60 cc Check-Mate Displacement Pump
Repair Parts Manual
100 cc Check-Mate Displacement Pump
Repair Parts Manual
200 cc Check-Mate Displacement Pump
Repair Parts Manual
250 cc Check-Mate Displacement Pump
Repair Parts Manual
500 cc Check-Mate Displacement Pump
Repair Parts Manual
™
NXT
Instructions-Parts
™
NXT
Instructions-Parts
Premier
312374Air Controls Instructions-Parts
312491Pump Fluid Purge Kit
®
Displacement Pumps
®
Pump Packages
™
Displacement Pumps (145cc,
™
Displacement Pumps (430cc,
™
Pump Packages (145cc, 180cc,
™
Pump Packages (430cc, 580cc)
™
Pump Packages (1000cc)
Air Motor (Nxxxxx models)
Air Motor (Mxxxxx models)
®
Air Motor Instructions-Parts
Related Manuals
312492Drum Roller Kit Instruction
312493Light Tower Kit Instruction
406681Platen Cover Kit
313526J3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the dispense outlet.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
4313526J
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
•Turn off and disconnect power cord before servicing equipment.
•Use only grounded electrical outlets.
•Use only 3-wire extension cords.
•Ensure ground prongs are intact on power and extension cords.
•Do not expose to rain. Store indoors.
SPLATTER HAZARD
Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen,
splatter may occur.
•Use minimum air pressure when removing platen from drum.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
•Always wear impervious gloves when spraying or cleaning equipment.
•If this equipment is used with isocyanate material, see additional information on isocyanites in Isocyanate Conditions Section of this manual.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
•Hearing protection
313526J5
Models
Models
Check the identification plate (ID) for the 6-digit part number of the supply system. Use the following matrix to define the construction of the supply system,
based on the six digits. For example, Part No. CM14BA represents a
®
Check-Mate supply system (CM), a carbon steel Check-Mate 100 MaxLife
displacement pump with an NXT 2200 air motor with remote DataTrak (pump
code 14), a 3 in. dual post ram with integrated air controls (B) and a 55-gallon,
uncoated platen with a neoprene seal (A).
Systems with the GD as the first and second digits are Dura-Flo supply
systems.
Some configurations in the following matrix cannot be built. See the
Product Selection guide for available systems.
To order replacement parts, see Parts section in manual 313527. The digits in the matrix on the next page do not
correspond to the Ref. Nos. in the Parts drawings and lists.
All supply systems with DataTrak and 24 Vdc or 100-240 Vac power supplies are ETL approved.
2ECOGNIZED#OMPONENT
#-
ID
ti11157a
#ERTIFIEDTO#!.#3!#3!#.O
#ONFORMSTO5,
6313526J
Models
CM14B
First and
Second Digit
CM
(Supply
System with
Check-Mate
displacement
pump)
GD
(Supply
System with
Dura-Flo
displacement
pump)
Third and
Fourth DigitFifth Digit
Pump Code
(See Table 1
for 2-digit
Check-Mate
Pump Code)
(See Table 2
for 2-digit
Dura-Flo
Pump Code)
SizeStyle
12 in.L20cno volt
23 in.S20cno voltINTC
33 in.S20no voltINTF
43 in.D60no voltINTG
53 in.D200no voltINTH
63 inD200ino volt
