Maximum Working Pressure (with DSL Pump): 3000 psi (20.6 MPA, 206 bar)
Maximum Working Pressure (with SVK Pump): 5000 psi (34.7 MPA, 345 bar)†
*Does not include Pumps and Accessory Kits.
†Sight glass required.
Page 2
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNINGS
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources, such as cigarettes and portable electric lamps.
•Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
•Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
•Ground all equipment in the work area.
•Use only grounded hoses.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the dispense outlet.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Follow Pressure Relief Procedure in this manual, when you stop dispensing and before cleaning,
checking, or servicing equipment.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
•Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure in this manual when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
2313375B
Page 3
Repair
Repair
NOTE: Graco recommends using the Graco DSL/SVK
Pumps with these lubricators. The following repair
instructions are for lubricators using those pumps. If you
use any other pump, these instructions may not apply
exactly as written.
Pressure Relief Instructions
Follow this pressure relief procedure whenever you are
instructed to relieve pressure or need to check or service equipment.
To relieve pressure, loosen vent screw on pump sight
glass, allowing pressure to vent. Also refer to DSL/SVK
Pump instruction manual 313261.
Draining Reservoir (FIG. 1)
To drain reservoir:
1. Position a waste container below drain plug to catch
fluid as it drains from reservoir.
2. Remove drain plug (17) and allow reservoir to drain
into a waste container.
Removing and Replacing Pump
Removal
1. Relieve Pressure.
2. Drain reservoir. See Draining Reservoir instructions.
3. Disconnect fluid lines (a) from pump (F
FIG. 2
4. Remove fasteners (9) from pump (F
IG. 2).
(a)
ti14184
IG. 3).
17
ti14183
FIG. 1
IG. 3
F
5. Remove pump from top of reservoir. Mak sure gasket (8) was removed with pump. If it is still in place in
313375B3
ti14185
9
Page 4
Repair
top of reservoir, remove it. Discard gasket and use a
new gasket for installation.
8
ti14186
F
IG. 4
Installation
1. Install new gasket (8) and pump in top of reservoir
(F
IG. 4).
2. Install fasteners (9). Hand tighten securely (F
ti14185
FIG. 6
3. Connect fluid lines (a) to pump (F
IG. 7).
(a)
IG. 6).
9
IG. 5
F
ti14186
8
ti14184
F
IG. 7
4. Make sure reservoir drain plug (17) is installed. Fill
reservoir with fluid.
37560078 SPACER, .75od x .51id x 1.06lg1
38560147 SUPPORT, drive1
1
39560212 SPACER, .510 id x .75 od1
40561347 GEAR, helical camshaft 1:1 (mod-
3
560300 GEAR, helical camshaft 2.5:1
4
41562590 BEARING, assy 1 / id short2
42562977 BEARING, end 5/8 id1
3
3
3
1
1
els 24A506, 24A508)
(models 24A507, 24A509)
1
1
1
313375B17
Page 18
Bottom Rotary Drive
1:1 / 2.5:1 Bottom Rotary Drive Models
Model 24A509 Shown
9
15
11
12
7
18a
33
4, 5, 6
10
14
16
18b
23
17
25
27
8
29
18c
34
35
37
29
1
32
29
1
2
31
26
30
28
41
27
36
38
40
29
39
28
25
41
42
3
1
Apply Loctite® 515 to cover
Loctite® is a registered trademark of the Loctite Corporation.
18313375B
26
29
31
24
ti12848a
Page 19
Notes
Notes
313375B19
Page 20
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective par ts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 313375
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2009, Graco Inc. is registered to ISO 9001
www.graco.com
6/2009
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