Graco 312799T User Manual
Instructions/Parts
ti14530a ti15428b
Cart Mount
Wall Mount
™
Merkur
Bellows AA
and Airless
312799T
Spray Packages
Spray packages with a bellows seal for use with isocyanates, UV coatings, acid catalysts,
and other moisture-sensitive materials. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See pages 10-15 for model information, including ma ximum air inlet pressures an d maximum fluid working pressure s.
EN
Contents
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Two-Component Material Information . 6
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 6
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 6
Keep Components A and B Separate . . . . . . . . . 6
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7
Important Acid Catalyst Information . . . . . . . . . . . 8
Acid Catalyst Conditions . . . . . . . . . . . . . . . . . . . 8
Moisture Sensitivity of Acid Catalysts . . . . . . . . . 8
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . 9
5:1 Packages
(G05Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 10
12:1 Packages
(G12Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 10
15:1 Packages
(G15Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 11
23:1 Packages
(G23Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 12
24:1 Packages
(G24Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 13
25:1 Packages
(G25Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 14
35:1 Packages
(G35Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
General Information . . . . . . . . . . . . . . . . . . . . . 16
Prepare the Operator . . . . . . . . . . . . . . . . . . . . 16
Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 17
Mount the Pump . . . . . . . . . . . . . . . . . . . . . . . . 18
Supplied Components . . . . . . . . . . . . . . . . . . . . 18
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 19
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pressure Relief Procedure . . . . . . . . . . . . . . . . 20
Flush the Pump Before First Use . . . . . . . . . . . 20
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Prime and Adjust the Pump . . . . . . . . . . . . . . . 21
Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . 21
Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 22
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Preventive Maintenance Schedule . . . . . . . . . . 23
Tighten Threaded Connections . . . . . . . . . . . . . 23
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DataTrak Controls and Indicators . . . . . . . . . . . . 24
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 25
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replace DataTrak Battery or Fuse . . . . . . . . . . 28
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Cart Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
G05Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33
G12Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33
G15Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 34
G23Bxx Models (Non-acid) . . . . . . . . . . . . . . . . 35
G23Bxx Models (Acid) . . . . . . . . . . . . . . . . . . . . 36
G24Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 37
G25Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 38
G35Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 39
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Cart Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . 40
Cart Floor Mounting Kit . . . . . . . . . . . . . . . . . . . 40
Wall Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . 41
Mounting Hardware Kits . . . . . . . . . . . . . . . . . . 41
Air Control Mounting Kit-Wall . . . . . . . . . . . . . . 41
Air Control Mounting Kit-Cart . . . . . . . . . . . . . . . 41
Pump and Gun Control Panel Kits . . . . . . . . . . . 42
Pump Only Control Panel Kits . . . . . . . . . . . . . . 43
DataTrak Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Suction Hose Kits . . . . . . . . . . . . . . . . . . . . . . . 44
Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 45
Overflow Chamber Kit 24E298 . . . . . . . . . . . . . 45
Reinforced PTFE V-Packing Kits and PTFE Bellows
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Acid Repair Kit 26A234 . . . . . . . . . . . . . . . . . . . 45
Guns and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 46
Mounting Plate Dimensions . . . . . . . . . . . . . . . . . 47
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
California Proposition 65 . . . . . . . . . . . . . . . . . . . 48
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 50
2 312799T
Related Manuals
Manual Description
312793 Merkur Bellows Displacement Pump
312795 Merkur Bellows Pump Assembly
312796
312798 Merkur Electrostatic Packages
3A0149 G15/G40 Spray Gun
312145
307273 Fluid Outlet Filter
313541 DataTrak Module
™
NXT
Air Motor
™
XTR
5 and XTR™7 Airless Spray Gun
Related Manuals
312799T 3
Warnings
WARNINGWARNINGWARNING
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammab le fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well ventilated area.
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in equipment work area.
SPECIAL CONDITIONS FOR SAFE USE
Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire
or explosion.
• All label and marking material must be cleaned with a damp cloth (or equivalent).
