Graco 312797P User Manual

Instructions/Parts
®
Merkur
Non-Heated
Spray Packages
For high-performance finishing and coating applications in hazardous or non-hazardous locations. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See the charts beginning on page 5 for model information, including maximum air inlet pressures and maximum fluid working pressures.
For patent information, see www.graco.com/patents
Cart Mount Wall Mount
EN
312797P
ti11881a
ti11882a
ll 2 G c T3
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Merkur 10:1 Packages
(G10Cxx and G10Wxx) . . . . . . . . . . . . . . . . 6
Merkur 15:1 Packages
(G15Wxx, G15Cxx, and G15Txx) . . . . . . . . . 7
Merkur 18:1 Packages
(G18Wxx and G18Cxx) . . . . . . . . . . . . . . . . 8
Merkur 23:1 Packages
(G23Wxx and G23Cxx) . . . . . . . . . . . . . . . . 8
Merkur 24:1 Packages
(G24Wxx and G24Cxx) . . . . . . . . . . . . . . . . 9
Merkur 28:1 Packages
(G28Wxx and G28Cxx) . . . . . . . . . . . . . . . . 9
Merkur 30:1 Packages
(G30Wxx, G30Cxx, and G30Txx) . . . . . . . . 10
Merkur 36:1 Packages
(G36Wxx and G36Cxx) . . . . . . . . . . . . . . . 12
Merkur 45:1 Packages
(G45Wxx and G45Cxx) . . . . . . . . . . . . . . . 13
Merkur 48:1 Packages
(G48Wxx and G48Cxx) . . . . . . . . . . . . . . . 14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Information . . . . . . . . . . . . . . . . . . . . . 16
Prepare the Operator . . . . . . . . . . . . . . . . . . . . 16
Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 16
Wall Mount Packages . . . . . . . . . . . . . . . . . . . . 16
Cart Mount Packages . . . . . . . . . . . . . . . . . . . . 16
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 17
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure Relief Procedure . . . . . . . . . . . . . . . . 18
Flush the Pump Before First Use . . . . . . . . . . . 19
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 19
Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . 20
Adjust the Atomization . . . . . . . . . . . . . . . . . . . 20
Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 21
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Preventive Maintenance Schedule . . . . . . . . . . 22
Tighten Threaded Connections . . . . . . . . . . . . . 22
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DataTrak Controls and Indicators . . . . . . . . . . . . . 24
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 25
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replace DataTrak Battery or Fuse . . . . . . . . . . 28
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cart Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
G10xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33
G15xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 34
G18xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 35
G23xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 36
G24xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 37
G28xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 38
G30xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 39
G36xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 40
G45xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 41
G48xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 42
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wall Mount Kit 24A578 . . . . . . . . . . . . . . . . . . . 43
Cart Mount Kit 289694 . . . . . . . . . . . . . . . . . . . 43
Stand Mount Kit 24A577 . . . . . . . . . . . . . . . . . . 43
Pump and Gun Control Panel Kits . . . . . . . . . . . 44
Pump Only Control Panel Kits . . . . . . . . . . . . . . 45
DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hopper Kit 256410 . . . . . . . . . . . . . . . . . . . . . . . 46
Air Control Mounting Kit 24E883,
Wall and Stand . . . . . . . . . . . . . . . . . . . . . . 46
5-Gallon Suction Hose Kits . . . . . . . . . . . . . . . . 46
55-Gallon Suction Hose Kits . . . . . . . . . . . . . . . 46
PTFE Suction Hose Kits . . . . . . . . . . . . . . . . . . 46
Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 46
Reinforced PTFE V-Packing Kits . . . . . . . . . . . . 46
Guns and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 47
50-Foot Air/Fluid Hose Kit 24A955 . . . . . . . . . . 47
50-Foot Fluid Hose 24A413 . . . . . . . . . . . . . . . . 47
Wall Bracket Mounting Dimensions . . . . . . . . . . . 48
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Package Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 50
2 312797P

Related Manuals

Manual Description
Related Manuals
.
DataTrak™ includes agency approvals listed below.
312792 Merkur Displacement Pump 312794 Merkur Pump Assembly 312796
312798 Merkur Electrostatic Packages 313255 Merkur Heated Packages 3A0149 AA Series Spray Gun (G15,
312145
307273 Fluid Outlet Filter
NXT
Air Motor
G40, and G40 with RAC)
XTR
5 and XTR™7 Airless
Spray Gun
#53
Conforms to
FM std 3600 & 3610
for use in Class I Div 1
Group D
T3C Hazardous locations
0359
Nemko 06ATEX1124
II 1 G
EEx ia IIA T3

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
312797P 3
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
Hearing protection
4 312797P

Models

Models
Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to define the components of your package. For example, package number G30C26 represents a Merkur package (G), with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (26) in the table on page 10.
Wall Mount ID
ti12326a ti12327a
G30 C 26
First Digit
G
(Merkur
Package)
Second and Third Digits
(Ratio)
10 15 18 23 24 28 30 36 45 48
10:1 15:1 18:1 23:1 24:1 28:1 30:1 36:1 45:1 48:1
Fourth Digit
(Mounting Type)
C T
W
Cart See Tables, pages 6 to 14
Stand
Wall
Fifth and Sixth Digit
(Components Included)
Cart and Stand Mount ID
312797P 5
Models

Merkur 10:1 Packages (G10Cxx and G10Wxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1000 psi (6.9 MPa, 69 bar)
Model
Wall
Mount G10W09 ----- W10CAS None G10W01 G10C01 W10CAS None G10W03 G10C03 W10CAS None
----- G10C05 W10CAS None G10W05 G10C07 W10CAS G15 Carbide G10W06 G10C08 W10CBS G15 Carbide G10W07 G10C09 W10CAS G15 Carbide G10W08 G10C10 W10CBS G15 Carbide
----- G10C11 W10CAS G15 Carbide
----- G10C13 W10CAS G15 Carbide
Cart
Mount
Pump
Assembly Gun
Air
Controls
(pump
and
gun)
✔✔✔✔
✔✔✔✔
✔✔✔
✔✔✔ ✔✔
Hoses Accessories
Gun
Gun Fluid Hose
Air
Hose
Siphon
Kit
Fluid Filter Hopper
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
1.2 (4.5)
6 312797P

Merkur 15:1 Packages (G15Wxx, G15Cxx, and G15Txx)

Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)
Models
Model
Wall
Mount G15W09 ----- ----- W15AAS None G15W01 G15C01 G15T01 W15AAS None G15W03 G15C03 ----- W15AAS None
----- G15C05 W15AAS None G15W05 G15C07 G15T03 W15AAS G15 Carbide G15W06 G15C08 G15T04 W15AAS G15 Carbide G15W07 G15C09 ----- W15AAS G15 Carbide G15W08 G15C10 ----- W15AAS G15 Carbide
----- G15C11 G15T05 W15AAS G15 Carbide
----- G15C12 ----- W15AAS G15 Carbide
----- G15C13 ----- W15AAS G15 Carbide
----- G15C14 ----- W15AAS G15 Carbide G15W19 ----- ----- W15BAS None G15W21 G15C21 ----- W15BAS None G15W23 G15C23 ----- W15BAS None
----- G15C25 G15T11 W15BAS None
----- ----- G15T12 W15BBS None G15W25 G15C27 G15T13 W15BAS G15 Carbide G15W26 G15C28 G15T14 W15BBS G15 Carbide G15W27 G15C29 ----- W15BAS G15 Carbide G15W28 G15C30 ----- W15BBS G15 Carbide
----- G15C31 G15T15 W15BAS G15 Carbide
----- G15C33 ----- W15BAS G15 Carbide G15W51 G15C75 ----- W15FAS None G15W52 ----- ----- W15FBS None
----- G15C77 ----- W15FAS None
----- G15C78 ----- W15FBS None G15W53 G15C79 ----- W15FAS None G15W54 G15C80 ----- W15FBS None
----- G15C81 ----- W15FAS None G15W55 G15C83 ----- W15FAS G15 Carbide G15W56 G15C84 ----- W15FBS G15 Carbide
Cart
Mount
Stand
Mount
Pump
Assembly Gun
Air Controls Hoses
Pump
Pump
Only
Gun
and
Fluid
Gun
Hose
✔✔✔ ✔
✔✔✔ ✔
✔✔✔
✔✔✔
✔✔
✔✔✔ ✔
✔✔✔ ✔
✔✔✔
✔✔✔
Gun
Air
Hose
Accessories
Siphon
Kit
Fluid Filter Hopper
✔ ✔✔*
✔ ✔ *
✔✔
✔✔
✔✔
Data Trak
*
*
Maximum
Fluid Flow
Rate
gpm (lpm)
0.40 (1.5)
0.8 (3.0)
2.4 (9.0)
* DataTrak with cycle counter only, no runaway solenoid.
312797P 7
Models

Merkur 18:1 Packages (G18Wxx and G18Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar)
Model
Wall
Mount G18W01 ----- W18EAS None G18W03 ----- W18EAS None G18W04 ----- W18EBS None G18W05 G18C01 W18EAS None G18W06 G18C02 W18EBS None
----- G18C03 W18EAS None G18W07 G18C05 W18EAS G40 G18W08 G18C06 W18EBS G40 G18W09 G18C07 W18EAS G40 RAC G18W10 G18C08 W18EBS G40 RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
only
and
Gun
Gun Fluid Hose
Gun
Air
Hose
Fluid Whip Hose
✔✔
✔✔
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔

