Instructions - Parts
Electric Heated
Hose Power Supply
Kit 256876
Monitor and control fluid temperature in a low voltage heated hose for XM
plural-component sprayers feeding a remote XM mix manifold.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for a list of components included in
the kit and maximum working pressures.
313258C
EN
ti20972a
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Connect Power Cable Wires . . . . . . . . . . . . . . . . 5
Connect 24M943 FTS and Power Wires . . . . . . 7
Troubleshooting/Repair . . . . . . . . . . . . . . . . . . . . . 8
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . 10
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 12
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 12
Components
The electric heated hose power supply kit 256876
comes with the following components.
Hose Heat Control (24P616)
Input Power Requirements: 230 Vac, 1 phase, 50/60
Hz, 15A
Output Power: 20-62 Vac, 45 A
Fluid Temperature Sensor (FTS) Kit
(24M943)
Maximum Fluid Working Pressure: 5000 psi (34.5 MPa,
345 bar); 1/2 in. npt(f). See heated hose manual
309572.
Optional Heated Hose (Order
Separately)
Maximum Fluid Working Pressure: 5000 psi (34.5 MPa,
345 bar)
Maximum Air Working Pressure: 130 psi (0.9 MPa, 9
bar)
Maximum Hose Operating Temperature: 180°F (82°C)
Length: 50 ft (15.2 m) sections; maximum length 200 ft
(61 m)
Table 1: Optional Heated Hose
Red Blue
inlet (f)
Part No. Hose ID x Hose ID
248907 1/4 x 3/8 -5 JIC -6 JIC
outlet (m)
inlet (f)
outlet (m)
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 12
Related Manuals
Manual No. Description
312359 XM Operation
313289 XM Repair - Parts
313292 XM OEM, Instructions
312749 XM Mix Manifold Kits
3A2980 24P616 Hose Heat Control Kit
309572
Part No. Hose ID x Hose ID
248908 3/8 x 3/8 -5 JIC -6 JIC
262727 1/2 x 1/4 -8 JIC -6 JIC
262728 1/2 x 3/8 -8 JIC -6 JIC
262730 1/2 x 1/2 -8 JIC -10 JIC
Hose Selection for Feeding a Remote Mix Manifold
Hoses should be sized to match the hose volume ratio
to the mix ratio. The hose size should also allow for minimum pressure drop on the major volume side to meet
your flow requirements. See manual 312749 for more
information.
Table 2: Volume Ratio of “A” to “B” Hose
Mix Ratio
1:1 1/2 x 1/2 1.0:1
2:1 1/2 x 3/8 1.78:1
3:1 3/8 x 1/4 2.25:1
4:1 to 6:1 1/2 x 1/4 4.0:1
6:1 to 10:1 1/2 x 3/16 7:1
Power-Lock
Table 1: Optional Heated Hose
Hose Selection
“A” x “B” Volume Ratio
3/8 x 3/8
3/8 x 1/4 2.25:1
™
Heated Hose
Red Blue
inlet (f)
outlet (m)
inlet (f)
outlet (m)
2 313258C
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
WARNINGWARNINGWARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
313258C 3
Warnings
WARNING
WARNINGWARNINGWARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
4 313258C
Installation
Installation
1. Insert rubber feet of control box through holes in
plate (4). Mount control box (2) on the XM frame
using plate (4), bolts (7), and nuts (6).
2
7
7
4
6
ti20973a
F
IG
. 1: Mount Control Box
Setup
Installing this equipment requires access to parts that
may cause electric shock or other serious injury if
work is not performed properly. Have a qualified electrician connect power and ground to power switch terminals; see manual 3A2980 and F
sure your installation complies with all national, state,
and local safety and fire codes.
Connect Power Cable Wires
1. Turn off power to junction box (J).
2. Replace the supplied liquid-tight conduit connector
(C) with cord restraint fitting (8). Thread the three
wires of the power cord to the opposite side of the
cabinet for connection to the power inlet at the main
disconnect (D). See F
3. Secure the service wires to 1L1 and 3L2 using a #2
Phillips or Pozidriv M3,5 Form 2 screwdriver.
