Graco 313435T User Manual

Repair/Parts
Center Flange
ti13844a
ti13843a
End Flange
1050P Polypropylene 1050C Conductive
Polypropylene
1050F PVDF
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
1050S Stainless Steel 1050H Hastelloy
ti14342a
1050A Aluminum
ti13946a
®
Husky
1050 Air-Operated
Diaphragm Pump
1-inch pump with modular air valve for fluid transfer applications. For professional use only.
See page 4 for model information, including approvals.
125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure 125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure
313435T
EN

Related Manuals

Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
To Find Your Nearest Distributor . . . . . . . . . . . . . . 3
To Specify the Configuration of a New Pump . . . . 3
To Order Replacement Parts . . . . . . . . . . . . . . . . . 3
Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pump Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ATEX Certifications . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Repair or Replace Air Valve . . . . . . . . . . . . . . . 10
DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Check Valve Repair . . . . . . . . . . . . . . . . . . . . . . 14
Diaphragms and Center Section . . . . . . . . . . . . 15
Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 18
Related Manuals
Manual Description
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Parts/Kits Quick Reference . . . . . . . . . . . . . . . . 21
Center Section . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Air Valve and Data Monitoring . . . . . . . . . . . . . . 24
Fluid Covers and Manifolds . . . . . . . . . . . . . . . . 26
Seats and Check Ball . . . . . . . . . . . . . . . . . . . . 28
Diaphragms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Manifold O-Rings . . . . . . . . . . . . . . . . . . . . . . . . 31
DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Graco Standard Husky Pump Warranty . . . . . . . . 34
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 34
312877
313597
313840
406824
406825
406826
Husky 1050 Air-Operated Diaphragm Pump, Operation
Husky 1050A UL-Listed Diaphragm Pump, Operation
DataTrak, Instructions/Parts
Pulse Count Kits, Instructions
Reed Switch with Solenoid Kits, Instructions
Torque Instructions (Manifolds and Fluid Covers)
2 313435T

To Find Your Nearest Distributor

To Find Your Nearest Distributor
1. Visit www.graco.com.
2. Click on Where to Buy and use the Distributor Locator.

To Specify the Configuration of a New Pump

Please call your distributor.
OR
1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.
2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.

To Order Replacement Parts

Please call your distributor.

Distributor Note

1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.
2. To find part numbers for replacement parts: a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use
the selector tool to find the corresponding 20-digit number.
b. Use the Configuration Number Matrix on the next page to understand which parts are described by each
digit.
c. Refer to the main Parts illustration and to the Parts/Kits Quick Reference. Follow the page references on
these two pages for further ordering information, as needed.
3. Please call Graco Customer Service to order.
313435T 3

Pump Matrix

CONFIGURATION NO.PART NO. SERIAL NO.
SERIESDATE CODE
MAX WPR PSI-bar
MADE IN
Pump Configuration Number
ti14103a
Pump Matrix
Check the identification plate (ID) for the 20-digit Configuration Number of your pump. Use the following matrix to define the components of your pump.
Sample Configuration Number
1050A A01A A1 SS BN BN PT
Pump Model Center
Section and Air Valve
Fluid Covers and Manifolds
Seats Balls Diaphragms Manifold
O-Rings
Pump Model
(1 inch ports, 50 gpm)
1050A
Center Section and
Air Valve Material
A01A Standard A1 Aluminum, standard ports, inch
Air Valve/Monitoring Fluid Covers and Manifolds
Aluminum A01B Pulse Count A2 Aluminum, standard ports, metric
1050C A01C DataTrak C1 Conductive polypropylene, center flange
Aluminum
Conductive A01D Remote C2 Conductive polypropylene, end flange Polypropylene A01E Optional FKM Seals F1 PVDF, center flange
1050F
PVDF C01B Pulse Count H1 Hastelloy, standard ports, inch
1050H C01C DataTrak H2 Hastelloy, standard ports, metric
Conductive
Polypropylene
C01A Standard F2 PVDF, end flange
Hastelloy C01D Remote P1 Polypropylene, center flange
1050P
Polypropylene P01B Pulse Count S1 Stainless steel, standard ports, inch
1050S P01C DataTrak S2 Stainless steel, standard ports, metric
Polypropylene
P01A Standard P2 Polypropylene, end flange
Stainless Steel P01D Remote
, ‡, or : See ATEX Certifications, on page 5.
Check Valve Seats Check Valve Balls Diaphragm Manifold O-Rings
AC Acetal AC Acetal BN Buna-N Models with AL Aluminum BN Buna-N CO Polychloroprene Overmolded BN Buna-N CR Polychloroprene Standard FK FKM Fluoroelastomer FK FKM Fluoroelastomer CW Polychloroprene Weighted GE Geolast GE
Geolast
®
FK FKM Fluoroelastomer PO PTFE/EPDM Overmolded
Buna-N, FKM Fluoroelasto­mer or TPE seats do not use o-rings.
PP Polypropylene GE Geolast PT PTFE/EPDM Two-Piece PT PTFE PV PVDF PT PTFE SP Santoprene SP
Santoprene
®
SP Santoprene TP TPE
SS 316 Stainless Steel SS 316 Stainless Steel TP TPE TP TPE
4 313435T

ATEX Certifications

All 1050A (Aluminum) and
1050C (Conductive Polypropylene)
pumps are certified:
II 2 GD c IIC T4
1050S (Stainless Steel) and 1050H (Hastelloy) pumps with aluminum or conductive polypropylene centers are certified:
II 2 GD c IIC T4
DataTrak and Pulse Count are certified:
0359
II 1 G
Ex ia IIA T3 Ga
ITS13ATEX27862X
9902471
Class I, Div. 1,
Group D T3A
ATEX Certifications

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable materials and gases. To help prevent fire and explosion:
Clean plastic parts in a well ventilated area.
Do not clean with a dry cloth.
Do not operate electrostatic guns in equipment work area.
313435T 5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.
Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
Open a valve to relieve the fluid expansion during heating.
Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or prop­erty damage.
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.
Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.
6 313435T
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted with air.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:
Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
Clothing and respirator as recommended by the fluid and solvent manufacturer
Protective eyewear, gloves, and hearing protection.
313435T 7

