2.Click on Where to Buy and use the Distributor Locator.
To Specify the Configuration of a New Pump
Please call your distributor.
OR
1.Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.
2.If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.
To Order Replacement Parts
Please call your distributor.
Distributor Note
1.To find part numbers for new pumps or kits, use the Online Husky Selector Tool.
2.To find part numbers for replacement parts:
a.Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use
the selector tool to find the corresponding 20-digit number.
b.Use the Configuration Number Matrix on the next page to understand which parts are described by each
digit.
c.Refer to the main Parts illustration and to the Parts/Kits Quick Reference. Follow the page references on
these two pages for further ordering information, as needed.
3.Please call Graco Customer Service to order.
313435T3
Pump Matrix
CONFIGURATION NO.PART NO.SERIAL NO.
SERIESDATE CODE
MAX WPR PSI-bar
MADE IN
Pump Configuration
Number
ti14103a
Pump Matrix
Check the identification plate (ID) for the 20-digit Configuration Number
of your pump. Use the following matrix to define the components of your
pump.
Sample Configuration Number
1050AA01A A1SS BN BNPT
Pump Model Center
Section and
Air Valve
Fluid
Covers and
Manifolds
Seats BallsDiaphragms Manifold
O-Rings
Pump Model
(1 inch ports, 50 gpm)
1050A★
Center Section and
Air Valve Material
A01A StandardA1 Aluminum, standard ports, inch
Air Valve/MonitoringFluid Covers and Manifolds
AluminumA01B Pulse Count✖A2 Aluminum, standard ports, metric
1050C★A01C DataTrak✖C1 Conductive polypropylene, center flange
Aluminum
ConductiveA01D RemoteC2 Conductive polypropylene, end flange
PolypropyleneA01E Optional FKM SealsF1 PVDF, center flange
1050F
PVDFC01B Pulse Count✖H1 Hastelloy, standard ports, inch
1050H‡C01C DataTrak✖H2 Hastelloy, standard ports, metric
Conductive
Polypropylene
C01A StandardF2 PVDF, end flange
HastelloyC01D RemoteP1 Polypropylene, center flange
1050P
PolypropyleneP01B Pulse Count✖S1 Stainless steel, standard ports, inch
1050S‡P01C DataTrak✖S2 Stainless steel, standard ports, metric
AC AcetalAC AcetalBN Buna-N— Models with
AL AluminumBN Buna-NCO Polychloroprene Overmolded
BN Buna-NCR Polychloroprene Standard FK FKM Fluoroelastomer
FK FKM Fluoroelastomer CW Polychloroprene Weighted GE Geolast
GE
Geolast
®
FK FKM FluoroelastomerPO PTFE/EPDM Overmolded
Buna-N, FKM
Fluoroelastomer or TPE
seats do not
use o-rings.
SS 316 Stainless SteelSS 316 Stainless Steel
TP TPETP TPE
4313435T
ATEX Certifications
★ All 1050A (Aluminum) and
1050C (Conductive Polypropylene)
pumps are certified:
II 2 GD c IIC T4
‡ 1050S (Stainless Steel) and 1050H
(Hastelloy) pumps with aluminum or
conductive polypropylene centers are
certified:
II 2 GD c IIC T4
✖ DataTrak and Pulse Count are
certified:
0359
II 1 G
Ex ia IIA T3 Ga
ITS13ATEX27862X
9902471
Class I, Div. 1,
Group D T3A
ATEX Certifications
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When
these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
materials and gases. To help prevent fire and explosion:
•Clean plastic parts in a well ventilated area.
•Do not clean with a dry cloth.
•Do not operate electrostatic guns in equipment work area.
313435T5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
•Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
•Open a valve to relieve the fluid expansion during heating.
•Replace hoses proactively at regular intervals based on your operating conditions.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
•Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
•Many other fluids may contain chemicals that can react with aluminum. Contact your material
supplier for compatibility.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many
solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property
damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent
manufacturer’s warnings.
6313435T
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted with air.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
•Do not touch hot fluid or equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Protective eyewear, gloves, and hearing protection.
313435T7
Troubleshooting
Troubleshooting
ProblemCauseSolution
Pump cycles but will not prime.Pump is running too fast, causing
cavitation before prime
Check valve ball severely worn or
wedged in seat or manifold.
Seat severely worn.Replace ball and seat. See page 14.
Outlet or inlet clogged.Unclog.
Inlet or outlet valve closed.Open.
Inlet fittings or manifolds loose.Tighten.
Manifold o-rings damaged.Replace o-rings. See page 14.
Pump cycles at stall or fails to hold
pressure at stall.
Air valve is stuck or dirty. Disassemble and clean air valve. See
Check valve ball severely worn and
wedged in seat or manifold.