Merkur 23:1 Packages (G23Wxx and G23Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)
Gun
Siphon
Kit
Fluid Filter
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
2.0 (7.5)
Model
Wall
Mount G23W01 ----- W23DAS None G23W03 ----- W23DAS None G23W04 ----- W23DBS None
----- G23C01 W23DAS None
----- G23C02 W23DBS None G23W05 ----- W23DAS None G23W06 ----- W23DBS None G23W07 G23C03 W23DAS XTR5 G23W08 G23C04 W23DBS XTR5
----- G23C05 W23DAS None
----- G23C07 W23DAS G40 G23W09 G23C09 W23DAS G40
----- G23C11 W23DAS G40 G23W10 G23C12 W23DBS G40 G23W11 G23C13 W23DAS G40 RAC G23W12 G23C14 W23DBS G40 RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
only
and
Gun
Gun Fluid Hose
Gun
Air
Hose
Siphon
Kit
Fluid Filter
Hopper
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
✔✔ ✔
✔✔
1.6 (6.0)
✔✔ ✔
✔✔
✔✔✔
✔✔✔ ✔ ✔
8 312797P

Merkur 24:1 Packages (G24Wxx and G24Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)
Models
Model
Wall
Mount G24W01 ----- W24FAS G24W02 ----- W24FBS G24W03 G24C01 W24FAS None G24W04 G24C02 W24FBS None G24W05 G24C03 W24FAS XTR5 G24W06 G24C04 W24FBS XTR5 G24W07 G24C09 W24FAS G40 G24W08 G24C10 W24FBS G40 G24W09 G24C11 W24FAS G40RAC G24W10 G24C12 W24FBS G40RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Options
Pump
Pump
Only
✔✔
✔✔
Gun
Gun
and
Fluid
Gun
Hose
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔
Air
Hose
Siphon

Merkur 28:1 Packages (G28Wxx and G28Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)
Kit
Fluid Filter
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
2.4 (9.0)
Model
Wall
Mount G28W01 ----- W28EAS None G28W02 ----- W28EBS None G28W03 G28C01 W28EAS None G28W04 G28C02 W28EBS None G28W05 G28C03 W28EAS XTR5 G28W06 G28C04 W28EBS XTR5 G28W11 G28C09 W28EAS G40 G28W12 G28C10 W28EBS G40 G28W13 G28C11 W28EAS G40RAC G28W14 G28C12 W28EBS G40RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
Only
✔✔
✔✔
Gun
Gun
and
Fluid
Gun
Hose
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔
Air
Hose
Siphon
Kit
Fluid Filter
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
2.0 (7.5)
312797P 9
Models

Merkur 30:1 Packages (G30Wxx, G30Cxx, and G30Txx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar
)
Model
Wall
Mount G30W19 ----- W30AAS G30W01 G30C01 ----- W30AAS None G30W03 G30C03 ----- W30AAS None G30W05 G30C05 ----- W30AAS None
----- G30C07 ----- W30AAS XTR5
----- G30C08 ----- W30ABS XTR5 G30W07 G30C09 ----- W30AAS XTR5 G30W08 G30C10 ----- W30ABS XTR5
----- G30C11 ----- W30AAS XTR5
----- G30C13 ----- W30AAS XTR5
----- G30C15 ----- W30AAS XTR5 G30W09 G30C17 ----- W30AAS None
----- ----- G30T01 W30AAS None
----- ----- G30T02 W30ABS None G30W11 G30C19 ----- W30AAS None G30W12 ----- ----- W30ABS None G30W13 G30C21 G30T03 W30AAS G40 G30W14 G30C22 G30T04 W30ABS G40
----- G30C23 G30T09 W30AAS G40 G30W15 G30C25 G30T05 W30AAS G40 G30W16 G30C26 G30T06 W30ABS G40
----- G30C27 ----- W30AAS G40
----- G30C29 G30T07 W30AAS G40 RAC
----- G30C30 G30T08 W30ABS G40 RAC
----- G30C31 ----- W30AAS G40 RAC G30W17 G30C33 G30T11 W30AAS G40 RAC G30W18 G30C34 G30T12 W30ABS G40 RAC
----- G30C35 ----- W30AAS G40 RAC
----- G30C37 ----- W30AAS XTR5
----- G30C39 ----- W30AAS G40
----- G30C40 ----- W30ABS G40 G30W51 ----- W30CAS None 1.2 (4.5) G30W53 ----- W30CAS None
----- G30C51 W30CAS None G30W55 G30C53 W30CAS None G30W56 G30C54 W30CBS None
Cart
Mount
Stand
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
Only
✔✔✔
✔✔✔
✔✔
✔✔
Gun
Gun
and
Fluid
Air
Siphon
Gun
Hose
Hose
**
✔✔
✔✔
✔✔✔ ✔
✔✔✔ ✔
✔✔✔ ✔ ✔
✔✔✔
✔✔✔
✔✔✔ ✔ ✔
✔✔✔
Fluid
Kit
Filter Hopper
✔✔
*
Drain Valve
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
0.4 (1.5)
10 312797P
Models
Model
Wall
Mount G30W57 ----- W30CAS XTR5 G30W58 ----- W30CBS XTR5 G30W59 G30C55 W30CAS XTR5 G30W60 G30C56 W30CBS XTR5
----- G30C57 W30CAS XTR5
G30W71 ----- W30CAS None
----- G30C63 W30CAS None
----- G30C65 W30CAS G40 G30W73 G30C67 W30CAS G40 G30W74 G30C68 W30CBS G40
----- G30C69 W30CAS G40
----- G30C71 W30CAS G40 RAC G30W75 G30C73 W30CAS G40RAC G30W76 G30C74 W30CBS G40RAC
----- G30C85 W30CAS XTR5
----- G30C86 W30CBS XTR5
Cart
Mount
Stand
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
Only
✔✔✔
✔✔✔
✔ ✔✔** ✔✔
Gun
Gun
and
Fluid
Air
Siphon
Gun
Hose
Hose
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔ ✔ ✔ **
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔
Kit
Fluid Filter Hopper
Drain Valve
DataTrak
Maximum
Fluid Flow
gpm (lpm)
Rate
1.2 (4.5)
* This package offers a short suction tube, rather than the standard suction hose. ** Fluid hose is 3/16 x 50 ft., rather than standard 3/16 x 25 ft.
312797P 11
Models

Merkur 36:1 Packages (G36Wxx and G36Cxx)

Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure: 3600 psi (24.8 MPa, 248 bar)
Model
Wall
Mount G36W01 ----- W36DAS None G36W03 ----- W36DAS None G36W04 ----- W36DBS None G36W05 G36C01 W36DAS None G36W06 G36C02 W36DBS None G36W07 G36C03 W36DAS XTR5RAC G36W08 G36C04 W36DBS XTR5RAC G36W13 G36C09 W36DAS G40 G36W14 G36C10 W36DBS G40 G36W15 G36C11 W36DAS G40RAC G36W16 G36C12 W36DBS G40RAC G36W17 G36C13 W36DAS G40 G36W18 G36C14 W36DBS G40
----- G36C15 W36DAS XTR5RAC
----- G36C16 W36DBS XTR5RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
✔✔
✔✔
✔✔ ✔ ✔
Gun
Fluid
Gun
and
Fluid
Whip
Gun
Hose
Hose
✔ ✔✔✔ ✔ ✔
✔ ✔✔✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔
✔✔
Air
Hose
Suction
Hose
Fluid Filter
Drain Valve
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
1.6 (6.0)
12 312797P

Merkur 45:1 Packages (G45Wxx and G45Cxx)

Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar)
Models
Model
Wall
Mount G45W01 ----- W45BAS None G45W03 ----- W45BAS None G45W04 ----- W45BBS None
----- G45C01 W45BAS None G45W05 G45C03 W45BAS XTR5RAC G45W06 G45C04 W45BBS XTR5RAC
----- G45C05 W45BAS XTR5RAC
----- G45C06 W45BBS XTR5RAC G45W11 ----- W45BAS None
----- G45C11 W45BAS None
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
✔✔
✔✔
✔✔
Gun
Fluid
and
Fluid
Whip
Gun
Hose
Hose
✔✔
Table B: Maximum Inlet Air Pressure: 90 psi (0.6 MPa, 6 bar)
Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)
Model
Wall
Mount
----- G45C13 W45BAS G40 G45W13 G45C15 W45BAS G40 G45W14 G45C16 W45BBS G40 G45W15 G45C17 W45BAS G40 RAC G45W16 G45C18 W45BBS G40 RAC G45W17 G45C19 W45BAS G40 G45W18 G45C20 W45BBS G40
----- G45C21 W45BAS G40
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
Gun
Fluid
Gun
and
Fluid
Whip
Gun
Hose
Hose
✔ ✔✔✔ ✔ ✔
✔ ✔✔✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔
Air
Hose
Gun
Air
Hose
Siphon
Kit
Siphon
Kit
Fluid Filter Hopper
Fluid Filter Hopper
DataTrak
Drain Valve
Maximum
Fluid Flow
gpm (lpm)
DataTrak
Rate
0.8 (3.0)
Maximum
Fluid Flow
Rate
gpm (lpm)
0.8 (3.0)
312797P 13
Models

Merkur 48:1 Packages (G48Wxx and G48Cxx)

Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 4800 psi (33.1 MPa, 331 bar)
Model
Wall
Mount G48W01 W48CAS None G48W03 G48C01 W48CAS None G48W04 G48C02 W48CBS None
G48W05 G48C03 W48CAS
G48W06 G48C04 W48CBS
----- G48C05 W48CAS
----- G48C06 W48CBS
G48W11 ----- W48CAS None
Cart
Mount
Pump
Assembly Gun
XTR5
XTR5
XTR5
XTR5
Air Controls Hoses Accessories
Gun
RAC
RAC
RAC
RAC
Pump
Pump
Only
✔✔
✔✔
✔✔ ✔ ✔
and
Gun
Gun Fluid Hose
Fluid Whip Hose
Gun
Air
Hose
Table B: Maximum Inlet Air Pressure: 85 psi (0.6 MPa, 6 bar)
Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)
Model
Wall
Mount G48W07 G48C07 W48CAS G40 G48W08 G48C08 W48CBS G40
----- G48C09 W48CAS G40 G48W13 G48C11 W48CAS G40 G48W14 G48C12 W48CBS G40
G48W15 G48C13 W48CAS
G48W16 G48C14 W48CBS
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
G40 RAC G40 RAC
Gun
Fluid
Gun
and
Fluid
Whip
Gun
Hose
Hose
* ✔ ✔ *
✔✔✔✔
✔✔✔✔ ✔ ✔
✔✔✔✔ ✔ ✔
Air
Hose
Siphon
Kit
Siphon
Kit
Fluid Filter Hopper
Fluid Filter Hopper
Drain Valve
Drain Valve
DataTrak
DataTrak
Maximum
Fluid
Flow Rate
gpm (lpm)
1.2 (4.5)
Maximum
Fluid Flow
Rate
gpm (lpm)
1.2 (4.5)
14 312797P

