Graco 312797P User Manual

Instructions/Parts

Merkur

Non-Heated

Spray Packages

For high-performance finishing and coating applications in hazardous or non-hazardous locations. For professional use only.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

See the charts beginning on page 5 for model information, including maximum air inlet pressures and maximum fluid working pressures.

For patent information, see www.graco.com/patents

Cart Mount Wall Mount

312797P

ti11881a

ti11882a

ll 2 G c T3

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Merkur 10:1 Packages

(G10Cxx and G10Wxx) . . . . . . . . . . . . . . . . 6

Merkur 15:1 Packages

(G15Wxx, G15Cxx, and G15Txx) . . . . . . . . . 7

Merkur 18:1 Packages

(G18Wxx and G18Cxx) . . . . . . . . . . . . . . . . 8

Merkur 23:1 Packages

(G23Wxx and G23Cxx) . . . . . . . . . . . . . . . . 8

Merkur 24:1 Packages

(G24Wxx and G24Cxx) . . . . . . . . . . . . . . . . 9

Merkur 28:1 Packages

(G28Wxx and G28Cxx) . . . . . . . . . . . . . . . . 9

Merkur 30:1 Packages

(G30Wxx, G30Cxx, and G30Txx) . . . . . . . . 10

Merkur 36:1 Packages

(G36Wxx and G36Cxx) . . . . . . . . . . . . . . . 12

Merkur 45:1 Packages

(G45Wxx and G45Cxx) . . . . . . . . . . . . . . . 13

Merkur 48:1 Packages

(G48Wxx and G48Cxx) . . . . . . . . . . . . . . . 14

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General Information . . . . . . . . . . . . . . . . . . . . . 16

Prepare the Operator . . . . . . . . . . . . . . . . . . . . 16

Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 16

Wall Mount Packages . . . . . . . . . . . . . . . . . . . . 16

Cart Mount Packages . . . . . . . . . . . . . . . . . . . . 16

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 17

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Pressure Relief Procedure . . . . . . . . . . . . . . . . 18

Flush the Pump Before First Use . . . . . . . . . . . 19

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 19

Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . 20

Adjust the Atomization . . . . . . . . . . . . . . . . . . . 20

Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 21

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Preventive Maintenance Schedule . . . . . . . . . . 22

Tighten Threaded Connections . . . . . . . . . . . . . 22

Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 22

Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

DataTrak Controls and Indicators . . . . . . . . . . . . . 24

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 25

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Replace DataTrak Battery or Fuse . . . . . . . . . . 28

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Cart Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

G10xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33

G15xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 34

G18xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 35

G23xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 36

G24xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 37

G28xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 38

G30xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 39

G36xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 40

G45xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 41

G48xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 42

Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Wall Mount Kit 24A578 . . . . . . . . . . . . . . . . . . . 43

Cart Mount Kit 289694 . . . . . . . . . . . . . . . . . . . 43

Stand Mount Kit 24A577 . . . . . . . . . . . . . . . . . . 43

Pump and Gun Control Panel Kits . . . . . . . . . . . 44

Pump Only Control Panel Kits . . . . . . . . . . . . . . 45

DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Hopper Kit 256410 . . . . . . . . . . . . . . . . . . . . . . . 46

Air Control Mounting Kit 24E883,

Wall and Stand . . . . . . . . . . . . . . . . . . . . . . 46

5-Gallon Suction Hose Kits . . . . . . . . . . . . . . . . 46

55-Gallon Suction Hose Kits . . . . . . . . . . . . . . . 46

PTFE Suction Hose Kits . . . . . . . . . . . . . . . . . . 46

Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 46

Reinforced PTFE V-Packing Kits . . . . . . . . . . . . 46

Guns and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 47

50-Foot Air/Fluid Hose Kit 24A955 . . . . . . . . . . 47

50-Foot Fluid Hose 24A413 . . . . . . . . . . . . . . . . 47

Wall Bracket Mounting Dimensions . . . . . . . . . . . 48

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Package Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 50

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 50

2 312797P

Related Manuals

Manual Description

Related Manuals

DataTrak™ includes agency approvals listed below.

312792 Merkur Displacement Pump 312794 Merkur Pump Assembly 312796

312798 Merkur Electrostatic Packages 313255 Merkur Heated Packages 3A0149 AA Series Spray Gun (G15,

312145

307273 Fluid Outlet Filter

™

NXT

Air Motor

G40, and G40 with RAC)

™

XTR

5 and XTR™7 Airless

Spray Gun

#53

Conforms to

FM std 3600 & 3610

for use in Class I Div 1

Group D

T3C Hazardous locations

0359

Nemko 06ATEX1124

II 1 G

EEx ia IIA T3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

312797P 3

Warnings

WARNING

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,

checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

4 312797P

Models

Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to define the components of your package. For example, package number G30C26 represents a Merkur package (G), with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (26) in the table on page 10.

Wall Mount ID

ti12326a ti12327a

G30 C 26

First Digit

(Merkur

Package)

Second and Third Digits

(Ratio)

10 15 18 23 24 28 30 36 45 48

10:1 15:1 18:1 23:1 24:1 28:1 30:1 36:1 45:1 48:1

Fourth Digit

(Mounting Type)

C T

Cart See Tables, pages 6 to 14

Stand

Wall

Fifth and Sixth Digit

(Components Included)

Cart and Stand Mount ID

312797P 5

Models

Merkur 10:1 Packages (G10Cxx and G10Wxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1000 psi (6.9 MPa, 69 bar)

Model

Wall

Mount G10W09 ----- W10CAS None G10W01 G10C01 W10CAS None G10W03 G10C03 W10CAS None

----- G10C05 W10CAS None G10W05 G10C07 W10CAS G15 Carbide G10W06 G10C08 W10CBS G15 Carbide G10W07 G10C09 W10CAS G15 Carbide G10W08 G10C10 W10CBS G15 Carbide

----- G10C11 W10CAS G15 Carbide

----- G10C13 W10CAS G15 Carbide

Cart

Mount

Pump

Assembly Gun

Air

Controls

(pump

and

gun)

✔

✔ ✔

✔ ✔ ✔ ✔

✔✔✔✔

✔✔✔✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔✔✔ ✔

✔✔✔ ✔✔

Hoses Accessories

Gun

Gun Fluid Hose

Air

Hose

Siphon

Kit

Fluid Filter Hopper

DataTrak

Maximum

Fluid Flow

Rate

gpm (lpm)

1.2 (4.5)

6 312797P

Merkur 15:1 Packages (G15Wxx, G15Cxx, and G15Txx)

Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)

Models

Model

Wall

Mount G15W09 ----- ----- W15AAS None G15W01 G15C01 G15T01 W15AAS None G15W03 G15C03 ----- W15AAS None

----- G15C05 W15AAS None G15W05 G15C07 G15T03 W15AAS G15 Carbide G15W06 G15C08 G15T04 W15AAS G15 Carbide G15W07 G15C09 ----- W15AAS G15 Carbide G15W08 G15C10 ----- W15AAS G15 Carbide

----- G15C11 G15T05 W15AAS G15 Carbide

----- G15C12 ----- W15AAS G15 Carbide

----- G15C13 ----- W15AAS G15 Carbide

----- G15C14 ----- W15AAS G15 Carbide G15W19 ----- ----- W15BAS None G15W21 G15C21 ----- W15BAS None G15W23 G15C23 ----- W15BAS None

----- G15C25 G15T11 W15BAS None

----- ----- G15T12 W15BBS None G15W25 G15C27 G15T13 W15BAS G15 Carbide G15W26 G15C28 G15T14 W15BBS G15 Carbide G15W27 G15C29 ----- W15BAS G15 Carbide G15W28 G15C30 ----- W15BBS G15 Carbide

----- G15C31 G15T15 W15BAS G15 Carbide

----- G15C33 ----- W15BAS G15 Carbide G15W51 G15C75 ----- W15FAS None G15W52 ----- ----- W15FBS None

----- G15C77 ----- W15FAS None

----- G15C78 ----- W15FBS None G15W53 G15C79 ----- W15FAS None G15W54 G15C80 ----- W15FBS None

----- G15C81 ----- W15FAS None G15W55 G15C83 ----- W15FAS G15 Carbide G15W56 G15C84 ----- W15FBS G15 Carbide

Cart

Mount

Stand

Mount

Pump

Assembly Gun

Air Controls Hoses

Pump

Only

Gun

and

Fluid

Gun

Hose

✔

✔ ✔

✔ ✔ ✔ ✔

✔✔✔ ✔

✔ ✔ ✔ ✔ ✔

✔✔✔

✔ ✔ ✔ ✔

✔

✔ ✔

✔

✔ ✔

✔

✔✔

✔✔✔ ✔

✔ ✔ ✔ ✔

✔✔✔ ✔

✔✔✔

Gun

Air

Hose

Accessories

Siphon

Kit

✔

Fluid Filter Hopper

✔ ✔✔*

✔ ✔ ✔*

✔

✔✔

✔

✔✔

✔

✔ ✔

✔

✔✔

✔ ✔

✔

✔ ✔

Data Trak

✔*

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

0.40 (1.5)

0.8 (3.0)

2.4 (9.0)

* DataTrak with cycle counter only, no runaway solenoid.

