Graco 312799L User Manual

Instructions/Parts

ti14530a ti15428b

Cart Mount

Wall Mount

™

Merkur

Bellows AA

and Airless

312799L

Spray Packages

Spray packages with a bellows seal for use with isocyanates, UV coatings and other moisture-sensitive materials. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See pages 9-14 for model information, including maximum air inlet pressures and maximum fluid working pressures.

II 2 G c IIB T3 (200°C)

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Important Two-Component Material Information . 7

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 7

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 7

Keep Components A and B Separate . . . . . . . . . 7

Moisture Sensitivity of Isocyanates . . . . . . . . . . . 7

Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 7

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5:1 Packages

(G05Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

12:1 Packages

(G12Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

15:1 Packages

(G15Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 10

23:1 Packages

(G23Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 11

24:1 Packages

(G24Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 12

25:1 Packages

(G25Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 13

35:1 Packages

(G35Bxx) . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Information . . . . . . . . . . . . . . . . . . . . . 15

Prepare the Operator . . . . . . . . . . . . . . . . . . . . 15

Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 16

Mount the Pump . . . . . . . . . . . . . . . . . . . . . . . . 17

Supplied Components . . . . . . . . . . . . . . . . . . . . 17

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 18

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Pressure Relief Procedure . . . . . . . . . . . . . . . . 19

Flush the Pump Before First Use . . . . . . . . . . . 19

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Prime and Adjust the Pump . . . . . . . . . . . . . . . 20

Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . 20

Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 21

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Preventive Maintenance Schedule . . . . . . . . . . 22

Tighten Threaded Connections . . . . . . . . . . . . . 22

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

DataTrak Controls and Indicators . . . . . . . . . . . . 23

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 24

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Replace DataTrak Battery or Fuse . . . . . . . . . . 27

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Cart Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

G05Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 32

G12Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 32

G15Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33

G23Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 34

G24Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 35

G25Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 36

G35Bxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 37

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Cart Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . 38

Cart Floor Mounting Kit . . . . . . . . . . . . . . . . . . . 38

Wall Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . 39

Mounting Hardware Kits . . . . . . . . . . . . . . . . . . 39

Air Control Mounting Kit-Wall . . . . . . . . . . . . . . 39

Air Control Mounting Kit-Cart . . . . . . . . . . . . . . 39

Pump and Gun Control Panel Kits . . . . . . . . . . . 40

Pump Only Control Panel Kits . . . . . . . . . . . . . . 41

DataTrak Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Suction Hose Kits . . . . . . . . . . . . . . . . . . . . . . . 42

Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 43

Overflow Chamber Kit 24E298 . . . . . . . . . . . . . 43

Reinforced PTFE V-Packing Kits and

PTFE Bellows Kits . . . . . . . . . . . . . . . . . . . . 43

Guns and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 44

Mounting Plate Dimensions . . . . . . . . . . . . . . . . . 45

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48

2 312799L

Related Manuals

Manual Description

312793 Merkur Bellows Displacement Pump 312795 Merkur Bellows Pump Assembly 312796

312798 Merkur Electrostatic Packages 3A0149 G15/G40 Spray Gun 312145

307273 Fluid Outlet Filter

™

NXT

Air Motor

™

XTR

5 and XTR™7 Airless Spray Gun

Related Manuals

312799L 3

Warnings

WARNINGWARNINGWARNING

WARNING

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors. To help prevent fire and explosion:

• Clean plastic parts only in a well ventilated area.

• Do not clean with a dry cloth.

• Do not operate electrostatic guns in equipment work area.

SPECIAL CONDITIONS FOR SAFE USE

Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion.

• All label and marking material must be cleaned with a damp cloth (or equivalent).

• The electronic monitoring system is required to be grounded. See Grounding instructions.

4 312799L

Warnings

WARNINGWARNINGWARNING

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or ser-

vicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system compo-

nent. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and

follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

SUCTION HAZARD

Powerful suction could cause serious injury.

• Never place hands near the pump fluid inlet when pump is operating or pressurized.