Installation

Installation
Package configurations vary widely. See pages 6-14 to determine the components included in your model. Items
designated as accessories are not included in the packages.
A Air Shutoff Valve (optional accessory) B Air Filter (optional accessory) C Gun Air Pressure Gauge D Gun Air Pressure Regulator E Bleed Type Master Air Valve F DataTrak G Pump Air Pressure Gauge H Pump Air Pressure Regulator J Solenoid Release Button (DataTrak equipped packages
only, not visible, see F
KGun Swivel
IG. 8, page 25)
B
C
D
E
L Air-Assisted Spray Gun M Gun Fluid Supply Hose N Gun Air Supply Hose P Fluid Filter R Pump Fluid Outlet S Grounding Wire T Wet-Cup (not visible, see F U Pump Fluid Inlet V Suction Hose W Fluid Drain Valve
A
F
IG. 4, page 19)
G
H
J
G15 Spray Gun Shown with Supply Hose
K
M
P
L
R
N
W
V
S
T
U
ti12800a
FIG. 1. Typical Installation (Your package may not include all items shown.)
312797P 15
Installation

General Information

NOTE: Reference numbers and letters in parentheses in
the text refer to the callouts in the figures and the parts drawing.
NOTE: Always use Genuine Graco Parts and Accesso­ries, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure-rated for your system.
F
IG. 1 is only a guide for selecting and installing system
components and accessories. Contact your Graco dis­tributor for assistance in designing a system to suit your particular needs.

Prepare the Operator

All persons who operate the equipment must be trained in the operation of all system components as well as the proper handling of all fluids. All operators must thor­oughly read all instruction manuals, tags, and labels before operating the equipment.

Prepare the Site

Ensure that you have an adequate compressed air supply.

Wall Mount Packages

1. Be sure the wall can support the weight of the pump, bracket, hoses and accessories, as well as the stress caused during operation.
2. Position the wall bracket about 1.2-1.5 m (4-5 ft) above the floor. For ease of operation and service, make sure the pump air inlet, fluid inlet, and fluid outlet ports are easily accessible.
3. Using the wall bracket as a template, drill 10 mm (0.4 in.) mounting holes in the wall. Wall mounting dimensions are shown on page 48.
4. Attach the bracket to the wall. Use 3/8 in. (9 mm) screws that are long enough to keep the pump from vibrating during operation.
NOTE: Be sure the bracket is level.

Cart Mount Packages

In packages with M012xx and M018xx motors the muf­fler(s) are shipped loose. Ensure the muffler(s) are installed before first use.
Bring a compressed air supply line from the air com­pressor to the pump location. Be sure all air hoses are properly sized and pressure-rated for your system. Use only electrically conductive hoses. The air hose should have a 3/8 npt(m) thread. A quick disconnect coupling is recommended.
Keep the site clear of any obstacles or debris that could interfere with the operator's movement.
Have a grounded, metal pail available for use when flushing the system.
16 312797P
Installation

Components

See FIG. 1. Components vary by package ordered. See tables on pages 6 to 14. Your package may include:
The red-handled bleed-type master air valve (E) is required in your system to relieve air trapped between it and the air motor and gun when the valve is closed. Do not block access to the valve.
The pump air regulator (H) controls pump speed and outlet pressure by adjusting the air pressure to the pump.
The air relief valve (not shown) opens automatically to prevent overpressurization of the pump.
The gun air regulator (D) adjusts the air pressure to the air-assisted spray gun (L).
The air-assisted or airless spray gun (L) dispenses the fluid. The gun houses the spray tip (not shown), which is available in a wide range of sizes for differ­ent spray patterns and rates of flow. Refer to gun manual for tip installation.

Air Line Accessories

Install the following accessories in the order shown in F
IG. 1, using adapters as necessary.
An air-line filter (B) removes harmful dirt and mois­ture from the compressed air supply.
A second bleed-type air shutoff valve (A) isolates the air line accessories for servicing. Locate upstream from all other air line accessories.

Grounding

1. Pump: See FIG. 2. Verify that the ground screw (GS) is attached and tightened securely to the air motor. Connect the other end of the ground wire (S) to a true earth ground.
S
The transparent hose (N, labeled “Air Hose Only”) provides the gun air supply.
The blue hose (M) provides the gun fluid supply.
The gun swivel (K) allows for freer gun movement and comes attached to the blue hose (AA pack­ages). The airless gun has a built-in fluid swivel.
The suction hose (V) with strainer allows the pump to draw fluid from a 5 gallon (19 liter) pail. A fluid hopper with screen also is available.
A fluid filter (P) with a 60 mesh (250 micron) stain­less steel element filters particles from fluid as it leaves the pump.
A fluid drain valve (W) relieves fluid pressure in the hose and gun.
DataTrak (F) provides pump diagnostics and mate­rial usage information. DataTrak equipped packages with M02xxx air motors do not have a runaway sole­noid; all other DataTrak equipped packages do. See page 24.
GS
ti12914a
FIG. 2. Ground screw and wire
2. Pump fluid hoses: use only electrically conductive fluid hoses Check electrical resistance of hoses. If total resistance to ground exceeds 25 megohms, replace hose immediately.
3. Air compressor: follow manufacturer's recommen­dations.
4. Spray gun: ground through connection to a properly grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
7. Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or card­board, which interrupts the grounding continuity.
8. To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.
312797P 17

Operation

Setup

1. See FIG. 1. Attach end of blue fluid hose (M) to pump outlet (R) or filter (P) outlet.
2. Attach one end of the air hose (N) to gun air regula­tor (D).
3. Attach remaining end of the air hose (N) to air inlet at base of gun (L).
4. Attach gun swivel (K) to gun fluid inlet.
5. Attach other end of blue fluid hose (M) to gun swivel (K).
6. Clip fluid and air hoses together with the supplied hose clips (qty. of 7). Space clips as needed.
7. Apply lens cover to both regulator gauge lenses.
8. Verify that suction hose fittings are tight.
Operation

Pressure Relief Procedure

1. Engage the trigger lock.
2. See F
3. Disengage the trigger lock.
4. Hold a metal part of the gun firmly to a grounded
5. Engage the trigger lock.
6. Open all fluid drain valves in the system, having a
IG. 1. Turn off the bleed-type master air valve
(D).
metal waste container. Trigger the gun to relieve fluid pressure.
waste container ready to catch the drainage. Leave the drain valve(s) open until you are ready to spray again.
7. If you suspect that pressure has not been fully relieved after following the steps above, check the following:
a. The spray tip may be completely clogged. Very
slowly loosen the air cap retaining ring to relieve pressure in the cavity between the ball/seat shutoff and the plugged tip. Clear the tip orifice.
b. The gun fluid filter or the fluid hose may be com-
pletely clogged. Very slowly loosen the hose end coupling at the gun and relieve pressure gradually. Then loosen completely to clear the obstruction.
c. After following the steps above, if the spray tip
or hose still seems completely clogged, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely. With tip removed, trig­ger gun into waste container.
18 312797P
Operation

Flush the Pump Before First Use

The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent. See Flush the Pump on page 22.

Trigger Lock

See FIG. 3. Always engage gun trigger lock when you stop spraying to prevent gun from being triggered acci­dentally by hand or if dropped or bumped.
Gun Trigger Safety Locked
TI6581A

Wet Cup

Before starting, fill wet cup (T) 1/3 full with Graco Throat Seal Liquid (TSL) or compatible solvent.
T
ti11927a
FIG. 4. Wet Cup
Gun Trigger Safety Unlocked
FIG. 3. Trigger Lock
TI6582A

Prime the Pump

1. See FIG. 1. Lock gun trigger. Remove tip guard and spray tip from gun (L). Refer to gun manual.
2. Close gun air regulator (D) and pump air regulator (H) by turning knobs counterclockwise reducing pressure to zero. Close bleed-type air valve (E). Also verify that all drain valves are closed.
3. Connect air line to bleed type air valve (D).
4. Check that all fittings throughout system are tight­ened securely.
5. Position pail close to pump. Suction hose is 4 ft (1.2 m) long. Do not stretch hose tight; let it hang to assist fluid flow into pump.
6. Hold metal part of gun (L) firmly to side of grounded metal pail, unlock trigger, and hold trigger open.
7. Units with runaway protection only: enable the prime/flush function by pushing the prime/flush but­ton on the DataTrak.
312797P 19
Operation
8. Open bleed-type air valve (E). Slowly turn clockwise pump air regulator (H) increasing pressure until pump starts.
9. Cycle pump slowly until all air is pushed out and pump and hoses are fully primed.
10. Units with runaway protection only: disable the prime/flush function by pushing the prime/flush but­ton on the DataTrak.
11. Release gun trigger and lock trigger safety. Pump should stall against pressure.

Install the Spray Tip

Follow Pressure Relief Procedure, page 18. Install the spray tip and tip guard as explained in your separate gun manual, supplied.