Pilot valve worn, damaged, or
plugged.
Air valve gasket damaged.Replace gasket. See page 10.
Check valve ball is wedged into seat
due to overpressurization.
Dispensing valve clogged.Relieve pressure and clear valve.
Air tubing is plugged
(remote air control models).
Sticky or leaking check valve balls.Clean or replace. See page 14.
Diaphragm (and backup) ruptured.Replace. See page 15.
Restricted exhaust.Remove restriction.
Pilot valves damaged or worn.Replace pilot valves. See page 15.
Air valve damaged.Replace air valve. See page 10.
Air valve gasket damaged.Replace air valve gasket. See
Air supply erratic.Repair air supply.
Exhaust muffler icing.Use drier air supply or use low ice
Lower air inlet pressure.
Replace ball and seat. See page 14.
Replace. See page 28.
page 11. Use filtered air.
Replace ball and seat. See page 14.
Replace pilot valve. See page 15.
Install pressure relief kit. See Acces-sories, page 31.
Clear tube.
page 10.
muffler (Graco part 102656).
8313435T
Troubleshooting
ProblemCauseSolution
Air bubbles in fluid.Suction line is loose.Tighten.
Diaphragm (and backup) ruptured.Replace. See page 15.
Loose manifolds, damaged seats or
Diaphragm (and backup) ruptured.Replace. See page 15.
Loose diaphragm shaft bolt.Tighten or replace. See page 15.
Diaphragm shaft bolt o-ring dam-
Replace o-ring. See page 15.
aged.
Moisture in exhaust air.High inlet air humidity.Use drier air supply.
Pump exhausts excessive air at stall. Worn air valve cup or plate.Replace cup and plate. See page 11.
Damaged air valve gasket.Replace gasket. See page 10.
Damaged pilot valve.Replace pilot valves. See page 15.
Worn shaft seals or bearings.Replace shaft seals or bearings. See
page 15.
Air tubing is damaged or loose
Replace tubing or secure connection.
(remote air control models).
Remote air pressure is higher than
pump air pressure (remote air control
Regulate remote pilot air pressure to
be equal to or less than main air.
models).
Pump leaks air externally.Air valve or fluid cover screws loose. Tighten.
Diaphragm damaged.Replace diaphragm. See page 15.
Air valve gasket damaged.Replace gasket. See page 10.
Remote air pressure is higher than
pump air pressure (remote air control
Regulate remote pilot air pressure to
be equal to or less than main air.
models).
Pump leaks fluid externally from
joints.
Loose manifold screws or fluid cover
screws.
Tighten manifold screws or fluid
cover screws. See page 18.
Manifold o-rings worn out.Replace o-rings. See page 14.
Pump leaks fluid externally through
manifold or fluid cover.
Excessive pump speed or inlet
starvation.
Replace manifold and reduce pump
speed or improve pump feed.
313435T9
Repair
WARNINGWARNINGWARNING
WARNING
ti14094a
ti14095a
Aluminum Model
Shown
109
Repair
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following
conditions to avoid a hazardous condition
which can cause fire or explosion.
•All label and marking material must be
•The electronic monitoring system is
cleaned with a damp cloth (or equivalent).
required to be grounded. See Grounding
instructions in your pump operation manual.
FIG. 1. Reed switch assembly and air line removal
Pressure Relief Procedure
Trapped air can cause the pump to cycle unexpectedly,
which could result in serious injury from splashing.
1. Shut off the air supply to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve to relieve fluid pressure.
Have a container ready to catch the drainage.
Repair or Replace Air Valve
Replace Complete Air Valve
1. Stop the pump. Relieve the pressure. See Pressure
Relief Procedure in previous section.
4. For motors with DataTrak: Remove two screws
and the solenoid bracket. Pull the solenoid out of the
air valve.
F
IG. 2. Solenoid removal
2. Disconnect the air line to the motor.
3. For motors with Pulse Count or DataTrak:
Remove screw to disconnect the reed switch
assembly from the air valve.
10313435T
5. Remove screws (109, metal pumps) or nuts (112,
plastic pumps). Remove the air valve and gasket
(108).
6. To repair the air valve, go to Disassemble the Air Valve, step 1, in next section. To install a replacement air valve, continue with step 7.
7. Align the new air valve gasket (108) on the center
housing, then attach the air valve. See Torque Instructions, page 18.
Repair
Lips face down
Lips face up
208◆†
208◆†
202◆
ti12754a
8. For motors with DataTrak: Remember to reattach
the solenoid bracket and the solenoid.
9. For motors with Pulse Count or DataTrak: Use
screw to attach the reed switch assembly to the new
air valve. Reconnect cable.