312797P 7

Models

Merkur 18:1 Packages (G18Wxx and G18Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar)

Model

Wall

Mount G18W01 ----- W18EAS None G18W03 ----- W18EAS None G18W04 ----- W18EBS None G18W05 G18C01 W18EAS None G18W06 G18C02 W18EBS None

----- G18C03 W18EAS None G18W07 G18C05 W18EAS G40 G18W08 G18C06 W18EBS G40 G18W09 G18C07 W18EAS G40 RAC G18W10 G18C08 W18EBS G40 RAC

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Pump

only

and

Gun

Gun Fluid Hose

Gun

Air

Hose

Fluid Whip Hose

✔

✔ ✔

✔ ✔ ✔

✔✔✔✔

✔✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔✔✔ ✔ ✔

✔✔✔ ✔ ✔ ✔

Merkur 23:1 Packages (G23Wxx and G23Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)

Gun

Siphon

Kit

Fluid Filter

DataTrak

Maximum

Fluid Flow

Rate

gpm (lpm)

2.0 (7.5)

Model

Wall

Mount G23W01 ----- W23DAS None G23W03 ----- W23DAS None G23W04 ----- W23DBS None

----- G23C01 W23DAS None

----- G23C02 W23DBS None G23W05 ----- W23DAS None G23W06 ----- W23DBS None G23W07 G23C03 W23DAS XTR5 G23W08 G23C04 W23DBS XTR5

----- G23C05 W23DAS None

----- G23C07 W23DAS G40 G23W09 G23C09 W23DAS G40

----- G23C11 W23DAS G40 G23W10 G23C12 W23DBS G40 G23W11 G23C13 W23DAS G40 RAC G23W12 G23C14 W23DBS G40 RAC

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Pump

only

and

Gun

Gun Fluid Hose

Gun

Air

Hose

Siphon

Kit

Fluid Filter

Hopper

DataTrak

Maximum

Fluid Flow

Rate

gpm (lpm)

✔

✔ ✔

✔✔ ✔

✔✔✔

✔ ✔ ✔ ✔

1.6 (6.0)

✔✔ ✔✔ ✔

✔✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔✔✔ ✔ ✔

✔✔✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

8 312797P

Merkur 24:1 Packages (G24Wxx and G24Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)

Models

Model

Wall

Mount G24W01 ----- W24FAS G24W02 ----- W24FBS G24W03 G24C01 W24FAS None G24W04 G24C02 W24FBS None G24W05 G24C03 W24FAS XTR5 G24W06 G24C04 W24FBS XTR5 G24W07 G24C09 W24FAS G40 G24W08 G24C10 W24FBS G40 G24W09 G24C11 W24FAS G40RAC G24W10 G24C12 W24FBS G40RAC

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Options

Pump

Only

✔

✔✔✔

✔ ✔ ✔ ✔

Gun

and

Fluid

Gun

Hose

✔✔✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

Air

Hose

Siphon

Merkur 28:1 Packages (G28Wxx and G28Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)

Kit

Fluid Filter

DataTrak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

2.4 (9.0)

Model

Wall

Mount G28W01 ----- W28EAS None G28W02 ----- W28EBS None G28W03 G28C01 W28EAS None G28W04 G28C02 W28EBS None G28W05 G28C03 W28EAS XTR5 G28W06 G28C04 W28EBS XTR5 G28W11 G28C09 W28EAS G40 G28W12 G28C10 W28EBS G40 G28W13 G28C11 W28EAS G40RAC G28W14 G28C12 W28EBS G40RAC

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Pump

Only

✔

✔✔✔

✔ ✔ ✔ ✔

Gun

and

Fluid

Gun

Hose

✔✔✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

Air

Hose

Siphon

Kit

Fluid Filter

DataTrak

Maximum

Fluid Flow

Rate

gpm (lpm)

✔

2.0 (7.5)

✔

312797P 9

Models

Merkur 30:1 Packages (G30Wxx, G30Cxx, and G30Txx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar

)

Model

Wall

Mount G30W19 ----- W30AAS G30W01 G30C01 ----- W30AAS None G30W03 G30C03 ----- W30AAS None G30W05 G30C05 ----- W30AAS None

----- G30C07 ----- W30AAS XTR5

----- G30C08 ----- W30ABS XTR5 G30W07 G30C09 ----- W30AAS XTR5 G30W08 G30C10 ----- W30ABS XTR5

----- G30C11 ----- W30AAS XTR5

----- G30C13 ----- W30AAS XTR5

----- G30C15 ----- W30AAS XTR5 G30W09 G30C17 ----- W30AAS None

----- ----- G30T01 W30AAS None

----- ----- G30T02 W30ABS None G30W11 G30C19 ----- W30AAS None G30W12 ----- ----- W30ABS None G30W13 G30C21 G30T03 W30AAS G40 G30W14 G30C22 G30T04 W30ABS G40

----- G30C23 G30T09 W30AAS G40 G30W15 G30C25 G30T05 W30AAS G40 G30W16 G30C26 G30T06 W30ABS G40

----- G30C27 ----- W30AAS G40

----- G30C29 G30T07 W30AAS G40 RAC

----- G30C30 G30T08 W30ABS G40 RAC

----- G30C31 ----- W30AAS G40 RAC G30W17 G30C33 G30T11 W30AAS G40 RAC G30W18 G30C34 G30T12 W30ABS G40 RAC

----- G30C35 ----- W30AAS G40 RAC

----- G30C37 ----- W30AAS XTR5

----- G30C39 ----- W30AAS G40

----- G30C40 ----- W30ABS G40 G30W51 ----- W30CAS None 1.2 (4.5) G30W53 ----- W30CAS None

----- G30C51 W30CAS None G30W55 G30C53 W30CAS None G30W56 G30C54 W30CBS None

Cart

Mount

Stand

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Pump

Only

✔

✔ ✔

✔ ✔ ✔

✔✔✔

✔ ✔ ✔ ✔

✔✔

✔

✔ ✔ ✔

✔

✔✔

✔ ✔ ✔

✔ ✔ ✔ ✔

Gun

and

Fluid

Air

Siphon

Gun

Hose

✔**

✔

✔✔

✔

✔✔

✔ ✔

✔✔✔ ✔

✔ ✔

✔ ✔ ✔ ✔ ✔

✔✔✔ ✔ ✔

✔✔✔ ✔

✔ ✔ ✔ ✔

✔✔✔

✔✔✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

✔✔✔

✔ ✔ ✔

✔ ✔

✔

Fluid

Kit

Filter Hopper

✔✔

✔

✔*

Drain Valve

✔

✔ ✔

DataTrak

✔

Maximum

Fluid Flow

Rate

gpm (lpm)

0.4 (1.5)

10 312797P

Models

Model

Wall

Mount G30W57 ----- W30CAS XTR5 G30W58 ----- W30CBS XTR5 G30W59 G30C55 W30CAS XTR5 G30W60 G30C56 W30CBS XTR5

----- G30C57 W30CAS XTR5

G30W71 ----- W30CAS None

----- G30C63 W30CAS None

----- G30C65 W30CAS G40 G30W73 G30C67 W30CAS G40 G30W74 G30C68 W30CBS G40

----- G30C69 W30CAS G40

----- G30C71 W30CAS G40 RAC G30W75 G30C73 W30CAS G40RAC G30W76 G30C74 W30CBS G40RAC

----- G30C85 W30CAS XTR5

----- G30C86 W30CBS XTR5

Cart

Mount

Stand

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Pump

Only

✔✔✔

✔✔✔ ✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔✔** ✔✔

Gun

and

Fluid

Air

Siphon

Gun

Hose

✔

✔ ✔

✔ ✔ ✔ ✔

✔✔✔ ✔ ✔

✔✔✔ ✔ ✔ ✔ ✔ ✔** ✔ ✔ ✔

✔ ✔ ✔ ✔

✔✔✔ ✔ ✔

✔✔✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

Kit

Fluid Filter Hopper

Drain Valve

DataTrak

Maximum

Fluid Flow

gpm (lpm)

Rate

1.2 (4.5)

* This package offers a short suction tube, rather than the standard suction hose. ** Fluid hose is 3/16 x 50 ft., rather than standard 3/16 x 25 ft.

312797P 11

Models

Merkur 36:1 Packages (G36Wxx and G36Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 3600 psi (24.8 MPa, 248 bar)

Model

Wall

Mount G36W01 ----- W36DAS None G36W03 ----- W36DAS None G36W04 ----- W36DBS None G36W05 G36C01 W36DAS None G36W06 G36C02 W36DBS None G36W07 G36C03 W36DAS XTR5RAC G36W08 G36C04 W36DBS XTR5RAC G36W13 G36C09 W36DAS G40 G36W14 G36C10 W36DBS G40 G36W15 G36C11 W36DAS G40RAC G36W16 G36C12 W36DBS G40RAC G36W17 G36C13 W36DAS G40 G36W18 G36C14 W36DBS G40

----- G36C15 W36DAS XTR5RAC

----- G36C16 W36DBS XTR5RAC

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Gun

Pump

Only

✔

✔✔

✔✔✔

✔ ✔ ✔ ✔

✔✔ ✔✔ ✔

✔

Gun

Fluid

Gun

and

Fluid

Whip

Gun

Hose

✔ ✔✔✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔✔✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔

✔✔✔✔✔

Air

Hose

Suction

Hose

Fluid Filter

Drain Valve

DataTrak

Maximum

Fluid Flow

Rate

gpm (lpm)

1.6 (6.0)

12 312797P

Merkur 45:1 Packages (G45Wxx and G45Cxx)

Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)

Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar)

Models

Model

Wall

Mount G45W01 ----- W45BAS None G45W03 ----- W45BAS None G45W04 ----- W45BBS None

----- G45C01 W45BAS None G45W05 G45C03 W45BAS XTR5RAC G45W06 G45C04 W45BBS XTR5RAC

----- G45C05 W45BAS XTR5RAC

----- G45C06 W45BBS XTR5RAC G45W11 ----- W45BAS None

----- G45C11 W45BAS None

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Gun

Pump

Only

✔

✔✔

✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔

✔✔ ✔✔

✔✔ ✔✔✔

Gun

Fluid

and

Fluid

Whip

Gun

Hose

✔✔✔✔

✔

✔ ✔

Table B: Maximum Inlet Air Pressure: 90 psi (0.6 MPa, 6 bar)

Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)

Model

Wall

Mount

----- G45C13 W45BAS G40 G45W13 G45C15 W45BAS G40 G45W14 G45C16 W45BBS G40 G45W15 G45C17 W45BAS G40 RAC G45W16 G45C18 W45BBS G40 RAC G45W17 G45C19 W45BAS G40 G45W18 G45C20 W45BBS G40