312799L 5

Warnings

WARNINGWARNINGWARNING

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

6 312799L

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant

dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Changing Materials

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

312799L 7

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A side, but some use ISO on the B side.

Models

ti15432a

DataTrak™ includes agency approvals listed below.

0359

II 1 G

Ex ia IIA T3 Ga

ITS13ATEX27862X

9902471

Class I, Div. 1,

Group D T3A

Models

Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to define the components of your package. For example, package number G15B54 represents a Merkur package (G), with a 15:1 ratio pump (15), bellows style (B), and the components shown for (54) in the table on page 10.

G15 B 54

First Digit

(Merkur

Package)

Second and Third Digits

(Ratio)

05 12 15 23 24 25 35

5:1 12:1 15:1 23:1 24:1 25:1 35:1

Fourth Digit

(Pump Style)

Fifth and Sixth Digit

(Components Included)

Bellows See Tables, pages 9 to 14

8 312799L

5:1 Packages (G05Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 500 psi (3.4 MPa, 34 bar)

Models

Model

Wall

Mount G05B01 G05B03 B05FA0 None G05B02 G05B04 B05FB0 None G05B05 G05B07 B05FA0 None G05B06 G05B08 B05FB0 None G05B09 G05B11 B05FA1 None G05B10 G05B12 B05FB1 None G05B13 G05B15 B05FA1 None G05B14 G05B16 B05FB1 None

Cart

Mount

Pump

Assembly Gun

Air Controls

Pump

Fluid

Pump

Only

and

Gun

Filter

Data Trak

✔✔

✔✔✔

✔

✔ ✔

✔✔

✔✔✔

✔

✔ ✔

12:1 Packages (G12Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1200 psi (8.3 MPa, 83 bar)

Model

Wall

Mount G12B01 G12B03 B12DA0 None G12B02 G12B04 B12DB0 None G12B05 G12B07 B12DA0 None G12B06 G12B08 B12DB0 None G12B09 G12B11 B12DA1 None G12B10 G12B12 B12DB1 None G12B13 G12B15 B12DA1 None G12B14 G12B16 B12DB1 None

Cart

Mount

Pump

Assembly Gun

Air Controls

Pump

Fluid Filter

Data Trak

Pump

Only

and

Gun

✔✔

✔✔✔

✔

✔ ✔

✔✔

✔✔✔

✔

✔ ✔

Maximum

Fluid Flow

Rate

gpm (lpm)

2.4

(9.0)

Maximum

Fluid Flow

Rate

gpm (lpm)

1.6

(6.0)

Weight - lb/kg

Wall

Mount

78 (35.4) 107 (48.6) 79 (35.8) 108 (49.1) 73 (33.1) 102 (46.4) 74 (33.6) 103 (46.8) 78 (35.4) 107 (48.6) 79 (35.8) 108 (49.1) 73 (33.1) 102 (46.4 74 (33.6) 103 (46.8)

Weight - lb/kg

Wall

Mount

84 (38.1) 113 (51.4) 85 (38.6) 114 (51.8) 79 (35.8) 108 (49.1) 80 (36.3) 109 (49.5) 84 (38.1) 113 (51.4) 85 (38.6) 114 (51.8) 79 (35.8) 108 (49.1) 80 (36.3) 109 (49.5)

Cart

Mount

Cart

Mount

312799L 9

Models

15:1 Packages (G15Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)

Model

Wall

Mount G15B01 G15B05 B15BA0 G15B02 G15B06 B15BB0 G15B03 G15B07 B15BA0 G15B04 G15B08 B15BB0 G15B09 G15B13 B15BA0 G15B10 G15B14 B15BB0 G15B11 G15B15 B15BA0 G15B12 G15B16 B15BB0 G15B17 G15B21 B15BA1 G15B18 G15B22 B15BB1 G15B19 G15B23 B15BA1 G15B20 G15B24 B15BB1 G15B25 G15B29 B15BA1 G15B26 G15B30 B15BB1 G15B27 G15B31 B15BA1 G15B28 G15B32 B15BB1 G15B51 G15B55 B15FA0 G15B52 G15B56 B15FB0 G15B53 G15B57 B15FA0 G15B54 G15B58 B15FB0 G15B59 G15B63 B15FA0 G15B60 G15B64 B15FB0 G15B61 G15B65 B15FA0 G15B62 G15B66 B15FB0 G15B67 G15B71 B15FA1 G15B68 G15B72 B15FB1 G15B69 G15B73 B15FA1 G15B70 G15B74 B15FB1 G15B75 G15B79 B15FA1 G15B76 G15B80 B15FB1 G15B77 G15B81 B15FA1 G15B78 G15B82 B15FB1