10. Reconnect the air line to the motor.
Replace Seals or Rebuild Air Valve
NOTE: Repair kits are available. See page 25 to order
the correct kit(s) for your pump. Air Valve Seal Kit parts
are marked with a †. Air Valve Repair Kit parts are
marked with a ◆. Air Valve End Cap Kit parts are
marked with a ✠.
Disassemble the Air Valve
1. Perform steps 1-5 under Replace Complete Air
Valve, page 10.
2. See F
IG. 4. Use a Torx screwdriver (T8 for aluminum
centers, T9 for plastic centers) to remove two
screws (209). Remove the valve plate (205),
cup assembly (212-214), spring (211), and detent
assembly (203).
Reassemble the Air Valve
NOTE: Apply lithium-based grease whenever instructed
to grease.
1. Use all parts in the repair kits. Clean other parts and
inspect for damage. Replace as needed.
2. Grease the detent cam (204) and install into housing (201).
3. Grease the u-cups (208) and install on the piston
with lips facing toward the center of the piston.
3. Pull the cup (213) off of the base (212). Remove the
o-ring (214) from the cup.
4. See F
each end of the air valve. Use the piston (202) to
push the end caps (207, 217) out of the ends.
Remove end cap o-rings (206). If pump model is
equipped with a runaway protection solenoid, also
remove the solenoid release button (218) and
o-ring (219).
5. Remove the u-cup seals (208) from each end of the
piston (202), then remove the piston. Remove the
detent cam (204) from the air valve housing (201).
IG. 4. Remove the retaining ring (210) from
F
IG. 3. Air valve u-cup installation
4. Grease both ends of the piston (202) and install it in
the housing (201), with the flat side toward the cup
(212). Be careful not to tear u-cups (208) when sliding piston into housing.
5. Standard or Pulse Count models (no runaway
protection solenoid): Grease new o-rings (206)
and install on the end caps (207). Install the end
caps into the housing.
DataTrak models (with runaway protection solenoid): Orient the air valve so the air inlet faces for-
ward. Grease and install new o-ring (206) on
right-side end cap (207). Grease and install new
o-ring (206) and the solenoid release button (218)
and o-ring (219) on left-side end cap (217). Install
the end caps into the housing.
6. Install a retaining ring (210) on each end to hold end
caps in place.
313435T11
Repair
210✠
210✠
207✠
217✠
206◆†✠
206◆†✠
208◆†
202◆
208◆†
209◆†
205◆
212◆
211◆
203◆
204◆
218✠
219✠
ti14026b
201
Apply lithium-based grease.
1
1
1
1
1
1
3
U-cup lips must face piston.
2
2
2
210✠
206◆†✠
DataTrak Models
with Runaway
Protection
207✠
1
1
1
air
inlet
214◆
1
213◆
3
Apply lithium-based grease to
contact surface.
3
211
213
212
214
ti19675a
magnet
ti14097b
205
212
small
hole
F
IG. 4. Air valve assembly
7. Grease and install the detent assembly (203) into
the piston. Install the o-ring (214) on the cup (213).
Apply a light film of grease to the outside surface of
the o-ring and the inside mating surface of the base
(212).
Orient the end of the base that has a magnet toward
the end of the cup that has the larger cutout.
Engage the opposite end of the parts. Leave the
end with the magnet free. Tilt the base toward the
cup and fully engage the parts, using care so that
the o-ring remains in place. Install the spring (211)
onto the protrusion on the cup. Align the magnet in
the base with the air inlet and install the cup assembly.
FIG. 5
12313435T
8. Grease the cup side and install the valve plate
(205). Align the small hole in the plate with the air
inlet. Tighten the screws (209) to hold it in place.
FIG. 6. Air valve cup and plate installation
DataTrak
WARNINGWARNINGWARNING
WARNING
NOTE: See DataTrak manual, 313840, for all DataTrak
service and repair information.
Replace DataTrak Battery or Fuse
To reduce the risk of fire and explosion, the
battery and fuse must be replaced in a
non-hazardous location. Follow all instructions in your pump operation manual.
Use only an approved replacement battery,
and an approved fuse (see pump operation
manual). Use of an unapproved battery or
fuse will void Graco’s warranty and Intertek
and Ex approvals.
Repair
313435T13
Repair
Torque to 100 in-lb (11.3 N•m). See Torque Instructions,
page 18.
1
Not used on some models.
3
ti14098a
6
4
11
12
10
12
3
6
5
Arrow (A) must point toward outlet manifold.
2
1
1
2
A
10
12
12
3
3
3
3
11
Aluminum pump
shown
7
Check Valve Repair
NOTE: Kits are available for new check valve balls and
seats in a range of materials. See page 28 to order kits
in the material(s) desired. An o-ring kit and fastener kits
also are available.