Tighten to 7 in-lb (0.8 N•m).
IG
. 3.
IG
. 4 on page 6. Be
2. Place bracket (5) on top of the control box (2) and
mount to the XM frame using screws (7) and nuts
(6).
6
2
5
7
ti20974a
IG
. 2: Mount Plate
F
4. Connect the external ground bond wire (Green or
Green/Yellow) to the protective earth lug (PE).
Secure with a 3/8 or 7/16 flat-bladed screwdriver.
Tighten to 35 in-lb (4 N•m).
C
FIG. 3: Main Disconnect Electrical Connections
Route power cable (3) to avoid interference with
moving parts. See F
3L2
1L1
3L2
NOTICE
IG
. 4.
D
ti19942a
PE
313258C 5
Setup
5. Route power cable (3) up through cord grip (JC).
6. Connect other end of grounding wire to grounding
lug nut (X) inside junction box (J).
TB1
X
7. Connect power wiring from 1L1 and 3L2 to terminal
blocks 1 and 3 in TB1.
J
3
JC
C
2
IG
. 4: Heat Control Box Cable Connections
F
C
3L2
3L2D
1L1
PE
ti20975a
6 313258C
Setup
8. Set transformer wire taps in hose heat control box
(2). See manual 3A2980 to verify tap wire connection.
9. Install adapters (16) in dosing valve blocks and use
fittings (14, 15, 17, or 18) to connect heated hose
(1) fluid inlets.
16
14,
15,
17,
or 18
16
14,
15,
17,
or 18
WLD
F
IG
. 5: Dosing Valves
NOTE:
To connect additional hoses see manual 309572.
10. Install fittings (12) in remote XM mix manifold.
Connect 24M943 FTS and Power Wires
NOTICE
Do not coil hose tighter than the minimum bend
radius of 3 ft (0.9 m). Do not subject hose to excessive weight, impact, or other abuse.
1. Carefully extend FTS probe (H) into the hose section from the hose heat control. Do not bend or kink
probe. Insert probe in major volume resin side
on systems which are not 1:1 mix ratio.
2. Connect FTS (9) to fittings (12) on remote XM mix
manifold. See F
3. Connect fitting (23) to FTS coupler (9a) and fitting
(19 or 20). Connect fittings (21 or 22) to FTS sensor
(9c). Connect fluid hoses to FTS (9).
4. Install one connector (D) between wires. Refer to
Connect Heated Hoses in manual 309572 for
instructions.
5. Connect hose assembly cable (F) to FTS cable (R).
Slide insulator sleeves (S) over connection. Leave
slack (G) in cables as stress relief, to prevent cable
failure.
F
S
IG
. 6.
To XM Mix Manifold
S
9a
R
G
9c
12
23
H
9a
D
ti2684d
WLD
12
IG
. 6: XM Mix Manifold
F
9c
21 or 22
19 or 20
To XM sprayer
IG
. 7: 261670 FTS Kit
F
6. Connect two black power wires from the hose heat
control box (2) to heated hose (1). Refer to Connect
Fluid Hose in manual 3A2980 for instructions.
7. Connect FTS cable from control box (2) to FTS
cable connection of first length of heated hose from
XM sprayer. See illustrations on page 9.
313258C 7
Troubleshooting/Repair
Troubleshooting/Repair
See supplied hose heat control manual 3A2980 and power-lock heated hose manual 309572 for troubleshooting and
repair procedures.