----- G45C21 W45BAS G40

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Gun

Pump

Only

Gun

Fluid

Gun

and

Fluid

Whip

Gun

Hose

✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔✔✔ ✔ ✔ ✔

✔ ✔✔✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔✔✔ ✔ ✔ ✔ ✔

✔ ✔✔✔ ✔ ✔ ✔

Air

Hose

Gun

Air

Hose

Siphon

Kit

Siphon

Kit

Fluid Filter Hopper

DataTrak

Drain Valve

Maximum

Fluid Flow

gpm (lpm)

DataTrak

Rate

0.8 (3.0)

Maximum

Fluid Flow

Rate

gpm (lpm)

0.8 (3.0)

312797P 13

Models

Merkur 48:1 Packages (G48Wxx and G48Cxx)

Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)

Maximum Fluid Working Pressure: 4800 psi (33.1 MPa, 331 bar)

Model

Wall

Mount G48W01 W48CAS None G48W03 G48C01 W48CAS None G48W04 G48C02 W48CBS None

G48W05 G48C03 W48CAS

G48W06 G48C04 W48CBS

----- G48C05 W48CAS

----- G48C06 W48CBS

G48W11 ----- W48CAS None

Cart

Mount

Pump

Assembly Gun

XTR5

Air Controls Hoses Accessories

Gun

RAC

Pump

Only

✔ ✔ ✔

✔✔✔✔

✔✔ ✔✔

✔ ✔ ✔ ✔ ✔

✔✔ ✔✔ ✔✔

and

Gun

✔

Gun Fluid Hose

Fluid Whip Hose

Gun

Air

Hose

Table B: Maximum Inlet Air Pressure: 85 psi (0.6 MPa, 6 bar)

Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)

Model

Wall

Mount G48W07 G48C07 W48CAS G40 G48W08 G48C08 W48CBS G40

----- G48C09 W48CAS G40 G48W13 G48C11 W48CAS G40 G48W14 G48C12 W48CBS G40

G48W15 G48C13 W48CAS

G48W16 G48C14 W48CBS

Cart

Mount

Pump

Assembly Gun

Air Controls Hoses Accessories

Gun

Pump

Only

G40 RAC G40 RAC

Gun

Fluid

Gun

and

Fluid

Whip

Gun

Hose

✔ ✔ ✔ ✔ ✔ ✔* ✔ ✔ ✔ ✔ ✔ ✔ ✔* ✔ ✔

✔✔✔✔ ✔

✔✔✔✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔✔✔✔ ✔ ✔ ✔

Air

Hose

Siphon

Kit

Siphon

Kit

Fluid Filter Hopper

Drain Valve

DataTrak

Maximum

Fluid

Flow Rate

gpm (lpm)

1.2 (4.5)

Maximum

Fluid Flow

Rate

gpm (lpm)

1.2 (4.5)

14 312797P

Installation

Package configurations vary widely. See pages 6-14 to determine the components included in your model. Items

designated as accessories are not included in the packages.

A Air Shutoff Valve (optional accessory) B Air Filter (optional accessory) C Gun Air Pressure Gauge D Gun Air Pressure Regulator E Bleed Type Master Air Valve F DataTrak G Pump Air Pressure Gauge H Pump Air Pressure Regulator J Solenoid Release Button (DataTrak equipped packages

only, not visible, see F

KGun Swivel

™

IG. 8, page 25)

L Air-Assisted Spray Gun M Gun Fluid Supply Hose N Gun Air Supply Hose P Fluid Filter R Pump Fluid Outlet S Grounding Wire T Wet-Cup (not visible, see F U Pump Fluid Inlet V Suction Hose W Fluid Drain Valve

IG. 4, page 19)

G15 Spray Gun Shown with Supply Hose

ti12800a

FIG. 1. Typical Installation (Your package may not include all items shown.)

312797P 15

Installation

General Information

NOTE: Reference numbers and letters in parentheses in

the text refer to the callouts in the figures and the parts drawing.

NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure-rated for your system.

IG. 1 is only a guide for selecting and installing system

components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.

Prepare the Operator

All persons who operate the equipment must be trained in the operation of all system components as well as the proper handling of all fluids. All operators must thoroughly read all instruction manuals, tags, and labels before operating the equipment.

Prepare the Site

Ensure that you have an adequate compressed air supply.

Wall Mount Packages

1. Be sure the wall can support the weight of the pump, bracket, hoses and accessories, as well as the stress caused during operation.

2. Position the wall bracket about 1.2-1.5 m (4-5 ft) above the floor. For ease of operation and service, make sure the pump air inlet, fluid inlet, and fluid outlet ports are easily accessible.

3. Using the wall bracket as a template, drill 10 mm (0.4 in.) mounting holes in the wall. Wall mounting dimensions are shown on page 48.

4. Attach the bracket to the wall. Use 3/8 in. (9 mm) screws that are long enough to keep the pump from vibrating during operation.

NOTE: Be sure the bracket is level.

Cart Mount Packages

In packages with M012xx and M018xx motors the muffler(s) are shipped loose. Ensure the muffler(s) are installed before first use.

Bring a compressed air supply line from the air compressor to the pump location. Be sure all air hoses are properly sized and pressure-rated for your system. Use only electrically conductive hoses. The air hose should have a 3/8 npt(m) thread. A quick disconnect coupling is recommended.

Keep the site clear of any obstacles or debris that could interfere with the operator's movement.

Have a grounded, metal pail available for use when flushing the system.

16 312797P

Installation

Components

See FIG. 1. Components vary by package ordered. See tables on pages 6 to 14. Your package may include:

• The red-handled bleed-type master air valve (E) is required in your system to relieve air trapped between it and the air motor and gun when the valve is closed. Do not block access to the valve.

• The pump air regulator (H) controls pump speed and outlet pressure by adjusting the air pressure to the pump.

• The air relief valve (not shown) opens automatically to prevent overpressurization of the pump.

• The gun air regulator (D) adjusts the air pressure to the air-assisted spray gun (L).

• The air-assisted or airless spray gun (L) dispenses the fluid. The gun houses the spray tip (not shown), which is available in a wide range of sizes for different spray patterns and rates of flow. Refer to gun manual for tip installation.

Air Line Accessories

Install the following accessories in the order shown in F

IG. 1, using adapters as necessary.

• An air-line filter (B) removes harmful dirt and moisture from the compressed air supply.

• A second bleed-type air shutoff valve (A) isolates the air line accessories for servicing. Locate upstream from all other air line accessories.

Grounding

1. Pump: See FIG. 2. Verify that the ground screw (GS) is attached and tightened securely to the air motor. Connect the other end of the ground wire (S) to a true earth ground.

• The transparent hose (N, labeled “Air Hose Only”) provides the gun air supply.

• The blue hose (M) provides the gun fluid supply.

• The gun swivel (K) allows for freer gun movement and comes attached to the blue hose (AA packages). The airless gun has a built-in fluid swivel.

• The suction hose (V) with strainer allows the pump to draw fluid from a 5 gallon (19 liter) pail. A fluid hopper with screen also is available.

• A fluid filter (P) with a 60 mesh (250 micron) stainless steel element filters particles from fluid as it leaves the pump.

• A fluid drain valve (W) relieves fluid pressure in the hose and gun.

• DataTrak (F) provides pump diagnostics and material usage information. DataTrak equipped packages with M02xxx air motors do not have a runaway solenoid; all other DataTrak equipped packages do. See page 24.

ti12914a

FIG. 2. Ground screw and wire

2. Pump fluid hoses: use only electrically conductive fluid hoses Check electrical resistance of hoses. If total resistance to ground exceeds 25 megohms, replace hose immediately.

3. Air compressor: follow manufacturer's recommendations.

4. Spray gun: ground through connection to a properly grounded fluid hose and pump.

5. Fluid supply container: follow your local code.

6. Object being sprayed: follow your local code.

7. Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

8. To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.

312797P 17

Operation

Setup

1. See FIG. 1. Attach end of blue fluid hose (M) to pump outlet (R) or filter (P) outlet.

2. Attach one end of the air hose (N) to gun air regulator (D).

3. Attach remaining end of the air hose (N) to air inlet at base of gun (L).

4. Attach gun swivel (K) to gun fluid inlet.

5. Attach other end of blue fluid hose (M) to gun swivel (K).

6. Clip fluid and air hoses together with the supplied hose clips (qty. of 7). Space clips as needed.

7. Apply lens cover to both regulator gauge lenses.

8. Verify that suction hose fittings are tight.

Operation

Pressure Relief Procedure

1. Engage the trigger lock.

2. See F

3. Disengage the trigger lock.

4. Hold a metal part of the gun firmly to a grounded

5. Engage the trigger lock.

6. Open all fluid drain valves in the system, having a

IG. 1. Turn off the bleed-type master air valve

(D).

metal waste container. Trigger the gun to relieve fluid pressure.

waste container ready to catch the drainage. Leave the drain valve(s) open until you are ready to spray again.

7. If you suspect that pressure has not been fully relieved after following the steps above, check the following:

a. The spray tip may be completely clogged. Very

slowly loosen the air cap retaining ring to relieve pressure in the cavity between the ball/seat shutoff and the plugged tip. Clear the tip orifice.

b. The gun fluid filter or the fluid hose may be com-

pletely clogged. Very slowly loosen the hose end coupling at the gun and relieve pressure gradually. Then loosen completely to clear the obstruction.

c. After following the steps above, if the spray tip

or hose still seems completely clogged, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely. With tip removed, trigger gun into waste container.

18 312797P

Operation

Flush the Pump Before First Use

The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent. See Flush the Pump on page 22.

Trigger Lock

See FIG. 3. Always engage gun trigger lock when you stop spraying to prevent gun from being triggered accidentally by hand or if dropped or bumped.