NOTE: To ensure proper seating of the check balls,
always replace the seats when replacing the balls. Also,
on models with manifold o-rings, replace the o-rings.
Disassembly
1. Follow the Pressure Relief Procedure on page 10.
Disconnect all hoses.
2. Remove the pump from its mounting.
NOTE: For plastic pumps (1050P, 1050C, and 1050F),
use hand tools only until thread-locking adhesive
patch releases.
3. Use a 10 mm socket wrench to remove the outlet
manifold fasteners (6). See F
4. Remove the o-rings (12, not used on some models),
IG. 7.
seats (10), and balls (11).
5. Turn the pump over and remove the inlet manifold.
Remove the o-rings (12, not used on some models),
seats (10), and balls (11).
Reassembly
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. Reassemble in the reverse order, following all notes
in F
IG. 7. Be sure the ball checks (10-12) and mani-
folds (4, 5) are assembled exactly as shown. The
arrows (A) on the fluid covers must point toward the
outlet manifold (4).
FIG. 7. Ball check valve assembly
14313435T
Repair
Diaphragms and Center Section
Disassembly
NOTE: Diaphragm kits are available in a range of mate-
rials and styles. See page 29 to order the correct diaphragms for your pump. A Center Rebuild Kit also is
available. See page 23. Parts included in the Center
Rebuild Kit are marked with an *. For best results, use
all kit parts.
1. Follow the Pressure Relief Procedure on page 10.
2. Remove the manifolds and disassemble the ball
check valves as explained on page 14.
3. Overmolded Diaphragms
a. Orient the pump so one of the fluid covers faces
up. Use a 10 mm socket wrench to remove the
fluid cover screws (7), then pull the fluid cover
(3) up off the pump.
b. The exposed diaphragm (15) will screw off by
hand from the diaphragm shaft (104). The diaphragm shaft bolt will remain attached to the
diaphragm. Remove the air side diaphragm
plate (14).
c. Turn the pump over and remove the other fluid
cover. Pull the diaphragm and shaft up through
the center housing.
b.Plastic Pumps: Use a 1-1/4 socket or box end
wrench on the hex of a fluid side diaphragm
plate to remove. Then remove all parts of the
diaphragm assembly. See F
Metal Pumps: Remove the bolt (304) from one
side of the diaphragm shaft, then remove all
parts of that diaphragm assembly. See F
c. Follow the same procedure to disassemble the
other diaphragm assembly.
5. Inspect the diaphragm shaft (104) for wear or
scratches. If it is damaged, inspect the bearings
(105) in place. If they are damaged, use a bearing
puller to remove them.
NOTE: Do not remove undamaged bearings.
6. Use an o-ring pick to remove the u-cup packings
(106) from the center housing. Bearings (105) can
remain in place.
7. If necessary, use a socket wrench to remove the
pilot valves (101) or pilot inserts (113, remote air
control models).
8. Remove the pilot valve cartridges only if necessary
due to a known or suspected problem. After remov-ing pilot valves, use a hex to remove the cartridges
(102), then remove cartridge o-rings (103). If
stripped, use two screwdrivers to screw out the cartridge.
NOTE: Do not remove undamaged pilot valve
cartridges.
IG. 8.
IG. 8.
d. Grasp the diaphragm firmly and use a wrench
on the flats of the shaft to remove. Also remove
the air side diaphragm plate (14). Continue with
Step 5.
4. All Other Diaphragms
a. Orient the pump so one of the fluid covers faces
up. Use a 10 mm socket wrench to remove the
fluid cover screws (7), then pull the fluid cover
up off the pump. Turn the pump over and
remove the other fluid cover.
313435T15
Repair
ti14022b
304
301
15
13
14
104*
15
104*
ti14037b
PO and CO
models
304
301
15
13
14
104*
305
14303
ti14021b
PT models
13
13
(Metal pumps)
(Plastic pumps)
(Metal pumps)
1
Rounded side faces diaphragm.
1
1
1
1
1
Apply lithium-based grease.
2
2
2
2
Torque to 20-25 ft-lb (27-34 N•m)
at 100 rpm maximum.
3
3
3
AIR SIDE markings on diaphragm
must face center housing.
4
4
4
4
4
If screw comes loose or is
replaced, apply permanent (red)
Loctite
®
or equivalent to
diaphragm side threads. Apply
primer and medium-strength (blue)
Loctite
®
or equivalent to shaft side
threads.
5
101*
102*
102*
103*
103*
104*
105*
105*
106*
106*
110
Lips must face out of housing.