Adjust the Atomization

1. Do not turn on atomizing air supply. Fluid pressure is controlled by the air pressure supplied to the pump (pump air regulator). Set fluid pressure at low starting pressure. For low viscosity fluids (less than 25 sec, #2 Zahn cup) with lower percent solids (typi­cally less than 40%), start at 300 psi (2.1 MPa, 21 bar) at pump outlet. For fluids with higher viscosity or higher solids content, start at 600 psi (4.2 MPa, 42 bar). Refer to the following example.
Example:
Pump Air
Pump
Ratio
15:1 x 20 (0.14, 1.4) = 300 (2.1, 21) 30:1 x 20 (0.14, 1.4) = 600 (4.2, 42)
Regulator Setting
psi (MPa, bar)
Approximate Fluid Pressure psig (MPa, bar)
The fluid output and pattern width depend on the size of the spray tip, the fluid viscosity, and the fluid pressure. Use the Spray Tip Selection Chart in your gun instruc­tion manual as a guide for selecting an appropriate spray tip for your application.
2. Hold gun perpendicular and approximately 12 inches (304 mm) from surface.
3. Move gun first, then pull gun trigger to spray onto test paper.
4. Increase fluid pressure in 100 psi (0.7 MPa, 7 bar) increments, just to the point where a further increase in fluid pressure does not significantly improve fluid atomization. Refer to the following example.
Example:
Pump Air Regulator
Pump
Ratio
15:1 x 7 (.05, 0.5) = 100 (0.7, 7.0) 30:1 x 3.3 (0.02, 0.2) = 100 (0.7, 7.0)
Increment
psi (MPa, bar)
Incremental
Fluid Pressure
psi (MPa, bar)
20 312797P
Operation

Adjust the Spray Pattern

Packages with Airless Guns
The spray tip orifice and spray angle determine pattern coverage and size. When you need more coverage, use a larger spray tip rather than increasing fluid pressure. Align guard horizontally to spray a horizontal pattern. Align guard vertically to spray a vertical pattern.
Packages with AA Guns
1. See FIG. 5. Close off pattern adjustment air by turn­ing knob (AA) clockwise (in) all the way. This sets gun for its widest pattern.
AA
OUT (narrower pattern)
AA
IN (wider pattern)
3. See F
IG. 5. For narrower pattern, turn pattern
adjustment valve knob (AA) counterclockwise (out). If pattern is still not narrow enough, increase air pressure to gun slightly or use different size tip.
no air
too little air correct
amount of
air
FIG. 6. Spray Pattern Problems

Shutdown

TI0792A
F
IG. 5. Pattern Air Knob
2. See F
IG. 6. Set atomizing air pressure at about 5 psi
(0.35 bar, 35 kPa) when triggered. Check spray pat­tern, then slowly increase air pressure until tails are completely atomized and pulled into spray pattern. Do not exceed 100 psi (0.7 MPa, 7 bar) air pressure to gun.
Follow Pressure Relief Procedure, page 18.
Always flush the pump before the fluid dries on the dis­placement rod. See Flush the Pump on page 22.
TI6559A
312797P 21

Maintenance

Maintenance

Preventive Maintenance Schedule

The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.
Replace lens covers on regulator gauge lenses when dirt makes gauges difficult to read.

Tighten Threaded Connections

Before each use, check all hoses for wear or damage. Replace as necessary. Check that all threaded connec­tions are tight and leak-free.

Flush the Pump

Read all Warnings. Follow all Grounding instructions. See page 17.
1. Follow Pressure Relief Procedure, page 18.
2. Remove tip guard and spray tip from gun. Refer to separate gun manual.
3. Place siphon tube in grounded metal pail containing cleaning fluid.
4. Set pump to lowest possible fluid pressure, and start pump.
5. Hold a metal part of the gun firmly to a grounded metal pail.
6. Units with runaway protection only: enable the prime/flush function by pushing the prime/flush but­ton on the DataTrak.
7. Trigger gun. Flush system until clear solvent flows from gun.
8. Units with runaway protection only: disable the prime/flush function by pushing the prime/flush but­ton on the DataTrak.
9. Follow Pressure Relief Procedure, page 18.
10. Clean the tip guard, spray tip, and fluid filter element separately, then reinstall them.
Flush the pump:
Before first use
When changing colors or fluids
Before repairing equipment
Before fluid dries or settles out in a dormant pump (check the pot life of catalyzed fluids)
At the end of the day
Before storing the pump.
Flush at the lowest pressure possible. Flush with a fluid that is compatible with the fluid you are pumping and with the wetted parts in your system. Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency.
11. Clean inside and outside of suction tube.

Wet Cup

Fill the wet cup one-half full with Graco Throat Seal Liq­uid (TSL). Maintain level daily.
22 312797P

Troubleshooting

NOTE: Check all possible problems and causes before
disassembling the pump.
Relieve the pressure before checking or servicing the equipment.
Problem Cause Solution
Pump fails to operate. Restricted line or inadequate air sup-
ply; closed or clogged valves. Obstructed fluid hose or gun; fluid
hose ID is too small. Fluid dried on the displacement rod. Clean; always stop the pump at the bottom
Dirty, worn, or damaged air motor parts.
DataTrak models only: Air valve cannot cycle because solenoid pin is extended.
Pump operates, but output is low on both strokes.
Pump operates, but output is low on downstroke.
Erratic or accelerated pump speed.
Fluid being pumped is visible in the TSL reservoir.
Restricted line or inadequate air sup­ply; closed or clogged valves.
Obstructed fluid hose or gun; fluid hose ID is too small.
Worn packings in displacement pump.
Held open or worn ball check valves or piston packings.
Exhausted fluid supply. Refill and prime. Held open or worn ball check valves
or packings. Worn throat packings. Replace throat packings. See manual
Troubleshooting
Clear line or increase air supply. Check that the valves are open.
Open, clear*; use hose with larger ID.
of its stroke; keep the wet-cup 1/3 filled with Graco throat seal liquid (TSL).
Clean or repair air motor. See manual
312796. Enable runaway protection (See DataTrak
Operation, Setup Mode, page 25). Bleed air from motor. Press on the DataTrak
display to retract solenoid pin. Clear line or increase air supply. Check that
the valves are open. Open, clear*; use hose with larger ID.
Replace packings. See manual 312792.
Clear valve; replace packings. See manual
312792.
Clear valve, replace packings; see manual
312792.
312792.
* To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a con­tainer at the pump fluid outlet to catch any fluid. Turn on the air just enough to start the pump. It the pump starts when the air is turned on, the obstruction is in the hose or gun.
312797P 23

DataTrak Controls and Indicators

DataTrak Controls and Indicators
Key for FIG. 7
AA Runaway Limit, in cycles per minute (user settable;
00=OFF)
AB Lower Displacement (user settable)
AC Flow Rate Units (user settable to gpm [US], gpm
[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min)
AD LED (fault indicator when lit) AE Display PF Prime/Flush Key (Enables Prime/Flush mode. While in
Prime/Flush mode, runaway protection is disabled and the batch totalizer [BT] will not count.) LED will flash while in Prime/Flush mode.
/min,
AE, see details at right
RK
RK Reset Key (Resets faults. Press and hold for 3 seconds to
clear the batch totalizer.) Push to toggle between flow rate and cycle rate. With runaway protection enabled, push to
extend and retract the solenoid pin. CF Cycle/Flow Rate BT Batch Totalizer GT Grand Totalizer RT Runaway Toggle (enable/disable) UT E1 Toggle DT E2 Toggle ST E5 Toggle
GT
Run Mode
PF
AD
TI11883a
FIG. 7. DataTrak Controls and Indicators
AC
AB
RK
AA
CF BT
Setup Mode
ti8622b
RT
UT
DT
PF
ti8623b
ST
24 312797P

DataTrak Operation

DataTrak Operation
NOTE: The display (AE) will turn off after 1 minute to save battery life. Press any key to wake up the display.
NOTICE
To prevent damage to the soft key buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails.

Setup Mode

1. See FIG. 7. Press and hold for 5 seconds until Setup menu appears.
2. To enter settings for runaway (if equipped), lower size, and flow rate units, and to enable runaway, E1,
E2, and E5 error options, press to change the
value, then to save the value and move the cur­sor to the next data field. See page 27 for a descrip-
tion of E1, E2, and E5 error codes.
NOTE: Graco recommends setting runaway (if
equipped) to 60 . All DataTrak modules are shipped with runaway protection not enabled.
2. Runaway Screens 1 and 2: To reset the runaway solenoid, close the master air valve (E). Wait for air to completely bleed off the air motor.
3. Runaway Screens 3 and 4: After the air is bled off, push the solenoid release button (J) down to reset the air valve. The button will pop back up when the air valve is repressurized.
J
NOTE: When runaway, E1, E2, and E5 error options are enabled, a will appear on the setup screen. See F
7.
3. Move the cursor to the E5 error enable option field, then press once more to exit Setup mode.
IG.

