O-RING, 018 buna 1
513★ 166238 PACKING, o-ring 2
514★ 122222 FASTENER, shoulder screw,

5/8-11

313527V 51

Ref. Part Description

.

515★ 15V353 CYLINDER

Series A, 2.25 in. outer diameter

Series B, 2.375 in. outer diameter
516★ 15V357 CAP, end 1
517★ 597151 FITTING,ELBOW 1
518★ 15U376 BRACKET, motor mount 1
519★ 113348 WASHER, lock, internal 1
520★ 256759 HANDLE 1
521★ 101533 WASHER, spring lock 1
522★ 101535 NUT, cap 1
523▲ 15V557 LABEL, elevator 1
524★ 15X429 HANDLE, cap 2

▲ Replacement Danger and Warning labels, tags, and

1

cards are available at no cost.

‡ Included in repair kit 257638.

Qty

.

1

Parts

★ Included in kit 257611.

Air Control Kit- L20c 2 In. Elevator

257613 - For NXT200, NXT400, NXT700, NXT1200, and NXT1800

557

551

553

552

r_255648_313527_22a

Qty

Ref. Part Description

551 PANEL, air control; see manual 312374 1
552 SCREW, cap, socket head 2
553 WASHER, lock 6
554✖ TUBE, nylon, rnd; 52 in. 1
555✖ TUBE, nylon, 1/2 OD X 3/8 ID; 25 in. 1
556 SCREW, cap, socket hd 4
557 ELBOW, male, swivel 1

ELBOW, male, swivel, 1/2 npt x 1/2 tube 1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

✖ Not shown.

556

r_255648_313527_23a

.

52 313527V

Power Supply - D200s, D200, D60, and S20 3 in. Supply Unit

Both 24 Vdc and 100-240 Vac Power Supplies Shown

Power Supplies on S20

152

153

163

159

151

156

Parts

159

161

160

164

156

Power Supplies on D200s, D200, and D60

151

152

153

159

166

157a

157, 169

154

156

163

155

154a

ti10854a

154a

155

154

168

163

160

164

156

161

157, 157a, 169

156

154

156

159

152

153

r_255648_313527_24a2

313527V 53

Parts

24 Vdc and 100-240 Power Supply Parts

(24 Vdc) (100-240 Vac)

Ref.
No. Description

151 ENCLOSURE, power

supply assy
152 WASHER, lock
153 SCREW, cap, sch 101682 101682 101682 101682 101682 101682 6
154 MODULE, assembly,

24V
154a POWER SUPPLY,

100-240 Vac
155 SCREW, mach, pan

head
156 SCREW, self-tapping 101845 101845 101845 6
157 SWITCH, power, 24 Vdc
157a SWITCH, power, 120V 121254 121254 121254 1
158 COVER, switch mount
159 SCREW, countersunk,

6-32 x 0.38
160 COVER, power
161 GROMMET 112738 112738 112738 1
162▲ LABEL, caution
163 CABLE, power,

female,.8M
164 WASHER, lock 100272 100272 100272 2
165 FUSE, 250V / 1.2A 121261 121261 121261 2
166 SCREW, grounding
167▲ LABEL, symbol, ground 186620 186620 186620 1
168 BRACKET, power sup-

ply support
169 PLATE, switch mount n/a n/a n/a 1

n/a n/a n/a n/a n/a n/a 1

100016 100016 100016 100016 100016 100016 6

255649 255649 255649

110637 110637 110637

n/a n/a n/a 1

121255 121255 121255 121255 121255 121255 6

255673 255673 255673 1

n/a n/a n/a n/a

D200s

D200 S20 D60

15M293 15M293 15M293 1

n/a n/a n/a 1

n/a n/a n/a 1

196548 196548 196548 1

111593 111593 111593 1

D200s

D200

Qty.S20 D60

1

2

Parts designated n/a are not available separately.

54 313527V

30 and 55 Gallon Platen

Parts

115 Liter (30 Gallon) Platen, Model 255661

404

403

405

414

406

420

417

429

416

411

200 Liter (55 Gallon) Platen, 255662,
255663, and 255664

408

*426

*427

*428

416

417

403

421

414

408

410

TI10530A

115 Liter (30 Gallon) Platen Parts

Ref.
No. Part No. Description

403 166560 STEM, probe 1
404 101831 PIN, spring 1
405 177542 HANDLE 1
406 102040 NUT, lock, hex 8
408 255654 WIPER, seal 1
410 109469 SCREW, machine flat hd 8
411 ADAPTER, 30 gal. 1
414 PLATE, follower, 30 gal. 1
416 114317 VALVE, check 1
417 597151 FITTING, elbow 1
420 C20521 SEAL, thread 8
429 100451 COUPLING 1

Qty

ti20583a

200 Liter (55 Gallon) Platen Parts

Ref.