6
TP, SP, BN,
FK, and GE
models
5
3
3
ti14025b
2
2
Torque to 20-25 in.-lb (2.3-2.8 N•m).
8
7
(Plastic pumps)
Cartridges (102) must be installed
before pilot valves (101) or inserts
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. If removed, grease and install the new pilot valve
cartridges (102) and cartridge o-rings (103). Screw
in until seated.
NOTE: Cartridges (102) must be installed before pilot
valves (101).
3. Grease and install the pilot valves (101). Torque to
20-25 in.-lb (2.3-2.8 N•m). Do not over-torque.
4. Grease and install the diaphragm shaft u-cup packings (106) so the lips face out of the housing.
5. If removed, insert the new bearings (105) into the
center housing. Use a press or a block and rubber
mallet to press-fit the bearing so it is flush with the
surface of the center housing.
All Other Diaphragms - Metal Pumps:
a. Install the o-ring (301) on the shaft bolt (304).
b. Assemble the fluid side plate (13), the dia-
phragm (15), the backup diaphragm (305, if
present), and the air side diaphragm plate (14)
on the bolt exactly as shown in F
IG. 8.
c. Apply medium-strength (blue) Loctite or equiva-
lent to the bolt (304) threads. Screw the bolt into
the shaft hand tight.
d. Grease the shaft u-cups (106) and the length
and ends of the diaphragm shaft (104). Slide
the shaft into the housing.
e. Repeat Steps a-c for the other diaphragm
assembly.
f.Hold one shaft bolt with a wrench and torque
the other bolt to 20-25 ft-lb (27-34 N•m) at 100
rpm maximum. Do not over-torque.
g. Reattach the first fluid cover (3). See Torque
Instructions, page 18. Go to Step 7.
All Other Diaphragms - Plastic Pumps:
6. Overmolded Diaphragms:
a. Clamp the shaft flats in a vise.
b. If diaphragm setscrew comes loose or is
replaced, apply permanent (red) Loctite
equivalent to diaphragm side threads. Screw
into diaphragm until tight.
c. Assemble the air side plate (14) onto the dia-
phragm. The rounded side of the plate must
face the diaphragm.
d. Apply medium-strength (blue) Loctite or equiva-
lent to the threads of the diaphragm assembly.
Screw the assembly into the shaft as tight as
possible by hand.
e. Grease the shaft u-cups (106) and the length
and ends of the diaphragm shaft (104). Slide
the shaft into the housing.
f.Reattach the first fluid cover (3). See Tor que
Instructions, page 18.
g. Repeat Steps b and c for the other diaphragm
assembly. Go to Step 7.
®
or
a. Assemble the diaphragm (15), the backup dia-
phragm (305, if present), and the air side diaphragm plate (14) on the fluid side plate (13)
exactly as shown in F
IG. 8.
b. Apply medium-strength (blue) Loctite or equiva-
lent to the threads of the screw on the fluid side
plate. Screw the assembly into the shaft
hand-tight.
c. Grease the shaft u-cups (106) and the length
and ends of the diaphragm shaft (104). Slide
the shaft into the housing.
d. Repeat for the other diaphragm assembly
e. Hold one of the plates with a wrench, and
torque the other plate to 20-25 ft-lb (27-34 N•m)
at 100 rpm maximum. Do not over-torque.
f.Reattach the first fluid cover (3). See Torque
Instructions, page 18.
313435T17
Repair
302
A
ti14120a
7. To ensure proper seating and extend diaphragm life,
attach the second fluid cover with air pressure on
the pump.
a. See F
IG. 9. Place the supplied tool (302) where
the air valve gasket (108) normally goes. Arrows
(A) must face toward the fluid cover that is
already attached.
F
IG. 9. Fluid cover tool
b. Reattach the air valve.
Torque Instructions
NOTE: Fluid cover and manifold fasteners have a
thread-locking adhesive patch applied to the threads. If
this patch is worn, the screws may loosen during operation. Replace screws with new ones, or apply mediumstrength (blue) Loctite or equivalent to the threads.
If fluid cover or manifold fasteners have been loosened,
it is important to torque them using the following procedure to improve sealing.
NOTE: Always completely torque fluid covers before
torquing manifolds.
Start all fluid cover screws a few turns. Then turn down
each screw just until head contacts cover. Then turn
each screw by 1/2 turn or less working in a crisscross
pattern to specified torque. Repeat for manifolds.
Fluid cover and manifold fasteners:
100 in-lb (11.3 N•m)
Retorque the air valve fasteners (V) in a crisscross pattern to specified torque.