Troubleshooting

Troubleshooting
Problem Cause Solution
Pump cycles but will not prime. Pump is running too fast, causing
cavitation before prime Check valve ball severely worn or
wedged in seat or manifold. Seat severely worn. Replace ball and seat. See page 14. Outlet or inlet clogged. Unclog. Inlet or outlet valve closed. Open. Inlet fittings or manifolds loose. Tighten. Manifold o-rings damaged. Replace o-rings. See page 14.
Pump cycles at stall or fails to hold pressure at stall.
Pump will not cycle, or cycles once and stops.
Pump operates erratically. Clogged suction line. Inspect; clear.
Worn check valve balls, seats, or o-rings.
Air valve is stuck or dirty. Disassemble and clean air valve. See
Check valve ball severely worn and wedged in seat or manifold.
Pilot valve worn, damaged, or plugged.
Air valve gasket damaged. Replace gasket. See page 10. Check valve ball is wedged into seat
due to overpressurization. Dispensing valve clogged. Relieve pressure and clear valve. Air tubing is plugged
(remote air control models).
Sticky or leaking check valve balls. Clean or replace. See page 14. Diaphragm (and backup) ruptured. Replace. See page 15. Restricted exhaust. Remove restriction. Pilot valves damaged or worn. Replace pilot valves. See page 15. Air valve damaged. Replace air valve. See page 10. Air valve gasket damaged. Replace air valve gasket. See
Air supply erratic. Repair air supply. Exhaust muffler icing. Use drier air supply or use low ice
Lower air inlet pressure.
Replace ball and seat. See page 14.
Replace. See page 28.
page 11. Use filtered air. Replace ball and seat. See page 14.
Replace pilot valve. See page 15.
Install pressure relief kit. See Acces- sories, page 31.
Clear tube.
page 10.
muffler (Graco part 102656).
8 313435T
Troubleshooting
Problem Cause Solution
Air bubbles in fluid. Suction line is loose. Tighten.
Diaphragm (and backup) ruptured. Replace. See page 15. Loose manifolds, damaged seats or
manifold o-rings. Diaphragm shaft bolt o-ring dam-
Tighten manifold bolts or replace seats or o-rings. See page 14.
Replace o-ring.
aged. Pump cavitation. Reduce pump speed or suction lift. Loose diaphragm shaft bolt. Tighten.
Exhaust air contains fluid being pumped.
Diaphragm (and backup) ruptured. Replace. See page 15. Loose diaphragm shaft bolt. Tighten or replace. See page 15. Diaphragm shaft bolt o-ring dam-
Replace o-ring. See page 15.
aged. Moisture in exhaust air. High inlet air humidity. Use drier air supply. Pump exhausts excessive air at stall. Worn air valve cup or plate. Replace cup and plate. See page 11.
Damaged air valve gasket. Replace gasket. See page 10.
Damaged pilot valve. Replace pilot valves. See page 15.
Worn shaft seals or bearings. Replace shaft seals or bearings. See
page 15.
Air tubing is damaged or loose
Replace tubing or secure connection.
(remote air control models).
Remote air pressure is higher than
pump air pressure (remote air control
Regulate remote pilot air pressure to be equal to or less than main air.
models). Pump leaks air externally. Air valve or fluid cover screws loose. Tighten.
Diaphragm damaged. Replace diaphragm. See page 15.
Air valve gasket damaged. Replace gasket. See page 10.
Remote air pressure is higher than
pump air pressure (remote air control
Regulate remote pilot air pressure to be equal to or less than main air.
models). Pump leaks fluid externally from
joints.
Loose manifold screws or fluid cover
screws.
Tighten manifold screws or fluid cover screws. See page 18.
Manifold o-rings worn out. Replace o-rings. See page 14. Pump leaks fluid externally through
manifold or fluid cover.
Excessive pump speed or inlet
starvation.
Replace manifold and reduce pump speed or improve pump feed.
313435T 9

Repair

WARNINGWARNINGWARNING
WARNING
ti14094a
ti14095a
Aluminum Model Shown
109
Repair
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion.
All label and marking material must be
The electronic monitoring system is
cleaned with a damp cloth (or equiva­lent).
required to be grounded. See Grounding instructions in your pump operation man­ual.
FIG. 1. Reed switch assembly and air line removal

Pressure Relief Procedure

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing.
1. Shut off the air supply to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve to relieve fluid pressure. Have a container ready to catch the drainage.

Repair or Replace Air Valve

Replace Complete Air Valve
1. Stop the pump. Relieve the pressure. See Pressure Relief Procedure in previous section.
4. For motors with DataTrak: Remove two screws
and the solenoid bracket. Pull the solenoid out of the air valve.
F
IG. 2. Solenoid removal
2. Disconnect the air line to the motor.
3. For motors with Pulse Count or DataTrak: Remove screw to disconnect the reed switch assembly from the air valve.
10 313435T
5. Remove screws (109, metal pumps) or nuts (112, plastic pumps). Remove the air valve and gasket (108).
6. To repair the air valve, go to Disassemble the Air Valve, step 1, in next section. To install a replace­ment air valve, continue with step 7.
7. Align the new air valve gasket (108) on the center housing, then attach the air valve. See Torque Instructions, page 18.
Repair
Lips face down
Lips face up
208◆†
208◆†
202
ti12754a
8. For motors with DataTrak: Remember to reattach
the solenoid bracket and the solenoid.
9. For motors with Pulse Count or DataTrak: Use
screw to attach the reed switch assembly to the new air valve. Reconnect cable.
10. Reconnect the air line to the motor.
Replace Seals or Rebuild Air Valve
NOTE: Repair kits are available. See page 25 to order
the correct kit(s) for your pump. Air Valve Seal Kit parts are marked with a †. Air Valve Repair Kit parts are marked with a . Air Valve End Cap Kit parts are marked with a ✠.
Disassemble the Air Valve
1. Perform steps 1-5 under Replace Complete Air Valve, page 10.
2. See F
IG. 4. Use a Torx screwdriver (T8 for aluminum
centers, T9 for plastic centers) to remove two screws (209). Remove the valve plate (205), cup assembly (212-214), spring (211), and detent assembly (203).
Reassemble the Air Valve NOTE: Apply lithium-based grease whenever instructed
to grease.
1. Use all parts in the repair kits. Clean other parts and inspect for damage. Replace as needed.
2. Grease the detent cam (204) and install into hous­ing (201).
3. Grease the u-cups (208) and install on the piston with lips facing toward the center of the piston.
3. Pull the cup (213) off of the base (212). Remove the o-ring (214) from the cup.
4. See F each end of the air valve. Use the piston (202) to push the end caps (207, 217) out of the ends. Remove end cap o-rings (206). If pump model is equipped with a runaway protection solenoid, also remove the solenoid release button (218) and o-ring (219).
5. Remove the u-cup seals (208) from each end of the piston (202), then remove the piston. Remove the detent cam (204) from the air valve housing (201).
IG. 4. Remove the retaining ring (210) from
F
IG. 3. Air valve u-cup installation
4. Grease both ends of the piston (202) and install it in the housing (201), with the flat side toward the cup (212). Be careful not to tear u-cups (208) when slid­ing piston into housing.
5. Standard or Pulse Count models (no runaway protection solenoid): Grease new o-rings (206)
and install on the end caps (207). Install the end caps into the housing.
DataTrak models (with runaway protection sole­noid): Orient the air valve so the air inlet faces for-
ward. Grease and install new o-ring (206) on right-side end cap (207). Grease and install new o-ring (206) and the solenoid release button (218) and o-ring (219) on left-side end cap (217). Install the end caps into the housing.
6. Install a retaining ring (210) on each end to hold end caps in place.
313435T 11
Repair
210
210
207
217
206◆†✠
206◆†✠
208◆†
202
208◆†
209◆† 205
212
211 203
204
218
219
ti14026b
201
Apply lithium-based grease.
1
1
1
1
1
1
3
U-cup lips must face piston.
2
2
2
210
206◆†✠
DataTrak Models with Runaway Protection
207
1
1
1
air
inlet
214
1
213
3
Apply lithium-based grease to contact surface.
3
211
213
212
214
ti19675a
magnet
ti14097b
205
212
small
hole
F
IG. 4. Air valve assembly
7. Grease and install the detent assembly (203) into the piston. Install the o-ring (214) on the cup (213). Apply a light film of grease to the outside surface of the o-ring and the inside mating surface of the base (212).
Orient the end of the base that has a magnet toward the end of the cup that has the larger cutout. Engage the opposite end of the parts. Leave the end with the magnet free. Tilt the base toward the cup and fully engage the parts, using care so that the o-ring remains in place. Install the spring (211) onto the protrusion on the cup. Align the magnet in the base with the air inlet and install the cup assem­bly.
FIG. 5
12 313435T
8. Grease the cup side and install the valve plate (205). Align the small hole in the plate with the air inlet. Tighten the screws (209) to hold it in place.
FIG. 6. Air valve cup and plate installation