Run Mode

Runaway
NOTE: DataTrak is available with and without runaway
protection. Packages with M02xxx air motors ship with­out a runaway solenoid. All other packages are equipped with a runaway solenoid.
1. See F
IG. 7. If pump runaway occurs, the runaway
solenoid will actuate, stopping the pump. The LED (AD) will flash and the display (AE) will indicate a runaway condition (see Table 1). The display will cycle through six instruction screens.
ti11902a
FIG. 8. Solenoid Release Button
4. Runaway Screens 5 and 6: Press to clear the diagnostic code and reset the runaway solenoid.
5. Open master air valve (E) to restart pump.
NOTE: To disable runaway monitoring, go to setup mode and set runaway value to 0 (zero) or toggle (RT)
off (see F
IG. 7).
312797P 25
DataTrak Operation
Prime/Flush
1. See FIG. 7. To enter Prime/Flush mode, press any key to wake up the display, then press . The
Prime/Flush symbol will appear in the display and
the LED will flash .
2. While in Prime/Flush mode, runaway protection is disabled and the batch totalizer (BT) will not count. The grand totalizer (GT) continues to count.
3. To exit Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush sym-
bol will disappear from the display and the LED will stop flashing.
Counter/Totalizer
See FIG. 7. The last digit of the batch totalizer (BT) rep­resents tenths of gallons or liters. To reset the totalizer, press any key to wake up the display, then press and
hold for 3 seconds.
Display
See FIG. 7. The display (AE) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. Press any key to wake up the display.
NOTE: DataTrak will continue to count cycles when dis­play is off.
NOTE: The display (AE) may turn off if a high-level static discharge is applied to the DataTrak. Press any key to wake up the display.
Diagnostics
DataTrak can diagnose several problems with the pump. When the monitor detects a problem, the LED (AD, F
7) will flash and a diagnostic code will appear on the dis­play. See Table 1.
To acknowledge the diagnosis and return to the normal operating screen, press once to wake up the display,
and once more to clear the diagnostic code screen
IG.
If AC is set to gallons or ounces, BT and GT dis-
play gallons.
If AC is set to liters or cc, BT and GT display
liters.
If AC is set to cycles, BT and GT display cycles.
Press to toggle between flow rate units and cycles. A letter under the BT display indicates that both BT and
GT are displaying gallons (g) or liters (l). No letter means both BT and GT are displaying cycles.
26 312797P
DataTrak Operation
.
Table 1: Diagnostic Codes
Symbol Code Code Name Diagnosis Cause
Runaway (DataTrak only)
Pump running faster than set runaway limit.
• Increased air pressure.
• Increased fluid output.
• Exhausted fluid supply.
E-1 Diving Up Leak during upstroke. Worn piston valve or packings.
E-2 Diving Down Leak during downstroke. Worn intake valve.
E-3 Low Battery Battery voltage too low to stop
runaway.
E-4 Service
Problem with stopping runaway. • Damaged solenoid. Component 1 (units with runaway protection only)
E-4 Disconnected
Solenoid is disconnected. • Solenoid unplugged. Solenoid (units with runaway protection only)
E-5 Service
Component 2
Solenoid is not engaging piston
cup (112).
Problem with sensing valve
movement.
E-6 Blown Fuse Fuse is blown. Replace fuse;
see page 28.
Low battery. Replace battery; see page 28.
• Damaged valve carriage.
• Runaway (RT, FIG. 7) protec­tion may be enabled with pump that is not equipped with a runaway solenoid valve. Enter setup screen and disable runaway protection.
• Damaged solenoid wires.
• Bracket and solenoid not tight against air valve housing.
• Sensors unplugged.
• Sensors mounted incorrectly.
• Damaged sensors.
• Damaged valve carriage.
• Faulty solenoid or solenoid wiring.
• Extreme temperatures (above 140°F [60°C]).
• Runaway (RT, F
IG. 7) protec-
tion may be enabled with pump that is not equipped with a runaway solenoid valve. Enter setup screen and disable runaway protection.
312797P 27
DataTrak Operation

Replace DataTrak Battery or Fuse

4. Remove two screws on back of module to access battery.
The battery and fuse must be replaced in a non-hazardous location.
Use only the following approved replacement batter­ies. Use of an unapproved battery will void Graco’s warranty and FM and Ex approvals.
Ultralife lithium # U9VL
Duracell alkaline # MN1604
Energizer alkaline # 522
Varta alkaline # 4922 Use only a Graco-approved replacement fuse. Order
Part 24C580.
Replace Battery
1. Unscrew cable from the back of the reed switch assembly. See F
2. Remove the cable from the two cable clips.
IG. 9.
5. Disconnect the used battery and replace with an approved battery. See F
IG. 11.
Replace Fuse
1. Remove the screw, metal strap, and plastic holder.
2. Pull the fuse away from the board.
3. Replace with a new fuse.
Solenoid Cable Connection
Fuse
Sensor Cable Connection
ti11992a
F
IG. 9. Disconnect DataTrak
3. Remove DataTrak module from bracket. See F
10. Take module and attached cable to a non-haz­ardous location.
ti11884a
F
IG. 10. Remove DataTrak
IG.
Battery
ti11994a
FIG. 11. DataTrak Battery and Fuse Location
28 312797P
DataTrak Operation
312797P 29

Parts

Parts

Cart Mount

3a
3b
2
48
1
13
6
41
44
45
4
7
16
23
53
15
21
17
5
30 312797P
20
19
ti12632a

Wall Mount

Parts
3a
3b
16
2
49
23
6
41
1
48
13
23
54
7
4
5
44
45
ti12920a
312797P 31
Parts

Stand Mount

3a
3b
1
2
4
23
6
41
44
4816
13
7
23
55
45
15
21
20
17
5
19
ti12919a
32 312797P
Parts
NOTE:
See page 43 for mounting kits for all packages.
See page 44 for repair parts and accessories.
Package
Parts List
Page
G10xxx 33 G15xxx 34 G18xxx 35 G23xxx 36 G24xxx 37 G28xxx 38 G30xxx 39 G36xxx 40 G45xxx 41 G48xxx 42

G10xxx Models

This list includes all possible parts for G10xxx packages. See page 6 to check whether a part is included in your particular package.
Ref Part Description Qty
1 Pump Assembly; see Manual 312794 1
W10CAS M04LN0 x LW075A
W10CBS M04LT0 x LW075A 2 24A585 PANEL, air control; see page 44 1 3a 24A575 DATATRAK, assembly; see manual
313541
3b ----- INSERT, panel (included with Part 2) 1 4 256420 HOSE, suction (includes Part 5) 1 5 ----- STRAINER (included with Part 4, or
see page 46 for packages of 10) 6 24A587 FILTER, fluid 1 7 ----- FITTING, union, 3/8-18 npsm x
3/8-18 npt, (included with Part 6) 8 189018 SWIVEL, fluid hose (packages with
gun) 9 241812 HOSE, fluid (packages with gun) 1 10 24C853 GUN, G15, carbide 1 11 AAM413 TIP (packages with gun) 1 12 AAMxxx TIP OPTION, (packages with gun) 1 13 512351 ADAPTER, outlet, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun, (packages with gun) 1 15 256410 HOPPER (includes 17, 19, 20) 1 16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref Part Description Qty
17 ----- TUBE, inlet, hopper (included with
Part 15)
18 ----- CLIP, hose (packages with gun), see
page 46 for packages of 10
19 ----- O-RING, hopper (included with
1
20 ----- SCREEN, hopper (included with
21 24B299 ADAPTER, inlet, 3/4 nptf to 1/2 nptm,
1
23 111799 SCREW, M8 x 16 (included with
1
1
48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
53 See p. 43 CART MOUNTING KIT; see page 43
54 See p. 43 WALL MOUNTING KIT; see page 43
----- Not sold separately.
2
NOTE: Replacement Warning labels, signs, tags, and cards are available at no cost.
Part 15)
Part 15)
for suction hose
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
(includes Parts 16 and 23)
(G10Cxx models only)
(G10Wxx models only)
1
7
1
1
1
1
1
1
312797P 33
Parts

G15xxx Models

This list includes all possible parts for G15xxx packages. See page 7 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly; see Manual 312794 1
W15AAS M02LN0 x LW025A W15BAS M04LN0 x LW050A W15BBS M04LT0 x LW050A W15FAS M12LN0 x LW150A W15FBS M12LT0 x LW150A
2 PANEL, air controls (includes Part 3b) 1
24A585 M02xxx or M04xxx motor, pump
and gun; see page 44
24A583 M12xxx motor, pump only; see
page 45
24A581 M12xxx motor, pump and gun; see
page 44
3a DATATRAK, assembly; see manual
313541
24A575 M02xxx and M04xxx motor
24A576 M12xxx motor 3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5)) 1
256420 LW025A or LW050A displacement
pump
256422 LW150A displacement pump, cart
mount
256424 LW150A displacement pump, wall
mount
5 STRAINER (included with Part 4) 1
----- LW025A or LW050A displacement pump, see page 46 for packages of
10
187190 LW150A displacement pump 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun) 9 241812 HOSE, fluid (packages with gun) 1 10 24C853 GUN, G15 Carbide 1 11 AAM413 TIP (packages with AA gun) 1 12 AAMxxx TIP OPTION (packages with AA gun) 1 13 ADAPTER, outlet 1
512351 LW025A or LW050A displacement
pump,1/4 nptm x 3/8 nptf
121238 LW150A displacement pump,
3/8 nptm x 3/4 nptf 14 256390 AIR HOSE, gun (all AA packages) 1 15 256410 HOPPER (includes 17, 19, 20, and 21) 1
Ref. Part Description Qty.
16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
17 ----- TUBE, inlet, hopper (included with Part
15)
18 ----- CLIP, hose (all AA packages), see page
46 for packages of 10
19 ----- O-RING, hopper (included with Part 15) 1 20 ----- SCREEN, hopper (included with Part
15)
21 ADAPTER, 3/4 in. to 1/2 in. 1
----- LW025A displacement pump with hopper (included with Part 15)
24B299 LW050A or LW075A displacement
1
22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with
26 105335 SCREW (stand mount only) 1 37 166846 ADAPTER, for whip hose 1 48 238909 GROUNDING WIRE assembly 1 49 24E883 BRACKET, air control, wall and stand
53 289694 CART MOUNTING KIT; see page 43
54 24A578 WALL MOUNTING KIT; see page 43
55 24A577 STAND MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
1
are available at no cost.
pump with suction hose
Parts 49, 53, and 54)
Wall and stand mount 6 Cart mount 4
mount only (includes Parts 16 and 23)
(G15Cxx models only)
(G15Wxx models only)
(G15Txx models only)
2
1
7
1
1
1
1
1
34 312797P