Air valve fasteners:
55 in-lb (6.2 N•m) for plastic center sections
80 in-lb (9.0 N•m) for metal center sections
c. Supply a minimum of 20 psi (0.14 MPa, 1.4 bar)
air pressure to the air valve. Shop air may be
used. The diaphragm will shift so the second
fluid cover will seat properly. Keep air pressure
on until the second fluid cover is attached.
d. Attach the second fluid cover (3). See Torque
Instructions, page 18.
e. Remove the air valve and the tool (302), replace
the gasket (108), and reattach the air valve. See
Torque Instructions, page 18.
NOTE: If you are replacing the diaphragms but not the
air valve, you must remove the air valve and gasket, put
the tool in place of the gasket, and put the air valve back
on to get the air pressure needed for proper installation
of the second fluid cover. Remember to remove the tool
and replace the gasket when finished.
8. Reassemble the ball check valves and manifolds as
explained on page 14.
18313435T
Repair
9
ti18448a
ti18449a
FIG. 10. Torque sequence
313435T19
Parts
ti14023a
8
1
1
Not used on some models.
1
see page 22
2
see page 24
3
see page 26
4
see page 26
5
see page 26
6
see page 27
7
see page 27
12
see page 31
13
see page 30
10
see page 28
11
see page 28
18
1
9
see page 27
15
see page 29
Parts
20313435T
Parts/Kits Quick Reference
Use this table as a quick reference for parts/kits. See pages indicated in table for full description of kit contents.
Parts
Ref. Part/Kit DescriptionQty.
1VariesCenter Section; not sold separately, see
page 22
Aluminum
Conductive Polypropylene
Polypropylene
2VariesAir Valve; see page 241
3Fluid Cover Kits; see page 262
Air and Fluid Plate Kits, see page 30
24C035Aluminum
24C036Conductive Polypropylene
24D342Hastelloy
24C036Polypropylene
24C037PVDF
24C062Stainless Steel
14-----Air Side Diaphragm Plate (not visible);
included in Air and Fluid Plate Kits, see
Part 13 or page 30
15Diaphragm Kits; see page 292
24B622Buna-N Standard
24B629FKM Fluoroelastomer Standard
24B623Geolast Standard
24B628Santoprene Standard
24B624TPE Standard
24B625Polychloroprene Overmolded
24B626PTFE Overmolded
24B627PTFE/EPDM Two-Piece
24F926PTFE/Santoprene Two-Piece
1824D642 Muffler; 3/4 npt, polypropylene1
19Screw, ground, M5 x 0.8; not shown1
116343Pumps with aluminum air valve
116344Pumps with conductive poly air valve
20▲ 188621 Label, warning (not shown)1
4
4
8
2
2
▲Replacement Warning labels, signs, tags, and cards
are available at no cost.
313435T21
Parts
Pump Size
and Material
Center SectionFluid Covers
and Manifolds
SeatsCheck
Balls
DiaphragmManifold
O-Rings
1050A
A01A
A2ALBNTPPT
Sample Configuration Number
*101
*102
*102
*103
103*
*104
*105
*105
*106
*106
108*
109*
ti14025a
2
Aluminum Center Section
(A01x, AC1x, AU1x, and AU3x)
110
air valve
detail, see
page 24
113
(remote air control)
Plastic Center Section
(C01x and P01x)
*112
2
*108
ti14104a
110
Center Section
Ref. DescriptionQty.
101*VALVE, pilot2
102*CARTRIDGES, pilot valve receiver2
103*O-RING, receiver cartridge2
104*SHAFT, center1
105*BEARING, center shaft2
106*U-CUP, center shaft2
108*GASKET, air valve1
109*SCREW, M6 x 25, stainless steel, (for
aluminum center section models, Axxx)
110HOUSING, center, not sold separately1
112*NUTS (for plastic center section models,
113INSERT, remote pilot (for remote air
* Included in Center Section Rebuild Kit 24B621
22313435T
C01x and P01x)
control models, xxxD)
4
4
2
Parts
Center Section Rebuild Kits (*)
A01A-A01D, AU1A, AU3A, AC1A,
C01A-C01D,
P01A-P01D
A01E
Kits include:
•2 pilot valves (101)
•2 pilot cartridges (102)
•2 cartridge o-rings, buna-N (103)
•1 center shaft (104)
•2 center shaft bearings (105)
•2 center shaft u-cups (106)
•1 air valve gasket (108)
•4 bolts, M6 x 25, for A01x pumps (109)
•4 nuts, for P01x and C01x pumps (112)
•8 o-rings, PTFE (12)
Pilot Valve Assembly Kits
24B621
24D730
Center Shaft Kits
A01A-A01D, AU1A, AU3A, AC1A,
C01A-C01D,
P01A-P01D
A01E
All models
Kit includes:
•1 center shaft (104)
•2 center shaft bearings (105)
•2 center shaft u-cups (106)
Center Shaft Bearing Kits
A01A-A01D, AU1A, AU3A, AC1A,
C01A-C01D,
P01A-P01D
A01E
All models
Kit includes:
•2 center shaft bearings (105)
•2 center shaft u-cups (106)
24B656
24D731
24B658
24D732
A01A-A01D, AU1A, AU3A, AC1A,
24B657
C01A-C01D,
P01A-P01D
A01E
24C825
Kits include:
•2 pilot valve assemblies (101)
•2 pilot valve receiver cartridges (102)
•2 receiver cartridge o-rings (103)
NOTE: xxxD models also require insert kit, shown
below.