• The electronic monitoring system is required to be grounded. See Grounding instructions.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
4 312799T
Warnings
WARNINGWARNINGWARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temp erature rating of the lowest r ated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is ene rgized or under pressur e. Turn off all eq uipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work ar ea .
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Be fore checking, moving, or serv icing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
SUCTION HAZARD
Powerful suction could cause serious injury.
• Never place hands near the pump fluid inlet when pump is operating or pressurized.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inha led, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or wh en in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
312799T 5
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanates (ISO) are catalysts used in two component
materials.
Isocyanate Conditions
Spraying or dispensing materials that contain
isocyanates creates potentially harmful mists,
vapors, and atomized particulates.
• Read and understand the fluid manufacturer’s
warnings and Safety Data Sheet (SDS) to know
specific hazards and precautions related to
isocyanates.
• Use of isocyanates involves potentially hazardous
procedures. Do not spray with this equipment
unless you are trained, qualified, and have read
and understood the information in this manual and
in the fluid manufacturer’s application instructions
and SDS.
• Use of incorrectly maintained or mis-adjusted
equipment may result in improperly cured
material. Equipment must be carefully maintained
and adjusted according to instructions in the
manual.
• To prevent inhalation of isocyanate mists, vapors,
and atomized particulates, everyone in the work
area must wear appropriate respiratory protection.
Always wear a properly fitting respirator, which
may include a supplied-air respirator. Ventilate the
work area according to instructions in the fluid
manufacturer’s SDS.
• Avoid all skin contact with isocyanates. Everyone
in the work area must wear chemically
impermeable gloves, protective cl oth in g an d fo ot
coverings as recommended by the fluid
manufacturer and local regulatory authority.
Follow all fluid manufacturer recommendations,
including those regarding handling of
contaminated clothing. After spraying, wash
hands and face before eating or drinking.
Material Self-ignition
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings and
Safety Data Sheet (SDS).
Keep Components A and B Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or
damage equipment. To prevent cross-contamination:
• Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been
contaminated from the other side.
6 312799T
Important Two-Component Material Information
Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will cause ISO
to partially cure; forming small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and the
life of all wetted parts.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
Changing Materials
NOTICE
Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.
• When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after
flushing.
• Check with your material manufacturer for
chemical compatibility.
• When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyur eas
often have aminies on the A (resin) side.
312799T 7
Important Acid Catalyst Information
Important Acid Catalyst Information
This pump is designed for acid catalysts (“acid”) currently used in two-component, wood-finishing materials. Current
acids in use (with pH levels as low as 1) are more corrosive than earlier acids. More corrosion-resistant wetted materials of construction are required, and must be use d without substitution, to withstand the incr eased corro sive properties of these acids.
Acid Catalyst Conditions
Acid is flammable, and spraying or dispensing acid creates potentially harmful mists, vapors, and atomize d
particulates. To help prevent fire and explosion and serious injury:
• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific
hazards and precautions related to the acid.
• Use only genuine, manufacturer’s recommended acid-compatible parts in the catalyst system (hoses,
fittings, etc). A reaction may occur between any substituted parts and the acid.
• To prevent inhalation of acid mists, vapors, and atomized particulates, everyone in the work area must
wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a
supplied-air respirator. Ventilate the work area according to instructions in the acid manufacturer’s SDS.
• Avoid all skin contact with acid. Everyone in the work area must wear chemically impermeable gloves,
protective clothing, foot coverings, aprons, and face shields as recommended by the acid manufacturer
and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding
handling of contaminated clothing. Wash hands and face before eating or drinking.
• Regularly inspect equipment for potential leaks and remove spills promptly and completely to avoid direct
contact or inhalation of the acid and its vapors.
• Keep acid away from heat, sparks, and open flames. Do not smoke in the work area. Eliminate all ignition
sources.
• Store acid in the original container in a cool, dry, and well-ventilated area away from direct sunlight and
away from other chemicals in accordance with acid manufacturer’s recommendations. To avoid corrosion
of containers, do not store acid in substitute containers. Reseal the original container to prevent vapors
from contaminating the storage space and surrounding facility.