.

No. Part No. Description

403 15W035 HANDLE, bleed assy 1
408 255652 SEAL, wiper, drum, 55 gal., neo-

prene; for 255664 only.

255653 SEAL, wiper, drum, 55 gal., EPDM;

for 255663 and 255662 only.

414 PLATE, ram 55 gal., for 255664

and 255663 only.
PLATE, ram 55 gal., PTFE 1

416 122056 VALVE, check, 1/4, for 255662 and

255663 only

501867 VALVE, check, 5/8, for 255664 only 1
417 C02050 FITTING, TUBE, quick disconnect 1
421 15W032 ADAPTER, for 255662 and 255663

only

16W974 ADAPTER, for 255664 only 1
426* 102637 SCREW, cap 4
427* 276025 CLAMP 4
428* 109495 O-RING 1

Qty

.

2

2

1

1

1

* Parts included in 255392 Kit (purchase separately).

313527V 55

Parts

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon) Platens

Double Wiper Platen

461

451

456

457

453

452

459

462

464

465

459

461

452

457

Single Wiper with

SST Platen

456

459

470

464

451

469

459

462

Single Wiper Platen

470

469

461

459

465

462

464

451

465

456

459

457

460

453

453

454

454

455

455

r_255648_313527_25a

r_255648_313527_34a

56 313527V

452

453

454

455

r_255648_313527_26a

Platen Descriptions

Parts

Platen Platen Size

257727

257728

257729

257730

257731

257732

257733

257734

257735

257736

257737

257740

257738

257739

257741

✿

✿

✿

❄

❄

✿

✿

✿

❄

❄

✿

✿

✿

❄

❄

20 Liter

(see page 58)

30 Liter

(see page 58)

60 Liter

(see page 60)

Platen

Material

CS Nitrile 257639

CS PolyUrethane 257640

SST PTFE-coated

CS Nitrile 257642

CS PolyUrethane 257643

CS Nitrile 257644

CS PolyUrethane 257645

SST PTFE-coated

CS Nitrile 257647

CS PolyUrethane 257648

CS Nitrile 257649

CS PolyUrethane 257650

SST PTFE-coated

CS Nitrile 257652

CS PolyUrethane 257653

Seal

Material Wiper Assembly Kit

Nitrile

Nitrile

Nitrile

257641

257646

257651

✿ Single wiper

❄ Double wiper

See page 58-60 for parts.

313527V 57

Parts

Common Parts

The parts listed below are common among all 20, 30,
and 60 liter platens. Parts that vary are found in the
tables on page 58-60.

Ref. Part Description

456 121829 O-RING 1
459 113504 NUT, keps, hex hd 12
461 257697 HANDLE, bleed, sst 1
463 109482 O-RING; see page 60 1
465 C20350 ELBOW, 90°; 1/4 OD x 1/4 npt1

Varying Parts - 20 Liter (5 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Reference Numbers

Ref. Description

451 BASE 257665 257665 257662 257665 257665

452

453

454

455

457

460

462

464

468

469

470

SPACER 276049 276049 276049 257694 257694

‡

WIPER, main 257672 257678 257675 257672 (2) 257678 (2)

‡

WIPER, PE support 257681 257681 257681 257681 257681

‡

PLATE, bottom n/a n/a n/a n/a n/a

‡

PLATE, top n/a n/a n/a n/a n/a

‡

WIPER, support 257689

‡

SCREW, cap, hex hd 16T574 16T574 16T575 16T574 16T574

‡

VALVE, check 122056 122056 501867 122056 122056

‡

TAG, instructions n/a n/a n/a

‡

COVER 15W184 15W184 15W184

‡

PIN, hairpin, cotter (10 pack) 16U740 16U740 16U740

‡

257727 257728 257729 257730 257731

Qty:

1
1

1 (2)

1
1
1
1
2
1
1
1
2

Qty

.

Parts designated n/a are not available separately. ‡ See page 57 for wiper assembly kits.

Varying Parts - 30 Liter (8 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Reference Numbers

Ref.