Gun Trigger Safety Locked

TI6581A

Wet Cup

Before starting, fill wet cup (T) 1/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent.

ti11927a

FIG. 4. Wet Cup

Gun Trigger Safety Unlocked

FIG. 3. Trigger Lock

TI6582A

Prime the Pump

1. See FIG. 1. Lock gun trigger. Remove tip guard and spray tip from gun (L). Refer to gun manual.

2. Close gun air regulator (D) and pump air regulator (H) by turning knobs counterclockwise reducing pressure to zero. Close bleed-type air valve (E). Also verify that all drain valves are closed.

3. Connect air line to bleed type air valve (D).

4. Check that all fittings throughout system are tightened securely.

5. Position pail close to pump. Suction hose is 4 ft (1.2 m) long. Do not stretch hose tight; let it hang to assist fluid flow into pump.

6. Hold metal part of gun (L) firmly to side of grounded metal pail, unlock trigger, and hold trigger open.

7. Units with runaway protection only: enable the prime/flush function by pushing the prime/flush button on the DataTrak.

312797P 19

Operation

8. Open bleed-type air valve (E). Slowly turn clockwise pump air regulator (H) increasing pressure until pump starts.

9. Cycle pump slowly until all air is pushed out and pump and hoses are fully primed.

10. Units with runaway protection only: disable the prime/flush function by pushing the prime/flush button on the DataTrak.

11. Release gun trigger and lock trigger safety. Pump should stall against pressure.

Install the Spray Tip

Follow Pressure Relief Procedure, page 18. Install the spray tip and tip guard as explained in your separate gun manual, supplied.

Adjust the Atomization

1. Do not turn on atomizing air supply. Fluid pressure is controlled by the air pressure supplied to the pump (pump air regulator). Set fluid pressure at low starting pressure. For low viscosity fluids (less than 25 sec, #2 Zahn cup) with lower percent solids (typically less than 40%), start at 300 psi (2.1 MPa, 21 bar) at pump outlet. For fluids with higher viscosity or higher solids content, start at 600 psi (4.2 MPa, 42 bar). Refer to the following example.

Example:

Pump Air

Pump

Ratio

15:1 x 20 (0.14, 1.4) = 300 (2.1, 21) 30:1 x 20 (0.14, 1.4) = 600 (4.2, 42)

Regulator Setting

psi (MPa, bar)

Approximate Fluid Pressure psig (MPa, bar)

The fluid output and pattern width depend on the size of the spray tip, the fluid viscosity, and the fluid pressure. Use the Spray Tip Selection Chart in your gun instruction manual as a guide for selecting an appropriate spray tip for your application.

2. Hold gun perpendicular and approximately 12 inches (304 mm) from surface.

3. Move gun first, then pull gun trigger to spray onto test paper.

4. Increase fluid pressure in 100 psi (0.7 MPa, 7 bar) increments, just to the point where a further increase in fluid pressure does not significantly improve fluid atomization. Refer to the following example.

Example:

Pump Air Regulator

Pump

Ratio

15:1 x 7 (.05, 0.5) = 100 (0.7, 7.0) 30:1 x 3.3 (0.02, 0.2) = 100 (0.7, 7.0)

Increment

psi (MPa, bar)

Incremental

Fluid Pressure

psi (MPa, bar)

20 312797P

Operation

Adjust the Spray Pattern

Packages with Airless Guns

The spray tip orifice and spray angle determine pattern coverage and size. When you need more coverage, use a larger spray tip rather than increasing fluid pressure. Align guard horizontally to spray a horizontal pattern. Align guard vertically to spray a vertical pattern.

Packages with AA Guns

1. See FIG. 5. Close off pattern adjustment air by turning knob (AA) clockwise (in) all the way. This sets gun for its widest pattern.

OUT (narrower pattern)

IN (wider pattern)

3. See F

IG. 5. For narrower pattern, turn pattern

adjustment valve knob (AA) counterclockwise (out). If pattern is still not narrow enough, increase air pressure to gun slightly or use different size tip.

no air

too little air correct

amount of

air

FIG. 6. Spray Pattern Problems

Shutdown

TI0792A

IG. 5. Pattern Air Knob

2. See F

IG. 6. Set atomizing air pressure at about 5 psi

(0.35 bar, 35 kPa) when triggered. Check spray pattern, then slowly increase air pressure until tails are completely atomized and pulled into spray pattern. Do not exceed 100 psi (0.7 MPa, 7 bar) air pressure to gun.

Follow Pressure Relief Procedure, page 18.

Always flush the pump before the fluid dries on the displacement rod. See Flush the Pump on page 22.

TI6559A

312797P 21

Maintenance

Preventive Maintenance Schedule

The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.

Replace lens covers on regulator gauge lenses when dirt makes gauges difficult to read.

Tighten Threaded Connections

Before each use, check all hoses for wear or damage. Replace as necessary. Check that all threaded connections are tight and leak-free.

Flush the Pump

Read all Warnings. Follow all Grounding instructions. See page 17.

1. Follow Pressure Relief Procedure, page 18.

2. Remove tip guard and spray tip from gun. Refer to separate gun manual.

3. Place siphon tube in grounded metal pail containing cleaning fluid.

4. Set pump to lowest possible fluid pressure, and start pump.

5. Hold a metal part of the gun firmly to a grounded metal pail.

6. Units with runaway protection only: enable the prime/flush function by pushing the prime/flush button on the DataTrak.

7. Trigger gun. Flush system until clear solvent flows from gun.

8. Units with runaway protection only: disable the prime/flush function by pushing the prime/flush button on the DataTrak.

9. Follow Pressure Relief Procedure, page 18.

10. Clean the tip guard, spray tip, and fluid filter element separately, then reinstall them.

Flush the pump:

• Before first use

• When changing colors or fluids

• Before repairing equipment

• Before fluid dries or settles out in a dormant pump (check the pot life of catalyzed fluids)

• At the end of the day

• Before storing the pump.

Flush at the lowest pressure possible. Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system. Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency.

11. Clean inside and outside of suction tube.

Wet Cup

Fill the wet cup one-half full with Graco Throat Seal Liquid (TSL). Maintain level daily.

22 312797P

Troubleshooting

NOTE: Check all possible problems and causes before

disassembling the pump.

Relieve the pressure before checking or servicing the equipment.

Problem Cause Solution

Pump fails to operate. Restricted line or inadequate air sup-

ply; closed or clogged valves. Obstructed fluid hose or gun; fluid

hose ID is too small. Fluid dried on the displacement rod. Clean; always stop the pump at the bottom

Dirty, worn, or damaged air motor parts.

DataTrak models only: Air valve cannot cycle because solenoid pin is extended.

Pump operates, but output is low on both strokes.

Pump operates, but output is low on downstroke.

Erratic or accelerated pump speed.

Fluid being pumped is visible in the TSL reservoir.

Restricted line or inadequate air supply; closed or clogged valves.

Obstructed fluid hose or gun; fluid hose ID is too small.

Worn packings in displacement pump.

Held open or worn ball check valves or piston packings.

Exhausted fluid supply. Refill and prime. Held open or worn ball check valves

or packings. Worn throat packings. Replace throat packings. See manual

Troubleshooting

Clear line or increase air supply. Check that the valves are open.

Open, clear*; use hose with larger ID.

of its stroke; keep the wet-cup 1/3 filled with Graco throat seal liquid (TSL).

Clean or repair air motor. See manual

312796. Enable runaway protection (See DataTrak

Operation, Setup Mode, page 25). Bleed air from motor. Press on the DataTrak

display to retract solenoid pin. Clear line or increase air supply. Check that

the valves are open. Open, clear*; use hose with larger ID.

Replace packings. See manual 312792.

Clear valve; replace packings. See manual

312792.

Clear valve, replace packings; see manual

312792.

* To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a container at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. It the pump starts when the air is turned on, the obstruction is in the hose or gun.

312797P 23

DataTrak Controls and Indicators

Key for FIG. 7

AA Runaway Limit, in cycles per minute (user settable;

00=OFF)

AB Lower Displacement (user settable)

AC Flow Rate Units (user settable to gpm [US], gpm

[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)

AD LED (fault indicator when lit) AE Display PF Prime/Flush Key (Enables Prime/Flush mode. While in

Prime/Flush mode, runaway protection is disabled and the batch totalizer [BT] will not count.) LED will flash while in Prime/Flush mode.

/min,

AE, see details at right

RK Reset Key (Resets faults. Press and hold for 3 seconds to

clear the batch totalizer.) Push to toggle between flow rate and cycle rate. With runaway protection enabled, push to

extend and retract the solenoid pin. CF Cycle/Flow Rate BT Batch Totalizer GT Grand Totalizer RT Runaway Toggle (enable/disable) UT E1 Toggle DT E2 Toggle ST E5 Toggle

Run Mode

TI11883a

FIG. 7. DataTrak Controls and Indicators

CF BT

Setup Mode

ti8622b

ti8623b

24 312797P

DataTrak Operation

NOTE: The display (AE) will turn off after 1 minute to save battery life. Press any key to wake up the display.

NOTICE

To prevent damage to the soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.

Setup Mode

1. See FIG. 7. Press and hold for 5 seconds until Setup menu appears.

2. To enter settings for runaway (if equipped), lower size, and flow rate units, and to enable runaway, E1,

E2, and E5 error options, press to change the

value, then to save the value and move the cursor to the next data field. See page 27 for a descrip-

tion of E1, E2, and E5 error codes.

NOTE: Graco recommends setting runaway (if

equipped) to 60 . All DataTrak modules are shipped with runaway protection not enabled.

2. Runaway Screens 1 and 2: To reset the runaway solenoid, close the master air valve (E). Wait for air to completely bleed off the air motor.

3. Runaway Screens 3 and 4: After the air is bled off, push the solenoid release button (J) down to reset the air valve. The button will pop back up when the air valve is repressurized.

NOTE: When runaway, E1, E2, and E5 error options are enabled, a ✓ will appear on the setup screen. See F

3. Move the cursor to the E5 error enable option field, then press once more to exit Setup mode.

IG.

Run Mode

Runaway

NOTE: DataTrak is available with and without runaway

protection. Packages with M02xxx air motors ship without a runaway solenoid. All other packages are equipped with a runaway solenoid.