Moisture Sensitivity of Acid Catalysts
Acid catalysts can be sensitive to atmospheric moisture
and other contaminants. It is recommended the catalyst
pump and valve seal areas exposed to atmosphere are
flooded with ISO oil, TSL, or other compatible material
to prevent acid build-up and premature seal damage
and failure.
8 312799T
Acid build-up will damage the valve seals and reduce
the performance and life of the catalyst pump. To prevent exposing acid to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never store acids in an open container.
• Keep the catalyst pump and the valve seals filled
with the appropriate lubricant. The lubricant
creates a barrier between the acid and the
atmosphere.
• Use only moisture-proof hoses compatible with
acids.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
NOTICE
Models
ID
ti15432a
II 2 G Ex h IIB T6 Gb
II 2(1) G Ex h [ia Ga] IIA T3 Gb X
Models
Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to
define the components of your package. For example, package number G15B54 represents a Merkur package (G),
with a 15:1 ratio pump (15), bellows style (B), and the components shown for (54) in the table on page 11.
G15 B 54
Second and Third Digits
First Digit
G
(Merkur
Package)
05
12
15
23
24
25
35
(Ratio)
5:1
12:1
15:1
23:1
24:1
25:1
35:1
Agency Approvals
Merkur Bellows Packages No DataTrak
Gxxxx1, Gxxxx3, Gxxxx5, Gxxxx7, Gxxxx9
Merkur Bellows Packages with DataTrak
Gxxxx0, Gxxxx2, Gxxxx4, Gxxxx6, Gxxxx8
Fourth Digit
(Pump Style)
B
Fifth and Sixth Digit
(Components Included)
Bellows See Tables, pages 10 to 15
DataTrak™ Module
312799T 9
See your DataTrak Kits manual (313541)
Models
5:1 Packages (G05Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 500 psi (3.4 MPa, 34 bar)
Model
Wall
Mount
G05B01 G05B03 B05FA0 None
G05B02 G05B04 B05FB0 None
G05B05 G05B07 B05FA0 None
G05B06 G05B08 B05FB0 None
G05B09 G05B11 B05FA1 None
G05B10 G05B12 B05FB1 None
G05B13 G05B15 B05FA1 None
G05B14 G05B16 B05FB1 None
Cart
Mount
Pump
Assembly Gun
Air Controls
Pump
Fluid
Filter
Data
Trak
Pump
Only
and
Gun
12:1 Packages (G12Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1200 psi (8.3 MPa, 83 bar)
Model
Wall
Mount
G12B01 G12B03 B12DA0 None
G12B02 G12B04 B12DB0 None
G12B05 G12B07 B12DA0 None
G12B06 G12B08 B12DB0 None
G12B09 G12B11 B12DA1 None
G12B10 G12B12 B12DB1 None
G12B13 G12B15 B12DA1 None
G12B14 G12B16 B12DB1 None
Cart
Mount
Pump
Assembly Gun
Air Controls
Pump
Fluid
Filter
Data
Trak
Pump
Only
and
Gun
Maximum