451 BASE 257665 257665 257662 257665 257665

452

453

454

455

457

460

462

464

468

469

470

SPACER 194148 194148 194148 257695 257695

‡

WIPER, main 257673 257679 257676 257673 (2) 257679 (2)

‡

WIPER, PE support 257682 257682 257682 257682 257682

‡

PLATE, bottom n/a n/a n/a n/a n/a

‡

PLATE, top n/a n/a n/a n/a n/a

‡

WIPER, support 257690

‡

SCREW, cap, hex hd 16T574 16T574 16T575 16T574 16T574

‡

VALVE, check 122056 122056 501867 122056 122056

‡

TAG, instructions n/a n/a n/a

‡

COVER 15X403 15X403 15X403

‡

PIN, hairpin, cotter (10 pack) 16U740 16U740 16U740

‡

Qty:Description 257732 257733 257734 257735 257736

1
1

1 (2)

1
1
1
1
2
1
1
1
2

58 313527V

Parts designated n/a are not available separately.

‡ See page 57 for wiper assembly kits.

Parts

313527V 59

Parts

Varying Parts - 60 Liter (16 Gallon) Platens

The following tables indicates which parts (according to reference number) are included with each platen.

Reference Numbers

Ref.

451 BASE 257665 257665 257662 257665 257665

452

453

454

455

457

460

462

464

468

469

470

SPACER 257684 257684 257684 257696 257696

‡

WIPER, main 257674 257680 257677 257674 (2) 257680 (2)

‡

WIPER, PE support 257683 257683 257683 257683 257683

‡

PLATE, bottom n/a n/a n/a n/a n/a

‡

PLATE, top n/a n/a n/a n/a n/a

‡

WIPER, support 257691

‡

SCREW, cap, hex hd 16T574 16T574 16T575 16T574 16T574

‡

VALVE, check 122056 122056 501867 122056 122056

‡

TAG, instructions n/a n/a n/a

‡

COVER 15X404 15X404 15X404

‡

PIN, hairpin, cotter (10pack) 16U740 16U740 16U740

‡

Parts designated n/a are not available separately. ‡ See page 57 for wiper assembly kits.

Platen Mounting Kits

Check-Mate Mounting

Dura-Flo Mounting Kit 257630

Qty:Description 257737 257740 257738 257739 257741

1
1

1 (2)

1
1
1
1
2
1
1
1
2

473

463

462

471

472

462

463

r_255648_313527_35a

r_255648_313527_36a

Qty

Ref. Part Description

.

463 109482 O-RING 1
471 ADAPTER 1
472 SCREW, socket-hd 2
473 109458 O-RING 1

60 313527V

Accessories

D200s, D200, and D60 DataTrak Accessory Kits

D200s Supply Units, 255705 (100-240 Vac) and 255758 (24 Vdc)
D200 and D60 Supply Units, 255757 (24 Vdc) and 255704 (100-240 Vac)

613

616

617

606

610

618

614

611

Accessories

601, 602

667

669

619

See Power Supplies illustration on page 53.

Qty

Ref. Part Description

601 WASHER, lock 7
602 SCREW, cap, sch 7
603 SCREW, captive, slotted 6
604 FASTENER, retainer 6
605 CLIP, u-nut 6
609 CABLE, CAN, male / female, 0.4m 1
610 255415 PENDANT, datatrak, ambient ram 1
611 BRACKET, pendant pivot 1
612 BRACKET, mounting, assembly 1
613 SCREW, shcs, 1/4-20UNC x 4.25 1
614 NUT, lock, hex 1
615 HARNESS, datatrak, ambient ram 1
616 WASHER, plain 1

608

601

602

r_255648_313527_28a

Ref. Part Description

.

617 KNOB, display adj. 1
618 CAP, vinyl, 0.437 ID x 1/2 1
619 15R121 LABEL, intelligent pump control 1
667▲ 189285 LABEL, caution 1
669 121235 SOLENOID, air motor, large 1

▲ Replacement Danger and Warning labels, tags, and

cards are available at no cost.

For D200s, D200, and D60 Supply Units, disassem­ble fasteners and washers included with ram and
use them to attach bracket (611).

607

Qty

.

313527V 61

Accessories

See page 63 for varied parts table.

S20 3 in. Supply Unit DataTrak Accessory Kit, 257636 and 257635

See Power Supplies
illustration on page 53.

664

654

663

667

651

652, 653

659

658

657

661

656

Qty

Ref. Part Description

651 BRACKET, datatrak 1
652 WASHER, lock 2
653 SCREW, cap, socket head 2
654 KNOB, display adj. 1
655 WASHER, plain 1
656 SCREW, shcs, 1/4-20UNC x 4.25 1
657 NUT, lock, hex 1
658 CARRIAGE, display 1
659 SPRING, latch 1
661 255415 PENDANT, datatrak, ambient ram 1
662 CAP, vinyl, 0.437ID x 1/2 1
663 257657 SOLENOID, air motor, small 1
664 COVER 1
665✖ 122487 CABLE, CAN, male-female, 1.5m 1
666✖ HARNESS, datatrak, ambient ram 1
667▲ 189285 LABEL, caution 1
668✖ BRACKET, light tower 1

62 313527V

▲ Replacement Danger and Warning labels, tags, and

.

cards are available at no cost.