76.5 in.D200sno voltINTK
86.5 in.D200sino volt
93 in.D20024 VdcINTM
A3 in.D200i24 Vdc
B3 in.D200
C3 in. D200i
F6.5 in.D200s24 VdcINTU
G 6.5 in. D200si24 Vdc
H 6.5 in. D200s
J6.5 in. D200si
L3 in.S20
M3 in.S2024 VdcINT9
R3 in.D60
T3 in.D60i
U3 in.D6024 VdcINT
W3 in.D60i24 Vdc
Y3 in.D60ino volt
Ram Options
DataTra
k
VoltageAir Controls
2-Button Inter-
2-Button Inter-
2-Button Inter-
100-240
VacINTS
100-240
Vac
100-240
VacINTY
100-240
Vac
100-240
VacINT8
100-240
VacINTA
100-240
Vac
2-Button Inter-
2-Button Inter-
2-Button Inter-
2-Button Inter-
2-Button Inter-
2-Button Inter-
Air Control
PanelB
lockJ
lockL
lockR
lockT
lockW
lock7
lock
lock
lock
A
Sixth Digit
Platen and Seal Options
Platen
Size
20 L
(5 Gal)F, SWCSNitrile
20 L
(5 Gal)F, SWCS
20 L
(5 Gal)F, SWSST
20 L
(5 Gal)F, DWCSNitrile
20 L
(5 Gal)F, DWCS
30 L
(8 Gal)F, SWCSNitrile
30 L
(8 Gal)F, SWCS
30 L
(8 Gal)F, SWSST
30 L
(8 Gal)F, DWCSNitrile
30 L
(8 Gal)F, DWCS
60 L
(16 Gal)F, SWCSNitrile
60 L
(16 Gal)F, SWCS
60 L
(16 Gal)F, SWSST
60 L
(16 Gal)F, DWCSNitrile
60 L
(16 Gal)F, DWCS
115 L
30 GalDCSEPDM
200 L
(55 Gal)DR
200 L
(55 Gal)DRALEPDM
200 L
(55 Gal)DRALNeoprene
Platen
Style
Platen
MaterialSeal
Material
Polyure-
thane
PTFE
coated
Polyure-
thane
Polyure-
thane
PTFE
coated
Polyure-
thane
Polyure-
thane
PTFE
coated
Polyure-
thane
PTFE
coated
ALEPDM
KEY:
S = Single post rami = 2-Button InterlockF = FlatSW = Single wiper
c = Cart mounteds = 6.5 inchD = D StyleDW = Double wiper
D = Dual post ramINT = Integrated air controlsDR = Dual o-ring
*Other Available Models: 262868. This model is the same as CM-_ _-3-B models, such as CM-11-3-B, but uses Check-Mate
Pump P40DCS (NXT2200/CM 100) instead of the other pumps listed on page 8.
313526J7
Models
Table 1: Check-Mate Pump Identification Code/Part No. Index
See manual 312376 or the ID plate on the pump to determine pump part number.
8313526J
Table 2: Dura-Flo Pump Identification Code/Part No. Index
Models
Pump Part No.
Pump
Code
(see manual
311828)
NXT 2200/DF 145SS
A1P31LSS
A3P31HSS
NXT 3400/DF 145SS
B1P46LSS
B3NR
NXT 3400/DF 180SS
B5P41LSS
B7P41HSS
NXT 3400/DF 220SS
C1P30LSS
C3P30HSS
NXT 6500/DF 220SS
CAP57LSS
CCNR
NXT 6500/DF 290SS
D1P45LSS
D3NR
Premier/DF 290SS
DLP67LSS
DRNR
Pump Part No.
Pump
Code
(see manual
311826)
NXT 3400/DF 430CS
E1NR
E2NR
E3NR
E4NR
NXT 3400/DF 430SS
E5P15LSS
E6P15LSM
E7P15HSS
E8P15HSM
NXT 6500/DF 430CS
E9NR
EANR
EBNR
ECNR
NXT 6500/DF 430SS
EFP32LSS
EGP32LSM
EHP32HSS
EJP32HSM
Premier/DF 430
ELP44LSS
EMNR
ERNR
ESNR
ETP44LCS
NXT 3400/DF 580CS
F1NR
F2NR
F3NR
F4NR
NXT 3400/DF 580SS
F5P12LSS
F6P12LSM
F7P12HSS
F8P12HSM
Pump Part No.
Pump
Code
(see manual
311826)
NXT 6500/DF 580CS
F9P22LCS
FANR
FBNR
FCNR
NXT 6500/DF 580SS
FFP22LSS
FGP22LSM
FHP22HSS
FJP22HSM
Premier/DF 580CS
FLP34LSS
FMNR
FRNR
FSNR
FTP34LCS
Pump Part No.
Pump
Code
(see manual
311833)
NXT 3400/DF 1000CS
G1P06LCS
G3NR
NXT 3400/DF 1000SS
G5NR
G7NR
NXT 6500/DF 1000CS
G9P10LCS
GBNR
NXT 6500/DF 1000SS
GFNR
GHNR
Premier/DF 1000
GLNR
GMNR
GRNR
GSNR
NR = Not released
313526J9
Component Identification
Component Identification
D200 3 in. and D200s 6.5 in. Dual Post
W
H
(Note: Do not use motor
lift ring to lift entire
system.)