1. See F

IG. 7. If pump runaway occurs, the runaway

solenoid will actuate, stopping the pump. The LED (AD) will flash and the display (AE) will indicate a runaway condition (see Table 1). The display will cycle through six instruction screens.

ti11902a

FIG. 8. Solenoid Release Button

4. Runaway Screens 5 and 6: Press to clear the diagnostic code and reset the runaway solenoid.

5. Open master air valve (E) to restart pump.

NOTE: To disable runaway monitoring, go to setup mode and set runaway value to 0 (zero) or toggle (RT)

off (see F

IG. 7).

312797P 25

DataTrak Operation

Prime/Flush

1. See FIG. 7. To enter Prime/Flush mode, press any key to wake up the display, then press . The

Prime/Flush symbol will appear in the display and

the LED will flash .

2. While in Prime/Flush mode, runaway protection is disabled and the batch totalizer (BT) will not count. The grand totalizer (GT) continues to count.

3. To exit Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush sym-

bol will disappear from the display and the LED will stop flashing.

Counter/Totalizer

See FIG. 7. The last digit of the batch totalizer (BT) represents tenths of gallons or liters. To reset the totalizer, press any key to wake up the display, then press and

hold for 3 seconds.

Display

See FIG. 7. The display (AE) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. Press any key to wake up the display.

NOTE: DataTrak will continue to count cycles when display is off.

NOTE: The display (AE) may turn off if a high-level static discharge is applied to the DataTrak. Press any key to wake up the display.

Diagnostics

DataTrak can diagnose several problems with the pump. When the monitor detects a problem, the LED (AD, F

7) will flash and a diagnostic code will appear on the display. See Table 1.

To acknowledge the diagnosis and return to the normal operating screen, press once to wake up the display,

and once more to clear the diagnostic code screen

IG.

• If AC is set to gallons or ounces, BT and GT dis-

play gallons.

• If AC is set to liters or cc, BT and GT display

liters.

• If AC is set to cycles, BT and GT display cycles.

Press to toggle between flow rate units and cycles. A letter under the BT display indicates that both BT and

GT are displaying gallons (g) or liters (l). No letter means both BT and GT are displaying cycles.

26 312797P

DataTrak Operation

Table 1: Diagnostic Codes

Symbol Code Code Name Diagnosis Cause

Runaway (DataTrak only)

Pump running faster than set runaway limit.

• Increased air pressure.

• Increased fluid output.

• Exhausted fluid supply.

E-1 Diving Up Leak during upstroke. Worn piston valve or packings.

E-2 Diving Down Leak during downstroke. Worn intake valve.

E-3 Low Battery Battery voltage too low to stop

runaway.

E-4 Service

Problem with stopping runaway. • Damaged solenoid. Component 1 (units with runaway protection only)

E-4 Disconnected

Solenoid is disconnected. • Solenoid unplugged. Solenoid (units with runaway protection only)

E-5 Service

Component 2

Solenoid is not engaging piston

cup (112).

Problem with sensing valve

movement.

E-6 Blown Fuse Fuse is blown. Replace fuse;

see page 28.

Low battery. Replace battery; see page 28.

• Damaged valve carriage.

• Runaway (RT, FIG. 7) protection may be enabled with pump that is not equipped with a runaway solenoid valve. Enter setup screen and disable runaway protection.

• Damaged solenoid wires.

• Bracket and solenoid not tight against air valve housing.

• Sensors unplugged.

• Sensors mounted incorrectly.

• Damaged sensors.

• Damaged valve carriage.

• Faulty solenoid or solenoid wiring.

• Extreme temperatures (above 140°F [60°C]).

• Runaway (RT, F

IG. 7) protec-

tion may be enabled with pump that is not equipped with a runaway solenoid valve. Enter setup screen and disable runaway protection.

312797P 27

DataTrak Operation

Replace DataTrak Battery or Fuse

4. Remove two screws on back of module to access battery.

The battery and fuse must be replaced in a non-hazardous location.

Use only the following approved replacement batteries. Use of an unapproved battery will void Graco’s warranty and FM and Ex approvals.

• Ultralife lithium # U9VL

• Duracell alkaline # MN1604

• Energizer alkaline # 522

• Varta alkaline # 4922 Use only a Graco-approved replacement fuse. Order

Part 24C580.

Replace Battery

1. Unscrew cable from the back of the reed switch assembly. See F

2. Remove the cable from the two cable clips.

IG. 9.

5. Disconnect the used battery and replace with an approved battery. See F

IG. 11.

Replace Fuse

1. Remove the screw, metal strap, and plastic holder.

2. Pull the fuse away from the board.

3. Replace with a new fuse.

Solenoid Cable Connection

Fuse

Sensor Cable Connection

ti11992a

IG. 9. Disconnect DataTrak

3. Remove DataTrak module from bracket. See F

10. Take module and attached cable to a non-hazardous location.

ti11884a

IG. 10. Remove DataTrak

IG.

Battery

ti11994a

FIG. 11. DataTrak Battery and Fuse Location

28 312797P

DataTrak Operation

312797P 29

Parts

Cart Mount

30 312797P

ti12632a

Wall Mount

Parts

ti12920a

312797P 31

Parts

Stand Mount

4816

ti12919a

32 312797P

Parts

NOTE:

• See page 43 for mounting kits for all packages.

• See page 44 for repair parts and accessories.

Package

Parts List

Page

G10xxx 33 G15xxx 34 G18xxx 35 G23xxx 36 G24xxx 37 G28xxx 38 G30xxx 39 G36xxx 40 G45xxx 41 G48xxx 42

G10xxx Models

This list includes all possible parts for G10xxx packages. See page 6 to check whether a part is included in your particular package.

Ref Part Description Qty

1 Pump Assembly; see Manual 312794 1

W10CAS M04LN0 x LW075A

W10CBS M04LT0 x LW075A 2 24A585 PANEL, air control; see page 44 1 3a 24A575 DATATRAK, assembly; see manual

313541

3b ----- INSERT, panel (included with Part 2) 1 4 256420 HOSE, suction (includes Part 5) 1 5 ----- STRAINER (included with Part 4, or

see page 46 for packages of 10) 6 24A587 FILTER, fluid 1 7 ----- FITTING, union, 3/8-18 npsm x

3/8-18 npt, (included with Part 6) 8 189018 SWIVEL, fluid hose (packages with

gun) 9 241812 HOSE, fluid (packages with gun) 1 10 24C853 GUN, G15, carbide 1 11 AAM413 TIP (packages with gun) 1 12 AAMxxx TIP OPTION, (packages with gun) 1 13 512351 ADAPTER, outlet, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun, (packages with gun) 1 15 256410 HOPPER (includes 17, 19, 20) 1 16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

Ref Part Description Qty

17 ----- TUBE, inlet, hopper (included with

Part 15)

18 ----- CLIP, hose (packages with gun), see

page 46 for packages of 10

19 ----- O-RING, hopper (included with

20 ----- SCREEN, hopper (included with

21 24B299 ADAPTER, inlet, 3/4 nptf to 1/2 nptm,

23 111799 SCREW, M8 x 16 (included with

48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 See p. 43 CART MOUNTING KIT; see page 43

54 See p. 43 WALL MOUNTING KIT; see page 43

----- Not sold separately.

NOTE: Replacement Warning labels, signs, tags, and cards are available at no cost.

Part 15)

for suction hose

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

(includes Parts 16 and 23)

(G10Cxx models only)

(G10Wxx models only)

312797P 33

Parts

G15xxx Models

This list includes all possible parts for G15xxx packages. See page 7 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly; see Manual 312794 1

W15AAS M02LN0 x LW025A W15BAS M04LN0 x LW050A W15BBS M04LT0 x LW050A W15FAS M12LN0 x LW150A W15FBS M12LT0 x LW150A

2 PANEL, air controls (includes Part 3b) 1

24A585 M02xxx or M04xxx motor, pump

and gun; see page 44

24A583 M12xxx motor, pump only; see

page 45

24A581 M12xxx motor, pump and gun; see

page 44

3a DATATRAK, assembly; see manual

313541

24A575 M02xxx and M04xxx motor

24A576 M12xxx motor 3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5)) 1

256420 LW025A or LW050A displacement

pump

256422 LW150A displacement pump, cart

mount

256424 LW150A displacement pump, wall

mount

5 STRAINER (included with Part 4) 1

----- LW025A or LW050A displacement pump, see page 46 for packages of

187190 LW150A displacement pump 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun) 9 241812 HOSE, fluid (packages with gun) 1 10 24C853 GUN, G15 Carbide 1 11 AAM413 TIP (packages with AA gun) 1 12 AAMxxx TIP OPTION (packages with AA gun) 1 13 ADAPTER, outlet 1

512351 LW025A or LW050A displacement

pump,1/4 nptm x 3/8 nptf

121238 LW150A displacement pump,

3/8 nptm x 3/4 nptf 14 256390 AIR HOSE, gun (all AA packages) 1 15 256410 HOPPER (includes 17, 19, 20, and 21) 1

Ref. Part Description Qty.

16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

17 ----- TUBE, inlet, hopper (included with Part

15)

18 ----- CLIP, hose (all AA packages), see page

46 for packages of 10

19 ----- O-RING, hopper (included with Part 15) 1 20 ----- SCREEN, hopper (included with Part

15)

21 ADAPTER, 3/4 in. to 1/2 in. 1

----- LW025A displacement pump with hopper (included with Part 15)

24B299 LW050A or LW075A displacement

22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with

26 105335 SCREW (stand mount only) 1 37 166846 ADAPTER, for whip hose 1 48 238909 GROUNDING WIRE assembly 1 49 24E883 BRACKET, air control, wall and stand

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

55 24A577 STAND MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

pump with suction hose

Parts 49, 53, and 54)

Wall and stand mount 6 Cart mount 4

mount only (includes Parts 16 and 23)

(G15Cxx models only)

(G15Wxx models only)

(G15Txx models only)

34 312797P

G18xxx Models

This list includes all possible parts for G18xxx packages. See page 8 to check whether a part is included in your particular package.

