The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Ground all equipment in the work area. See Grounding instructions.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Do not point gun at anyone or at any part of the body.
•Do not put your hand over the spray tip.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Do not spray without tip guard and trigger guard installed.
•Engage trigger lock when not spraying.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
312797P3
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
•Tighten all fluid connections before operating the equipment.
•Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
•Do not alter or modify equipment.
•Use equipment only for its intended purpose. Call your Graco distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•Keep clear of moving parts.
•Do not operate equipment with protective guards or covers removed.
•Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•Read MSDS’s to know the specific hazards of the fluids you are using.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•Protective eyewear
•Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
•Hearing protection
4312797P
Models
Models
Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to
define the components of your package. For example, package number G30C26 represents a Merkur package (G),
with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (26) in the table on page 10.
Wall Mount
ID
ti12326ati12327a
G30C26
First Digit
G
(Merkur
Package)
Second and Third Digits
(Ratio)
10
15
18
23
24
28
30
36
45
48
10:1
15:1
18:1
23:1
24:1
28:1
30:1
36:1
45:1
48:1
Fourth Digit
(Mounting Type)
C
T
W
CartSee Tables, pages 6 to 14
Stand
Wall
Fifth and Sixth Digit
(Components Included)
Cart and
Stand Mount
ID
312797P5
Models
Merkur 10:1 Packages
(G10Cxx and G10Wxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1000 psi (6.9 MPa, 69 bar)
Model
Wall
Mount
G10W09-----W10CASNone
G10W01 G10C01 W10CASNone
G10W03 G10C03 W10CASNone
Package configurations vary widely. See pages 6-14 to determine the components included in your model. Items
designated as accessories are not included in the packages.
AAir Shutoff Valve (optional accessory)
BAir Filter (optional accessory)
CGun Air Pressure Gauge
DGun Air Pressure Regulator
EBleed Type Master Air Valve
FDataTrak
GPump Air Pressure Gauge
HPump Air Pressure Regulator
JSolenoid Release Button (DataTrak equipped packages
only, not visible, see F
KGun Swivel
™
IG. 8, page 25)
B
C
D
E
LAir-Assisted Spray Gun
MGun Fluid Supply Hose
NGun Air Supply Hose
PFluid Filter
RPump Fluid Outlet
SGrounding Wire
TWet-Cup (not visible, see F
UPump Fluid Inlet
VSuction Hose
W Fluid Drain Valve
A
F
IG. 4, page 19)
G
H
J
G15 Spray Gun Shown
with Supply Hose
K
M
P
L
R
N
W
V
S
T
U
ti12800a
FIG. 1. Typical Installation (Your package may not include all items shown.)
312797P15
Installation
General Information
NOTE: Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and the parts
drawing.
NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply
your own accessories, be sure they are adequately
sized and pressure-rated for your system.
F
IG. 1 is only a guide for selecting and installing system
components and accessories. Contact your Graco distributor for assistance in designing a system to suit your
particular needs.
Prepare the Operator
All persons who operate the equipment must be trained
in the operation of all system components as well as the
proper handling of all fluids. All operators must thoroughly read all instruction manuals, tags, and labels
before operating the equipment.
Prepare the Site
Ensure that you have an adequate compressed air
supply.
Wall Mount Packages
1. Be sure the wall can support the weight of the
pump, bracket, hoses and accessories, as well as
the stress caused during operation.
2. Position the wall bracket about 1.2-1.5 m (4-5 ft)
above the floor. For ease of operation and service,
make sure the pump air inlet, fluid inlet, and fluid
outlet ports are easily accessible.
3. Using the wall bracket as a template, drill 10 mm
(0.4 in.) mounting holes in the wall. Wall mounting
dimensions are shown on page 48.
4. Attach the bracket to the wall. Use 3/8 in. (9 mm)
screws that are long enough to keep the pump from
vibrating during operation.
NOTE: Be sure the bracket is level.
Cart Mount Packages
In packages with M012xx and M018xx motors the muffler(s) are shipped loose. Ensure the muffler(s) are
installed before first use.
Bring a compressed air supply line from the air compressor to the pump location. Be sure all air hoses are
properly sized and pressure-rated for your system. Use
only electrically conductive hoses. The air hose should
have a 3/8 npt(m) thread. A quick disconnect coupling is
recommended.
Keep the site clear of any obstacles or debris that could
interfere with the operator's movement.
Have a grounded, metal pail available for use when
flushing the system.
16312797P
Installation
Components
See FIG. 1. Components vary by package ordered.
See tables on pages 6 to 14. Your package may include:
•The red-handled bleed-type master air valve (E) is
required in your system to relieve air trapped
between it and the air motor and gun when the valve
is closed. Do not block access to the valve.
•The pump air regulator (H) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump.
•The air relief valve (not shown) opens automatically
to prevent overpressurization of the pump.
•The gun air regulator (D) adjusts the air pressure to
the air-assisted spray gun (L).
•The air-assisted or airless spray gun (L) dispenses
the fluid. The gun houses the spray tip (not shown),
which is available in a wide range of sizes for different spray patterns and rates of flow. Refer to gun
manual for tip installation.
Air Line Accessories
Install the following accessories in the order shown in
F
IG. 1, using adapters as necessary.
•An air-line filter (B) removes harmful dirt and moisture from the compressed air supply.
•A second bleed-type air shutoff valve (A) isolates
the air line accessories for servicing. Locate
upstream from all other air line accessories.
Grounding
1. Pump: See FIG. 2. Verify that the ground screw (GS)
is attached and tightened securely to the air motor.
Connect the other end of the ground wire (S) to a
true earth ground.
S
•The transparent hose (N, labeled “Air Hose Only”)
provides the gun air supply.
•The blue hose (M) provides the gun fluid supply.
•The gun swivel (K) allows for freer gun movement
and comes attached to the blue hose (AA packages). The airless gun has a built-in fluid swivel.
•The suction hose (V) with strainer allows the pump
to draw fluid from a 5 gallon (19 liter) pail. A fluid
hopper with screen also is available.
•A fluid filter (P) with a 60 mesh (250 micron) stainless steel element filters particles from fluid as it
leaves the pump.