CM14BA Model
Shown
N
A
B
S
R
M
V
Lift Locations
U
T
E
X
G
K
C
J
D
FIG. 1
Key:
ARam Assembly
BAir Motor
CDisplacement Pump
DPlaten
ERemote DataTrak (single ram systems) or
Display Module (tandem systems)
IG
GIntegrated Air Controls (see F
HAir Motor Lift Ring
JPlaten Bleed Port
KPower Supply Box
M Blowoff Air Supply Line
. 3)
P
TI10430a
NPlaten Lift Rod
PPump Bleeder Valve
REnclosed Wet Cup
SFluid Line (not supplied)
TMain Air Line (not supplied)
UAir Line Drain Valve (not supplied)
VAir Filter (not supplied)
W Bleed Type Air Shutoff Valve (not supplied)
XAir Motor Solenoid
10313526J
S20 3 in. Single Post and D60 3 in. Dual Post
Model CM9HLB ShownModel CM2MRY Shown
Lift Location
B
X
G
A
B
H
Component Identification
(Note: Do not use motor
lift ring to lift entire
system.)
Lift Location
X
G
F
Lift
Location
R
K
A
r_255648_313527_5a
FIG. 2
Key:
ARam Assembly
BAir Motor
CDisplacement Pump
DPlaten
FRemote DataTrak (single ram systems) or
Display Module (tandem systems)
IG
GIntegrated Air Controls (see F
HLift Ring
JPlaten Bleed Port
KPower Supply Box (under shrouding)
PPump Bleed Valve
REnclosed Wet Cup
SFluid Line (not supplied, see F
TAir Line (not supplied, see F
UAir Line Drain Valve (not supplied, see F
VAir Filter (not supplied, see F
. 3)
IG
. 1)
IG
. 1)
IG
. 1)
R
F
C
C
K
J
D
J
P
D
r_255648_313527_6a
IG
W Bleed Type Air Shutoff Valve (not supplied, see F
XAir Motor Solenoid
IG
. 1)
. 1)
313526J11
Component Identification
Integrated Air Controls
D200, D200s, D60, and S20 Models
The integrated air controls include:
•Main air slider valve (BA): turns air on and off to
the system. When closed, the valve relieves pressure downstream.
•Ram air regulator (BB): controls ram up and down
pressure and blowoff pressure.
•Ram director valve (BC): controls ram direction.
•Exhaust port with muffler (BD)
•Air motor regulator (BE): Controls air pressure to
motor.
•Air motor slider valve (BF): turns air on and off to
the air motor. When closed, the valve relieves air
trapped between it and the air motor. Push the valve
in to shutoff. Remote DataTrak: The air solenoid
(X, F
IG
. 1), the air motor slider valve (BF), and the
main air slider valve (BA) must be open for air to
flow. (See Remote DataTrak Setup, page 23.)
•Blowoff button (BG): turns air on and off to push
the platen out of an empty drum.
Air Line Accessories
See FIG. 1.
•Air line drain valve (U)
•Air line filter (V): removes harmful dirt and mois-
ture from compressed air supply.
•Second bleed-type air valve (W): isolates air line
accessories and supply system for servicing. Locate
upstream from all other air line accessories.
•Air relief valve (attached to ram air regulator, not
Units that have 2-Button Interlock controls have the following additional components:
•2-Button Module: See manual 312374 for
information.
•Roller switch (CA): shuts off air supply when it
contacts the bracket actuator. Operator must push
and hold the activation buttons simultaneously to
resume ram movement.
BG
BA
F
IG
. 3. Integrated Air Controls
ti10438a
BF
BE
BD
BC
BB
Activation
Buttons
ti10843a1
FIG. 4
•Bracket actuator (CB): attaches to the platen lift
rod. When platen is outside of drum, actuator makes
contact with the roller switch.
CA
CB
ti10846a
F
IG
. 5
12313526J
L20c 2in. Elevator
Component Identification
CM7B1G Model Shown
CF
CC
CD
CA
CB
Lift Location
CE
P
J
r_257032_312376_1e
FIG. 6
Key:
CA Elevator Cart
CB Air Motor
CC Displacement Pump
CD Platen
CE Enclosed Wet Cup (behind air controls)
CF Elevator and Pump Air Controls
JPlaten Bleed Port
PPump Bleed Valve
313526J13
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