Parts

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W18EAS M12LN0 x LW125A W18EBS M12LT0 x LW125A

2 PANEL, air controls (includes 3b) 1

24A583 pump only; see page 45 24A581 pump and gun; see page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256422 cart mount packages

256424 wall mount packages 5 187190 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1

24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP, (packages with gun) 1 12 AAMxxx TIP OPTION (packages with gun) 1 13 121237 ADAPTER, 3/8 nptm x

1/2 nptf

Ref. Part Description Qty.

14 256390 AIR HOSE, gun (all AA packages) 1 16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

18 ----- CLIP, hose (all AA packages), see

page 46 for packages of 10

22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with

37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

(includes Parts 16 and 23)

(G18Cxx models only)

(G18Wxx models only)

312797P 35

Parts

G23xxx Models

This list includes all possible parts for G23xxx packages. See page 8 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W23DAS M12LN0 x LW100A W23DBS M23LT0 x LW100A

2 PANEL, air controls (includes 3b) 1

24A583 pump only; see page 45 24A581 pump and gun; see page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256421 cart mount packages

256423 wall mount packages 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1

XTR501 XTR 5 24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun (all AA packages) 1 15 256410 HOPPER (includes Parts 17, 19, and

20)

16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

Ref. Part Description Qty.

17 ----- TUBE, inlet, hopper (included with

Part 15)

18 ----- CLIP, hose (all AA packages), see

page 46 for packages of 10

19 ----- O-RING, hopper (included with Part

15)

20 ----- SCREEN, hopper (included with Part

22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with

37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

15)

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

(includes Parts 16 and 23)

(G23Cxx models only)

(G23Wxx models only)

36 312797P

G24xxx Models

This list includes all possible parts for G24xxx packages. See page 9 to check whether a part is included in your particular package.

Parts

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W24FAS M18LN0 x LW150A W24FBS M18LT0 x LW150A

2 PANEL, air controls (includes Part 3b) 1

24A583 pump only; see page 45 24A581 pump and gun; see page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256422 cart mount packages

256424 wall mount packages 5 187190 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1

XTR501 XTR 5 24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP (Packages with G40 gun) 1 12 AAMxxx TIP OPTION (Packages with G40 gun) 1 13 121238 ADAPTER, 3/8 nptf x 3/4 nptm 1

Ref. Part Description Qty.

14 256390 AIR HOSE, gun (all AA packages) 1 16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

18 ----- CLIP, hose (all AA packages), see

page 46 for packages of 10

22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with

37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

(includes Parts 16 and 23)

(G24Cxx models only)

(G24Wxx models only)

312797P 37

Parts

G28xxx Models

This list includes all possible parts for G28xxx packages. See page 9 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W28EAS M18LN0 x LW125A W28EBS M18LT0 x LW125A

2 PANEL, air controls (includes Part 3b) 1

24A583 pump only; see page 45 24A581 pump and gun; see page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256422 cart mount packages

256424 wall mount packages 5 187190 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1

XTR501 XTR 5 24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP (Packages with AA gun) 1 12 AAMxxx TIP OPTION (Packages with AA gun) 1 13 121237 ADAPTER, 3/8 nptm x 1/2 nptf 1

Ref. Part Description Qty.

14 256390 AIR HOSE, gun (all AA packages 1 16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

18 ----- CLIP, hose (all AA packages), see

page 46 for packages of 10

22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with

37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

(includes Parts 16 and 23)

(G28Cxx models only)

(G28Wxx models only)

38 312797P

Parts

G30xxx Models

This list includes all possible parts for G30xxx packages. See page 10 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W30AAS M04LN0 x LW025A W30ABS M04LT0 x LW025A W30CAS M12LN0 x LW075A W30CBS M12LT0 x LW075A

2 PANEL, air controls (includes Part 3b) 1

24A586 M04xxx motor, pump only, see

page 45

24A585 M04xxx motor, pump and gun; see

page 44

24A583 M12xxx motor, pump only; see

page 45

24A581 M12xxx motor, pump and gun; see

page 44

3a DATATRAK, assembly; see manual

313541

24A575 M04xxx motors

24A576 M12xxx motors 3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256420 LW025A displacement pump

24C581 G30C37 Model

256421 LW075A displacement pump, cart

mount

256423 LW075A displacement pump, wall

mount

5 STRAINER (included with Part 4) 1

----- LW025A displacement pump, see

page 46 for packages of 10

187146 LW075A displacement pump 6 24A587 FILTER, fluid, assembly (if included,

uses parts 6a and 6b) 6a 24A587 FILTER, fluid, see Manual 307273 1 6b ----- FITTING, union 1 8 189018 SWIVEL, fluid hose (packages with AA

gun) 9 HOSE, fluid (packages with gun) 1

H52525 G30W57–G30W60 24B562 G30C13, G30C57, G30C69 241812 All other packages

10 GUN 1

XTR501 XTR 5 24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP (Packages with AA guns 1 12 AAMxxx TIP OPTION (Packages with AA guns) 1 13 512351 ADAPTER, 1/4 nptm x

3/8 nptf

Ref. Part Description Qty.

14 256390 AIR HOSE, gun, 25 ft (7.6 m); used on

most AA packages

256389 AIR HOSE, gun, 50 ft (15.2 m); Model

G30C69 only

15 256410 HOPPER (includes Parts 17, 19, and

20)

16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

17 ----- TUBE, inlet, hopper (included with Part

15)

18 ----- CLIP, hose (all AA packages), see page

46 for packages of 10 19 ----- O-RING, hopper (included with Part 15) 1 20 ----- SCREEN, hopper (included with Part

21 ----- ADAPTER, 3/4 in. to 1/2 in.,

22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with

26 105335 SCREW (stand mount only) 1 37 166846 ADAPTER, for whip hose 1 41 256425 VALVE, drain, stainless steel (if

44 ----- COUPLING, hose, drain (included with

45 ----- HOSE, drain (included with Part 41) 1 48 238909 GROUNDING WIRE assembly 1 49 24E883 BRACKET, air control, wall and stand

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

55 24A577 STAND MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

15)

(LW025A only, included with Part 15)

Parts 49, 53, and 54)

Wall and stand mount 6 Cart mount 4

equipped, includes Parts 44 and 45)

Part 41)

mount only (includes Parts 16 and 23)

(G30Cxx models only)

(G30Wxx models only)

(G30Txx models only)

312797P 39

Parts

G36xxx Models

This list includes all possible parts for G36xxx packages. See page 12 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W36DAS M18LN0 x LW100A W36DBS M18LT0 x LW100A

2 PANEL, air controls (includes Part 3b) 1

24A583 pump only; see page 45 24A581 pump and gun; see page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ------ INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256421 cart mount packages

256423 wall mount packages 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ------ FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun)

9 HOSE, fluid (packages with gun) 1

H42525 XTR 5 with RAC tip

24A446 G40 and G40 with RAC tip 10 GUN 1

XTR504 XTR 5 with RAC tip

24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x

3/8 nptf 14 256390 AIR HOSE, gun, (all AA packages) 1 16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

Ref. Part Description Qty.

18 ----- CLIP, hose (all AA packages), see

page 46 for packages of 10

22 239069 HOSE, whip (AA packages only) 1 23 111799 SCREW, M8 x 16 (included with

Parts 49, 53, and 54)

Wall mount 6

37 166846 ADAPTER, for whip hose (AA pack-

41 256425 VALVE, drain, stainless steel (includes

44 ----- COUPLING, hose, drain (included with

45 ----- HOSE, drain (included with Part 41) 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

Cart mount 4

ages only)

Parts 44 and 45)

Part 41)

(includes Parts 16 and 23)

(G36Cxx models only)

(G36Wxx models only)

40 312797P

Parts

G45xxx Models

This list includes all possible parts for G45xxx packages. See page 13 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W45BAS M12LN0 x LW050A W45BBS M12LT0 x LW050A

2 PANEL, air controls (includes 3b) 1

24A583 pump only, 100 psi; see page 45 24A581 pump and gun, 100 psi; see

page 44

24A582 pump and gun, 90 psi; see

page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ------ INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1

256421 cart mount packages

256423 wall mount packages 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun)

9 HOSE, fluid (packages with gun) 1

H42525 XTR 5 with RAC tip

24A446 G40 and G40 with RAC tip 10 GUN 1

XTR504 XTR 5 with RAC tip

24C855 G40

24C857 G40 with RAC tip 11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun, (all AA packages) 1 15 256410 HOPPER (includes Parts 17, 19, and

20)

16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

Ref. Part Description Qty.

17 ----- TUBE, inlet, hopper (included with

Part 15)

18 ----- CLIP, hose (all AA packages), see

page 46 for packages of 10

19 ----- O-RING, hopper (included with Part

15)

20 ------ SCREEN, hopper (included with Part

15) 22 239069 HOSE, whip (AA packages only) 1 23 111799 SCREW, M8 x 16 (included with

37 166846 ADAPTER, for whip hose (AA pack-

38 ----- SWITCH, reed (included with Part 3a) 1 39 ----- SCREW, switch (included with Part 3a) 1 40 ----- CLAMP, hose (included with Part 3a) 2 41 256425 VALVE, drain, stainless steel (includes

44 ----- COUPLING, hose, drain (included with

45 ----- HOSE, drain (included with Part 41) 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately.

NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

ages only)

Parts 44 and 45)

Part 41)

(includes Parts 16 and 23)

(G45Cxx models only)

(G45Wxx models only)

312797P 41

Parts

G48xxx Models

This list includes all possible parts for G48xxx packages. See page 14 to check whether a part is included in your particular package.

Ref. Part Description Qty.