•A fluid drain valve (W) relieves fluid pressure in the
hose and gun.
•DataTrak (F) provides pump diagnostics and material usage information. DataTrak equipped packages
with M02xxx air motors do not have a runaway solenoid; all other DataTrak equipped packages do. See
page 24.
GS
ti12914a
FIG. 2. Ground screw and wire
2. Pump fluid hoses: use only electrically conductive
fluid hoses Check electrical resistance of hoses. If
total resistance to ground exceeds 25 megohms,
replace hose immediately.
3. Air compressor: follow manufacturer's recommendations.
4. Spray gun: ground through connection to a properly
grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the pail
on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.
8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail, then
trigger the gun.
312797P17
Operation
Setup
1. See FIG. 1. Attach end of blue fluid hose (M) to
pump outlet (R) or filter (P) outlet.
2. Attach one end of the air hose (N) to gun air regulator (D).
3. Attach remaining end of the air hose (N) to air inlet
at base of gun (L).
4. Attach gun swivel (K) to gun fluid inlet.
5. Attach other end of blue fluid hose (M) to gun
swivel (K).
6. Clip fluid and air hoses together with the supplied
hose clips (qty. of 7). Space clips as needed.
7. Apply lens cover to both regulator gauge lenses.
8. Verify that suction hose fittings are tight.
Operation
Pressure Relief Procedure
1. Engage the trigger lock.
2. See F
3. Disengage the trigger lock.
4. Hold a metal part of the gun firmly to a grounded
5. Engage the trigger lock.
6. Open all fluid drain valves in the system, having a
IG. 1. Turn off the bleed-type master air valve
(D).
metal waste container. Trigger the gun to relieve
fluid pressure.
waste container ready to catch the drainage. Leave
the drain valve(s) open until you are ready to spray
again.
7. If you suspect that pressure has not been fully
relieved after following the steps above, check the
following:
a. The spray tip may be completely clogged. Very
slowly loosen the air cap retaining ring to relieve
pressure in the cavity between the ball/seat
shutoff and the plugged tip. Clear the tip orifice.
b. The gun fluid filter or the fluid hose may be com-
pletely clogged. Very slowly loosen the hose
end coupling at the gun and relieve pressure
gradually. Then loosen completely to clear the
obstruction.
c.After following the steps above, if the spray tip
or hose still seems completely clogged, very
slowly loosen the tip guard retaining nut or hose
end coupling and relieve pressure gradually,
then loosen completely. With tip removed, trigger gun into waste container.
18312797P
Operation
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in to
protect the pump parts. If the fluid you are using may be
contaminated by the oil, flush it out with a compatible
solvent. See Flush the Pump on page 22.
Trigger Lock
See FIG. 3. Always engage gun trigger lock when you
stop spraying to prevent gun from being triggered accidentally by hand or if dropped or bumped.
Gun Trigger
Safety Locked
TI6581A
Wet Cup
Before starting, fill wet cup (T) 1/3 full with Graco Throat
Seal Liquid (TSL) or compatible solvent.
T
ti11927a
FIG. 4. Wet Cup
Gun Trigger
Safety Unlocked
FIG. 3. Trigger Lock
TI6582A
Prime the Pump
1. See FIG. 1. Lock gun trigger. Remove tip guard and
spray tip from gun (L). Refer to gun manual.
2. Close gun air regulator (D) and pump air regulator
(H) by turning knobs counterclockwise reducing
pressure to zero. Close bleed-type air valve (E).
Also verify that all drain valves are closed.
3. Connect air line to bleed type air valve (D).
4. Check that all fittings throughout system are tightened securely.
5. Position pail close to pump. Suction hose is 4 ft
(1.2 m) long. Do not stretch hose tight; let it hang to
assist fluid flow into pump.
6. Hold metal part of gun (L) firmly to side of grounded
metal pail, unlock trigger, and hold trigger open.
7. Units with runaway protection only: enable the
prime/flush function by pushing the prime/flush button on the DataTrak.
312797P19
Operation
8. Open bleed-type air valve (E). Slowly turn clockwise
pump air regulator (H) increasing pressure until
pump starts.
9. Cycle pump slowly until all air is pushed out and
pump and hoses are fully primed.
10. Units with runaway protection only: disable the
prime/flush function by pushing the prime/flush button on the DataTrak.
11. Release gun trigger and lock trigger safety. Pump
should stall against pressure.
Install the Spray Tip
Follow Pressure Relief Procedure, page 18. Install the
spray tip and tip guard as explained in your separate
gun manual, supplied.
Adjust the Atomization
1. Do not turn on atomizing air supply. Fluid pressure
is controlled by the air pressure supplied to the
pump (pump air regulator). Set fluid pressure at low
starting pressure. For low viscosity fluids (less than
25 sec, #2 Zahn cup) with lower percent solids (typically less than 40%), start at 300 psi (2.1 MPa, 21
bar) at pump outlet. For fluids with higher viscosity
or higher solids content, start at 600 psi (4.2 MPa,
42 bar). Refer to the following example.
The fluid output and pattern width depend on the size of
the spray tip, the fluid viscosity, and the fluid pressure.
Use the Spray Tip Selection Chart in your gun instruction manual as a guide for selecting an appropriate
spray tip for your application.
2. Hold gun perpendicular and approximately 12
inches (304 mm) from surface.
3. Move gun first, then pull gun trigger to spray onto
test paper.
4. Increase fluid pressure in 100 psi (0.7 MPa, 7 bar)
increments, just to the point where a further
increase in fluid pressure does not significantly
improve fluid atomization. Refer to the following
example.
The spray tip orifice and spray angle determine pattern
coverage and size. When you need more coverage, use
a larger spray tip rather than increasing fluid pressure.
Align guard horizontally to spray a horizontal pattern.
Align guard vertically to spray a vertical pattern.
Packages with AA Guns
1. See FIG. 5. Close off pattern adjustment air by turning knob (AA) clockwise (in) all the way. This sets
gun for its widest pattern.
AA
OUT (narrower
pattern)
AA
IN (wider
pattern)
3. See F
IG. 5. For narrower pattern, turn pattern
adjustment valve knob (AA) counterclockwise (out).
