Graco 313386D User Manual

Software Instructions

ProMix® 2KS/3KS Web

313386D

Interfaces

Installation and program setup instructions to allow communication between a PC and the ProMix® 2KS/3KS Electronic Proportioner, via an Ethernet. For professional use only.

Not for use in explosive atmospheres.

Basic Web Interface (supplied with ProMix 2KS/3KS EasyKey software)

Advanced Web Interface Kit 15V337 (Accessory)

Important Safety Instructions

Read all warnings and instructions in this manual and in your proportioning system manual. Save these instructions.

Advanced Web Interface Module Shown

TI12933b

Related Manuals

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ProMix 2KS/3KS Basic Web Interface (BWI) . . . . . 4

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Web Navigation Screens . . . . . . . . . . . . . . . . . . . 8

Install the Advanced Web Interface (AWI) Module 12

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Connect Module to EasyKey and PC . . . . . . . . 13

Computer Configuration . . . . . . . . . . . . . . . . . . . . 16

Set up an Automatic IP Address . . . . . . . . . . . . 16

System Initialization . . . . . . . . . . . . . . . . . . . . . 16

Password Recovery . . . . . . . . . . . . . . . . . . . . . 18

Related Manuals

Component Manuals in English

Set the Network Configuration . . . . . . . . . . . . . . 19

AWI Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Network Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Materials Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Settings Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

System Setup Screens . . . . . . . . . . . . . . . . . . . 26

Replace AWI Board . . . . . . . . . . . . . . . . . . . . . . . . 36

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

15V337 Advanced Web Interface Module . . . . . 38

15V336 Advanced Web Interface Server Hub . . 39

Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . 40

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 42

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 42

Manual Description

312775 ProMix 2KS Manual System Installation 312776 ProMix 2KS Manual System Operation 312777 ProMix 2KS Manual System Repair-Parts 312778 ProMix 2KS Automatic System Installation 312779 ProMix 2KS Automatic System Operation 312780 ProMix 2KS Automatic System Repair-Parts 313881 ProMix 3KS Installation (All Systems) 313882 ProMix 3KS Manual System Operation 313883 ProMix 3KS Repair-Parts (All Systems) 313885 ProMix 3KS Automatic System Operation 312781 Fluid Mix Manifold 312782 Dispense Valve 312783 Color Change Valve Stacks 312787 Color Change Module Kit 312784 Gun Flush Box Kits 310745 Gun Air Shutoff Kit 312786 Dump Valve and Third Purge Valve Kits 312785 Network Communication Kits 308778 G3000/G3000HR/G250/G250HR Flow Meter 310696 Coriolis Flow Meter 313212 Gun Flush Box Integration Kit 313290 Floor Stand Kit

2 313386D

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

ELECTRIC SHOCK HAZARD

Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

313386D 3

ProMix 2KS/3KS Basic Web Interface (BWI)

NOTE: Screen views in this manual are shown using

Microsoft Windows XP.

NOTE: The ProMix 2KS/3KS Basic Web Interface (BWI) is supplied with all EasyKeys. To run the program, Java Version 6 Update 10 (or later) must be loaded on your computer. This is a free download.

15G869 CAT5 Ethernet Crossover Cable

Installation

1. Before connecting your computer to the EasyKey, verify that Java Version 6 Update 10 (or later) is loaded on your computer. To verify, go to Java.com using your Internet browser and click on “Do I Have Java?” for further information.

2. After verifying that Java is loaded on the computer, connect the computer directly to the EasyKey, using the 15G869 CAT5 ethernet crossover cable sup-

plied with the EasyKey. See F

IG. 1.

EasyKey

Computer

TI13102a

EasyKey (Bottom View)

TI12638a

CAT5 Cable Connector

IG. 1. ProMix 2KS/3KS Basic Web Interface Connection

4 313386D

ProMix 2KS/3KS Basic Web Interface (BWI)

3. Before running the BWI software you must manually assign an IP address to your computer:

a. On your computer, click on the Start button

to open the menu, then click

on Control Panel .

b. See F

IG. 2. Double click on Network Connec-

tions. Double click on Local Area Connection to open the Local Area Connection Status window. Click on Properties to open the Local Area Con-

nection Properties window. See F

IG. 3.

FIG. 2. Assign IP Address on Computer

313386D 5

ProMix 2KS/3KS Basic Web Interface (BWI)

c. In the Local Area Connection Properties win-

dow, scroll to Internet Protocol (TCP/IP) and double click, to open the Internet Protocol

(TCP/IP) Properties window. See F

IG. 4.

f. Type in the following Subnet mask:

255.255.255.0

IG. 3: Local Area Connection Properties Window

d. See F

IG. 4. Set to “Use the following IP

address:”

e. Type in the following IP address:

192.168.178.201

FIG. 4: Internet Protocol (TCP/IP) Window

NOTE: To reconnect to the user network, change the

setting back to “Obtain an IP Address Automatically.”

g. Click on OK to accept the changes and close

the Internet Protocol (TCP/IP) Properties window.

h. Click on OK to close the Local Area Connection

Properties window.

i. Close the Local Area Connection Status window

and Network Connections window.

6 313386D

ProMix 2KS/3KS Basic Web Interface (BWI)

4. On the EasyKey, go to System Configuration Screen 5 and write down the IP number assigned to

that EasyKey (1-99). See F

IG. 5: System Configuration Screen 5

IG. 5.

NOTE: Verify that the wireless connection is turned off (disabled) before performing step 5.

5. Open Microsoft Internet Explorer (Start>All Programs>Internet Explorer).

6. In the address area type http://192.168.178.__ (fill in the last digit with the EasyKey IP number recorded in step 4).