Cart

Mount

Pump

Assembly

Air Controls

Pump

Only

and

Gun

✔

Hoses Accessories

Gun

Siphon

Gun

None

None G15 Carbide G15 Carbide

None 57 (25.9) 86 (39.1)

None G15 Carbide G15 Carbide

None

None G15 Carbide G15 Carbide

None 57 (25.9) 86 (39.1)

None G15 Carbide G15 Carbide

None

None G15 Carbide G15 Carbide

None 90 (40.8) 119 (54.1)

None G15 Carbide G15 Carbide

None

None G15 Carbide G15 Carbide

None 90 (40.8) 119 (54.1)

None G15 Carbide G15 Carbide

Fluid

Air

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

Kit

Fluid Filter

✔

✔✔

✔

✔✔

✔

✔✔

✔

✔✔

Data

Trak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

0.8

(3.0)

2.4

(9.0)

Weight - lb/kg

Wall

Mount

62 (28.1) 91 (41.4) 63 (28.6) 92 (41.8)

72 (32.7 101 (44.9)

73 (33.1) 102 (46.4)

58 (26.3) 87 (39.5) 67 (30.4) 96 (43.6) 68 (30.8) 97 (44.1) 62 (28.1) 91 (41.4) 63 (28.6) 92 (41.8) 72 (32.7) 101 (44.9) 73 (33.1) 102 (46.4)

58 (26.3) 87 (39.5) 67 (30.4) 96 (43.6) 68 (30.8) 97 (44.1) 95 (43.1) 124 (56.4)

96 (43.5) 125 (56.8) 105 (47.6) 134 (60.9) 106 (48.1) 135 (61.4)

91 (41.3) 120 (54.5) 100 (45.4) 129 (58.6) 101 (45.8) 130 (59.1)

95 (43.1) 124 (56.4)

96 (43.5) 125 (56.8) 105 (47.6) 134 (60.9) 106 (48.1) 135 (61.4)

91 (41.3) 120 (54.5) 100 (45.4) 129 (58.6) 101 (45.8) 130 (59.1)

Cart

Mount

* Fluid filter includes fluid drain valve.

10 312799L

23:1 Packages (G23Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)

Models

Model

Wall

Mount G23B01 G23B05 B23DA0 G23B02 G23B06 B23DB0 G23B03 G23B07 B23DA0 G23B04 G23B08 B23DB0 G23B09 G23B13 B23DA0 G23B10 G23B14 B23DB0 G23B11 G23B15 B23DA0 G23B12 G23B16 B23DB0 G23B17 G23B21 B23DA1 G23B18 G23B22 B23DB1 G23B19 G23B23 B23DA1 G23B20 G23B24 B23DB1 G23B25 G23B29 B23DA1 G23B26 G23B30 B23DB1 G23B27 G23B31 B23DA1 G23B28 G23B32 B23DB1

Cart

Mount

G23B35 B23DA0 G23B36 B23DB0

Pump

Assembly

Air Controls

Pump

Only

and

Gun

✔

Hoses Accessories

Gun

Siphon

Gun

Fluid

Air

None None

G40

G40 None 86 (39.0) 115 (52.3) None

G40

G40 None None

G40

G40 None 86 (39.0) 115 (52.3) None

G40

XTR

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔ ✔✔✔* ✔✔✔* ✔

Kit

Fluid Filter

✔

✔✔

✔

✔✔

Data

Trak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

1.6

(6.0)

