60 cc Check-Mate Displacement Pump
Repair Parts Manual
100 cc Check-Mate Displacement Pump
Repair Parts Manual
200 cc Check-Mate Displacement Pump
Repair Parts Manual
250 cc Check-Mate Displacement Pump
Repair Parts Manual
500 cc Check-Mate Displacement Pump
Repair Parts Manual
NXT
Instructions-Parts
NXT
Instructions-Parts
™
Displacement Pumps (430cc,
™
Pump Packages (145cc, 180cc,
™
Pump Packages (430cc, 580cc)
™
Pump Packages (1000cc)
™
Air Motor (Nxxxxx models)
™
Air Motor (Mxxxxx models)
312374Air Controls Instructions-Parts
312491Pump Fluid Purge Kit
312492Drum Roller Kit Instruction
312493Light Tower Kit Instruction
406681Platen Cover Kit
334048EPDM Hose Wiper Kit
334644
313526R3
Xtreme
®
XL Air Motor, Instructions-Parts
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk.
Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual
where applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the dispense outlet.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
4313526R
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
•Turn off and disconnect power cord before servicing equipment.
•Use only grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
•Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
•Always wear impervious gloves when spraying or cleaning equipment.
•If this equipment is used with isocyanate material, see additional information on isocyanites in
Isocyanate Conditions Section of this manual.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
•Hearing protection
313526R5
Models
ID
Models
Check the identification plate (ID) for the 6-digit part number of the supply
system. Use the following matrix to define the construction of the supply
system, based on the six digits. For example, Part No. CM14BA represents a
Check-Mate supply system (CM), a carbon steel Check-Mate 100 MaxLife
displacement pump with an NXT 2200 air motor with remote DataTrak (pump
code 14), a 3 in. dual post ram with integrated air controls (B) and a 55-gallon,
uncoated platen with a neoprene seal (A).
NOTE: Systems with the GD as the first and second digits are Dura-Flo supply
systems.
Some configurations in the following matrix cannot be built. See the Product
Selection guide for available systems.
To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not
correspond to the Ref. Nos. in the Parts drawings and lists.
All supply systems with DataTrak and 24 Vdc or 100-240 Vac power supplies are ETL approved.
®
ti11157a
6313526R
Models
CM14B
First and
Second Digit
CM
(Supply
System with
Check-Mate
displacement
pump)
GD
(Supply
System with
Dura-Flo
displacement
pump)
Third and
Fourth DigitFifth Digit
Pump Code
(See Table 1
for 2-digit
Check-Mate
Pump Code)
(See Table 2
for 2-digit
Dura-Flo
Pump Code)
SizeStyle
12 in.L20cno volt
23 in.S20cno voltINTC
33 in.S20no voltINTF
43 in.D60no voltINTG
53 in.D200no voltINTH
63 inD200ino volt
76.5 in.D200sno voltINTJ
86.5 in.D200sino volt
93 in.D20024 VdcINTL
A3 in.D200i24 Vdc
B3 in.D200
C3 in. D200i
F6.5 in.D200s24 VdcINTT
G 6.5 in. D200si24 Vdc
H 6.5 in. D200s
J6.5 in. D200si
L3 in.S20
M3 in.S2024 VdcINT8
R3 in.D60
T3 in.D60i
U3 in.D6024 VdcINTD
W3 in.D60i24 Vdc