DataTrak

WARNINGWARNINGWARNING
WARNING
NOTE: See DataTrak manual, 313840, for all DataTrak
service and repair information.
Replace DataTrak Battery or Fuse
To reduce the risk of fire and explosion, the battery and fuse must be replaced in a non-hazardous location. Follow all instruc­tions in your pump operation manual.
Use only an approved replacement battery, and an approved fuse (see pump operation manual). Use of an unapproved battery or fuse will void Graco’s warranty and Intertek and Ex approvals.
Repair
313435T 13
Repair
Torque to 100 in-lb (11.3 N•m). See Torque Instructions, page 18.
1
Not used on some models.
3
ti14098a
6
4
11
12
10
12
3
6
5
Arrow (A) must point toward outlet manifold.
2
1
1
2
A
10
12
12
3
3
3
3
11
Aluminum pump
shown
7

Check Valve Repair

NOTE: Kits are available for new check valve balls and
seats in a range of materials. See page 28 to order kits in the material(s) desired. An o-ring kit and fastener kits also are available.
NOTE: To ensure proper seating of the check balls, always replace the seats when replacing the balls. Also, on models with manifold o-rings, replace the o-rings.
Disassembly
1. Follow the Pressure Relief Procedure on page 10.
Disconnect all hoses.
2. Remove the pump from its mounting.
NOTE: For plastic pumps (1050P, 1050C, and 1050F), use hand tools only until thread-locking adhesive patch releases.
3. Use a 10 mm socket wrench to remove the outlet manifold fasteners (6). See F
4. Remove the o-rings (12, not used on some models),
IG. 7.
seats (10), and balls (11).
5. Turn the pump over and remove the inlet manifold. Remove the o-rings (12, not used on some models), seats (10), and balls (11).
Reassembly
1. Clean all parts and inspect for wear or damage. Replace parts as needed.
2. Reassemble in the reverse order, following all notes in F
IG. 7. Be sure the ball checks (10-12) and mani-
folds (4, 5) are assembled exactly as shown. The arrows (A) on the fluid covers must point toward the outlet manifold (4).
FIG. 7. Ball check valve assembly
14 313435T
Repair