• If “ProMix web interface requires Java to run” appears, verify that Java Version 6 Update 10 (or later) is loaded on your computer. See page

7. Press Enter.

8. Select Run when security screen appears. See F

IG. 6: BWI Security Screen

9. Main software screen appears. See F

IG. 7.

• If “Cannot Read Firmware” appears check for loose hardware connections.

IG.

FIG. 7. Main BWI Screen

313386D 7

ProMix 2KS/3KS Basic Web Interface (BWI)

Web Navigation Screens

From the main BWI screen (see FIG. 7) the operator can select Setup, Software/Resets, or Reports.

NOTE: Before running the BWI program, check the EasyKey Status screen to ensure that the system is in Standby.

Setup

Download setup values - saves the ProMix 2KS/3KS

configuration to the PC. This file can be opened and edited using Microsoft Excel, or used to set up multiple

systems.

Restore setup values - allows files to be uploaded and restored to the ProMix 2KS/3KS.

Display setup values - indicates what values are currently being used for the system. Allows the operator

to verify that the right values are being used. See F

IG. 9.

IG. 8: Download Setup Values

FIG. 9: Display Set Up

8 313386D

ProMix 2KS/3KS Basic Web Interface (BWI)

Download custom language - saves the current system language to the PC. See F

IG. 10. This file is

opened and a custom language added to the B column of the Excel file.

NOTE: Custom languages are limited to Ascii and Ascii extended characters and a maximum of 32 characters. Save the Excel file as a tab delineated file for uploading purposes.

Restore custom language - allows the custom language file to be uploaded to the ProMix 2KS/3KS.

Software/Resets

Install EasyKey software - installs firmware for the cur-

rent device (approximately 6 minutes). See F

NOTE: If using the Graco Gateway in your system, disconnect its cable from the EasyKey before updating the

ProMix 2KS/3KS software.

FIG. 12: Install EasyKey Software

IG. 12.

IG. 10: Download Custom Language

End current job - ends a job and adds material to

usage report. The screen will prompt for confirmation. See F

IG. 11.

IG. 11: End Current Job

Reset settings - places system back to factory default

mode. The screen will prompt for confirmation. See F

IG.

13.

IG. 13: Reset Settings

Reset password - clears password if lost or forgotten.

The screen will prompt for confirmation. See F

IG. 13.

IG. 14: Reset Password

313386D 9

ProMix 2KS/3KS Basic Web Interface (BWI)

Reports

NOTE: Display material usage report - shows the

material sprayed from the ProMix 2KS/3KS. See F

15.

Clear material usage report - deletes the material usage from the display.

IG.

FIG. 16: Clear Material Usage Report

Download job log - downloads the job log to the PC.

IG. 15: Display Material Usage Report

IG. 17: Download Job Log

Download error log - downloads the error log to the

PC.

IG. 18: Download Error Log

10 313386D

ProMix 2KS/3KS Basic Web Interface (BWI)

Display job log - displays the job number, date, time, recipe, ratio, target, volumes, grand totals, and any errors that occurred during the job. See F

IG. 22.

Display error log - displays the number of alarms, date, time, recipe and what the error was. See F

IG. 19: Display Error Log

IG. 19.

Clear job log - deletes the jobs from the display. The screen will prompt for confirmation. See F

IG. 20.

FIG. 20: Clear Job Log

Clear error log - deletes the errors from the display. The

screen will prompt for confirmation. See F

IG. 21.

FIG. 22: Display Job Log

IG. 21: Clear Error Log

NOTE: For ProMix 3KS, a column

will appear for Vol C.

Scroll to right to view Grand Totals and Errors

313386D 11

Install the Advanced Web Interface (AWI) Module

Overview

The Graco Advanced Web Interface (AWI) Accessory allows communication between multiple ProMix 2KS/3KS and a PC over an Ethernet, enabling users to monitor the ProMix 2KS/3KS, view and change system setup parameters, and create reports.

NOTE: Screen views in this manual are shown using Microsoft Windows XP.

Location

The AWI module may be installed in a local ProMix network (see F

Do not install equipment approved only for non-hazardous location in a hazardous area.

Install the module near the EasyKey, in a non-hazardous area.

IG. 25) or in a LAN network (see FIG. 26).

Mounting

1. See Dimensions, page 41.

2. Ensure that the wall and mounting hardware are strong enough to support the weight of the equipment, fluid, hoses, and stress caused during operation.

3. Using the equipment as a template, mark the mounting holes on the wall at a convenient height for the operator and so equipment is easily accessible for maintenance.

4. Drill mounting holes in the wall. Install anchors as needed.

5. Bolt equipment securely.

12 313386D

Install the Advanced Web Interface (AWI) Module

Connect Module to EasyKey and PC

NOTICE

To avoid damaging circuit board when servicing, wear grounding strap on wrist and ground appropriately.

1. Shut off ProMix 2KS/3KS power (0 position). FIG.

23. Also shut off power at main circuit breaker.

0 = OFF

TI12657a

IG. 23: Power Off

2. Run a CAT5 cable from the EasyKey connector through the grommet and connect it to any port in the AWI module. Connect another CAT5 cable from the AWI module to the PC. See F

IG. 24.

3. Plug in the module power cord.

NOTE: Multiple AWI server hubs can be connected to the AWI master module in series. See F

IG. 25. Order

Part No. 15V336 Hub, see page 39.

EasyKey (Bottom View) Advanced Web Interface Module

TI12638a

CAT5 Cable Connector CAT5 Cable Grommets

FIG. 24: EasyKey and Module Cable Connection Points

Connect CAT5 Cables to any ports on module

TI12926a

313386D 13

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