Y3 in.D60ino volt
Ram Options
DataTrak
VoltageAir Controls
100-240
VacIN TR
100-240
Vac
100-240
VacIN TW
100-240
Vac
100-240
VacIN T7
100-240
VacIN T9
100-240
Vac
Air Control
PanelB
2-Button
InterlockP
2-Button
InterlockK
2-Button
InterlockM
2-Button
InterlockS
2-Button
InterlockU
2-Button
InterlockY
2-Button
InterlockA
2-Button
InterlockE
2-Button
Interlock
A
Sixth Digit
Platen and Seal Options
Platen
Size
20 L
(5 Gal)F, SWCSNitrile
20 L
(5 Gal)F, SWCSPolyurethane
20 L
(5 Gal)F, SWSSTPTFE
20 L
(5 Gal)F, DWCSNitrile
20 L
(5 Gal)F, DWCSPolyurethane
20 L
(5 Gal)F, SWCSPVC
30 L
(8 Gal)F, SWCSNitrile
30 L
(8 Gal)F, SWCSPolyurethane
30 L
(8 Gal)F, SWSSTPTFE
30 L
(8 Gal)F, DWCSNitrile
30 L
(8 Gal)F, DWCSPolyurethane
60 L
(16 Gal)F, SWCSNitrile
60 L
(16 Gal)F, SWCSPolyurethane
60 L
(16 Gal)F, SWSSTPTFE
60 L
(16 Gal)F, DWCSNitrile
60 L
(16 Gal)F, DWCSPolyurethane
115 L
30 GalDCSEPDM
200 L
(55 Gal)DR
200 L
(55 Gal)DR
200 L
(55 Gal)DR
200 L
(55 Gal)DR
200 L
(55 Gal)DR
Platen
Style
Platen
Material
PTFE
coated ALEPDM
PTFE
coated ALEPDM
PTFE
coated ALNeoprene
PTFE
coated AL EPDM Hose
PTFE
coated AL
Seal
Material
Neoprene
(small)
KEY:
S = Single post rami = 2-Button InterlockF = FlatSW = Single wiper
c = Cart mounteds = 6.5 inchD = D StyleDW = Double wiper
D = Dual post ramINT = Integrated air controlsDR = Dual o-ring
*Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate
Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 8.
Table 1: Check-Mate Pump Identification Code/Part No. Index
See manual 312376 or the ID plate on the pump to determine pump part number.
8313526R
Pump
Code
Pump Part
(see manual
311828)
NXT 2200/DF 145SS
A1P31LSS
NXT 3400/DF 145SS
B1P46LSS
NXT 3400/DF 180SS
B5P41LSS
NXT 3400/DF 220SS
C1P30LSS
NXT 6500/DF 220SS
CAP57LSS
Xtreme XL/DF 290SS
DLP71LSS
Pump
Code
Pump Part
(see manual
311826)
NXT 3400/DF 430SS
E5P15LSS
E6P15LSM
NXT 6500/DF 430SS
EFP32LSS
EGP32LSM
Xtreme XL/DF 430
ELP47LSS
EMP47LSM
ESP47LCM
ETP47LCS
NXT 3400/DF 580SS
F5P12LSS
F6P12LSM
Pump
Code
Pump Part
(see manual
311826)
NXT 6500/DF 580CS
F9P22LCS
NXT 6500/DF 580SS
FFP22LSS
FGP22LSM
Xtreme XL/DF 580CS
FLP35LSS
FMP35LSM
FTP35LCS
Pump
Code
Pump Part
(see manual
311833)
NXT 6500/DF 1000CS
G9P10LCS
Table 2: Dura-Flo Pump Identification Code/Part No. Index
Models
313526R9
Component Identification
T
D
W
V
J
G
K
E
U
M
N
S
CM14BA Model
Shown
A
B
R
C
P
X
TI10430a
H
(Note: Do not use motor
lift ring to lift entire
system.)
Lift Locations
Component Identification
D200 3 in. and D200s 6.5 in. Dual Post
FIG. 1
Key:
ARam Assembly
BAir Motor
CDisplacement Pump
DPlaten
ERemote DataTrak (single ram systems) or Display Module
(tandem systems)
GIntegrated Air Controls (see F
HAir Motor Lift Ring
JPlaten Bleed Port
KPower Supply Box
MBlowoff Air Supply Line
IG. 3)
NPlaten Lift Rod
PPump Bleeder Valve
REnclosed Wet Cup
SFluid Line (not supplied)
TMain Air Line (not supplied)
UAir Line Drain Valve (not supplied)
VAir Filter (not supplied)
W Bleed Type Air Shutoff Valve (not supplied)
XAir Motor Solenoid
10313526R
S20 3 in. Single Post and D60 3 in. Dual Post
B
A
F
G
K
D
J
R
C
X
(Note: Do not use motor
lift ring to lift entire
system.)