Diaphragms and Center Section

Disassembly
NOTE: Diaphragm kits are available in a range of mate-
rials and styles. See page 29 to order the correct dia­phragms for your pump. A Center Rebuild Kit also is available. See page 23. Parts included in the Center Rebuild Kit are marked with an *. For best results, use all kit parts.
1. Follow the Pressure Relief Procedure on page 10.
2. Remove the manifolds and disassemble the ball check valves as explained on page 14.
3. Overmolded Diaphragms
a. Orient the pump so one of the fluid covers faces
up. Use a 10 mm socket wrench to remove the fluid cover screws (7), then pull the fluid cover (3) up off the pump.
b. The exposed diaphragm (15) will screw off by
hand from the diaphragm shaft (104). The dia­phragm shaft bolt will remain attached to the diaphragm. Remove the air side diaphragm plate (14).
c. Turn the pump over and remove the other fluid
cover. Pull the diaphragm and shaft up through the center housing.
b. Plastic Pumps: Use a 1-1/4 socket or box end
wrench on the hex of a fluid side diaphragm plate to remove. Then remove all parts of the diaphragm assembly. See F Metal Pumps: Remove the bolt (304) from one side of the diaphragm shaft, then remove all parts of that diaphragm assembly. See F
c. Follow the same procedure to disassemble the
other diaphragm assembly.
5. Inspect the diaphragm shaft (104) for wear or scratches. If it is damaged, inspect the bearings (105) in place. If they are damaged, use a bearing puller to remove them.
NOTE: Do not remove undamaged bearings.
6. Use an o-ring pick to remove the u-cup packings (106) from the center housing. Bearings (105) can remain in place.
7. If necessary, use a socket wrench to remove the pilot valves (101) or pilot inserts (113, remote air control models).
8. Remove the pilot valve cartridges only if necessary due to a known or suspected problem. After remov- ing pilot valves, use a hex to remove the cartridges (102), then remove cartridge o-rings (103). If stripped, use two screwdrivers to screw out the car­tridge.
NOTE: Do not remove undamaged pilot valve cartridges.
IG. 8.
IG. 8.
d. Grasp the diaphragm firmly and use a wrench
on the flats of the shaft to remove. Also remove the air side diaphragm plate (14). Continue with Step 5.
4. All Other Diaphragms
a. Orient the pump so one of the fluid covers faces
up. Use a 10 mm socket wrench to remove the fluid cover screws (7), then pull the fluid cover up off the pump. Turn the pump over and remove the other fluid cover.
313435T 15
Repair
ti14022b
304
301
15
13
14
104*
15
104*
ti14037b
PO and CO models
304
301
15
13
14
104*
305
14 303
ti14021b
PT models
13
13
(Metal pumps)
(Plastic pumps)
(Metal pumps)
1
Rounded side faces diaphragm.
1
1
1
1
1
Apply lithium-based grease.
2
2
2
2
Torque to 20-25 ft-lb (27-34 N•m) at 100 rpm maximum.
3
3
3
AIR SIDE markings on diaphragm must face center housing.
4
4
4
4
4
If screw comes loose or is replaced, apply permanent (red) Loctite
®
or equivalent to diaphragm side threads. Apply primer and medium-strength (blue)
Loctite
®
or equivalent to shaft side threads.
5
101*
102*
102*
103*
103*
104*
105*
105*
106*
106*
110
Lips must face out of housing.
6
TP, SP, BN, FK, and GE models
5
3
3
ti14025b
2
2
Torque to 20-25 in.-lb (2.3-2.8 N•m).
8
7
(Plastic pumps)
Cartridges (102) must be installed before pilot valves (101) or inserts
(113, for remote air controls).
7
2
2
2
2
2
8
2
6
7
7
2
6
2
113
7
2
8
(remote air control)
FIG. 8. Assemble diaphragms and center section
16 313435T
Repair
Reassembly
Follow all notes in FIG. 8. These notes contain
important information.
NOTE: Apply lithium-based grease whenever instructed
to grease.
1. Clean all parts and inspect for wear or damage. Replace parts as needed.
2. If removed, grease and install the new pilot valve cartridges (102) and cartridge o-rings (103). Screw in until seated.
NOTE: Cartridges (102) must be installed before pilot valves (101).
3. Grease and install the pilot valves (101). Torque to 20-25 in.-lb (2.3-2.8 N•m). Do not over-torque.
4. Grease and install the diaphragm shaft u-cup pack­ings (106) so the lips face out of the housing.
5. If removed, insert the new bearings (105) into the center housing. Use a press or a block and rubber mallet to press-fit the bearing so it is flush with the surface of the center housing.
All Other Diaphragms - Metal Pumps:
a. Install the o-ring (301) on the shaft bolt (304).
b. Assemble the fluid side plate (13), the dia-
phragm (15), the backup diaphragm (305, if present), and the air side diaphragm plate (14) on the bolt exactly as shown in F
IG. 8.
c. Apply medium-strength (blue) Loctite or equiva-
lent to the bolt (304) threads. Screw the bolt into the shaft hand tight.
d. Grease the shaft u-cups (106) and the length
and ends of the diaphragm shaft (104). Slide the shaft into the housing.
e. Repeat Steps a-c for the other diaphragm
assembly.
f. Hold one shaft bolt with a wrench and torque
the other bolt to 20-25 ft-lb (27-34 N•m) at 100 rpm maximum. Do not over-torque.
g. Reattach the first fluid cover (3). See Torque
Instructions, page 18. Go to Step 7.
All Other Diaphragms - Plastic Pumps:
6. Overmolded Diaphragms:
a. Clamp the shaft flats in a vise.
b. If diaphragm setscrew comes loose or is
replaced, apply permanent (red) Loctite equivalent to diaphragm side threads. Screw into diaphragm until tight.
c. Assemble the air side plate (14) onto the dia-
phragm. The rounded side of the plate must face the diaphragm.
d. Apply medium-strength (blue) Loctite or equiva-
lent to the threads of the diaphragm assembly. Screw the assembly into the shaft as tight as possible by hand.
e. Grease the shaft u-cups (106) and the length
and ends of the diaphragm shaft (104). Slide the shaft into the housing.
f. Reattach the first fluid cover (3). See Tor que
Instructions, page 18.
g. Repeat Steps b and c for the other diaphragm
assembly. Go to Step 7.
®
or
a. Assemble the diaphragm (15), the backup dia-
phragm (305, if present), and the air side dia­phragm plate (14) on the fluid side plate (13) exactly as shown in F
IG. 8.
b. Apply medium-strength (blue) Loctite or equiva-
lent to the threads of the screw on the fluid side plate. Screw the assembly into the shaft hand-tight.
c. Grease the shaft u-cups (106) and the length
and ends of the diaphragm shaft (104). Slide the shaft into the housing.
d. Repeat for the other diaphragm assembly
e. Hold one of the plates with a wrench, and
torque the other plate to 20-25 ft-lb (27-34 N•m) at 100 rpm maximum. Do not over-torque.
f. Reattach the first fluid cover (3). See Torque
Instructions, page 18.
313435T 17
Repair
302
A
ti14120a
7. To ensure proper seating and extend diaphragm life, attach the second fluid cover with air pressure on the pump.
a. See F
IG. 9. Place the supplied tool (302) where
the air valve gasket (108) normally goes. Arrows (A) must face toward the fluid cover that is already attached.
F
IG. 9. Fluid cover tool
b. Reattach the air valve.

Torque Instructions

NOTE: Fluid cover and manifold fasteners have a
thread-locking adhesive patch applied to the threads. If this patch is worn, the screws may loosen during opera­tion. Replace screws with new ones, or apply medium­strength (blue) Loctite or equivalent to the threads.
If fluid cover or manifold fasteners have been loosened, it is important to torque them using the following proce­dure to improve sealing.
NOTE: Always completely torque fluid covers before torquing manifolds.
Start all fluid cover screws a few turns. Then turn down each screw just until head contacts cover. Then turn each screw by 1/2 turn or less working in a crisscross pattern to specified torque. Repeat for manifolds.
Fluid cover and manifold fasteners:
100 in-lb (11.3 N•m)
Retorque the air valve fasteners (V) in a crisscross pat­tern to specified torque.
Air valve fasteners:
55 in-lb (6.2 N•m) for plastic center sections 80 in-lb (9.0 N•m) for metal center sections
c. Supply a minimum of 20 psi (0.14 MPa, 1.4 bar)
air pressure to the air valve. Shop air may be used. The diaphragm will shift so the second fluid cover will seat properly. Keep air pressure on until the second fluid cover is attached.
d. Attach the second fluid cover (3). See Torque
Instructions, page 18.
e. Remove the air valve and the tool (302), replace
the gasket (108), and reattach the air valve. See
Torque Instructions, page 18.
NOTE: If you are replacing the diaphragms but not the
air valve, you must remove the air valve and gasket, put the tool in place of the gasket, and put the air valve back on to get the air pressure needed for proper installation of the second fluid cover. Remember to remove the tool and replace the gasket when finished.
8. Reassemble the ball check valves and manifolds as explained on page 14.
18 313435T
Repair