Weight - lb/kg

Wall

Mount

91 (41.3) 120 (54.5)

92 (41.7) 121 (55.0) 101 (45.8) 130 (59.1) 102 (46.3) 131 (59.5)

87 (39.5) 116 (52.7)

96 (43.5) 125 (56.8)

97 (44.0) 126 (57.3)

91 (41.3) 120 (54.5)

92 (41.7) 121 (55.0) 101 (45.8) 130 (59.1) 102 (46.3) 131 (59.5)

87 (39.5) 116 (52.7)

96 (43.5) 125 (56.8)

97 (44.0) 126 (57.3)

Cart

Mount

131 (59.5) 132 (60.0)

* Fluid filter includes fluid drain valve.

312799L 11

Models

24:1 Packages (G24Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)

Model

Wall

Mount G24B01 G24B05 B24FA0 G24B02 G24B06 B24FB0 G24B03 G24B07 B24FA0 G24B04 G24B08 B24FB0 G24B09 G24B13 B24FA0 G24B10 G24B14 B24FB0 G24B11 G24B15 B24FA0 G24B12 G24B16 B24FB0 G24B17 G24B21 B24FA1 G24B18 G24B22 B24FB1 G24B19 G24B23 B24FA1 G24B20 G24B24 B24FB1 G24B25 G24B29 B24FA1 G24B26 G24B30 B24FB1 G24B27 G24B31 B24FA1 G24B28 G24B32 B24FB1

Cart

Mount

G24B35 B24FA0 G24B36 B24FB0

Pump

Assembly

Air Controls

Pump

Only

and Gun

✔

Hoses Accessories

Gun

Siphon

Gun

Fluid

Air

None None

G40

G40 None 93 (42.2) 112 (50.9) None

G40

G40 None None

G40

G40 None 93 (42.2) 112 (50.9) None

G40

XTR

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔ ✔✔✔* ✔✔✔* ✔

Kit

Fluid Filter

✔

✔✔

✔

✔✔

Data Trak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

2.4

(9.0)

Weight - lb/kg

Wall

Mount

98 (44.5) 127 (57.7)

99 (44.9) 128 (58.2) 108 (49.0) 137 (62.3) 109 (49.4) 138 (62.7)

94 (42.6) 113 (51.4) 103 (46.7) 132 (60.0) 104 (47.2) 133 (60.5)

98 (44.5) 127 (57.7)

99 (44.9) 128 (58.2) 108 (49.0) 137 (62.3) 109 (49.4) 138 (62.7)

94 (42.6) 113 (51.4) 103 (46.7) 132 (60.0) 104 (47.2) 133 (60.5)

Cart

Mount

132 (60.0) 133 (60.5)

* Fluid filter includes fluid drain valve.

12 312799L

25:1 Packages (G25Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2500 psi (17.2 MPa, 172 bar)

Models

Model

Wall

Mount G25B01 G25B05 B25BA0 G25B02 G25B06 B25BB0 G25B03 G25B07 B25BA0 G25B04 G25B08 B25BB0 G25B09 G25B13 B25BA0 G25B10 G25B14 B25BB0 G25B11 G25B15 B25BA0 G25B12 G25B16 B25BB0 G25B17 G25B21 B25BA1 G25B18 G25B22 B25BB1 G25B19 G25B23 B25BA1 G25B20 G25B24 B25BB1 G25B25 G25B29 B25BA1 G25B26 G25B30 B25BB1 G25B27 G25B31 B25BA1 G25B28 G25B32 B25BB1

Cart

Mount

G25B33 B25BA0 G25B34 B25BB0

Pump

Assembly

Air Controls

Pump

Only

and

Gun

✔

Hoses Accessories

Gun

Siphon

Gun

Fluid

Air

None None

G40

G40 None 63 (28.6) 92 (41.8) None

G40

G40 None None

G40

G40 None 63 (28.6) 92 (41.8) None

G40

XTR

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔* ✔

✔ ✔ ✔

✔ ✔ ✔ ✔ ✔✔✔* ✔✔✔* ✔

Kit

Fluid Filter

✔

✔✔

✔

✔✔

Data Trak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

0.8

(3.0)