If pattern is still not narrow enough, increase air
pressure to gun slightly or use different size tip.
no air
too little aircorrect
amount of
air
FIG. 6. Spray Pattern Problems
Shutdown
TI0792A
F
IG. 5. Pattern Air Knob
2. See F
IG. 6. Set atomizing air pressure at about 5 psi
(0.35 bar, 35 kPa) when triggered. Check spray pattern, then slowly increase air pressure until tails are
completely atomized and pulled into spray pattern.
Do not exceed 100 psi (0.7 MPa, 7 bar) air pressure
to gun.
Follow Pressure Relief Procedure, page 18.
Always flush the pump before the fluid dries on the displacement rod. See Flush the Pump on page 22.
TI6559A
312797P21
Maintenance
Maintenance
Preventive Maintenance
Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventive maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.
Replace lens covers on regulator gauge lenses when
dirt makes gauges difficult to read.
Tighten Threaded Connections
Before each use, check all hoses for wear or damage.
Replace as necessary. Check that all threaded connections are tight and leak-free.
Flush the Pump
Read all Warnings. Follow all Grounding instructions.
See page 17.
1. Follow Pressure Relief Procedure, page 18.
2. Remove tip guard and spray tip from gun. Refer to
separate gun manual.
3. Place siphon tube in grounded metal pail containing
cleaning fluid.
4. Set pump to lowest possible fluid pressure, and start
pump.
5. Hold a metal part of the gun firmly to a grounded
metal pail.
6. Units with runaway protection only: enable the
prime/flush function by pushing the prime/flush button on the DataTrak.
7. Trigger gun. Flush system until clear solvent flows
from gun.
8. Units with runaway protection only: disable the
prime/flush function by pushing the prime/flush button on the DataTrak.
9. Follow Pressure Relief Procedure, page 18.
10. Clean the tip guard, spray tip, and fluid filter element
separately, then reinstall them.
Flush the pump:
•Before first use
•When changing colors or fluids
•Before repairing equipment
•Before fluid dries or settles out in a dormant pump
(check the pot life of catalyzed fluids)
•At the end of the day
•Before storing the pump.
Flush at the lowest pressure possible. Flush with a fluid
that is compatible with the fluid you are pumping and
with the wetted parts in your system. Check with your
fluid manufacturer or supplier for recommended flushing
fluids and flushing frequency.
11. Clean inside and outside of suction tube.
Wet Cup
Fill the wet cup one-half full with Graco Throat Seal Liquid (TSL). Maintain level daily.
22312797P
Troubleshooting
NOTE: Check all possible problems and causes before
disassembling the pump.
Relieve the pressure before checking or servicing
the equipment.
ProblemCauseSolution
Pump fails to operate.Restricted line or inadequate air sup-
ply; closed or clogged valves.
Obstructed fluid hose or gun; fluid
hose ID is too small.
Fluid dried on the displacement rod.Clean; always stop the pump at the bottom
Dirty, worn, or damaged air motor
parts.
DataTrak models only: Air valve
cannot cycle because solenoid pin is
extended.
Pump operates, but output is
low on both strokes.
Pump operates, but output is
low on downstroke.
Erratic or accelerated pump
speed.
Fluid being pumped is visible
in the TSL reservoir.
Restricted line or inadequate air supply; closed or clogged valves.
Obstructed fluid hose or gun; fluid
hose ID is too small.
Worn packings in displacement
pump.
Held open or worn ball check valves
or piston packings.
Exhausted fluid supply.Refill and prime.
Held open or worn ball check valves
or packings.
Worn throat packings.Replace throat packings. See manual
Troubleshooting
Clear line or increase air supply. Check that
the valves are open.
Open, clear*; use hose with larger ID.
of its stroke; keep the wet-cup 1/3 filled with
Graco throat seal liquid (TSL).
Clean or repair air motor. See manual
312796.
Enable runaway protection (See DataTrak
Operation, Setup Mode, page 25). Bleed
air from motor. Press on the DataTrak
display to retract solenoid pin.
Clear line or increase air supply. Check that
the valves are open.
Open, clear*; use hose with larger ID.
Replace packings. See manual 312792.
Clear valve; replace packings. See manual
312792.
Clear valve, replace packings; see manual
312792.
312792.
* To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a container at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. It the pump starts when
the air is turned on, the obstruction is in the hose or gun.
312797P23
DataTrak Controls and Indicators
DataTrak Controls and Indicators
Key for FIG. 7
AA Runaway Limit, in cycles per minute (user settable;
00=OFF)
AB Lower Displacement (user settable)
AC Flow Rate Units (user settable to gpm [US], gpm
[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)
AD LED (fault indicator when lit)
AE Display
PF Prime/Flush Key (Enables Prime/Flush mode. While in
Prime/Flush mode, runaway protection is disabled and the
batch totalizer [BT] will not count.) LED will flash while in
Prime/Flush mode.
/min,
AE, see details at right
RK
RK Reset Key (Resets faults. Press and hold for 3 seconds to
clear the batch totalizer.) Push to toggle between flow rate
and cycle rate. With runaway protection enabled, push to
extend and retract the solenoid pin.
CF Cycle/Flow Rate
BT Batch Totalizer
GT Grand Totalizer
RT Runaway Toggle (enable/disable)
UT E1 Toggle
DT E2 Toggle
ST E5 Toggle
GT
Run Mode
PF
AD
TI11883a
FIG. 7. DataTrak Controls and Indicators
AC
AB
RK
AA
CFBT
Setup Mode
ti8622b
RT
UT
DT
PF
ti8623b
ST
24312797P
DataTrak Operation
DataTrak Operation
NOTE: The display (AE) will turn off after 1 minute to
save battery life. Press any key to wake up the display.
NOTICE
To prevent damage to the soft key buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
Setup Mode
1. See FIG. 7. Press and hold for 5 seconds until
Setup menu appears.
2. To enter settings for runaway (if equipped), lower
size, and flow rate units, and to enable runaway, E1,
E2, and E5 error options, press to change the
value, then to save the value and move the cursor to the next data field. See page 27 for a descrip-
tion of E1, E2, and E5 error codes.
NOTE: Graco recommends setting runaway (if
equipped) to 60 . All DataTrak modules are
shipped with runaway protection not enabled.