Fluid Flow
Rate
gpm (lpm)
2.4
(9.0)
Maximum
Fluid Flow
Rate
gpm (lpm)
1.6
(6.0)
Weight - lb/kg
Wall
Mount
70 (31.8) 99 (45.0)
71 (32.2) 100 (45.5)
65 (29.5) 94 (42.8)
66 (30.0) 95 (43.2)
70 (31.8) 99 (45.0)
71 (32.2) 100 (45.5)
65 (29.5) 94 (42.8)
66 (30.0) 95 (43.2)
Weight - lb/kg
Wall
Mount
76 (34.5) 105 (47.6)
77 (35.0) 106 (48.1)
71 (32.2) 100 (45.4)
72 (32.7) 101 (45.8)
76 (34.5) 105 (47.6)
77 (35.0) 106 (48.1)
71 (32.2) 100 (45.4)
72 (32.7) 101 (45.8)
Cart
Mount
Cart
Mount
10 312799T
15:1 Packages (G15Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)
Models
Model
Wall
Mount
G15B01 G15B05 B15BA0
G15B02 G15B06 B15BB0
G15B03 G15B07 B15BA0
G15B04 G15B08 B15BB0
G15B09 G15B13 B15BA0
G15B10 G15B14 B15BB0
G15B11 G15B15 B15BA0
G15B12 G15B16 B15BB0
G15B17 G15B21 B15BA1
G15B18 G15B22 B15BB1
G15B19 G15B23 B15BA1
G15B20 G15B24 B15BB1
G15B25 G15B29 B15BA1
G15B26 G15B30 B15BB1
G15B27 G15B31 B15BA1
G15B28 G15B32 B15BB1
G15B51 G15B55 B15FA0
G15B52 G15B56 B15FB0
G15B53 G15B57 B15FA0
G15B54 G15B58 B15FB0
G15B59 G15B63 B15FA0
G15B60 G15B64 B15FB0
G15B61 G15B65 B15FA0
G15B62 G15B66 B15FB0
G15B67 G15B71 B15FA1
G15B68 G15B72 B15FB1
G15B69 G15B73 B15FA1
G15B70 G15B74 B15FB1
G15B75 G15B79 B15FA1
G15B76 G15B80 B15FB1
G15B77 G15B81 B15FA1
G15B78 G15B82 B15FB1
Cart
Mount
Pump
Assembly
Air Controls
Pump
Pump
Only
and
Gun
Hoses Accessories
Gun
Gun
Siphon
Gun
None
None
G15 Carbide
G15 Carbide
None 49(22.3) 78 (35.4)
None
G15 Carbide
G15 Carbide
None
None
G15 Carbide
G15 Carbide
None 49(22.3) 78 (35.4)
None
G15 Carbide
G15 Carbide
None
None
G15 Carbide
G15 Carbide
None 82 (37.2) 111 (50.3)
None
G15 Carbide
G15 Carbide
None
None
G15 Carbide
G15 Carbide
None 82 (37.2) 111 (50.3)
None
G15 Carbide
G15 Carbide
Fluid
Air
*
*
*
*
*
*
*
*
Kit
Fluid
Filter
Data
Trak
Maximum
Fluid Flow
Rate
gpm (lpm)
0.8
(3.0)
2.4
(9.0)
Weight - lb/kg
Wall
Mount
54 (24.3) 83 (37.6)
55 (24.7) 84 (38.1)
64 (29.0) 93 (42.2)
65 (29.5) 94 (42.6)
50 (22.7) 79 (35.8)
59 (26.8) 88 (39.9)
60 (27.2) 89 (40.4)
54 (24.3) 83 (37.6)
55 (24.7) 84 (38.1)
64 (29.0) 93 (42.2)
65 (29.5) 94 (42.6)
50 (22.7) 79 (35.8)
59 (26.8) 88 (39.9)
60 (27.2) 89 (40.4)
87 (39.5) 116 (52.6)
88 (39.9) 117 (53.1)
97 (44.0) 126 (57.2)
98 (44.5) 127 (57.6)
83 (37.6) 112 (50.8)
92 (41.8) 121 (54.9)
93 (42.2) 122 (55.3)
87 (39.5) 116 (52.6)
88 (39.9) 117 (53.1)
97 (44.0) 126 (57.2)
98 (44.5) 127 (57.6)
83 (37.6) 112 (50.8)
92 (41.8) 121 (54.9)
93 (42.2) 122 (55.3)
Cart
Mount
* Fluid filter includes fluid drain valve.