1 Pump Assembly, see Manual 312794 1

W48CAS M18LN0 x LW075A W48CBS M18LT0 x LW075A

2 PANEL, air controls (includes 3b, 16,

30, and 31) 24A583 pump only, 100 psi; see page 45 24A584 pump and gun, 85 psi; see

page 44

3a 24A576 DATATRAK, assembly; see manual

313541

3b ----- INSERT, panel (Included with Part 2) 1 4 256423 HOSE, suction (includes Part 5) 1 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA

gun)

9 HOSE, fluid (packages with gun) 1

H52525 XTR 5 with RAC tip 24A446 G40 and G40 with RAC tip

10 GUN 1

XTR504 XTR 5 with RAC tip 24C855 G40 24C857 G40 with RAC tip

11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun (all AA packages) 1 15 256410 HOPPER (includes Parts 17, 19, and

20)

16 105332 NUT, lock, M5 x 0.08 (included with

Parts 2 and 49)

Ref. Part Description Qty.

17 ----- TUBE, inlet, hopper (included with

Part 15)

18 ----- CLIP, hose (all AA packages), see

19 ----- O-RING, hopper (included with Part

20 ----- SCREEN, hopper (included with Part

22 239069 HOSE, whip (AA packages only) 1

23 111799 SCREW, M8 x 16 (included with

37 166846 ADAPTER, for whip hose (AA pack-

41 256425 VALVE, drain, stainless steel (includes

44 ----- COUPLING, hose, drain (included with

45 ----- HOSE, drain (included with Part 41) 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only

53 289694 CART MOUNTING KIT; see page 43

54 24A578 WALL MOUNTING KIT; see page 43

----- Not sold separately.

NOTE: Replacement Warning labels, signs, tags, and cards

are available at no cost.

page 46 for packages of 10

15)

Parts 49, 53, and 54)

Wall mount 6 Cart mount 4

ages only)

Parts 44 and 45)

Part 41)

(includes Parts 16 and 23)

(G48Cxx models only)

(G48Wxx models only)

42 312797P

Kits

Wall Mount Kit 24A578

Ref. Description Qty.

101 SCREW, cap, M8 x 1.25 4 102 PLATE, wall mount 1

101

102

ti12633a

Cart Mount Kit 289694 Stand Mount Kit 24A577

NOTE: Air Control Mounting Kit 24E883 (see page 46)

also is required for wall mounting a package that has a control panel.

Kits

204

208

ti12634a

202

207

209

201

205

206

203

302

304

301

303

ti12635a

Ref. Part Description Qty.

201 ----- CART, frame 1 202 ----- HANDLE, cart 1 203 15C871 CAP, leg 2 204 ----- SLEEVE, cart handle 2 205 119451 WHEEL, semi-pneumatic 2 206 119452 CAP, hub 2 207 115480 KNOB, t-handle 2 208 116630 SCREW, carriage 2 209 111799 SCREW, cap, M8 x 1.25 4

312797P 43

Ref. Part Description Qty.

301 ----- FRAME 1 302 111799 SCREW, cap, M8 x 1.25 4 303 105521 PLUG, tubing 2 304 108063 GRIP, handle 1

NOTE: Air Control Mounting Kit 24E883 (see page 46) also is required for stand mounting a package that has a control panel.

Kits

Pump and Gun Control Panel Kits

304

308

307

306

305

304

303

302

311 307 313

M12xxx and M18xxx air motors

Kits 24A581, 24A582, and 24A584

308

310

316

303

314

317

309 315

312

301

ti13565a

M02xxx and M04xxx air motors

Kit 24A585

319

ti13467a

321

Ref. Part Description Qty.

301 114362 VALVE, ball 1 302 15T643 SWIVEL, tee, 3/8 npt(m) x 1/2T 1 303 ----- TUBE, 1/2 OD, cut to fit,

order Tubing Kit 24D496 304 121212 ELBOW, swivel, 1/2T x 3/8 npt(m) 3 305 15T536 REGULATOR, air, pump, 3/8 npt 1 306 ----- ELBOW, swivel, 5/32 T x 1/4 npt 1 307* ----- TUBE, black, cut to fit,

order Tubing Kit 24D496 308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f) 2 309 15T866 ELBOW, swivel, 5/32T x 1/8 npt 1 310 15T500 GAUGE, pressure 2 311 VALVE, safety 1

113498 Kit 24A581 116643 Kit 24A582

120306 Kit 24A584 312 164672 ADAPTER 1 313 15T538 NUT, regulator 1 314 114381 SCREW, cap, button head 2 315 15T539 REGULATOR, air, gun, 3/8 npt 1 316 116514 NUT, regulator 1 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT 1 320 105332 NUT, lock (not shown) 2 321 ----- ELBOW, 1/2T x 1/2 npt 1 322 ----- COVER, lens, 12 sticker sheet (not

shown), order Kit 24A540 for 5 sheets

44 312797P

1.3 ft.

4 in.

Ref. Part Description Qty.

301 114362 VALVE, ball 1 302 ----- SWIVEL, tee 1 303 ----- TUBE, 3/8 OD, cut to fit,

order Tubing Kit 24D496 304 121141 ELBOW, swivel, 3/8T x 1/4 npt(m) 3 305 15T499 REGULATOR, air, pump, 1/4 npt 1 306 15T866 ELBOW, swivel, 5/32T x 1/8 npt 2 307 ----- TUBE, black, cut to fit,

order Tubing Kit 24D496 308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f) 2 310 15T500 GAUGE, pressure 2 311 113498 VALVE, safety 1 312 162453 ADAPTER, 1/4 nps(m) x 1/4 npt 1 313 115244 NUT, regulator 2 314 114381 SCREW, cap, button head 2 315 15T499 REGULATOR, air, gun, 1/4 npt 1 316 115244 NUT, regulator 1 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT 1 320 105332 NUT, lock (not shown) 2 321 121141 ELBOW, 3/8T x 1/4 npt(m) 1 322 ----- COVER, lens, 12 sticker sheet (not

shown), order Kit 24A540 for 5

323 ----- ELBOW, 1/4 npt(f) x 1/8 npt(m) 1

sheets

1.3 ft.

4 in.

Pump Only Control Panel Kits

307

308

304

310

Kits

310

307

313

303

326

301

317

314

ti13567a

306

305

304

311

M07xxx, M12xxx, and M18xxx air motors

Kit 24A583

Ref. Part Description Qty.

301 114362 VALVE, ball 1 303 ----- TUBE, 1/2 OD, cut to fit,

order Tubing Kit 24D496 304 121212 ELBOW, swivel, 1/2T x 3/8 npt(m) 2 305 15T536 REGULATOR, air, 3/8 npt 1 306 ----- ELBOW, swivel, 5/32 T x 1/4 npt 1 307 ----- TUBE, black, cut to fit,

order Tubing Kit 24D496 308 ----- SWIVEL, 90°, 5/32T x 1/8 npt(f) 1 310 15T500 GAUGE, pressure 1 311 113498 VALVE, safety 1 313 15T538 NUT, regulator 1 314 114381 SCREW, cap, button head 2 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT (see inset illustration on

page 44) 320 105332 NUT, lock (not shown) 2 321 ----- ELBOW, 1/2T x 1/2 npt (see inset

illustration on page 44) 322 ----- COVER, lens, 12 sticker sheet (not

shown), order Kit 24A540 for 5

sheets 326 ----- FITTING, straight, 1/2T x 3/8 npt(m) 1

1.5 ft.

5 in.

308

306 305

304

303

326

301

317

311

325

324

M02xxx and M04xxx air motors

Kit 24A586

Ref. Part Description Qty.

301 114362 VALVE, ball 1 303 ----- TUBE, 3/8 OD, cut to fit,

order Tubing Kit 24D496 304 121141 ELBOW, swivel, 3/8T x 1/4 npt(m) 1 305 15T499 REGULATOR, air, 1/4 npt 1 306 15T866 ELBOW, swivel, 5/32T x 1/8 npt 1 307 ----- TUBE, black, cut to fit,

order Tubing Kit 24D496 308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f) 1 310 15T500 GAUGE, pressure 1 311 113498 VALVE, safety 1 313 115244 NUT, regulator 1 314 114381 SCREW, cap, button head 2 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT (see inset illustration on

page 44) 320 105332 NUT, lock (not shown) 2 321 121141 ELBOW, swivel, 3/8T x 1/4 npt(m)

(see inset illustration on page 44) 322 ----- COVER, lens, 12 sticker sheet (not

shown), order Kit 24A540 for 5

sheets 324 ----- FITTING, straight, 3/8T x 1/4 npt(m) 1 325 ----- ELBOW, 1/4 npt(f) x 1/8 npt(m) 1 326 ----- FITTING, straight, 3/8T x 3/8 npt(m) 1

313

314

ti13566a

1.3 ft.

4 in.

312797P 45

Kits

DataTrak

NOTE: See DataTrak manual, 313541, for all DataTrak

related part numbers and kit information, including the reed switch and solenoid.

Hopper Kit 256410

Includes hopper (15), inlet tube (17), o-ring (19), screen (20), and fitting (21, 25cc pumps only).

Air Control Mounting Kit 24E883, Wall and Stand

Kit 24E883 includes bracket (49), two hex nuts (16), and two screws (23). Use either set of mounting holes.

55-Gallon Suction Hose Kits

Includes suction hose, bung adapter, and strainer.

24A954 - 3/4 in. hose

24B598 - 1 in. hose

PTFE Suction Hose Kits

For pumping acid materials that are compatible with PTFE. Includes suction hose, swivel, and strainer.

Kit Description Wall/Cart 24B337 3/4 in. hose, PTFE lined, with swivel

elbow

24B338 1 in. hose, PTFE lined, with swivel

elbow

24B424 3/4 in. hose, PTFE lined, with

straight swivel

24B425 1 in. hose, PTFE lined, with straight

swivel

24J315 3/8 in. hose, 1/2 in. connection,

PTFE lined, with straight swivel

Cart

Wall

Wall or Cart*

ti13463b

5-Gallon Suction Hose Kits

Includes suction hose (4) and strainer (5).