2. Runaway Screens 1 and 2: To reset the runaway
solenoid, close the master air valve (E). Wait for air
to completely bleed off the air motor.
3. Runaway Screens 3 and 4: After the air is bled off,
push the solenoid release button (J) down to reset
the air valve. The button will pop back up when the
air valve is repressurized.
J
NOTE: When runaway, E1, E2, and E5 error options are
enabled, a ✓ will appear on the setup screen. See F
7.
3. Move the cursor to the E5 error enable option field,
then press once more to exit Setup mode.
IG.
Run Mode
Runaway
NOTE: DataTrak is available with and without runaway
protection. Packages with M02xxx air motors ship without a runaway solenoid. All other packages are
equipped with a runaway solenoid.
1. See F
IG. 7. If pump runaway occurs, the runaway
solenoid will actuate, stopping the pump. The LED
(AD) will flash and the display (AE) will indicate a
runaway condition (see Table 1). The display will
cycle through six instruction screens.
ti11902a
FIG. 8. Solenoid Release Button
4. Runaway Screens 5 and 6: Press to clear the
diagnostic code and reset the runaway solenoid.
5. Open master air valve (E) to restart pump.
NOTE: To disable runaway monitoring, go to setup
mode and set runaway value to 0 (zero) or toggle (RT)
off (see F
IG. 7).
312797P25
DataTrak Operation
Prime/Flush
1. See FIG. 7. To enter Prime/Flush mode, press any
key to wake up the display, then press . The
Prime/Flush symbol will appear in the display and
the LED will flash .
2. While in Prime/Flush mode, runaway protection is
disabled and the batch totalizer (BT) will not count.
The grand totalizer (GT) continues to count.
3. To exit Prime/Flush mode, press any key to wake up
the display, then press . The Prime/Flush sym-
bol will disappear from the display and the LED will
stop flashing.
Counter/Totalizer
See FIG. 7. The last digit of the batch totalizer (BT) represents tenths of gallons or liters. To reset the totalizer,
press any key to wake up the display, then press and
hold for 3 seconds.
Display
See FIG. 7. The display (AE) will turn off after 1 minute
of inactivity in Run mode or 3 minutes in Setup mode.
Press any key to wake up the display.
NOTE: DataTrak will continue to count cycles when display is off.
NOTE: The display (AE) may turn off if a high-level static
discharge is applied to the DataTrak. Press any key to
wake up the display.
Diagnostics
DataTrak can diagnose several problems with the pump.
When the monitor detects a problem, the LED (AD, F
7) will flash and a diagnostic code will appear on the display. See Table 1.
To acknowledge the diagnosis and return to the normal
operating screen, press once to wake up the display,
and once more to clear the diagnostic code screen
IG.
•If AC is set to gallons or ounces, BT and GT dis-
play gallons.
•If AC is set to liters or cc, BT and GT display
liters.
•If AC is set to cycles, BT and GT display cycles.
Press to toggle between flow rate units and cycles.
A letter under the BT display indicates that both BT and
GT are displaying gallons (g) or liters (l). No letter
means both BT and GT are displaying cycles.
26312797P
DataTrak Operation
.
Table 1: Diagnostic Codes
SymbolCode Code NameDiagnosisCause
Runaway
(DataTrak only)
Pump running faster than set
runaway limit.
• Increased air pressure.
• Increased fluid output.
• Exhausted fluid supply.
E-1Diving UpLeak during upstroke.Worn piston valve or packings.
E-2Diving DownLeak during downstroke.Worn intake valve.
E-3Low BatteryBattery voltage too low to stop
runaway.
E-4Service
Problem with stopping runaway. • Damaged solenoid.
Component 1
(units with
runaway
protection only)
E-4Disconnected
Solenoid is disconnected.• Solenoid unplugged.
Solenoid
(units with
runaway
protection only)
E-5Service
Component 2
Solenoid is not engaging piston
cup (112).
Problem with sensing valve
movement.
E-6Blown FuseFuse is blown. Replace fuse;
see page 28.
Low battery. Replace battery;
see page 28.
• Damaged valve carriage.
• Runaway (RT, FIG. 7) protection may be enabled with
pump that is not equipped
with a runaway solenoid
valve. Enter setup screen and
disable runaway protection.
• Damaged solenoid wires.
• Bracket and solenoid not tight
against air valve housing.
• Sensors unplugged.
• Sensors mounted incorrectly.
• Damaged sensors.
• Damaged valve carriage.
• Faulty solenoid or solenoid
wiring.
• Extreme temperatures
(above 140°F [60°C]).
• Runaway (RT, F
IG. 7) protec-
tion may be enabled with
pump that is not equipped
with a runaway solenoid
valve. Enter setup screen and
disable runaway protection.
312797P27
DataTrak Operation
Replace DataTrak Battery or Fuse
4. Remove two screws on back of module to access
battery.
The battery and fuse must be replaced in a
non-hazardous location.
Use only the following approved replacement batteries. Use of an unapproved battery will void Graco’s
warranty and FM and Ex approvals.
•Ultralife lithium # U9VL
•Duracell alkaline # MN1604
•Energizer alkaline # 522
•Varta alkaline # 4922
Use only a Graco-approved replacement fuse. Order
Part 24C580.
Replace Battery
1. Unscrew cable from the back of the reed switch
assembly. See F
2. Remove the cable from the two cable clips.
IG. 9.
5. Disconnect the used battery and replace with an
approved battery. See F
IG. 11.
Replace Fuse
1. Remove the screw, metal strap, and plastic holder.
2. Pull the fuse away from the board.
3. Replace with a new fuse.
Solenoid Cable
Connection
Fuse
Sensor Cable
Connection
ti11992a
F
IG. 9. Disconnect DataTrak
3. Remove DataTrak module from bracket. See F
10. Take module and attached cable to a non-hazardous location.
This list includes all possible parts for G10xxx packages. See page 6 to check whether a part is included in your
particular package.