G18xxx Models

This list includes all possible parts for G18xxx packages. See page 8 to check whether a part is included in your particular package.
Parts
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W18EAS M12LN0 x LW125A W18EBS M12LT0 x LW125A
2 PANEL, air controls (includes 3b) 1
24A583 pump only; see page 45 24A581 pump and gun; see page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256422 cart mount packages
256424 wall mount packages 5 187190 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1
24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP, (packages with gun) 1 12 AAMxxx TIP OPTION (packages with gun) 1 13 121237 ADAPTER, 3/8 nptm x
1/2 nptf
Ref. Part Description Qty.
14 256390 AIR HOSE, gun (all AA packages) 1 16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
18 ----- CLIP, hose (all AA packages), see
page 46 for packages of 10
22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with
1
37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
53 289694 CART MOUNTING KIT; see page 43
1
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
(includes Parts 16 and 23)
(G18Cxx models only)
(G18Wxx models only)
2
7
1
1
1
312797P 35
Parts

G23xxx Models

This list includes all possible parts for G23xxx packages. See page 8 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W23DAS M12LN0 x LW100A W23DBS M23LT0 x LW100A
2 PANEL, air controls (includes 3b) 1
24A583 pump only; see page 45 24A581 pump and gun; see page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256421 cart mount packages
256423 wall mount packages 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1
XTR501 XTR 5 24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun (all AA packages) 1 15 256410 HOPPER (includes Parts 17, 19, and
20)
16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. Part Description Qty.
17 ----- TUBE, inlet, hopper (included with
Part 15)
18 ----- CLIP, hose (all AA packages), see
page 46 for packages of 10
19 ----- O-RING, hopper (included with Part
15)
20 ----- SCREEN, hopper (included with Part
1
22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with
37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
1
53 289694 CART MOUNTING KIT; see page 43
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
2
15)
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
(includes Parts 16 and 23)
(G23Cxx models only)
(G23Wxx models only)
1
7
1
1
1
1
1
36 312797P

G24xxx Models

This list includes all possible parts for G24xxx packages. See page 9 to check whether a part is included in your particular package.
Parts
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W24FAS M18LN0 x LW150A W24FBS M18LT0 x LW150A
2 PANEL, air controls (includes Part 3b) 1
24A583 pump only; see page 45 24A581 pump and gun; see page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256422 cart mount packages
256424 wall mount packages 5 187190 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1
XTR501 XTR 5 24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP (Packages with G40 gun) 1 12 AAMxxx TIP OPTION (Packages with G40 gun) 1 13 121238 ADAPTER, 3/8 nptf x 3/4 nptm 1
Ref. Part Description Qty.
14 256390 AIR HOSE, gun (all AA packages) 1 16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
18 ----- CLIP, hose (all AA packages), see
page 46 for packages of 10
22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with
1
37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
53 289694 CART MOUNTING KIT; see page 43
1
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
(includes Parts 16 and 23)
(G24Cxx models only)
(G24Wxx models only)
2
7
1
1
1
312797P 37
Parts

G28xxx Models

This list includes all possible parts for G28xxx packages. See page 9 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W28EAS M18LN0 x LW125A W28EBS M18LT0 x LW125A
2 PANEL, air controls (includes Part 3b) 1
24A583 pump only; see page 45 24A581 pump and gun; see page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256422 cart mount packages
256424 wall mount packages 5 187190 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun) 9 241812 HOSE, fluid (packages with gun) 1 10 GUN 1
XTR501 XTR 5 24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP (Packages with AA gun) 1 12 AAMxxx TIP OPTION (Packages with AA gun) 1 13 121237 ADAPTER, 3/8 nptm x 1/2 nptf 1
Ref. Part Description Qty.
14 256390 AIR HOSE, gun (all AA packages 1 16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
18 ----- CLIP, hose (all AA packages), see
page 46 for packages of 10
22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with
1
37 166846 ADAPTER, for whip hose 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
53 289694 CART MOUNTING KIT; see page 43
1
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
(includes Parts 16 and 23)
(G28Cxx models only)
(G28Wxx models only)
2
7
1
1
1
38 312797P
Parts

G30xxx Models

This list includes all possible parts for G30xxx packages. See page 10 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W30AAS M04LN0 x LW025A W30ABS M04LT0 x LW025A W30CAS M12LN0 x LW075A W30CBS M12LT0 x LW075A
2 PANEL, air controls (includes Part 3b) 1
24A586 M04xxx motor, pump only, see
page 45
24A585 M04xxx motor, pump and gun; see
page 44
24A583 M12xxx motor, pump only; see
page 45
24A581 M12xxx motor, pump and gun; see
page 44
3a DATATRAK, assembly; see manual
313541
24A575 M04xxx motors
24A576 M12xxx motors 3b ----- INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256420 LW025A displacement pump
24C581 G30C37 Model
256421 LW075A displacement pump, cart
mount
256423 LW075A displacement pump, wall
mount
5 STRAINER (included with Part 4) 1
----- LW025A displacement pump, see
page 46 for packages of 10
187146 LW075A displacement pump 6 24A587 FILTER, fluid, assembly (if included,
uses parts 6a and 6b) 6a 24A587 FILTER, fluid, see Manual 307273 1 6b ----- FITTING, union 1 8 189018 SWIVEL, fluid hose (packages with AA
gun) 9 HOSE, fluid (packages with gun) 1
H52525 G30W57–G30W60 24B562 G30C13, G30C57, G30C69 241812 All other packages
10 GUN 1
XTR501 XTR 5 24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP (Packages with AA guns 1 12 AAMxxx TIP OPTION (Packages with AA guns) 1 13 512351 ADAPTER, 1/4 nptm x
3/8 nptf
Ref. Part Description Qty.
14 256390 AIR HOSE, gun, 25 ft (7.6 m); used on
most AA packages
256389 AIR HOSE, gun, 50 ft (15.2 m); Model
G30C69 only
15 256410 HOPPER (includes Parts 17, 19, and
20)
16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
17 ----- TUBE, inlet, hopper (included with Part
15)
18 ----- CLIP, hose (all AA packages), see page
46 for packages of 10 19 ----- O-RING, hopper (included with Part 15) 1 20 ----- SCREEN, hopper (included with Part
1
21 ----- ADAPTER, 3/4 in. to 1/2 in.,
22 239069 HOSE, whip 1 23 111799 SCREW, M8 x 16 (included with
26 105335 SCREW (stand mount only) 1 37 166846 ADAPTER, for whip hose 1 41 256425 VALVE, drain, stainless steel (if
44 ----- COUPLING, hose, drain (included with
45 ----- HOSE, drain (included with Part 41) 1 48 238909 GROUNDING WIRE assembly 1 49 24E883 BRACKET, air control, wall and stand
1
53 289694 CART MOUNTING KIT; see page 43
54 24A578 WALL MOUNTING KIT; see page 43
1
55 24A577 STAND MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
15)
(LW025A only, included with Part 15)
Parts 49, 53, and 54)
Wall and stand mount 6 Cart mount 4
equipped, includes Parts 44 and 45)
Part 41)
mount only (includes Parts 16 and 23)
(G30Cxx models only)
(G30Wxx models only)
(G30Txx models only)
1
1
1
2
1
7
1
1
1
1
1
1
1
1
312797P 39
Parts

G36xxx Models

This list includes all possible parts for G36xxx packages. See page 12 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W36DAS M18LN0 x LW100A W36DBS M18LT0 x LW100A
2 PANEL, air controls (includes Part 3b) 1
24A583 pump only; see page 45 24A581 pump and gun; see page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ------ INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256421 cart mount packages
256423 wall mount packages 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ------ FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun)
9 HOSE, fluid (packages with gun) 1
H42525 XTR 5 with RAC tip
24A446 G40 and G40 with RAC tip 10 GUN 1
XTR504 XTR 5 with RAC tip
24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x
3/8 nptf 14 256390 AIR HOSE, gun, (all AA packages) 1 16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. Part Description Qty.
18 ----- CLIP, hose (all AA packages), see
page 46 for packages of 10
22 239069 HOSE, whip (AA packages only) 1 23 111799 SCREW, M8 x 16 (included with
Parts 49, 53, and 54)
Wall mount 6
1
37 166846 ADAPTER, for whip hose (AA pack-
41 256425 VALVE, drain, stainless steel (includes
44 ----- COUPLING, hose, drain (included with
45 ----- HOSE, drain (included with Part 41) 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
1
53 289694 CART MOUNTING KIT; see page 43
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately. NOTE: Replacement Warning labels, signs, tags, and cards
are available at no cost.
1
2
Cart mount 4
ages only)
Parts 44 and 45)
Part 41)
(includes Parts 16 and 23)
(G36Cxx models only)
(G36Wxx models only)
7
1
1
1
1
1
1
40 312797P
Parts

G45xxx Models

This list includes all possible parts for G45xxx packages. See page 13 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W45BAS M12LN0 x LW050A W45BBS M12LT0 x LW050A
2 PANEL, air controls (includes 3b) 1
24A583 pump only, 100 psi; see page 45 24A581 pump and gun, 100 psi; see
page 44
24A582 pump and gun, 90 psi; see
page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ------ INSERT, panel (included with Part 2) 1 4 HOSE, suction (includes Part 5) 1
256421 cart mount packages
256423 wall mount packages 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun)
9 HOSE, fluid (packages with gun) 1
H42525 XTR 5 with RAC tip
24A446 G40 and G40 with RAC tip 10 GUN 1
XTR504 XTR 5 with RAC tip
24C855 G40
24C857 G40 with RAC tip 11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun, (all AA packages) 1 15 256410 HOPPER (includes Parts 17, 19, and
20)
16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. Part Description Qty.
17 ----- TUBE, inlet, hopper (included with
Part 15)
18 ----- CLIP, hose (all AA packages), see
page 46 for packages of 10
19 ----- O-RING, hopper (included with Part
15)
20 ------ SCREEN, hopper (included with Part
15) 22 239069 HOSE, whip (AA packages only) 1 23 111799 SCREW, M8 x 16 (included with
1
37 166846 ADAPTER, for whip hose (AA pack-
38 ----- SWITCH, reed (included with Part 3a) 1 39 ----- SCREW, switch (included with Part 3a) 1 40 ----- CLAMP, hose (included with Part 3a) 2 41 256425 VALVE, drain, stainless steel (includes
1
44 ----- COUPLING, hose, drain (included with
45 ----- HOSE, drain (included with Part 41) 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
53 289694 CART MOUNTING KIT; see page 43
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately.
1
NOTE: Replacement Warning labels, signs, tags, and cards
2
are available at no cost.
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
ages only)
Parts 44 and 45)
Part 41)
(includes Parts 16 and 23)
(G45Cxx models only)
(G45Wxx models only)
1
7
1
1
1
1
1
1
1
1
312797P 41
Parts