Kit 24D043, Remote Pilot Inserts
xxxD (Remote Air Control)
Kit includes:
•2 remote pilot inserts (113)
The center housing (110) is not sold separately.
Ground Screws (Ref. 19)
Ground Screw Kits
A01A-A01E,
AU1A, AU3A,
and AC1A
C01A-C01D116344
P01A-P01DNone
116343
313435T23
Parts
202◆
◆203
◆204
◆205
206◆†✠
206◆†✠
208◆†
◆†209
◆211
◆213
218✠
ti14027b
210✠
217✠
208◆†
210✠
207✠
219◆†✠
201
210✠
206◆†✠
207✠
201
(Compatible with DataTrak
with runaway protection)
Standard (no reed switch) or
Pulse Count (with reed switch)
220
◆214
◆212
Air Valve and Data Monitoring
Ref.DescriptionQty.
201HOUSING, not sold separately1
202◆PISTON1
203◆DETENT PISTON ASSEMBLY1
204◆CAM, detent1
205◆PLATE, air valve1
206◆†✠O-RING2
207✠CAP, end
Standard (xxxA), Pulse Count (xxxB), or
Remote (xxxD)
DataTrak (xxxC)
208◆†U-CUP2
209◆†SCREW2
210◆✠RETAINING RING2
211◆DETENT SPRING1
212◆BASE, cup1
213◆CUP1
214◆O-RING, cup1
217✠CAP, end (for DataTrak models with runaway
218✠BUTTON, solenoid release (for DataTrak
protection, xxxC)
models with runaway protection, xxxC)
2
1
1
1
Ref.DescriptionQty.
219◆†✠O-RING (for DataTrak models with runaway
protection, xxxC)
220REED SWITCH ASSEMBLY (for Pulse
Count models, xxxB, includes fastener)
◆ Parts included in Air Valve Repair Kit. See page 25.
† Parts included in Air Valve Seals Kit. See page 24.
✠ Parts included in Air Valve End Cap Kit. See page
25.
Air Valve Seal Kits (†)
A01A-A01D, AU1A, AU3A, AC1A,
24B769
C01A-C01D,
All Models
Kit includes:
P01A-P01D
A01E
24C983
•2 end cap o-rings (206)
•2 piston u-cups (208)
•2 screws, M3, shorter (209, for metal pumps)
•2 screws, #4, longer (209, for plastic pumps)
•1 solenoid release button o-ring (219)
•1 air valve gasket (108)
24313435T
1
1
Parts
Air Valve Repair Kits (◆)
A01A-A01C, AU1A,
AU3A, AC1A,
C01A-C01C, P01A-P01C
A01D, C01D, P01D24D044
A01E24D699
Kits include:
•1 air valve piston (202)
•1 detent piston assembly (203)
•1 detent cam (204)
•1 air valve plate (205)
•2 end cap o-rings (206)
•2 piston u-cups (208)
•2 screws, M3, shorter (209, for metal pumps)
•2 screws, #4, longer (209, for plastic pumps)
•1 detent spring (211)
•1 air cup base (212)
•1 air cup (213)
•1 air cup o-ring (214)
•1 solenoid release button o-ring (219)
•1 air valve gasket (108)
24B768
Air Valve End Cap Kits (✠)
AxxA, A01B, or A01D24A361
A01E24D734
C01A, C01B, or C01D24C053
P01A, P01B, or P01D24C053
A01C24A363
C01C24C054
P01C24C054
NOTE: Some kits may not be available for your model.
See the selector tool at www.graco.com or speak with
your distributor.
28313435T
Parts
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
SeatsCheck
Balls
DiaphragmManifold
O-Rings
1050AA01AA2ALBN
TP
PT
Sample Configuration Number
ti14022a
304
301
15
13
14
104
13
(Plastic pumps)
(Metal pumps)
302
(not to scale)
15
303
14
104
ti14037a
302
(not to scale)
Diaphragms
NOTE: Some kits may not be available for your model. See the selector tool at www.graco.com or speak with your
distributor.