Ref PartDescriptionQty
1Pump Assembly; see Manual 3127941
W10CASM04LN0 x LW075A
W10CBSM04LT0 x LW075A
224A585PANEL, air control; see page 441
3a24A575DATATRAK, assembly; see manual
313541
3b-----INSERT, panel (included with Part 2)1
4256420HOSE, suction (includes Part 5)1
5-----STRAINER (included with Part 4, or
see page 46 for packages of 10)
624A587FILTER, fluid1
7-----FITTING, union, 3/8-18 npsm x
3/8-18 npt, (included with Part 6)
8189018SWIVEL, fluid hose (packages with
gun)
9241812HOSE, fluid (packages with gun)1
1024C853GUN, G15, carbide1
11AAM413 TIP (packages with gun)1
12AAMxxx TIP OPTION, (packages with gun)1
13512351ADAPTER, outlet, 1/4 nptm x 3/8 nptf1
14256390AIR HOSE, gun, (packages with gun)1
15256410HOPPER (includes 17, 19, 20)1
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref PartDescriptionQty
17-----TUBE, inlet, hopper (included with
Part 15)
18-----CLIP, hose (packages with gun), see
page 46 for packages of 10
19-----O-RING, hopper (included with
1
20-----SCREEN, hopper (included with
2124B299ADAPTER, inlet, 3/4 nptf to 1/2 nptm,
1
23111799SCREW, M8 x 16 (included with
1
1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
53See p. 43 CART MOUNTING KIT; see page 43
54See p. 43 WALL MOUNTING KIT; see page 43
----- Not sold separately.
2
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
Part 15)
Part 15)
for suction hose
Parts 49, 53, and 54)
Wall mount6
Cart mount4
(includes Parts 16 and 23)
(G10Cxx models only)
(G10Wxx models only)
1
7
1
1
1
1
1
1
312797P33
Parts
G15xxx Models
This list includes all possible parts for G15xxx packages. See page 7 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly; see Manual 3127941
W15AASM02LN0 x LW025A
W15BASM04LN0 x LW050A
W15BBSM04LT0 x LW050A
W15FASM12LN0 x LW150A
W15FBSM12LT0 x LW150A
2PANEL, air controls (includes Part 3b)1
24A585M02xxx or M04xxx motor, pump
and gun; see page 44
24A583M12xxx motor, pump only; see
page 45
24A581M12xxx motor, pump and gun; see
page 44
3aDATATRAK, assembly; see manual
313541
24A575M02xxx and M04xxx motor
24A576M12xxx motor
3b-----INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5))1
256420LW025A or LW050A displacement
pump
256422LW150A displacement pump, cart
mount
256424LW150A displacement pump, wall
mount
5STRAINER (included with Part 4)1
-----LW025A or LW050A displacement
pump, see page 46 for packages of
10
187190LW150A displacement pump
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9241812HOSE, fluid (packages with gun)1
1024C853GUN, G15 Carbide 1
11AAM413 TIP (packages with AA gun) 1
12AAMxxx TIP OPTION (packages with AA gun)1
13ADAPTER, outlet1
512351LW025A or LW050A displacement
pump,1/4 nptm x 3/8 nptf
121238LW150A displacement pump,
3/8 nptm x 3/4 nptf
14256390AIR HOSE, gun (all AA packages)1
15256410HOPPER (includes 17, 19, 20, and 21)1
Ref. PartDescriptionQty.
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
17-----TUBE, inlet, hopper (included with Part
15)
18-----CLIP, hose (all AA packages), see page
46 for packages of 10
19-----O-RING, hopper (included with Part 15)1
20-----SCREEN, hopper (included with Part
15)
21ADAPTER, 3/4 in. to 1/2 in.1
-----LW025A displacement pump with
hopper (included with Part 15)
24B299LW050A or LW075A displacement
1
22239069HOSE, whip 1
23111799SCREW, M8 x 16 (included with
26105335SCREW (stand mount only)1
37166846ADAPTER, for whip hose1
48238909GROUNDING WIRE assembly1
4924E883BRACKET, air control, wall and stand
53289694CART MOUNTING KIT; see page 43
5424A578WALL MOUNTING KIT; see page 43
5524A577STAND MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
1
are available at no cost.
pump with suction hose
Parts 49, 53, and 54)
Wall and stand mount6
Cart mount4
mount only (includes Parts 16 and 23)
(G15Cxx models only)
(G15Wxx models only)
(G15Txx models only)
2
1
7
1
1
1
1
1
34312797P
G18xxx Models
This list includes all possible parts for G18xxx packages. See page 8 to check whether a part is included in your
particular package.
Parts
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W18EASM12LN0 x LW125A
W18EBSM12LT0 x LW125A
2PANEL, air controls (includes 3b)1
24A583pump only; see page 45
24A581pump and gun; see page 44
3a24A576DATATRAK, assembly; see manual
313541
3b-----INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
256422cart mount packages
256424wall mount packages
5187190STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9241812HOSE, fluid (packages with gun)1
10GUN 1
24C855G40
24C857G40 with RAC tip
11AAM413TIP, (packages with gun)1
12AAMxxxTIP OPTION (packages with gun)1
13121237ADAPTER, 3/8 nptm x
1/2 nptf
Ref. PartDescriptionQty.
14256390AIR HOSE, gun (all AA packages)1
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
18-----CLIP, hose (all AA packages), see
page 46 for packages of 10
22239069HOSE, whip 1
23111799SCREW, M8 x 16 (included with
1
37166846ADAPTER, for whip hose1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
53289694CART MOUNTING KIT; see page 43
1
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
Parts 49, 53, and 54)
Wall mount6
Cart mount4
(includes Parts 16 and 23)
(G18Cxx models only)
(G18Wxx models only)
2
7
1
1
1
312797P35
Parts
G23xxx Models
This list includes all possible parts for G23xxx packages. See page 8 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W23DASM12LN0 x LW100A
W23DBSM23LT0 x LW100A
2PANEL, air controls (includes 3b)1
24A583pump only; see page 45
24A581pump and gun; see page 44
3a24A576DATATRAK, assembly; see manual
313541
3b-----INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
256421cart mount packages
256423wall mount packages
5187146STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9241812HOSE, fluid (packages with gun)1
10GUN 1
XTR501XTR 5
24C855G40
24C857G40 with RAC tip
11AAM413TIP (packages with G40 gun)1
12AAMxxxTIP OPTION (packages with G40 gun)1
13512351ADAPTER, 1/4 nptm x 3/8 nptf1
14256390AIR HOSE, gun (all AA packages)1
15256410HOPPER (includes Parts 17, 19, and
20)
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. PartDescriptionQty.