Weight - lb/kg

Wall

Mount

68 (30.8) 97 (44.1) 69 (31.3) 98 (44.5) 78 (35.4) 107 (48.6) 79 (35.8) 108 (49.1)

64 (29.0) 93 (42.3) 73 (33.1) 102 (46.4) 74 (33.6) 103 (46.8) 68 (30.8) 97 (44.1) 69 (31.3) 98 (44.5) 78 (35.4) 107 (48.6) 79 (35.8) 108 (49.1)

64 (29.0) 93 (42.3) 73 (33.1) 102 (46.4) 74 (33.6) 103 (46.8)

Cart

Mount

107 (48.6) 108 (49.1)

* Fluid filter includes fluid drain valve.

312799L 13

Models

35:1 Packages (G35Bxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 3500 psi (24.1 MPa, 241 bar)

Model

Wall

Mount G35B01 G35B05 B35DA0 G35B02 G35B06 B35DB0 G35B03 G35B07 B35DA0 G35B04 G35B08 B35DB0 G35B09 G35B13 B35DA0 G35B10 G35B14 B35DB0 G35B11 G35B15 B35DA0 G35B12 G35B16 B35DB0 G35B17 G35B21 B35DA1 G35B18 G35B22 B35DB1 G35B19 G35B23 B35DA1 G35B20 G35B24 B35DB1 G35B25 G35B29 B35DA1 G35B26 G35B30 B35DB1 G35B27 G35B31 B35DA1 G35B28 G35B32 B35DB1

Cart

Mount

G35B35 B35DA0 G35B36 B35DB0

Pump

Assembly

Air Controls

Pump

Only

and

Gun

✔

Hoses Accessories

Gun

Fluid

Gun

Siphon

Gun

Fluid

Whip

None None

G40

✔ ✔ ✔ ✔ ✔*

G40

✔ ✔ ✔ ✔ ✔* ✔

None 89 (40.3) 118 (53.6) None

G40

✔ ✔ ✔ ✔

G40

✔ ✔ ✔ ✔ ✔

None None

G40

✔ ✔ ✔ ✔ ✔*

G40

✔ ✔ ✔ ✔ ✔* ✔

None 89 (40.3) 118 (53.6) None

G40

✔ ✔ ✔ ✔

G40

✔ ✔ ✔ ✔ ✔

XTR XTR

✔✔ ✔ ✔* ✔✔ ✔ ✔* ✔

Air

Kit

Fluid Filter

✔

✔✔

✔

✔✔

Data Trak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

1.6

(6.0)

Weight - lb/kg

Wall

Mount

94 (42.6) 123 (55.4)

95 (43.1) 124 (55.9) 104 (47.2) 133 (60.5) 105 (47.6) 134 (60.9)

90 (40.8) 119 (54.1)

99 (44.9) 128 (58.2) 100 (45.4) 129 (58.6)

94 (42.6) 123 (55.4)

95 (43.1) 124 (55.9) 104 (47.2) 133 (60.5) 105 (47.6) 134 (60.9)

90 (40.8) 119 (54.1)

99 (44.9) 128 (58.2) 100 (45.4) 129 (58.6)

Cart

Mount

128 (58.2) 129 (58.6)

* Fluid filter includes fluid drain valve.

14 312799L

Installation

ti15363b

Use alternate mounting holes (on bracket, see page 39) to mount air controls vertically.

General Information

NOTE: Reference numbers and letters in parentheses in

the text refer to the callouts in the figures and the parts drawing.

Installation

IG. 1 and FIG. 2 are only guides for selecting and

installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.

NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure-rated for your system.

Prepare the Operator

All persons who operate the equipment must be trained in the operation of all system components as well as the proper handling of all fluids. All operators must thoroughly read all instruction manuals, tags, and labels before operating the equipment.

FIG. 1. Typical Wall-Mount Installation

312799L 15

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