G48xxx Models

This list includes all possible parts for G48xxx packages. See page 14 to check whether a part is included in your particular package.
Ref. Part Description Qty.
1 Pump Assembly, see Manual 312794 1
W48CAS M18LN0 x LW075A W48CBS M18LT0 x LW075A
2 PANEL, air controls (includes 3b, 16,
30, and 31) 24A583 pump only, 100 psi; see page 45 24A584 pump and gun, 85 psi; see
page 44
3a 24A576 DATATRAK, assembly; see manual
313541
3b ----- INSERT, panel (Included with Part 2) 1 4 256423 HOSE, suction (includes Part 5) 1 5 187146 STRAINER (included with Part 4) 1 6 24A587 FILTER, fluid 1 7 ----- FITTING, union (included with Part 6) 1 8 189018 SWIVEL, fluid hose (packages with AA
gun)
9 HOSE, fluid (packages with gun) 1
H52525 XTR 5 with RAC tip 24A446 G40 and G40 with RAC tip
10 GUN 1
XTR504 XTR 5 with RAC tip 24C855 G40 24C857 G40 with RAC tip
11 AAM413 TIP (packages with G40 gun) 1 12 AAMxxx TIP OPTION (packages with G40 gun) 1 13 512351 ADAPTER, 1/4 nptm x 3/8 nptf 1 14 256390 AIR HOSE, gun (all AA packages) 1 15 256410 HOPPER (includes Parts 17, 19, and
20)
16 105332 NUT, lock, M5 x 0.08 (included with
Parts 2 and 49)
Ref. Part Description Qty.
17 ----- TUBE, inlet, hopper (included with
Part 15)
18 ----- CLIP, hose (all AA packages), see
1
19 ----- O-RING, hopper (included with Part
20 ----- SCREEN, hopper (included with Part
22 239069 HOSE, whip (AA packages only) 1
1
23 111799 SCREW, M8 x 16 (included with
37 166846 ADAPTER, for whip hose (AA pack-
41 256425 VALVE, drain, stainless steel (includes
1
44 ----- COUPLING, hose, drain (included with
45 ----- HOSE, drain (included with Part 41) 1 48 238909 WIRE, grounding assembly 1 49 24E883 BRACKET, air control, wall mount only
53 289694 CART MOUNTING KIT; see page 43
54 24A578 WALL MOUNTING KIT; see page 43
----- Not sold separately.
1
NOTE: Replacement Warning labels, signs, tags, and cards
2
are available at no cost.
page 46 for packages of 10
15)
15)
Parts 49, 53, and 54)
Wall mount 6 Cart mount 4
ages only)
Parts 44 and 45)
Part 41)
(includes Parts 16 and 23)
(G48Cxx models only)
(G48Wxx models only)
1
7
1
1
1
1
1
1
1
1
42 312797P

Kits

Wall Mount Kit 24A578

Ref. Description Qty.
101 SCREW, cap, M8 x 1.25 4 102 PLATE, wall mount 1
101
102
ti12633a

Cart Mount Kit 289694 Stand Mount Kit 24A577

NOTE: Air Control Mounting Kit 24E883 (see page 46)
also is required for wall mounting a package that has a control panel.
Kits
204
208
ti12634a
202
207
209
201
205
206
203
302
304
301
303
ti12635a
Ref. Part Description Qty.
201 ----- CART, frame 1 202 ----- HANDLE, cart 1 203 15C871 CAP, leg 2 204 ----- SLEEVE, cart handle 2 205 119451 WHEEL, semi-pneumatic 2 206 119452 CAP, hub 2 207 115480 KNOB, t-handle 2 208 116630 SCREW, carriage 2 209 111799 SCREW, cap, M8 x 1.25 4
312797P 43
Ref. Part Description Qty.
301 ----- FRAME 1 302 111799 SCREW, cap, M8 x 1.25 4 303 105521 PLUG, tubing 2 304 108063 GRIP, handle 1
NOTE: Air Control Mounting Kit 24E883 (see page 46) also is required for stand mounting a package that has a control panel.
Kits

Pump and Gun Control Panel Kits

304
308
307
306
305
304
303
302
311 307 313
M12xxx and M18xxx air motors
Kits 24A581, 24A582, and 24A584
308
310
310
316
303
314
317
309 315
312
301
ti13565a
M02xxx and M04xxx air motors
Kit 24A585
319
ti13467a
321
Ref. Part Description Qty.
301 114362 VALVE, ball 1 302 15T643 SWIVEL, tee, 3/8 npt(m) x 1/2T 1 303 ----- TUBE, 1/2 OD, cut to fit,
order Tubing Kit 24D496 304 121212 ELBOW, swivel, 1/2T x 3/8 npt(m) 3 305 15T536 REGULATOR, air, pump, 3/8 npt 1 306 ----- ELBOW, swivel, 5/32 T x 1/4 npt 1 307* ----- TUBE, black, cut to fit,
order Tubing Kit 24D496 308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f) 2 309 15T866 ELBOW, swivel, 5/32T x 1/8 npt 1 310 15T500 GAUGE, pressure 2 311 VALVE, safety 1
113498 Kit 24A581 116643 Kit 24A582
120306 Kit 24A584 312 164672 ADAPTER 1 313 15T538 NUT, regulator 1 314 114381 SCREW, cap, button head 2 315 15T539 REGULATOR, air, gun, 3/8 npt 1 316 116514 NUT, regulator 1 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT 1 320 105332 NUT, lock (not shown) 2 321 ----- ELBOW, 1/2T x 1/2 npt 1 322 ----- COVER, lens, 12 sticker sheet (not
shown), order Kit 24A540 for 5 sheets
44 312797P
1.3 ft.
4 in.
Ref. Part Description Qty.
301 114362 VALVE, ball 1 302 ----- SWIVEL, tee 1 303 ----- TUBE, 3/8 OD, cut to fit,
order Tubing Kit 24D496 304 121141 ELBOW, swivel, 3/8T x 1/4 npt(m) 3 305 15T499 REGULATOR, air, pump, 1/4 npt 1 306 15T866 ELBOW, swivel, 5/32T x 1/8 npt 2 307 ----- TUBE, black, cut to fit,
order Tubing Kit 24D496 308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f) 2 310 15T500 GAUGE, pressure 2 311 113498 VALVE, safety 1 312 162453 ADAPTER, 1/4 nps(m) x 1/4 npt 1 313 115244 NUT, regulator 2 314 114381 SCREW, cap, button head 2 315 15T499 REGULATOR, air, gun, 1/4 npt 1 316 115244 NUT, regulator 1 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT 1 320 105332 NUT, lock (not shown) 2 321 121141 ELBOW, 3/8T x 1/4 npt(m) 1 322 ----- COVER, lens, 12 sticker sheet (not
shown), order Kit 24A540 for 5
1
323 ----- ELBOW, 1/4 npt(f) x 1/8 npt(m) 1
sheets
1.3 ft.
4 in.
1

Pump Only Control Panel Kits

307
308
304
310
Kits
310
307
313
303
326
301
317
314
ti13567a
306
305
304
311
M07xxx, M12xxx, and M18xxx air motors
Kit 24A583
Ref. Part Description Qty.
301 114362 VALVE, ball 1 303 ----- TUBE, 1/2 OD, cut to fit,
order Tubing Kit 24D496 304 121212 ELBOW, swivel, 1/2T x 3/8 npt(m) 2 305 15T536 REGULATOR, air, 3/8 npt 1 306 ----- ELBOW, swivel, 5/32 T x 1/4 npt 1 307 ----- TUBE, black, cut to fit,
order Tubing Kit 24D496 308 ----- SWIVEL, 90°, 5/32T x 1/8 npt(f) 1 310 15T500 GAUGE, pressure 1 311 113498 VALVE, safety 1 313 15T538 NUT, regulator 1 314 114381 SCREW, cap, button head 2 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT (see inset illustration on
page 44) 320 105332 NUT, lock (not shown) 2 321 ----- ELBOW, 1/2T x 1/2 npt (see inset
illustration on page 44) 322 ----- COVER, lens, 12 sticker sheet (not
shown), order Kit 24A540 for 5
sheets 326 ----- FITTING, straight, 1/2T x 3/8 npt(m) 1
1.5 ft.
5 in.
308
306 305
304
303
326
301
317
311
325
324
M02xxx and M04xxx air motors
Kit 24A586
Ref. Part Description Qty.
301 114362 VALVE, ball 1 303 ----- TUBE, 3/8 OD, cut to fit,
order Tubing Kit 24D496 304 121141 ELBOW, swivel, 3/8T x 1/4 npt(m) 1 305 15T499 REGULATOR, air, 1/4 npt 1 306 15T866 ELBOW, swivel, 5/32T x 1/8 npt 1 307 ----- TUBE, black, cut to fit,
order Tubing Kit 24D496 308 15T498 SWIVEL, 90°, 5/32T x 1/8 npt(f) 1 310 15T500 GAUGE, pressure 1 311 113498 VALVE, safety 1 313 115244 NUT, regulator 1 314 114381 SCREW, cap, button head 2 317 ----- PANEL 1 318 ----- LABEL, panel (not shown) 1 319 ----- INSERT (see inset illustration on
1
page 44) 320 105332 NUT, lock (not shown) 2 321 121141 ELBOW, swivel, 3/8T x 1/4 npt(m)
1
(see inset illustration on page 44) 322 ----- COVER, lens, 12 sticker sheet (not
1
shown), order Kit 24A540 for 5
sheets 324 ----- FITTING, straight, 3/8T x 1/4 npt(m) 1 325 ----- ELBOW, 1/4 npt(f) x 1/8 npt(m) 1 326 ----- FITTING, straight, 3/8T x 3/8 npt(m) 1
313
314
ti13566a
1.3 ft.
4 in.
1
1
1
312797P 45
Kits

DataTrak

NOTE: See DataTrak manual, 313541, for all DataTrak
related part numbers and kit information, including the reed switch and solenoid.