9
ti18448a
ti18449a
FIG. 10. Torque sequence
313435T 19

Parts

ti14023a
8
1
1
Not used on some models.
1
see page 22
2
see page 24
3
see page 26
4
see page 26
5
see page 26
6
see page 27
7
see page 27
12
see page 31
13
see page 30
10
see page 28
11
see page 28
18
1
9
see page 27
15
see page 29
Parts
20 313435T

Parts/Kits Quick Reference

Use this table as a quick reference for parts/kits. See pages indicated in table for full description of kit contents.
Parts
Ref. Part/Kit Description Qty.
1 Varies Center Section; not sold separately, see
page 22
Aluminum Conductive Polypropylene
Polypropylene 2 Varies Air Valve; see page 24 1 3 Fluid Cover Kits; see page 26 2
24B653 Aluminum 24C051 Conductive Polypropylene 24D347 Hastelloy 24C050 Polypropylene 24C052 PVDF 24C061 Hastelloy
4 Outlet Manifold Kits; see pages 26-27 1
24B649 Aluminum, npt 24B650 Aluminum, bspt 24C039 Conductive Poly, center flange 24C042 Conductive Poly, end flange 24D343 Hastelloy, npt 24D344 Hastelloy, bspt 24C038 Polypropylene, center flange 24C041 Polypropylene, end flange 24C040 PVDF, center flange 24C043 PVDF, end flange 24C057 Stainless Steel, npt 24C058 Stainless Steel, bspt
5 Inlet Manifold Kits; see page 26-27 1
24B651 Aluminum, npt 24B652 Aluminum, bspt 24C045 Conductive Poly, center flange 24C048 Conductive Poly, end flange 24D345 Hastelloy, npt 24D346 Hastelloy, bspt 24C044 Polypropylene, center flange 24C047 Polypropylene, end flange 24C046 PVDF, center flange 24C049 PVDF, end flange 24C059 Stainless Steel, npt 24C060 Stainless Steel, bspt
6 Manifold Fasteners; 8-pack, see page 27 16
24B654 Aluminum 24C056 Conductive Poly, Poly, and PVDF 24C064 Stainless Steel and Hastelloy
7 Fluid Cover Fasteners; 8-pack,
see page 27
24B654 Aluminum 24C055 Conductive Poly, Poly, and PVDF 24C063 Stainless Steel or Hastelloy,
aluminum center
24C056 Stainless Steel or Hastelloy,
plastic center 8 24C617 Plug; 6-pack, aluminum pumps only 6 9 24B910 Pressure Relief Valve; fuel dispense
model only, see page 27
1
16
1
Ref. Part/Kit Description Qty.
10 Seats; 4-pack, includes 8 o-rings where
needed, see page 28 24B630 Acetal 24B631 Aluminum 24B632 Buna-N 24B638 FKM Fluoroelastomer 24B633 Geolast 24B635 Polypropylene 24C721 PVDF 24B636 Santoprene 24B637 Stainless Steel 24B634 TPE
11 Check Balls; 4-pack, includes 8 o-rings,
see page 28
24B639 Acetal 24B640 Buna-N 24B643 Polychloroprene 24B644 Polychloroprene with SST core 24B648 FKM Fluoroelastomer 24B641 Geolast 24B645 PTFE 24B646 Santoprene 24B647 Stainless Steel 24B642 TPE
12 24B655 Manifold O-Ring (not used on some mod-
els); ptfe, 8-pack, see page 31
13 Fluid Side Diaphragm Plate; included in
Air and Fluid Plate Kits, see page 30 24C035 Aluminum 24C036 Conductive Polypropylene 24D342 Hastelloy 24C036 Polypropylene 24C037 PVDF 24C062 Stainless Steel
14 ----- Air Side Diaphragm Plate (not visible);
included in Air and Fluid Plate Kits, see
Part 13 or page 30
15 Diaphragm Kits; see page 29 2
24B622 Buna-N Standard 24B629 FKM Fluoroelastomer Standard 24B623 Geolast Standard 24B628 Santoprene Standard 24B624 TPE Standard 24B625 Polychloroprene Overmolded 24B626 PTFE Overmolded 24B627 PTFE/EPDM Two-Piece 24F926 PTFE/Santoprene Two-Piece
18 24D642 Muffler; 3/4 npt, polypropylene 1 19 Screw, ground, M5 x 0.8; not shown 1
116343 Pumps with aluminum air valve 116344 Pumps with conductive poly air valve
20188621 Label, warning (not shown) 1
4
4
8
2
2
Replacement Warning labels, signs, tags, and cards
are available at no cost.
313435T 21
Parts
Pump Size
and Material
Center Section Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold
O-Rings
1050A
A01A
A2 AL BN TP PT
Sample Configuration Number
*101
*102
*102
*103
103*
*104
*105
*105
*106
*106
108*
109*
ti14025a
2
Aluminum Center Section
(A01x, AC1x, AU1x, and AU3x)
110
air valve detail, see page 24
113
(remote air control)
Plastic Center Section
(C01x and P01x)
*112
2
*108
ti14104a
110

Center Section

Ref. Description Qty.
101* VALVE, pilot 2 102* CARTRIDGES, pilot valve receiver 2 103* O-RING, receiver cartridge 2 104* SHAFT, center 1 105* BEARING, center shaft 2 106* U-CUP, center shaft 2 108* GASKET, air valve 1 109* SCREW, M6 x 25, stainless steel, (for
aluminum center section models, Axxx) 110 HOUSING, center, not sold separately 1 112* NUTS (for plastic center section models,
113 INSERT, remote pilot (for remote air
* Included in Center Section Rebuild Kit 24B621
22 313435T
C01x and P01x)
control models, xxxD)
4
4
2
Parts
Center Section Rebuild Kits (*)
A01A-A01D, AU1A, AU3A, AC1A,
C01A-C01D,
P01A-P01D
A01E
Kits include:
2 pilot valves (101)
2 pilot cartridges (102)
2 cartridge o-rings, buna-N (103)
1 center shaft (104)
2 center shaft bearings (105)
2 center shaft u-cups (106)
1 air valve gasket (108)
4 bolts, M6 x 25, for A01x pumps (109)
4 nuts, for P01x and C01x pumps (112)
8 o-rings, PTFE (12)
Pilot Valve Assembly Kits
24B621
24D730
Center Shaft Kits
A01A-A01D, AU1A, AU3A, AC1A,
C01A-C01D,
P01A-P01D
A01E
All models
Kit includes:
1 center shaft (104)
2 center shaft bearings (105)
2 center shaft u-cups (106)
Center Shaft Bearing Kits
A01A-A01D, AU1A, AU3A, AC1A,
C01A-C01D,
P01A-P01D
A01E
All models
Kit includes:
2 center shaft bearings (105)
2 center shaft u-cups (106)
24B656
24D731
24B658
24D732
A01A-A01D, AU1A, AU3A, AC1A,
24B657
C01A-C01D,
P01A-P01D
A01E
24C825
Kits include:
2 pilot valve assemblies (101)
2 pilot valve receiver cartridges (102)
2 receiver cartridge o-rings (103)
NOTE: xxxD models also require insert kit, shown below.
Kit 24D043, Remote Pilot Inserts
xxxD (Remote Air Control)
Kit includes:
2 remote pilot inserts (113)
The center housing (110) is not sold separately.
Ground Screws (Ref. 19)
Ground Screw Kits
A01A-A01E, AU1A, AU3A, and AC1A
C01A-C01D 116344 P01A-P01D None
116343
313435T 23
Parts
202
203
204
205
206◆†✠
206◆†✠
208◆†
†209
211
213
218
ti14027b
210
217
208◆†
210
207
219◆†✠
201
210
206◆†✠
207
201
(Compatible with DataTrak with runaway protection)
Standard (no reed switch) or Pulse Count (with reed switch)
220
214
212