✖ Not shown.

See page 63 for varied parts table.

655

662

r_255648_313527_28a

Varied Parts for DataTrak Accessory Kits

D200s, D200, and D60 Supply Units

24 Vdc 100-240 Vac

Accessories

D200

Ref.

No. Description

606 COVER, shroud front n/a n/a n/a n/a 1
607 COVER, shroud rear n/a n/a n/a n/a 1
608 BRACKET, light tower n/a n/a n/a n/a 1
151* BRACKET, power supply n/a n/a n/a n/a 1
154a* POWER SUPPLY, 100-240 Vac 15M293 15M293 1
157a* SWITCH, power, 100-240 Vac
155* SCREW, machine, pan hd 110637 110637 2
160* COVER, power n/a n/a 1
165* FUSE, 250V/1.2A 121261 121261 2
154* MODULE, assembly, 24V 255649 255649 1
160* COVER, switch mount n/a n/a n/a n/a 1
163* CABLE, pwr, female, 0.8M
156* SCREW, self-tapping 101845 101845 6

D60 D200s

255757 255758 255704 255705

255673 255673 1

D200

D60 D200s

121254 121254 1

* See page 53 for Power Supply illustration.

S20 Supply Unit

Ref.

No. Description

608 BRACKET, light tower n/a n/a 1
151* BRACKET, power supply n/a n/a 1
154a* POWER SUPPLY, 100-240 Vac 15M293 1
157a* SWITCH, power, 100-240 Vac
155* SCREW, machine, pan hd 110637 2
160* COVER, power
165* FUSE, 250V/1.2A 121261 2
154* MODULE, assembly, 24V
160* COVER, switch mount n/a n/a 1
163* CABLE, pwr, female, 0.8M
156* SCREW, self-tapping 101845 6

24 Vdc 100-240 Vac

257636 257635

121254 1

n/a 1

255649 1

255673 1

Qty.

Qty.

* See page 53 for Power Supply illustration.

313527V 63

Accessories

Two-Button Interlock Air Control Kit

See 312374 for information.

Supply Unit Part

D200 255719

D200s 255720

D60 257615

Drum Roller Kits for D200 and D200S Supply Units, 255627

See 312492 for more information.

Drum Position Clamp Set for D200 Supply Units, 206537

Includes two clamps.

Check-Mate Displacement Pump Kits

Displacement Pump Size Manual

60cc 312889
100cc 312467
200cc 312468
250cc 312469
500cc 312470

Dura-Flo Displacement Pump Kits

Displacement Pump Size Manual

145cc, 180cc, 220cc, 290cc 311827
430cc and 580cc 311825
1000cc 311717

Drum Position Clamp for D200S Supply Units

Order quantity 2 of C32463.

Enclosed Wet Cup Recirc Kit

See 312494 for more information.

200 Liter (55 Gallon) Platen Cover Kits, 255691

See 406681 for more information.

Light Tower Kit, 255467

For D200s, D200, D60, and S20 single supply systems.

See 312493 for more information.

64 313527V

Dimensions

Dimensions

A

(ram up)

B

(ram down)

F

D200

ti10429a

D

E

C

D

C

S20

S30

(ram down)

E

F

(ram up)

B

A

A

(ram up)

(ram down)

r_255648_313527_5a

D60

A

(ram up)

(ram down)

B

C

D

E

L20c

B

D

F

F

313527V 65

r_255648_313527_6a

r_257302_312376_1e

Dimensions

S20

(NXT)

S30

WLD

A

(ram up)

B

(ram down)

C

E

D

F

Dimensions

Ram Model

L20c

S20 (NXT)

S20

S20c

D60

D200

D200s

A

in. (mm)

69 (1752.6) 44 (1117.6) 21 (533.4) 22 (558.8)

84 (2133.6) 59 (1498.6) 16 (406.4) 19 (482.6) 11 (279.4) 17 (431.8)

59.3 (1506) 35.8 (909) 16 (406.4) 19 (482.6) 11 (279.4) 17 (431.8)

90 (2286) 65 (1651) 26.0 (661) 22.1 (562)

89 (2260.6) 59 (1498.6) 14 (355.6) 18 (457.2) 24 (609.6) 28 (711.2)

102.3 (2599) 64.8 (1646) 21.0 (533) 25.0 (635) 38.0 (965) 42.0 (1067)

104.9 (2665) 70.3 (1785) 23.0 (584) 25.0 (635) 45.0 (1143) 48.0 (1219)

B

in. (mm)

in. (mm)

Weight

Use the table below to identify the maximum weight for
each available platen size.