Hopper Kit 256410

Includes hopper (15), inlet tube (17), o-ring (19), screen (20), and fitting (21, 25cc pumps only).

Air Control Mounting Kit 24E883, Wall and Stand

Kit 24E883 includes bracket (49), two hex nuts (16), and two screws (23). Use either set of mounting holes.
16
49

55-Gallon Suction Hose Kits

Includes suction hose, bung adapter, and strainer.
24A954 - 3/4 in. hose
24B598 - 1 in. hose

PTFE Suction Hose Kits

For pumping acid materials that are compatible with PTFE. Includes suction hose, swivel, and strainer.
Kit Description Wall/Cart 24B337 3/4 in. hose, PTFE lined, with swivel
elbow
24B338 1 in. hose, PTFE lined, with swivel
elbow
24B424 3/4 in. hose, PTFE lined, with
straight swivel
24B425 1 in. hose, PTFE lined, with straight
swivel
24J315 3/8 in. hose, 1/2 in. connection,
PTFE lined, with straight swivel
Cart
Cart
Wall
Wall
Wall or Cart*
23
ti13463b

5-Gallon Suction Hose Kits

Includes suction hose (4) and strainer (5).
Kit Packages Wall/Cart 256420 10:1, 15:1, 30:1 -- M02xxx and
M04xxx air motors only
256421 23:1, 30:1 (M12xxx X L075xx),
36:1, 45:1, 48:1
256422 15:1 (M12xxx X L150xx), 18:1,
24:1, 28:1
256423 23:1, 30:1 (M12xxx X L075xx),
36:1, 45:1, 48:1
256424 15:1 (M12xxx X L150xx), 18:1,
24:1, 28:1
256426 - Package of 10 strainers (5) for Kit 256420.
Both
Cart
Cart
Wall
Wall
* Cart mount requires separate fitting, Part Number
114874.

Drain Valve Kit 256425

Includes drain valve (41), coupling (44), and hose (45).

Reinforced PTFE V-Packing Kits

NOTE: See manual 312792 for information related to
optional kits with reinforced PTFE seals for use with materials that cause chemical compatibility concerns with UHMWPE, such as acid catalyst materials.
46 312797P

Guns and Hoses

To find the correct parts for your model, locate the gun you have. The correct hoses and related parts are listed in the table below each gun.
Kits
G15 and G40
10
XTR 5
10
9
ti12636a
Ref.Part Description Qty.
9 HOSE, fluid 1
241812 G10xxx-G30xxx; exceptions listed
next in this table; 25 ft (7.6 m), 3300 psi (22.7 MPa, 227 bar) maximum working pressure
H52525 G30W57-G30W60, G48xxx; 25 ft
(7.6 m), 5600 psi (38.6 MPa, 386 bar) maximum working pressure
24B562 G30C13 and G30C57; 50 ft (15.2 m),
3300 psi (22.7 MPa, 227 bar) maxi­mum working pressure
H42525 G36xxx-G45xxx; 25 ft (7.6 m); 4500
psi (30.1 MPa, 310 bar) maximum working pressure
10 XTR501 GUN, XTR 1
XTR504 GUN, XTR with RAC tip 1
8
22
37
9
Ref. Part Description Qty.
8 189018 SWIVEL, fluid hose 1 9 HOSE, fluid 1
241812 G10xxx-G30xxx, 25 ft (7.6 m), 3300
24A446 G36xxx-G48xxx, 23 ft (7 m); 4100
10 24C855 GUN, G40 1
24C857 GUN, G40 with RAC tip 1
24C853 GUN, G15 1 11 AAM413 TIP 1 12 AAMxxx TIP, option, see gun manual 1 14 256390 HOSE, air 1 18 ----- CLIP, hose; order Kit 24A588 for
22 239069 HOSE, whip (G36xxx-G48xxx
37 166846 ADAPTER, for whip hose 1
14
18
ti11993a
psi (22.7 MPa, 227 bar) maximum working pressure
psi (28.3 MPa, 283 bar) maximum working pressure
package of 10
packages only)
7
1

50-Foot Air/Fluid Hose Kit 24A955

Optional 50-foot coupled fluid/air hose with 20 clips. Use with G10xxx-G30xxx models only (3300 psig maximum fluid working pressure).

50-Foot Fluid Hose 24A413

Optional 50-foot hose, 5600 psi (38.6 MPa, 386 bar) maximum working pressure.
312797P 47

Wall Bracket Mounting Dimensions

Wall Bracket Mounting Dimensions
11 in.
(279 mm)
4 in.
(102 mm)
Four 0.40 in. (10 mm) mounting holes
ti12833a

Technical Data

Maximum fluid working pressure. . . . . . . . . . . . . . . .See Models table on page 5.
Maximum pump air inlet pressure . . . . . . . . . . . . . . .100 psi (0.7 MPa, 7.0 bar)
Maximum gun air inlet pressure . . . . . . . . . . . . . . . .100 psi (0.7 MPa, 7.0 bar)
Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Models table on page 5.
Ambient air temperature range . . . . . . . . . . . . . . . . .35°F–120°F (2°C–49°C)
Maximum fluid temperature. . . . . . . . . . . . . . . . . . . .160°F (71°C)
Sound data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .See Technical Data in air motor manual 312796.
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Displacement pump: Stainless steel, tungsten
carbide with 6% nickel, UHMWPE, PTFE Spray gun: See Manual 3A0149 (AA guns) or
Manual 312145 (XTR guns). Fluid hoses: nylon Suction assembly: stainless steel, nylon Fluid filter: See manual 307273. Drain valve: stainless steel, nylon
48 312797P

Package Weights

Weight in lb (kg)
Mounted
pump*
+
siphon kit or
hopper
+
gun and
hoses
Ratio, Motor,
Displacement Pump
Mounted
Pump*
Mounted
pump*
+
siphon kit
Mounted
pump
+
siphon kit
+
fluid filter
Cart Mount
10:1, M04xxx, LW075A 15:1, M02xxx, LW025A 53 (24) 54 (25) ---- 62 (29) 67 (31) 15:1, M04xxx, LW050A 66 (30) 67 (31) ---- 75 (34) 79 (36) 15:1, M12xxx, LW150A 100 (45) 103 (47) 109 (49) ----- 113 (51) 18:1, M12xxx, LW125A 100 (45) 104 (47) 109 (49) ----- 113 (51) 23:1, M12xxx, LW100A 98 (45) 101 (46) 105 (48) ----- 111 (50) 24:1, M18xxx, LW150A 102 (46) ----- 111 (50) ----- 116 (53) 28:1, M18xxx, LW125A 102 (46) ----- 111 (50) ----- 116 (53) 30:1, M04xxx, LW025A 60 (28) 61 (28) ----- 68 (31) 73 (34) 30:1, M12xxx, LW075A 94 (43) 98 (45) 104 (47) ----- 108 (49) 36:1, M18xxx, LW100A 100 (45) ----- 108 (49) ----- 114 (52) 45:1, M12xxx, LW050A 92 (42) 96 (43) 101 (46) 101 (46) 106 (48) 48:1, M18xxx, LW075A 97 (44) ----- 105 (48) 106 (48) 110 (50)
68 (31) 69 (32) ---- 76 (35) 81 (37)
Wall Mount
10:1, M04xxx, LW075A 15:1, M02xxx, LW025A 27 (12) 28 (13) ----- 33 (15) 38 (17) 15:1, M04xxx, LW050A 40 (18) 41 (19) ----- 46 (21) 51 (23) 15:1, M12xxx, LW150A 73 (33) ----- 81 (37) ----- 86 (39) 18:1, M12xxx, LW125A 72 (33) ----- 81 (37) ----- 86 (39) 23:1, M12xxx, LW100A 70 (32) ----- 78 (35) ----- 83 (38) 24:1, M18xxx, LW150A 76 (35) ----- 84 (38) ----- 89 (40) 28:1, M18xxx, LW125A 75 (34) ----- 83 (38) ----- 87 (39) 30:1, M04xxx, LW025A 34 (15) 35 (16) ----- 40 (18) 44 (20) 30:1, M12xxx, LW075A 67 (30) ----- 75 (34) ----- 80 (36) 36:1, M18xxx, LW100A 73 (33) ----- 81 (37) ----- 87 (39) 45:1, M12xxx, LW050A 65 (29) ----- 73 (33) ----- 80 (36) 48:1, M18xxx, LW075A 70 (32) ----- 78 (35) ----- 84 (38)
42 (19) 43 (20) ----- 48 (22) 53 (24)
Stand Mount
15:1, M02xxx, LW025A 30:1, M04xxx, LW025A 36 (16) 37 (17) ----- 43 (20) 48 (22) 15:1, M04xxx, LW050A 42 (19) 43 (20) ----- 49 (22) 54 (25)
29 (13) 30 (14) ----- 36 (16) 41 (19)
Mounted pump*
+
siphon kit or hopper
+
gun and hoses
+
fluid filter
Package Weights
* Includes air controls.
----- This component configuration is not offered for these models.
312797P 49

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312797
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised April 2012
Loading...