8 313258C
Parts
Parts
6
2
8
5
7
6
4
WLE
Qty
Ref. Part Description
1✖ --- HOSE SET, heated, order sepa-
rately; see manual 309572
2 24P616 KIT, heated hose control; see man-
ual 3A2980
3✖ 15T969 CABLE, hose heat, 3 cond, 12GA;
see manual 3A2980
4 256196 PLATE, mounting to XM 1
5 256326 BRACKET, control bo to XMx,
heated hose
6 112958 NUT, HEX, flanged 2
7 112395 SCREW, cap, flng hd 6
8 116171 BUSHING, strain relief 1
9 24M943 KIT, fluid temperature sensor, cou-
pler: see manual 309572
9a 16N637 COUPLER, 1/2 fbe; 3.5 in.
9b 24H320 HOSE, air; 3.75 in.
9c --- SENSOR 1/2 in. FTS
6
14,
7
6
Ref. Part Description
.
12 158491 NIPPLE; 1/2 X 1/2 npt 2
1
13 159239 NIPPLE; 1/2 x 3/8 npt 1
14 122406 ADAPTER, (-5) 1/2-20 JIC x 3/8 npt 1
1
15 117832 ADAPTER, (-6) 9/16-18 JIC x 3/8
1
16 100081 BUSHING, pipe; 1/2 x 3/8 1
17 117833 ADAPTER; (-8) JIC x 3/8 npt 1
18 116765 ADAPTER, (-10) JIC x 3/8 npt 1
1
19 117595 UNION, 1/4 npt x (-5) swivel 1
20 117506 UNION, 1/4 npt x (-6) swivel 1
21 126329 UNION, 1/2 npt x (-8) swivel 1
22 126330 UNION, 1/2 npt x (-10) swivel 1
23 100206 BUSHING, 1/2 x 1/4 npt 1
1
✖ Not shown.
--- Not available for purchase.
15,
17,
or 18
npt
12
9c
21 or 22
12
9a
9
19 or 20
16
14,
15,
17,
or 18
23
Qty
.
1
313258C 9
Electrical Schematic
Electrical Schematic
1
2
89
CONNECTORS
HOSE POWER OUT
1054
2
10
CB2
7
50A
1
CIRCUIT BREAKER
1053
5
467
3
TRANSFORMER
2
1102
T1
1
1055
5
M1
50A METER
2
1031
1032
SS RELAY
234
1
T2
50A TRANSFORMER
5
R1
1161
1162
1191
1
1181
2
GND
P2
3
HOSE CONTROL
20
12
11
A1
4
3
2
TEMP CONTROLLER
1
1
1052
1072
234
3
1
PROPORTIONAL CONTROLLER
1051-1
A2
VR1
4
POTENTIOMETER
1071
1051-2
43
14
11
2A FUSE 250V
F1
JUMPER
38
16
1051-4
1051-5
1051-3
TB5
TB4
1051
2
9
1
CIRCUIT BREAKER
1050
86
20A FILTER
L1
2T1
1L1
40A DISCONNECT
1101-2
1101
1100
L2
4T2
3L2
OS1
INDICATOR
26
TB3
TB2
TB1
4
CB1
20A
3
6T3
S1
5L3
JUMPER
45
GND-3
1101-4
1101-3
1101-1
FAN
41
19
PE
1ph
230V
GND
10 313258C
Technical Data
Hose Heat Control 24P616
Input Power Requirements. . . . . . . . . . . . . . . . . . . . . . . . 230 Vac, 1 phase, 50/60 Hz, 15A
Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-62 Vac, 45 A
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 lb (39 kg)
Heated Hose 248908, 248907, 262727, 262728, 262730
Maximum working fluid pressure . . . . . . . . . . . . . . . . . . . 5000 psi (34.5 MPa, 345 bar)
Maximum air working pressure . . . . . . . . . . . . . . . . . . . . 130 psi (0.9 MPa, 9 bar)
Maximum hose operating temperature. . . . . . . . . . . . . . . 180°F (82°C)
FTS Sensor Kit 24M943
Maximum working fluid pressure . . . . . . . . . . . . . . . . . . . 5000 psi (34.5 MPa, 345 bar)
Fluid Connection Size . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/2 in npt(f) both ends
Technical Data
313258C 11
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions.
This manual contains English. MM 313258
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revision C, April 2014
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