312799T 11
Models
23:1 Packages (G23Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)
Model
Wall
Mount
G23B01 G23B05 B23DA0
G23B02 G23B06 B23DB0
G23B03 G23B07 B23DA0
G23B04 G23B08 B23DB0
G23B09 G23B13 B23DA0
G23B10 G23B14 B23DB0
G23B11 G23B15 B23DA0
G23B12 G23B16 B23DB0
G23B17 G23B21 B23DA1
G23B18 G23B22 B23DB1
G23B19 G23B23 B23DA1
G23B20 G23B24 B23DB1
G23B25 G23B29 B23DA1
G23B26 G23B30 B23DB1
G23B27 G23B31 B23DA1
G23B28 G23B32 B23DB1
Acid Bellows Models:
G23B37
G23B38
Cart
Mount
G23B35 B23DA0
G23B36 B23DB0
Pump
Assembly
Air Controls
Pump
Pump
Only
and
Gun
Hoses Accessories
Gun
Gun
Siphon
Gun
Fluid
Air
None
None
G40
G40
None 78 (35.4) 107 (48.6)
None
G40
G40
None
None
G40
G40
None 78 (35.4) 107 (48.6)
None
G40
G40
XTR
XTR
None
None
*
*
*
*
*
*
Kit
Fluid
Filter
*
*
Data
Trak
Maximum
Fluid Flow
Rate
gpm (lpm)
1.6
(6.0)
1.6
(6.0)
Weight - lb/kg
Wall
Mount
83 (37.6) 112 (50.8)
84 (38.1) 113 (51.4)
93 (42.2) 122 (55.3)
94 (42.6) 123 (55.8)
79 (35.8) 108 (49.1)
88 (39.9) 117 (53.1)
89 (40.4) 118 (53.5)
83 (37.6) 112 (50.8)
84 (38.1) 113 (51.4)
93 (42.2) 122 (55.3)
94 (42.6) 123 (55.8)
79 (35.8) 108 (49.1)
88 (39.9) 117 (53.1)
89 (40.4) 118 (53.5)
83 (37.6)
83 (37.6)
Cart
Mount
123 (55.8)
124 (56.2)
* Fluid filter includes fluid drain valve.
12 312799T
24:1 Packages (G24Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)
Models
Model
Wall
Mount
G24B01 G24B05 B24FA0
G24B02 G24B06 B24FB0
G24B03 G24B07 B24FA0
G24B04 G24B08 B24FB0
G24B09 G24B13 B24FA0
G24B10 G24B14 B24FB0
G24B11 G24B15 B24FA0
G24B12 G24B16 B24FB0
G24B17 G24B21 B24FA1
G24B18 G24B22 B24FB1
G24B19 G24B23 B24FA1
G24B20 G24B24 B24FB1
G24B25 G24B29 B24FA1
G24B26 G24B30 B24FB1
G24B27 G24B31 B24FA1
G24B28 G24B32 B24FB1
Cart
Mount
G24B35 B24FA0
G24B36 B24FB0
Pump
Assembly
Air Controls
Pump
Pump
Only
and
Gun
Hoses Accessories
Gun
Gun
Siphon
Gun
Fluid
Air
None
None
G40
G40
None 85 (38.6) 104 (47.1)
None
G40
G40
None
None
G40
G40
None 85 (38.6) 104 (47.1)
None
G40
G40
XTR
XTR
*
*
*
*
*
*
Kit
Fluid
Filter
Data
Trak
Maximum
Fluid Flow
Rate
gpm (lpm)
2.4
(9.0)
Weight - lb/kg
Wall
Mount
90 (40.8) 119 (54.0)
91 (41.3) 120 (54.4)
100 (45.4) 129 (58.5)
101 (45.8) 130 (59.0)
86 (39.0) 105 (47.6)
95 (43.1) 124 (56.2)
96 (43.5) 125 (56.7)
90 (40.8) 119 (54.0)
91 (41.3) 120 (54.4)
100 (45.4) 129 (58.5)
101 (45.8) 130 (59.0)
86 (39.0) 105 (47.6)
95 (43.1) 124 (56.2)
96 (43.5) 125 (56.7)
Cart
Mount
124 (56.2)
125 (56.7)
* Fluid filter includes fluid drain valve.