.
Standard Diaphragm Kits
BN24B622
FK24B629
GE24B623
SP24B628
TP24B624
Kits include:
•8 o-rings, ptfe (12)
•2 diaphragms (15, material indicated in table)
•2 o-rings for the bolt (301, used only on metal
pumps)
•1 diaphragm install tool (302)
NOTE: Fluid plates (13, 14) and diaphragm shaft bolts
(304) are sold separately. See page 30. The shaft (104)
is part of Kit 24B621, the Center Section Rebuild Kit.
Overmolded Diaphragm Kits
CO24B625
PO24B626
Kits include:
•8 o-rings, ptfe (12)
•2 overmolded diaphragms (15, material indicated in table)
•2 diaphragm set screws, stainless steel (303)
•1 diaphragm install tool (302)
NOTE: Fluid plates (14) are sold separately. See page
30. The shaft (104) is part of Kit 24B621, the Center
Section Rebuild Kit.
313435T29
Parts
Pump Size
and Material
Air Valve and
Center Section
Fluid Covers
and Manifolds
SeatsCheck
Balls
DiaphragmsManifold
O-Rings
1050AA01AA2ALBN
TP
PT
Sample Configuration Number
304
301
15
13
14
104
305
ti14021a
13
(Metal pumps)
302
(not to scale)
(Plastic pumps)
Diaphragms (continued)
Two-Piece Diaphragm Kits
PT24B627
n/a24F926
Kits include:
•8 o-rings, PTFE (12)
•2 diaphragms, PTFE (15)
•2 backup diaphragms (305, material indicated in
table)
•2 o-rings for the bolt (301, used only on metal
pumps)
•1 diaphragm install tool (302)
NOTE: Fluid plates (13, 14) and diaphragm shaft bolts
(304) are sold separately. See page 30. The shaft (104)
is part of Kit 24B621, the Center Section Rebuild Kit.
* Sound power measured per ISO-9614-2.
** Sound pressure was tested 3.28 ft (1 m) from equipment.
All trademarks mentioned in this manual are the property of their respective owners.
Fluid Temperature Range
Technical Data
NOTICE
Temperature limits are based on mechanical stress only. Certain chemicals will further limit the fluid operating temperature range. Stay within the temperature range of the most-restricted wetted component. Operating at a fluid
temperature that is too high or too low for the components of your pump may cause equipment damage.
Fluid Temperature Range
Polypropylene or
Aluminum, Hastelloy, or
Stainless Steel Pumps
Diaphragm/Ball/Seat Material
Acetal (AC)10° to 180°F-12° to 82°C32° to 150°F0° to 66°C10° to 180°F-12° to 82°C
Buna-N (BN)10° to 180°F-12° to 82°C32° to 150°F0° to 66°C10° to 180°F-12° to 82°C
FKM Fluoroelastomer (FK)*-40° to 275°F-40° to 135°C32° to 150°F0° to 66°C10° to 225°F-12° to 107°C
Geolast
Polychloroprene overmolded
Polypropylene (PP)32° to 150°F0° to 66°C32° to 150°F0° to 66°C32° to 150°F0° to 66°C
PTFE overmolded
PTFE check balls or two-piece
PTFE/EPDM
diaphragm (PT)
PVDF (PV)10° to 225°F-12° to 107°C32° to 150°F0° to 66°C10° to 225°F-12° to 107°C
Santoprene
TPE (TP)-20° to 150°F-29° to 66°C32° to 150°F0° to 66°C10° to 150°F-12° to 66°C
®
(GE)
diaphragm (CO) or
Polychloroprene check balls
(CR or CW)
-40° to 150°F-40° to 66°C32° to 150°F0° to 66°C10° to 150°F-12° to 66°C
0° to 180°F-18° to 82°C32° to 150°F0° to 66°C10° to 180°F-12° to 82°C
40° to 180°F4.0° to 82°C40° to 150°F4° to 66°C40° to 180°F4.0° to 82°C
40° to 220°F4° to 104°C40° to 150°F4° to 66°C40° to 220°F4° to 104°C
-40° to 180°F-40° to 82°C32° to 150°F0° to 66°C10° to 180°F-12° to 82°C
Conductive
Polypropylene PumpsPVDF Pumps
* The maximum temperature listed is based on the ATEX standard for T4 temperature classification. If you are
operating in a non-explosive environment, FKM fluoroelastomer’s maximum fluid temperature in aluminum or
stainless steel pumps is 320°F (160°C).
313435T33
Graco Standard Husky Pump Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of five years from the date of sale, repair or replace any part of the equipment determined by Graco to
be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within six (6) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313435
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision T - November 2014
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