Air Valve and Data Monitoring

Ref. Description Qty.
201 HOUSING, not sold separately 1 202 PISTON 1 203 DETENT PISTON ASSEMBLY 1 204 CAM, detent 1 205 PLATE, air valve 1 206◆†✠ O-RING 2 207 CAP, end
Standard (xxxA), Pulse Count (xxxB), or Remote (xxxD)
DataTrak (xxxC) 208 U-CUP 2 209†SCREW 2 210◆✠ RETAINING RING 2 211 DETENT SPRING 1 212 BASE, cup 1 213 CUP 1 214 O-RING, cup 1 217 CAP, end (for DataTrak models with runaway
218 BUTTON, solenoid release (for DataTrak
protection, xxxC)
models with runaway protection, xxxC)
2 1
1
1
Ref. Description Qty.
219◆†✠ O-RING (for DataTrak models with runaway
protection, xxxC)
220 REED SWITCH ASSEMBLY (for Pulse
Count models, xxxB, includes fastener)
Parts included in Air Valve Repair Kit. See page 25. † Parts included in Air Valve Seals Kit. See page 24. Parts included in Air Valve End Cap Kit. See page
25.
Air Valve Seal Kits (†)
A01A-A01D, AU1A, AU3A, AC1A,
24B769
C01A-C01D,
All Models
Kit includes:
P01A-P01D
A01E
24C983
2 end cap o-rings (206)
2 piston u-cups (208)
2 screws, M3, shorter (209, for metal pumps)
2 screws, #4, longer (209, for plastic pumps)
1 solenoid release button o-ring (219)
1 air valve gasket (108)
24 313435T
1
1
Parts
Air Valve Repair Kits (◆)
A01A-A01C, AU1A, AU3A, AC1A, C01A-C01C, P01A-P01C
A01D, C01D, P01D 24D044 A01E 24D699
Kits include:
1 air valve piston (202)
1 detent piston assembly (203)
1 detent cam (204)
1 air valve plate (205)
2 end cap o-rings (206)
2 piston u-cups (208)
2 screws, M3, shorter (209, for metal pumps)
2 screws, #4, longer (209, for plastic pumps)
1 detent spring (211)
1 air cup base (212)
1 air cup (213)
1 air cup o-ring (214)
1 solenoid release button o-ring (219)
1 air valve gasket (108)
24B768
Air Valve End Cap Kits (✠)
AxxA, A01B, or A01D 24A361 A01E 24D734 C01A, C01B, or C01D 24C053 P01A, P01B, or P01D 24C053 A01C 24A363 C01C 24C054 P01C 24C054
Standard or Pulse Count (no runaway protection
solenoid) kits include:
2 end caps (207)
2 retaining rings (210)
2 o-rings (206)
DataTrak (runaway protection solenoid) Kits include:
1 standard end cap (207)
1 end cap with opening (217)
2 retaining rings (210)
2 o-rings (206)
solenoid release button (218)
o-ring for button (219)
Air Valve Replacement Kits
AxxA 24B766 A01B 24B766 A01C 24B767 A01D 24D040 A01E 24C826 C01A 24B775 C01B 24B775 C01C 24B776 C01D 24D042 P01A 24B773 P01B 24B773 P01C 24B774 P01D 24D041
Kits include:
1 air valve assembly (2)
1 air valve gasket (108)
4 screws (109; models with aluminum centers)
OR
4 nuts (112; models with plastic centers)
Remote Air Control Conversion Kits
Axxx 24D037 Cxxx 24D039 Pxxx 24D038
Kits include:
1 air valve assembly (2) with restrictor
1 air valve gasket (108)
4 screws (109; models with aluminum centers)
OR
4 nuts (112; models with plastic centers)
2 remote pilot inserts
Pulse Count Kits
Axxx 24B798 Cxxx or Pxxx 24B796
Kit includes:
reed switch module (220)
mounting screw
313435T 25
Parts
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold
O-Rings
1050A A01A
A1
AL BN TP PT
Sample Configuration Number
12
3
ti14307a
4
12
8
20
ti14308a
5
12
8
ti14313a
12
4
ti14314a
5
12