17-----TUBE, inlet, hopper (included with
Part 15)
18-----CLIP, hose (all AA packages), see
page 46 for packages of 10
19-----O-RING, hopper (included with Part
15)
20-----SCREEN, hopper (included with Part
1
22239069HOSE, whip 1
23111799SCREW, M8 x 16 (included with
37166846ADAPTER, for whip hose1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
1
53289694CART MOUNTING KIT; see page 43
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
2
15)
Parts 49, 53, and 54)
Wall mount6
Cart mount4
(includes Parts 16 and 23)
(G23Cxx models only)
(G23Wxx models only)
1
7
1
1
1
1
1
36312797P
G24xxx Models
This list includes all possible parts for G24xxx packages. See page 9 to check whether a part is included in your
particular package.
Parts
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W24FASM18LN0 x LW150A
W24FBSM18LT0 x LW150A
2PANEL, air controls (includes Part 3b)1
24A583pump only; see page 45
24A581pump and gun; see page 44
3a24A576DATATRAK, assembly; see manual
313541
3b-----INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
256422cart mount packages
256424wall mount packages
5187190STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9241812HOSE, fluid (packages with gun)1
10GUN 1
XTR501XTR 5
24C855G40
24C857G40 with RAC tip
11AAM413TIP (Packages with G40 gun)1
12AAMxxxTIP OPTION (Packages with G40 gun)1
13121238ADAPTER, 3/8 nptf x 3/4 nptm1
Ref. PartDescriptionQty.
14256390AIR HOSE, gun (all AA packages)1
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
18-----CLIP, hose (all AA packages), see
page 46 for packages of 10
22239069HOSE, whip 1
23111799SCREW, M8 x 16 (included with
1
37166846ADAPTER, for whip hose1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
53289694CART MOUNTING KIT; see page 43
1
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
Parts 49, 53, and 54)
Wall mount6
Cart mount4
(includes Parts 16 and 23)
(G24Cxx models only)
(G24Wxx models only)
2
7
1
1
1
312797P37
Parts
G28xxx Models
This list includes all possible parts for G28xxx packages. See page 9 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W28EASM18LN0 x LW125A
W28EBSM18LT0 x LW125A
2PANEL, air controls (includes Part 3b)1
24A583pump only; see page 45
24A581pump and gun; see page 44
3a24A576DATATRAK, assembly; see manual
313541
3b-----INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
256422cart mount packages
256424wall mount packages
5187190STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9241812HOSE, fluid (packages with gun)1
10GUN 1
XTR501XTR 5
24C855G40
24C857G40 with RAC tip
11AAM413TIP (Packages with AA gun)1
12AAMxxxTIP OPTION (Packages with AA gun)1
13121237ADAPTER, 3/8 nptm x 1/2 nptf1
Ref. PartDescriptionQty.
14256390AIR HOSE, gun (all AA packages1
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
18-----CLIP, hose (all AA packages), see
page 46 for packages of 10
22239069HOSE, whip 1
23111799SCREW, M8 x 16 (included with
1
37166846ADAPTER, for whip hose1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
53289694CART MOUNTING KIT; see page 43
1
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
Parts 49, 53, and 54)
Wall mount6
Cart mount4
(includes Parts 16 and 23)
(G28Cxx models only)
(G28Wxx models only)
2
7
1
1
1
38312797P
Parts
G30xxx Models
This list includes all possible parts for G30xxx packages. See page 10 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W30AASM04LN0 x LW025A
W30ABSM04LT0 x LW025A
W30CASM12LN0 x LW075A
W30CBSM12LT0 x LW075A
2PANEL, air controls (includes Part 3b)1
24A586M04xxx motor, pump only, see
page 45
24A585M04xxx motor, pump and gun; see
page 44
24A583M12xxx motor, pump only; see
page 45
24A581M12xxx motor, pump and gun; see
page 44
3aDATATRAK, assembly; see manual
313541
24A575M04xxx motors
24A576M12xxx motors
3b-----INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
uses parts 6a and 6b)
6a24A587FILTER, fluid, see Manual 3072731
6b-----FITTING, union1
8189018SWIVEL, fluid hose (packages with AA
gun)
9HOSE, fluid (packages with gun) 1
H52525G30W57–G30W60
24B562G30C13, G30C57, G30C69
241812All other packages
10GUN 1
XTR501XTR 5
24C855G40
24C857G40 with RAC tip
11AAM413TIP (Packages with AA guns1
12AAMxxxTIP OPTION (Packages with AA guns)1
13512351ADAPTER, 1/4 nptm x
3/8 nptf
Ref. PartDescriptionQty.
14256390AIR HOSE, gun, 25 ft (7.6 m); used on
most AA packages
256389AIR HOSE, gun, 50 ft (15.2 m); Model
G30C69 only
15256410HOPPER (includes Parts 17, 19, and
20)
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
17-----TUBE, inlet, hopper (included with Part
15)
18-----CLIP, hose (all AA packages), see page
46 for packages of 10
19-----O-RING, hopper (included with Part 15) 1
20-----SCREEN, hopper (included with Part
1
21-----ADAPTER, 3/4 in. to 1/2 in.,
22239069HOSE, whip 1
23111799SCREW, M8 x 16 (included with
26105335SCREW (stand mount only)1
37166846ADAPTER, for whip hose1
41256425VALVE, drain, stainless steel (if
44-----COUPLING, hose, drain (included with
45-----HOSE, drain (included with Part 41)1
48238909GROUNDING WIRE assembly1
4924E883BRACKET, air control, wall and stand
1
53289694CART MOUNTING KIT; see page 43
5424A578WALL MOUNTING KIT; see page 43
1
5524A577STAND MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
15)
(LW025A only, included with Part 15)
Parts 49, 53, and 54)
Wall and stand mount6
Cart mount4
equipped, includes Parts 44 and 45)
Part 41)
mount only (includes Parts 16 and 23)
(G30Cxx models only)
(G30Wxx models only)
(G30Txx models only)
1
1
1
2
1
7
1
1
1
1
1
1
1
1
312797P39
Parts
G36xxx Models
This list includes all possible parts for G36xxx packages. See page 12 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W36DASM18LN0 x LW100A
W36DBSM18LT0 x LW100A
2PANEL, air controls (includes Part 3b)1
24A583pump only; see page 45
24A581pump and gun; see page 44
3a24A576DATATRAK, assembly; see manual
313541
3b------INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
256421cart mount packages
256423wall mount packages
5187146STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7------FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9HOSE, fluid (packages with gun)1
H42525XTR 5 with RAC tip
24A446G40 and G40 with RAC tip
10GUN 1
XTR504XTR 5 with RAC tip
24C855G40
24C857G40 with RAC tip
11AAM413TIP (packages with G40 gun)1
12AAMxxxTIP OPTION (packages with G40 gun)1
13512351ADAPTER, 1/4 nptm x
3/8 nptf
14256390AIR HOSE, gun, (all AA packages)1
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. PartDescriptionQty.