Kit Packages Wall/Cart 256420 10:1, 15:1, 30:1 -- M02xxx and

M04xxx air motors only

256421 23:1, 30:1 (M12xxx X L075xx),

36:1, 45:1, 48:1

256422 15:1 (M12xxx X L150xx), 18:1,

24:1, 28:1

256423 23:1, 30:1 (M12xxx X L075xx),

36:1, 45:1, 48:1

256424 15:1 (M12xxx X L150xx), 18:1,

24:1, 28:1

256426 - Package of 10 strainers (5) for Kit 256420.

Both

Cart

Wall

* Cart mount requires separate fitting, Part Number

114874.

Drain Valve Kit 256425

Includes drain valve (41), coupling (44), and hose (45).

Reinforced PTFE V-Packing Kits

NOTE: See manual 312792 for information related to

optional kits with reinforced PTFE seals for use with materials that cause chemical compatibility concerns with UHMWPE, such as acid catalyst materials.

46 312797P

Guns and Hoses

To find the correct parts for your model, locate the gun you have. The correct hoses and related parts are listed in the table below each gun.

Kits

G15 and G40

XTR 5

ti12636a

Ref.Part Description Qty.

9 HOSE, fluid 1

241812 G10xxx-G30xxx; exceptions listed

next in this table; 25 ft (7.6 m), 3300 psi (22.7 MPa, 227 bar) maximum working pressure

H52525 G30W57-G30W60, G48xxx; 25 ft

(7.6 m), 5600 psi (38.6 MPa, 386 bar) maximum working pressure

24B562 G30C13 and G30C57; 50 ft (15.2 m),

3300 psi (22.7 MPa, 227 bar) maximum working pressure

H42525 G36xxx-G45xxx; 25 ft (7.6 m); 4500

psi (30.1 MPa, 310 bar) maximum working pressure

10 XTR501 GUN, XTR 1

XTR504 GUN, XTR with RAC tip 1

Ref. Part Description Qty.

8 189018 SWIVEL, fluid hose 1 9 HOSE, fluid 1

241812 G10xxx-G30xxx, 25 ft (7.6 m), 3300

24A446 G36xxx-G48xxx, 23 ft (7 m); 4100

10 24C855 GUN, G40 1

24C857 GUN, G40 with RAC tip 1

24C853 GUN, G15 1 11 AAM413 TIP 1 12 AAMxxx TIP, option, see gun manual 1 14 256390 HOSE, air 1 18 ----- CLIP, hose; order Kit 24A588 for

22 239069 HOSE, whip (G36xxx-G48xxx

37 166846 ADAPTER, for whip hose 1

ti11993a

psi (22.7 MPa, 227 bar) maximum working pressure

psi (28.3 MPa, 283 bar) maximum working pressure

package of 10

packages only)

50-Foot Air/Fluid Hose Kit 24A955

Optional 50-foot coupled fluid/air hose with 20 clips. Use with G10xxx-G30xxx models only (3300 psig maximum fluid working pressure).

50-Foot Fluid Hose 24A413

Optional 50-foot hose, 5600 psi (38.6 MPa, 386 bar) maximum working pressure.

312797P 47

Wall Bracket Mounting Dimensions

11 in.

(279 mm)

4 in.

(102 mm)

Four 0.40 in. (10 mm) mounting holes

ti12833a

Technical Data

Maximum fluid working pressure. . . . . . . . . . . . . . . .See Models table on page 5.

Maximum pump air inlet pressure . . . . . . . . . . . . . . .100 psi (0.7 MPa, 7.0 bar)

Maximum gun air inlet pressure . . . . . . . . . . . . . . . .100 psi (0.7 MPa, 7.0 bar)

Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Models table on page 5.

Ambient air temperature range . . . . . . . . . . . . . . . . .35°F–120°F (2°C–49°C)

Maximum fluid temperature. . . . . . . . . . . . . . . . . . . .160°F (71°C)

Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Technical Data in air motor manual 312796.

Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Displacement pump: Stainless steel, tungsten

carbide with 6% nickel, UHMWPE, PTFE Spray gun: See Manual 3A0149 (AA guns) or

Manual 312145 (XTR guns). Fluid hoses: nylon Suction assembly: stainless steel, nylon Fluid filter: See manual 307273. Drain valve: stainless steel, nylon

48 312797P

Package Weights

Weight in lb (kg)

Mounted

pump*

siphon kit or

hopper

gun and

hoses

Ratio, Motor,

Displacement Pump

Mounted

Pump*

Mounted

pump*

siphon kit

Mounted

pump

siphon kit

fluid filter

Cart Mount

10:1, M04xxx, LW075A 15:1, M02xxx, LW025A 53 (24) 54 (25) ---- 62 (29) 67 (31) 15:1, M04xxx, LW050A 66 (30) 67 (31) ---- 75 (34) 79 (36) 15:1, M12xxx, LW150A 100 (45) 103 (47) 109 (49) ----- 113 (51) 18:1, M12xxx, LW125A 100 (45) 104 (47) 109 (49) ----- 113 (51) 23:1, M12xxx, LW100A 98 (45) 101 (46) 105 (48) ----- 111 (50) 24:1, M18xxx, LW150A 102 (46) ----- 111 (50) ----- 116 (53) 28:1, M18xxx, LW125A 102 (46) ----- 111 (50) ----- 116 (53) 30:1, M04xxx, LW025A 60 (28) 61 (28) ----- 68 (31) 73 (34) 30:1, M12xxx, LW075A 94 (43) 98 (45) 104 (47) ----- 108 (49) 36:1, M18xxx, LW100A 100 (45) ----- 108 (49) ----- 114 (52) 45:1, M12xxx, LW050A 92 (42) 96 (43) 101 (46) 101 (46) 106 (48) 48:1, M18xxx, LW075A 97 (44) ----- 105 (48) 106 (48) 110 (50)

68 (31) 69 (32) ---- 76 (35) 81 (37)

Wall Mount

10:1, M04xxx, LW075A 15:1, M02xxx, LW025A 27 (12) 28 (13) ----- 33 (15) 38 (17) 15:1, M04xxx, LW050A 40 (18) 41 (19) ----- 46 (21) 51 (23) 15:1, M12xxx, LW150A 73 (33) ----- 81 (37) ----- 86 (39) 18:1, M12xxx, LW125A 72 (33) ----- 81 (37) ----- 86 (39) 23:1, M12xxx, LW100A 70 (32) ----- 78 (35) ----- 83 (38) 24:1, M18xxx, LW150A 76 (35) ----- 84 (38) ----- 89 (40) 28:1, M18xxx, LW125A 75 (34) ----- 83 (38) ----- 87 (39) 30:1, M04xxx, LW025A 34 (15) 35 (16) ----- 40 (18) 44 (20) 30:1, M12xxx, LW075A 67 (30) ----- 75 (34) ----- 80 (36) 36:1, M18xxx, LW100A 73 (33) ----- 81 (37) ----- 87 (39) 45:1, M12xxx, LW050A 65 (29) ----- 73 (33) ----- 80 (36) 48:1, M18xxx, LW075A 70 (32) ----- 78 (35) ----- 84 (38)

42 (19) 43 (20) ----- 48 (22) 53 (24)

Stand Mount

15:1, M02xxx, LW025A 30:1, M04xxx, LW025A 36 (16) 37 (17) ----- 43 (20) 48 (22) 15:1, M04xxx, LW050A 42 (19) 43 (20) ----- 49 (22) 54 (25)

29 (13) 30 (14) ----- 36 (16) 41 (19)

Mounted pump*

siphon kit or hopper

gun and hoses

fluid filter

Package Weights

* Includes air controls.

----- This component configuration is not offered for these models.

312797P 49

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 312797

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revised April 2012

Graco 312797P User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Related Manuals

Warnings

Models

Merkur 10:1 Packages (G10Cxx and G10Wxx)

Merkur 15:1 Packages (G15Wxx, G15Cxx, and G15Txx)

Merkur 18:1 Packages (G18Wxx and G18Cxx)

Merkur 23:1 Packages (G23Wxx and G23Cxx)

Merkur 24:1 Packages (G24Wxx and G24Cxx)

Merkur 28:1 Packages (G28Wxx and G28Cxx)

Merkur 30:1 Packages (G30Wxx, G30Cxx, and G30Txx)

Merkur 36:1 Packages (G36Wxx and G36Cxx)

Merkur 45:1 Packages (G45Wxx and G45Cxx)

Merkur 48:1 Packages (G48Wxx and G48Cxx)

Installation

General Information

Prepare the Operator

Prepare the Site

Wall Mount Packages

Cart Mount Packages

Components

Air Line Accessories

Grounding

Operation

Setup

Pressure Relief Procedure

Flush the Pump Before First Use

Trigger Lock

Wet Cup

Prime the Pump

Install the Spray Tip

Adjust the Atomization

Adjust the Spray Pattern

Shutdown

Maintenance

Preventive Maintenance Schedule

Tighten Threaded Connections

Flush the Pump

Wet Cup

Troubleshooting

DataTrak Controls and Indicators

DataTrak Operation

Setup Mode

Run Mode

Replace DataTrak Battery or Fuse

Parts

Cart Mount

Wall Mount

Stand Mount

G10xxx Models

G15xxx Models

G18xxx Models

G23xxx Models

G24xxx Models

G28xxx Models

G30xxx Models

G36xxx Models

G45xxx Models

G48xxx Models

Kits

Wall Mount Kit 24A578

Cart Mount Kit 289694 Stand Mount Kit 24A577

Pump and Gun Control Panel Kits

Pump Only Control Panel Kits

DataTrak

Hopper Kit 256410

Air Control Mounting Kit 24E883, Wall and Stand

55-Gallon Suction Hose Kits

PTFE Suction Hose Kits

5-Gallon Suction Hose Kits

Drain Valve Kit 256425

Reinforced PTFE V-Packing Kits

Guns and Hoses

50-Foot Air/Fluid Hose Kit 24A955

50-Foot Fluid Hose 24A413

Wall Bracket Mounting Dimensions

Technical Data