312799T 13
Models
25:1 Packages (G25Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2500 psi (17.2 MPa, 172 bar)
Model
Wall
Mount
G25B01 G25B05 B25BA0
G25B02 G25B06 B25BB0
G25B03 G25B07 B25BA0
G25B04 G25B08 B25BB0
G25B09 G25B13 B25BA0
G25B10 G25B14 B25BB0
G25B11 G25B15 B25BA0
G25B12 G25B16 B25BB0
G25B17 G25B21 B25BA1
G25B18 G25B22 B25BB1
G25B19 G25B23 B25BA1
G25B20 G25B24 B25BB1
G25B25 G25B29 B25BA1
G25B26 G25B30 B25BB1
G25B27 G25B31 B25BA1
G25B28 G25B32 B25BB1
Cart
Mount
G25B33 B25BA0
G25B34 B25BB0
Pump
Assembly
Air Controls
Pump
Pump
Only
and
Gun
Hoses Accessories
Gun
Gun
Siphon
Gun
Fluid
Air
None
None
G40
G40
None 55 (24.7) 84 (38.1)
None
G40
G40
None
None
G40
G40
None 55 (24.7) 84 (38.1)
None
G40
G40
XTR
XTR
*
*
*
*
*
*
Kit
Fluid
Filter
Data
Trak
Maximum
Fluid Flow
Rate
gpm (lpm)
0.8
(3.0)
Weight - lb/kg
Wall
Mount
60 (27.2) 89 (40.4)
61 (27.7) 90 (40.8)
70 (31.8) 99 (44.9)
71 (32.2) 100 (45.4)
56 (25.1) 85 (38.6)
65 (29.5) 94 (42.6)
66 (29.9) 95 (43.1)
60 (27.2) 89 (40.4)
61 (27.7) 90 (40.8)
70 (31.8) 99 (44.9)
71 (32.2) 100 (45.4)
56 (25.1) 85 (38.6)
65 (29.5) 94 (42.6)
66 (29.9) 95 (43.1)
Cart
Mount
99 (44.9)
100 (45.4)
* Fluid filter includes fluid drain valve.
14 312799T
35:1 Packages (G35Bxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3500 psi (24.1 MPa, 241 bar)
Models
Model
Wall
Mount
G35B01 G35B05 B35DA0
G35B02 G35B06 B35DB0
G35B03 G35B07 B35DA0
G35B04 G35B08 B35DB0
G35B09 G35B13 B35DA0
G35B10 G35B14 B35DB0
G35B11 G35B15 B35DA0
G35B12 G35B16 B35DB0
G35B17 G35B21 B35DA1
G35B18 G35B22 B35DB1
G35B19 G35B23 B35DA1
G35B20 G35B24 B35DB1
G35B25 G35B29 B35DA1
G35B26 G35B30 B35DB1
G35B27 G35B31 B35DA1
G35B28 G35B32 B35DB1
Cart
Mount
G35B35 B35DA0
G35B36 B35DB0
Pump
Assembly
Air Controls
Pump
Pump
Only
and
Gun
Hoses Accessories
Gun
Gun
Fluid
Gun
Siphon
Gun
Fluid
Whip
Air
None
None
G40
G40
None 81 (36.7) 110 (49.9)
None
G40
G40
None
None
G40
G40
None 81 (36.7) 110 (49.9)
None
G40
G40
XTR
XTR
*
*
*
*
*
*
Kit
Fluid
Filter
Data
Trak
Maximum
Fluid Flow
Rate
gpm (lpm)
1.6
(6.0)
Weight - lb/kg
Wall
Mount
86 (39.0) 115 (52.2)
87 (39.5) 116 (52.6)
96 (43.5) 125 (56.7)
97 (44.0) 126 (57.2)
82 (37.2) 111 (50.3)
91 (41.3) 120 (54.4)
92 (41.8) 121 (54.9)
86 (39.0) 115 (52.2)
87 (39.5) 116 (52.6)
96 (43.5) 125 (56.7)
97 (44.0) 126 (57.2)
82 (37.2) 111 (50.3)
91 (41.3) 120 (54.4)
92 (41.8) 121 (54.9)
Cart
Mount
120 (54.4)
121 (54.9)
* Fluid filter includes fluid drain valve.
312799T 15
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