Fluid Covers and Manifolds

Fluid Cover Kits
A1, A2 24B653 C1, C2 24C051 H1, H2 24D347 P1, P2 24C050 F1, F2 24C052 S1, S2 24C061
Hastelloy and Stainless Steel Outlet Manifold Kits
H1 24D343 H2 24D344 S1 24C057 S2 24C058
Kits include:
1 fluid cover (3)
4 o-rings, ptfe (12)
Aluminum Outlet Manifold Kits
A1 24B649 A2 24B650
Kits include:
• 1 outlet manifold (4)
• 3 pipe plugs (8)
• 4 o-rings, ptfe (12)
• 1 warning label (20▲)
Aluminum Inlet Manifold Kits
A1 24B651 A2 24B652
Kits include:
1 outlet manifold (4)
4 o-rings, ptfe (12)
1 warning label (20▲)
Hastelloy and Stainless Steel Inlet Manifold Kits
H1 24D345 H2 24D346 S1 24C059 S2 24C060
Kits include:
1 inlet manifold (5)
4 o-rings, ptfe (12)
Kits include:
1 inlet manifold (5)
3 pipe plugs (8)
4 o-rings, ptfe (12)
26 313435T
Parts
ti14309a
ti14311a
4
12
4
12
ti14310a
ti14312a
5
5
12
12
Plastic Outlet Manifold Kits
C1 24C039 C2 24C042 P1 24C038 P2 24C041 F1 24C040 F2 24C043
Kits include:
• 1 outlet manifold (4)
• 4 o-rings, ptfe (12)
• 1 warning label (20▲)
Plastic Inlet Manifold Kits
C1 24C045 C2 24C048 P1 24C044 P2 24C047 F1 24C046 F2 24C049
Kits include:
1 inlet manifold (5)
4 o-rings, ptfe (12)
Replacement Danger and Warning tags, labels, and
cards are available at no cost.
Kit 24B910, Fluid Pressure Relief Valve
Fuel Dispense Model only
Kit includes:
1 valve, 3/8 nptf (9)
NOTE: See page 31 for manifold o-rings (12).
Manifold Fasteners (Ref. 9)
Manifold Fastener Kits
A1, A2 24B654 BOLT, hex head,
C1, C2 P1, P2, F1, F2
S1, S2, H1, H2
with any center
(Axxx, Cxxx, or Pxxx)
24C056 BOLT, flange head,
24C064 BOLT, hex head, M8
Fastener Description Qty.
8
steel, M8 x 25
8 M8 x 32, stainless steel, includes nuts
8 x 20, stainless steel, includes nuts
Fluid Cover Fasteners (Ref. 7)
Fluid Cover Fastener Kits Description Qty.
A1, A2 24B654 BOLT, hex head,
steel, M8 x 25
C1, C2 P1, P2, F1, F2
S1, S2, H1, H2
aluminum center
(Axxx) S1, S2,
H1, H2
plastic center
(Cxxx or Pxxx)
24C055 BOLT, flange head,
M8 x 45, stainless steel, includes nuts
24C063 BOLT, flange head,
M8 x 25, stainless steel
24C056 BOLT, flange head,
M8 x 32, stainless steel, includes nuts
8
8
8
8
313435T 27
Parts
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold
O-Rings
1050A A01A A2
AL BN
TP PT
Sample Configuration Number

Seats and Check Ball

Seat Kits
AC 24B630 AL 24B631
BN (no o-rings) 24B632
FK (no o-rings) 24B638
GE 24B633
PP 24B635 PV 24C721 SP 24B636 SS 24B637
TP (no o-rings) 24B634
Kits include:
4 seats, material indicated in table (10)
8 o-rings, PTFE, included unless table says “no o-rings” (12)
NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your distributor.
Check Ball Kits
AC 24B639 BN 24B640 CR 24B643
CW 24B644
FK 24B648 GE 24B641 PT 24B645 SP 24B646 SS 24B647 TP 24B642
Kits Include:
4 balls, material indicated in table (11)
8 o-rings, PTFE (12)
NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your distributor.
28 313435T
Parts
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold
O-Rings
1050A A01A A2 AL BN
TP
PT
Sample Configuration Number
ti14022a
304
301
15
13
14
104
13
(Plastic pumps)
(Metal pumps)
302
(not to scale)
15
303
14
104
ti14037a
302
(not to scale)

Diaphragms

NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your
distributor.
.
Standard Diaphragm Kits
BN 24B622 FK 24B629 GE 24B623 SP 24B628 TP 24B624
Kits include:
8 o-rings, ptfe (12)
2 diaphragms (15, material indicated in table)
2 o-rings for the bolt (301, used only on metal pumps)
1 diaphragm install tool (302)
NOTE: Fluid plates (13, 14) and diaphragm shaft bolts (304) are sold separately. See page 30. The shaft (104) is part of Kit 24B621, the Center Section Rebuild Kit.
Overmolded Diaphragm Kits
CO 24B625 PO 24B626
Kits include:
8 o-rings, ptfe (12)
2 overmolded diaphragms (15, material indi­cated in table)
2 diaphragm set screws, stainless steel (303)
1 diaphragm install tool (302)
NOTE: Fluid plates (14) are sold separately. See page
30. The shaft (104) is part of Kit 24B621, the Center
Section Rebuild Kit.
313435T 29
Parts
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragms Manifold
O-Rings
1050A A01A A2 AL BN
TP
PT
Sample Configuration Number
304
301
15
13
14
104
305
ti14021a
13
(Metal pumps)
302 (not to scale)
(Plastic pumps)
Diaphragms (continued)
Two-Piece Diaphragm Kits
PT 24B627 n/a 24F926
Kits include:
8 o-rings, PTFE (12)
2 diaphragms, PTFE (15)
2 backup diaphragms (305, material indicated in table)
2 o-rings for the bolt (301, used only on metal pumps)
1 diaphragm install tool (302)
NOTE: Fluid plates (13, 14) and diaphragm shaft bolts (304) are sold separately. See page 30. The shaft (104) is part of Kit 24B621, the Center Section Rebuild Kit.
Air and Fluid Plate Kits
1050A 24C035 1050C 24C036 1050H 24D342 1050P 24C036 1050F 24C037 1050S 24C062
Kits for aluminum, hastelloy, and stainless steel pumps include:
air side diaphragm plate (14)
fluid side diaphragm plate (13)
o-ring (301)
bolt (304)
Kits for polypropylene, conductive polypropylene, and PVDF pumps include:
air side diaphragm plate (14)
fluid side diaphragm plate (13, includes bolt)
Diaphragm Shaft Bolt (Metal Pumps)
Kit 24C099 includes:
1 bolt, stainless steel, M12 x 35 (304)
1 o-ring (301)
30 313435T

Manifold O-Rings

Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
Seats Check
Balls
Diaphragm Manifold
O-Rings
1050A A01A A2 AL BN TP
PT
Sample Configuration Number
O-Ring Kit Qty.
PT 24B655 8
-- Model includes no o-rings 0
Kit Includes:
8 o-rings, PTFE (12)

DataTrak

NOTE: See DataTrak manual, 313840, for all DataTrak
related part numbers and kit information, including the reed switch and solenoid.
Parts

Accessories

Fluid Pressure Relief Kit 238428 (for aluminum pumps)
Includes pipe bushings, hose adapter, relief valve, and tubing.
Fluid Pressure Relief Kit 112119 (for plastic pumps)
Includes fluid pressure relief valve.
Wall Mount Kit 24C637
Includes bracket, 4 dampeners, 8 washers, and 8 lock nuts.
Wall Bracket Dampener Kit 24E769
Includes 4 dampeners.
Rubber Foot Mounting Kit 236452
Includes washers, nuts, and rubber feet.
Grounding Wire Assembly Kit 238909
Includes ground wire and clamp.
Air Controls Kit 246947
Includes 1/2 npt air filter/regulator with 40 micron ele­ment and air pressure gauge.
Standard Pipe Flange Kits
239005 - Polypropylene 239008 - Stainless steel 239009 - PVDF
Each kit includes the pipe flange, a PTFE gasket, bolts, spring lock washers, flat washers and nuts.
Optional Muffler
Part No. 102656, 3/4 npt, aluminum.
Air Controls Kit 246946
Includes 1/4 npt air filter/regulator with 40 micron ele­ment and air pressure gauge.
313435T 31