18-----CLIP, hose (all AA packages), see
page 46 for packages of 10
22239069HOSE, whip (AA packages only)1
23111799SCREW, M8 x 16 (included with
Parts 49, 53, and 54)
Wall mount6
1
37166846ADAPTER, for whip hose (AA pack-
41256425VALVE, drain, stainless steel (includes
44-----COUPLING, hose, drain (included with
45-----HOSE, drain (included with Part 41)1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
1
53289694CART MOUNTING KIT; see page 43
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
2
Cart mount4
ages only)
Parts 44 and 45)
Part 41)
(includes Parts 16 and 23)
(G36Cxx models only)
(G36Wxx models only)
7
1
1
1
1
1
1
40312797P
Parts
G45xxx Models
This list includes all possible parts for G45xxx packages. See page 13 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W45BASM12LN0 x LW050A
W45BBSM12LT0 x LW050A
2PANEL, air controls (includes 3b)1
24A583pump only, 100 psi; see page 45
24A581pump and gun, 100 psi; see
page 44
24A582pump and gun, 90 psi; see
page 44
3a24A576DATATRAK, assembly; see manual
313541
3b------INSERT, panel (included with Part 2)1
4HOSE, suction (includes Part 5)1
256421cart mount packages
256423wall mount packages
5187146STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9HOSE, fluid (packages with gun)1
H42525XTR 5 with RAC tip
24A446G40 and G40 with RAC tip
10GUN 1
XTR504XTR 5 with RAC tip
24C855G40
24C857G40 with RAC tip
11AAM413TIP (packages with G40 gun)1
12AAMxxxTIP OPTION (packages with G40 gun)1
13512351ADAPTER, 1/4 nptm x 3/8 nptf1
14256390AIR HOSE, gun, (all AA packages)1
15256410HOPPER (includes Parts 17, 19, and
20)
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. PartDescriptionQty.
17-----TUBE, inlet, hopper (included with
Part 15)
18-----CLIP, hose (all AA packages), see
page 46 for packages of 10
19-----O-RING, hopper (included with Part
15)
20------SCREEN, hopper (included with Part
15)
22239069HOSE, whip (AA packages only)1
23111799SCREW, M8 x 16 (included with
1
37166846ADAPTER, for whip hose (AA pack-
38-----SWITCH, reed (included with Part 3a)1
39-----SCREW, switch (included with Part 3a)1
40-----CLAMP, hose (included with Part 3a)2
41256425VALVE, drain, stainless steel (includes
1
44-----COUPLING, hose, drain (included with
45-----HOSE, drain (included with Part 41)1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
53289694CART MOUNTING KIT; see page 43
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
1
NOTE: Replacement Warning labels, signs, tags, and cards
2
are available at no cost.
Parts 49, 53, and 54)
Wall mount6
Cart mount4
ages only)
Parts 44 and 45)
Part 41)
(includes Parts 16 and 23)
(G45Cxx models only)
(G45Wxx models only)
1
7
1
1
1
1
1
1
1
1
312797P41
Parts
G48xxx Models
This list includes all possible parts for G48xxx packages. See page 14 to check whether a part is included in your
particular package.
Ref. PartDescriptionQty.
1Pump Assembly, see Manual 3127941
W48CASM18LN0 x LW075A
W48CBSM18LT0 x LW075A
2PANEL, air controls (includes 3b, 16,
30, and 31)
24A583pump only, 100 psi; see page 45
24A584pump and gun, 85 psi; see
page 44
3a24A576DATATRAK, assembly; see manual
313541
3b-----INSERT, panel (Included with Part 2)1
4256423HOSE, suction (includes Part 5)1
5187146STRAINER (included with Part 4)1
624A587FILTER, fluid 1
7-----FITTING, union (included with Part 6)1
8189018SWIVEL, fluid hose (packages with AA
gun)
9HOSE, fluid (packages with gun)1
H52525XTR 5 with RAC tip
24A446G40 and G40 with RAC tip
10GUN 1
XTR504XTR 5 with RAC tip
24C855G40
24C857G40 with RAC tip
11AAM413TIP (packages with G40 gun)1
12AAMxxxTIP OPTION (packages with G40 gun)1
13512351ADAPTER, 1/4 nptm x 3/8 nptf1
14256390AIR HOSE, gun (all AA packages)1
15256410HOPPER (includes Parts 17, 19, and
20)
16105332NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. PartDescriptionQty.
17-----TUBE, inlet, hopper (included with
Part 15)
18-----CLIP, hose (all AA packages), see
1
19-----O-RING, hopper (included with Part
20-----SCREEN, hopper (included with Part
22239069HOSE, whip (AA packages only)1
1
23111799SCREW, M8 x 16 (included with
37166846ADAPTER, for whip hose (AA pack-
41256425VALVE, drain, stainless steel (includes
1
44-----COUPLING, hose, drain (included with
45-----HOSE, drain (included with Part 41)1
48238909WIRE, grounding assembly1
4924E883BRACKET, air control, wall mount only
53289694CART MOUNTING KIT; see page 43
5424A578WALL MOUNTING KIT; see page 43
----- Not sold separately.