Platen Size

Gallons (Liters) Maximum Weight

55 (200)

30 (115)

16 (60)

8 (30)

5 (20)

51 (23)

44 (20)

25 (11.3)

21 (9.5)

19 (8.7)

C

D

in. (mm)

E

in. (mm)

in. (mm)

See the identification plate (ID) for the weight of your
supply system.

ID

ti11157a

F

66 313527V

Technical Data

Max air input pressure (supply system) / Air inlet size

L20c - 2 in. elevator, 5 gal. (20 L) . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar) / 1/2 npsm(f)

S20 - 3 in. single post, 5 gal. (20 L) . . . . . . . . . . . . . . 125 psi (0.9 MPa, 9 bar) / 1/2 npt(f)

D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal.

(115 L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)

D200 - 3 in. dual post, 55 gal. (200 L), 30 gal. (115 L),

16 gal. (60 L), 8 gal. (30 L), 5 gal. (20 L) . . . . . . . . . . 150 psi (1.0 MPa, 10 bar) / 3/4 npt(f)

D200s - 6.5 in. dual post, 55 gal. (200 L), 30 gal. (115 L) 125 psi (0.9 MPa, 9 bar) / 3/4 npt(f)

Technical Data

Max fluid, air working pressure, and weight

(displacement pump) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Wetted parts (displacement pump) . . . . . . . . . . . . . . . . . For Check-Mate displacement pumps, see manual

Platen Codes (see page 7): Part number; Wetted parts

B: 257727, 5 gal. (20 L)
J: 257732, 8 gal. (30 L)

S: 257737, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

C: 257728, 5 gal. (20 L)
K: 257733, 8 gal. (30 L)

T: 257740, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

F: 257729, 5 gal. (20 L)
L: 257734, 8 gal. (30 L)

U: 257738, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

G: 257730, 5 gal. (20 L)
M: 257735, 8 gal. (30 L)

W: 257739, 16gal. (60 L) . . . . . . . . . . . . . . . . . . . . . .

For Check-Mate pump packages, see manual 312376.
For Dura-Flo pump packages, see manuals 311826,
311828, 311833.

312375.
For Dura-Flo displacement pumps, see manuals
311717, 311825, 311827.

Electroless nickel, polyurethane, nitrile, carbon steel,
polyethylene, zinc plated carbon steel, buna, 316 sst,
17-4PH sst

Electroless nickel, polyurethane, carbon steel, polyeth­ylene, nitrile, zinc plated carbon steel, buna, 316 sst
17-4PH sst

Stainless steel, polyurethane, PTFE coated nitrile, poly­ethylene, nitrile, PTFE, 303 sst, 304 sst, 316 sst,
17-4PH sst

Electroless nickel, aramind reinforced elastomer, rub­ber-based PSA, nitrile, polyethylene, zinc plated carbon
steel, buna, 1018 carbon steel, 304 sst, 316 sst, 17-4PH
sst

H: 257731, 5 gal. (20 L)
R: 257736, 8 gal. (30 L)

Y: 257741, 16gal. (60 L . . . . . . . . . . . . . . . . . . . . . . .

7: 255661, 30 gal. (115 L) . . . . . . . . . . . . . . . . . . . . . zinc plated carbon steel, EPDM, sst, fluoroelastomer

8: 255662, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . . PTFE, EPDM, PTFE coated aluminum, zinc plated

9: 255663, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . . EPDM, aluminum, zinc plated

A: 255664, 55 gal. (200 L) . . . . . . . . . . . . . . . . . . . . . PTFE, neoprene, aluminum, zinc plated carbon steel,

Ambient operating temperature range (supply system) 32-120 °F (0- 49°C)

Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See separate air motor manual.

External power supply requirements (DataTrak)

AC power units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100-240 Vac, 50/60 Hz, single phase, 1.2 amps max

DC power units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Vdc, 1.2 amps max draw

313527V 67

Electroless nickel, aramind reinforced elastomer, rub­ber-based PSA, polyurethane, polyethylene, nitrile, zinc
plated carbon steel, buna, 1018 carbon steel, 304 sst,
316 sst, 17-4PH sst

carbon steel, 316 sst

carbon steel, 316 sst

316 sst

draw

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-328-0211 Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions.

This manual contains English. MM 313527

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revision V, March 2014