Technical Data

Technical Data
Maximum fluid working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psi (0.86 MPa, 8.6 bar)
Air pressure operating range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-125 psi (0.14-0.86 MPa, 1.4-8.6 bar)
Fluid displacement per cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.17 gal. (0.64 liters)
Air consumption at 70 psi (0.48 MPa, 4.8 bar), 20 gpm (76 lpm) . . . . . . . . 25 scfm
Maximum values with water as media under submerged inlet conditions at ambient temperature:
Maximum air consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum free-flow delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum pump speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum suction lift (varies widely based on ball/seat selection and
wear, operating speed, material properties, and other variables . . . . . . .
Maximum size pumpable solids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/8 in. (3.2 mm)
Recommended cycle rate for continuous use . . . . . . . . . . . . . . . . . . . . . . . 93 - 140 cpm
Recommended cycle rate for circulation systems . . . . . . . . . . . . . . . . . . . . 20 cpm
Sound Power*
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . .
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . .
Sound Pressure**
at 70 psi (0.48 MPa, 4.8 bar) and 50 cpm . . . . . . . . . . . . . . . . . . . . . . . .
at 100 psi (0.7 MPa, 7.0 bar) and full flow . . . . . . . . . . . . . . . . . . . . . . . .
Fluid temperature range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see page 33
Air inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 npt(f)
Fluid inlet size
Aluminum (1050A), Hastelloy (1050H) or Stainless Steel (1050S) . . . . .
Conductive Poly (1050C), Polypropylene (1050P), or PVDF (1050F) . . . Fluid outlet size
Aluminum (1050A), Hastelloy (1050H) or Stainless Steel (1050S) . . . . .
Conductive Poly (1050C), Polypropylene (1050P), or PVDF (1050F) . . . Weight
Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conductive Polypropylene (1050C) and Polypropylene (1050P) . . . . . . .
Hastelloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PVDF (1050F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stainless Steel (1050S)
with conductive polypropylene center . . . . . . . . . . . . . . . . . . . . . . .
with polypropylene center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
with aluminum center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wetted parts include material(s) chosen for seat, ball, and diaphragm options, plus the pump’s material of construction
1050A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1050H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1050C and 1050P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1050F. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1050S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67 scfm 50 gpm (189 lpm) 280 cpm
16 ft (4.9 m) dry, 29 ft (8.8 m) wet
78 dBa 90 dBa
84 dBa 96 dBa
1 in. npt(f) or 1 in. bspt 1 in. raised face ANSI/DIN flange
1 in. npt(f) or 1 in. bspt 1 in. raised face ANSI/DIN flange
23 lb. (10.5 kg) 18 lb. (8.2 kg) 41 lb. (18.6 kg) 26 lb (11.8 kg)
36.3 lb. (16.5 kg)
37.3 lb. (16.9 kg)
41.4 lb. (18.8 kg)
Aluminum Hastelloy Polypropylene PVDF Stainless Steel
32 313435T
Non-wetted external parts
Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hastelloy (1050H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
aluminum, coated carbon steel hastelloy, stainless steel, polypropylene
or aluminum (if used in center section)
Plastic (1050P, 1050C, and 1050F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stainless Steel (1050S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
stainless steel, polypropylene
stainless steel, polypropylene or alumi-
num (if used in center section)
Reference Information
Maximum Storage Time (varies with conditions) . . . . . . . . . . . . . . . . . . .
Maximum Lifetime (varies with operating conditions and maintenance) .
2 years
10 years Power Efficiency Factor (varies based on pump configuration,
operating parameters, and material) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.61 gal. air consumed/1 gal. fluid
pumped at 70 psi (1.61 liter air con-
sumed/1 liter fluid pumped at 4.8 bar)
* Sound power measured per ISO-9614-2. ** Sound pressure was tested 3.28 ft (1 m) from equipment.
All trademarks mentioned in this manual are the property of their respective owners.
Fluid Temperature Range
Technical Data
NOTICE
Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid operating tem­perature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid temperature that is too high or too low for the components of your pump may cause equipment damage.
Fluid Temperature Range
Polypropylene or
Aluminum, Hastelloy, or
Stainless Steel Pumps
Diaphragm/Ball/Seat Material
Acetal (AC) 10° to 180°F -12° to 82°C 32° to 150°F 0° to 66°C 10° to 180°F -12° to 82°C Buna-N (BN) 10° to 180°F -12° to 82°C 32° to 150°F 0° to 66°C 10° to 180°F -12° to 82°C FKM Fluoroelastomer (FK)* -40° to 275°F -40° to 135°C 32° to 150°F 0° to 66°C 10° to 225°F -12° to 107°C
Geolast Polychloroprene overmolded
Polypropylene (PP) 32° to 150°F 0° to 66°C 32° to 150°F 0° to 66°C 32° to 150°F 0° to 66°C PTFE overmolded
PTFE check balls or two-piece PTFE/EPDM diaphragm (PT)
PVDF (PV) 10° to 225°F -12° to 107°C 32° to 150°F 0° to 66°C 10° to 225°F -12° to 107°C Santoprene
TPE (TP) -20° to 150°F -29° to 66°C 32° to 150°F 0° to 66°C 10° to 150°F -12° to 66°C
®
(GE)
diaphragm (CO) or Polychloroprene check balls (CR or CW)
diaphragm (PO)
®
(SP)
Fahrenheit Celsius Fahrenheit Celsius Fahrenheit Celsius
-40° to 150°F -40° to 66°C 32° to 150°F 0° to 66°C 10° to 150°F -12° to 66°C 0° to 180°F -18° to 82°C 32° to 150°F 0° to 66°C 10° to 180°F -12° to 82°C
40° to 180°F 4.0° to 82°C 40° to 150°F 4° to 66°C 40° to 180°F 4.0° to 82°C
40° to 220°F 4° to 104°C 40° to 150°F 4° to 66°C 40° to 220°F 4° to 104°C
-40° to 180°F -40° to 82°C 32° to 150°F 0° to 66°C 10° to 180°F -12° to 82°C
Conductive
Polypropylene Pumps PVDF Pumps
* The maximum temperature listed is based on the ATEX standard for T4 temperature classification. If you are operating in a non-explosive environment, FKM fluoroelastomer’s maximum fluid temperature in aluminum or stainless steel pumps is 320°F (160°C).
313435T 33

Graco Standard Husky Pump Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313435
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision T - November 2014
Loading...