1
NOTE: Replacement Warning labels, signs, tags, and cards
2
are available at no cost.
page 46 for packages of 10
15)
15)
Parts 49, 53, and 54)
Wall mount6
Cart mount4
ages only)
Parts 44 and 45)
Part 41)
(includes Parts 16 and 23)
(G48Cxx models only)
(G48Wxx models only)
1
7
1
1
1
1
1
1
1
1
42312797P
Kits
Wall Mount Kit 24A578
Ref.DescriptionQty.
101SCREW, cap, M8 x 1.25 4
102PLATE, wall mount1
101
102
ti12633a
Cart Mount Kit 289694Stand Mount Kit 24A577
NOTE: Air Control Mounting Kit 24E883 (see page 46)
also is required for wall mounting a package that has a
control panel.
(see inset illustration on page 44)
322-----COVER, lens, 12 sticker sheet (not
1
shown), order Kit 24A540 for 5
sheets
324-----FITTING, straight, 3/8T x 1/4 npt(m)1
325-----ELBOW, 1/4 npt(f) x 1/8 npt(m)1
326-----FITTING, straight, 3/8T x 3/8 npt(m)1
313
314
ti13566a
1.3 ft.
4 in.
1
1
1
312797P45
Kits
DataTrak
NOTE: See DataTrak manual, 313541, for all DataTrak
related part numbers and kit information, including the
reed switch and solenoid.
Hopper Kit 256410
Includes hopper (15), inlet tube (17), o-ring (19),
screen (20), and fitting (21, 25cc pumps only).
Air Control Mounting Kit
24E883, Wall and Stand
Kit 24E883 includes bracket (49), two hex nuts (16),
and two screws (23). Use either set of mounting
holes.
16
49
55-Gallon Suction Hose Kits
Includes suction hose, bung adapter, and strainer.
24A954 - 3/4 in. hose
24B598 - 1 in. hose
PTFE Suction Hose Kits
For pumping acid materials that are compatible with
PTFE. Includes suction hose, swivel, and strainer.
KitDescriptionWall/Cart
24B337 3/4 in. hose, PTFE lined, with swivel
elbow
24B338 1 in. hose, PTFE lined, with swivel
elbow
24B424 3/4 in. hose, PTFE lined, with
straight swivel
24B425 1 in. hose, PTFE lined, with straight
swivel
24J315 3/8 in. hose, 1/2 in. connection,
PTFE lined, with straight swivel
Cart
Cart
Wall
Wall
Wall or
Cart*
23
ti13463b
5-Gallon Suction Hose Kits
Includes suction hose (4) and strainer (5).
KitPackagesWall/Cart
256420 10:1, 15:1, 30:1 -- M02xxx and
M04xxx air motors only
256421 23:1, 30:1 (M12xxx X L075xx),
36:1, 45:1, 48:1
256422 15:1 (M12xxx X L150xx), 18:1,
24:1, 28:1
256423 23:1, 30:1 (M12xxx X L075xx),
36:1, 45:1, 48:1
256424 15:1 (M12xxx X L150xx), 18:1,
24:1, 28:1
256426 - Package of 10 strainers (5) for Kit 256420.
Both
Cart
Cart
Wall
Wall
* Cart mount requires separate fitting, Part Number
114874.
Drain Valve Kit 256425
Includes drain valve (41), coupling (44), and hose
(45).
Reinforced PTFE V-Packing Kits
NOTE: See manual 312792 for information related to
optional kits with reinforced PTFE seals for use with
materials that cause chemical compatibility concerns
with UHMWPE, such as acid catalyst materials.
46312797P
Guns and Hoses
To find the correct parts for your model, locate the gun
you have. The correct hoses and related parts are listed
in the table below each gun.
Kits
G15 and G40
10
XTR 5
10
9
ti12636a
Ref.PartDescriptionQty.
9HOSE, fluid1
241812 G10xxx-G30xxx; exceptions listed
next in this table; 25 ft (7.6 m), 3300
psi (22.7 MPa, 227 bar) maximum
working pressure
H52525 G30W57-G30W60, G48xxx; 25 ft
(7.6 m), 5600 psi (38.6 MPa, 386
bar) maximum working pressure
24B562 G30C13 and G30C57; 50 ft (15.2 m),
3300 psi (22.7 MPa, 227 bar) maximum working pressure
H42525 G36xxx-G45xxx; 25 ft (7.6 m); 4500
psi (30.1 MPa, 310 bar) maximum
working pressure
10 XTR501 GUN, XTR1
XTR504 GUN, XTR with RAC tip1
8
22
37
9
Ref. PartDescriptionQty.
8189018 SWIVEL, fluid hose1
9HOSE, fluid1
241812 G10xxx-G30xxx, 25 ft (7.6 m), 3300
24A446 G36xxx-G48xxx, 23 ft (7 m); 4100
1024C855 GUN, G401
24C857 GUN, G40 with RAC tip1
24C853 GUN, G151
11AAM413 TIP1
12AAMxxx TIP, option, see gun manual1
14256390 HOSE, air1
18-----CLIP, hose; order Kit 24A588 for
22239069 HOSE, whip (G36xxx-G48xxx
37166846 ADAPTER, for whip hose1
14
18
ti11993a
psi (22.7 MPa, 227 bar) maximum
working pressure
psi (28.3 MPa, 283 bar) maximum
working pressure
package of 10
packages only)
7
1
50-Foot Air/Fluid Hose Kit
24A955
Optional 50-foot coupled fluid/air hose with 20 clips. Use
with G10xxx-G30xxx models only (3300 psig maximum
fluid working pressure).
50-Foot Fluid Hose 24A413
Optional 50-foot hose, 5600 psi (38.6 MPa, 386 bar)
maximum working pressure.
312797P47
Wall Bracket Mounting Dimensions
Wall Bracket Mounting Dimensions
11 in.
(279 mm)
4 in.
(102 mm)
Four 0.40 in. (10 mm)
mounting holes
ti12833a
Technical Data
Maximum fluid working pressure. . . . . . . . . . . . . . . .See Models table on page 5.
----- This component configuration is not offered for these models.
312797P49
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312797
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised April 2012
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