Lift Location
Lift Location
r_255648_313527_6a
Model CM9HLB ShownModel CM2MRY Shown
r_255648_313527_5a
G
F
B
J
D
K
R
C
X
A
Lift
Location
H
P
Component Identification
FIG. 2
Key:
ARam Assembly
BAir Motor
CDisplacement Pump
DPlaten
FRemote DataTrak (single ram systems) or Display Module
(tandem systems)
GIntegrated Air Controls (see F
HLift Ring
JPlaten Bleed Port
KPower Supply Box (under shrouding)
PPump Bleed Valve
REnclosed Wet Cup
SFluid Line (not supplied, see F
TAir Line (not supplied, see F
UAir Line Drain Valve (not supplied, see FIG. 1)
VAir Filter (not supplied, see FIG. 1)
IG. 3)
IG. 1)
IG. 1)
W Bleed Type Air Shutoff Valve (not supplied, see F
XAir Motor Solenoid
IG. 1)
313526R11
Component Identification
BA
BB
BC
BG
BE
BF
BD
ti10438a
Activation
Buttons
ti10843a1
CA
CB
ti10846a
Integrated Air Controls
D200, D200s, D60, and S20 Models
The integrated air controls include:
•Main air slider valve (BA): turns air on and off to
the system. When closed, the valve relieves
pressure downstream.
•Ram air regulator (BB): controls ram up and down
pressure and blowoff pressure.
•Ram director valve (BC): controls ram direction.
•Exhaust port with muffler (BD)
•Air motor regulator (BE): Controls air pressure to
motor.
•Air motor slider valve (BF): turns air on and off to
the air motor. When closed, the valve relieves air
trapped between it and the air motor. Push the valve
in to shutoff. Remote DataTrak: The air solenoid
(X, F
IG. 1), the air motor slider valve (BF), and the
main air slider valve (BA) must be open for air to
flow. (See Remote DataTrak Setup, page 23.)
•Blowoff button (BG): turns air on and off to push
the platen out of an empty drum.
Air Line Accessories
See FIG. 1.
•Air line drain valve (U)
•Air line filter (V): removes harmful dirt and
moisture from compressed air supply.
•Second bleed-type air valve (W): isolates air line
accessories and supply system for servicing. Locate
upstream from all other air line accessories.
•Air relief valve (attached to ram air regulator, not
Units that have 2-Button Interlock controls have the
following additional components:
•2-Button Module: See manual 312374 for
information.
•Roller switch (CA): shuts off air supply when it
contacts the bracket actuator. Operator must push
and hold the activation buttons simultaneously to
resume ram movement.
FIG. 4
•Bracket actuator (CB): attaches to the platen lift
rod. When platen is outside of drum, actuator makes
contact with the roller switch.
F
IG. 3. Integrated Air Controls
F
IG. 5
12313526R
L20c 2in. Elevator
CF
CB
CA
CC
CD
CE
r_257032_312376_1e
CM7B1G Model Shown
P
J
Lift Location
Component Identification
FIG. 6
Key:
CA Elevator Cart
CB Air Motor
CC Displacement Pump
CD Platen
CE Enclosed Wet Cup (behind air controls)
CF Elevator and Pump Air Controls
JPlaten Bleed Port
PPump Bleed Valve
313526R13
Component Identification
r_257302_312376_2e
DD
DC
DB
DA
L20c 2 in. Air Controls
•Air motor regulator (DA): Controls air pressure to
motor.
•Blowoff button (DB): turns air on and off to push
the platen out of an empty drum.
•Air motor shutoff valve (DC): turns air on and off
to the air motor.
•Elevator director valve (DD): controls elevator
direction.
F
IG. 7: Elevator Air Controls
Air and Fluid Hoses
Be sure all air hoses (T) and fluid hoses (S) are properly
sized and pressure-rated for your system. Use only
electrically conductive hoses. Fluid hoses must have
spring guards on both ends. Use of a short whip hose
and a swivel between the main fluid hose and the
gun/valve allows freer gun/valve movement.
14313526R
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