Graco 312797P User Manual
Instructions/Parts
®
Merkur
Non-Heated
Spray Packages
For high-performance finishing and coating applications in hazardous or non-hazardous
locations. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
See the charts beginning on page 5 for model information, including maximum air inlet pressures and maximum fluid
working pressures.
For patent information, see www.graco.com/patents
Cart Mount Wall Mount
EN
312797P
ti11881a
ti11882a
ll 2 G c T3
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Merkur 10:1 Packages
(G10Cxx and G10Wxx) . . . . . . . . . . . . . . . . 6
Merkur 15:1 Packages
(G15Wxx, G15Cxx, and G15Txx) . . . . . . . . . 7
Merkur 18:1 Packages
(G18Wxx and G18Cxx) . . . . . . . . . . . . . . . . 8
Merkur 23:1 Packages
(G23Wxx and G23Cxx) . . . . . . . . . . . . . . . . 8
Merkur 24:1 Packages
(G24Wxx and G24Cxx) . . . . . . . . . . . . . . . . 9
Merkur 28:1 Packages
(G28Wxx and G28Cxx) . . . . . . . . . . . . . . . . 9
Merkur 30:1 Packages
(G30Wxx, G30Cxx, and G30Txx) . . . . . . . . 10
Merkur 36:1 Packages
(G36Wxx and G36Cxx) . . . . . . . . . . . . . . . 12
Merkur 45:1 Packages
(G45Wxx and G45Cxx) . . . . . . . . . . . . . . . 13
Merkur 48:1 Packages
(G48Wxx and G48Cxx) . . . . . . . . . . . . . . . 14
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
General Information . . . . . . . . . . . . . . . . . . . . . 16
Prepare the Operator . . . . . . . . . . . . . . . . . . . . 16
Prepare the Site . . . . . . . . . . . . . . . . . . . . . . . . 16
Wall Mount Packages . . . . . . . . . . . . . . . . . . . . 16
Cart Mount Packages . . . . . . . . . . . . . . . . . . . . 16
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 17
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Pressure Relief Procedure . . . . . . . . . . . . . . . . 18
Flush the Pump Before First Use . . . . . . . . . . . 19
Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 19
Install the Spray Tip . . . . . . . . . . . . . . . . . . . . . 20
Adjust the Atomization . . . . . . . . . . . . . . . . . . . 20
Adjust the Spray Pattern . . . . . . . . . . . . . . . . . . 21
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Preventive Maintenance Schedule . . . . . . . . . . 22
Tighten Threaded Connections . . . . . . . . . . . . . 22
Flush the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wet Cup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
DataTrak Controls and Indicators . . . . . . . . . . . . . 24
DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 25
Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Replace DataTrak Battery or Fuse . . . . . . . . . . 28
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cart Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
G10xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 33
G15xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 34
G18xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 35
G23xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 36
G24xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 37
G28xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 38
G30xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 39
G36xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 40
G45xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 41
G48xxx Models . . . . . . . . . . . . . . . . . . . . . . . . . 42
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wall Mount Kit 24A578 . . . . . . . . . . . . . . . . . . . 43
Cart Mount Kit 289694 . . . . . . . . . . . . . . . . . . . 43
Stand Mount Kit 24A577 . . . . . . . . . . . . . . . . . . 43
Pump and Gun Control Panel Kits . . . . . . . . . . . 44
Pump Only Control Panel Kits . . . . . . . . . . . . . . 45
DataTrak . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Hopper Kit 256410 . . . . . . . . . . . . . . . . . . . . . . . 46
Air Control Mounting Kit 24E883,
Wall and Stand . . . . . . . . . . . . . . . . . . . . . . 46
5-Gallon Suction Hose Kits . . . . . . . . . . . . . . . . 46
55-Gallon Suction Hose Kits . . . . . . . . . . . . . . . 46
PTFE Suction Hose Kits . . . . . . . . . . . . . . . . . . 46
Drain Valve Kit 256425 . . . . . . . . . . . . . . . . . . . 46
Reinforced PTFE V-Packing Kits . . . . . . . . . . . . 46
Guns and Hoses . . . . . . . . . . . . . . . . . . . . . . . . 47
50-Foot Air/Fluid Hose Kit 24A955 . . . . . . . . . . 47
50-Foot Fluid Hose 24A413 . . . . . . . . . . . . . . . . 47
Wall Bracket Mounting Dimensions . . . . . . . . . . . 48
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Package Weights . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 50
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 50
2 312797P
Related Manuals
Manual Description
Related Manuals
.
DataTrak™ includes agency approvals listed
below.
312792 Merkur Displacement Pump
312794 Merkur Pump Assembly
312796
312798 Merkur Electrostatic Packages
313255 Merkur Heated Packages
3A0149 AA Series Spray Gun (G15,
312145
307273 Fluid Outlet Filter
™
NXT
Air Motor
G40, and G40 with RAC)
™
XTR
5 and XTR™7 Airless
Spray Gun
#53
Conforms to
FM std 3600 & 3610
for use in Class I Div 1
Group D
T3C Hazardous locations
0359
Nemko 06ATEX1124
II 1 G
EEx ia IIA T3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Additional, product-specific warnings
may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
312797P 3
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco
replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
• Hearing protection
4 312797P
Models
Models
Check the identification plate (ID) for the 6-digit part number of your package. Use the following matrix and tables to
define the components of your package. For example, package number G30C26 represents a Merkur package (G),
with a 30:1 ratio pump (30), cart mounting (C), and the components shown for (26) in the table on page 10.
Wall Mount
ID
ti12326a ti12327a
G30 C 26
First Digit
G
(Merkur
Package)
Second and Third Digits
(Ratio)
10
15
18
23
24
28
30
36
45
48
10:1
15:1
18:1
23:1
24:1
28:1
30:1
36:1
45:1
48:1
Fourth Digit
(Mounting Type)
C
T
W
Cart See Tables, pages 6 to 14
Stand
Wall
Fifth and Sixth Digit
(Components Included)
Cart and
Stand Mount
ID
312797P 5
Models
Merkur 10:1 Packages (G10Cxx and G10Wxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1000 psi (6.9 MPa, 69 bar)
Model
Wall
Mount
G10W09 ----- W10CAS None
G10W01 G10C01 W10CAS None
G10W03 G10C03 W10CAS None
----- G10C05 W10CAS None
G10W05 G10C07 W10CAS G15 Carbide
G10W06 G10C08 W10CBS G15 Carbide
G10W07 G10C09 W10CAS G15 Carbide
G10W08 G10C10 W10CBS G15 Carbide
----- G10C11 W10CAS G15 Carbide
----- G10C13 W10CAS G15 Carbide
Cart
Mount
Pump
Assembly Gun
Air
Controls
(pump
and
gun)
✔
✔ ✔
✔ ✔ ✔ ✔
✔✔✔✔
✔✔✔✔ ✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
✔✔✔ ✔
✔✔✔ ✔✔
Hoses Accessories
Gun
Gun
Fluid
Hose
Air
Hose
Siphon
Kit
Fluid
Filter Hopper
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
1.2 (4.5)
6 312797P
Merkur 15:1 Packages (G15Wxx, G15Cxx, and G15Txx)
Maximum Inlet Air Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1500 psi (10.3 MPa, 103 bar)
Models
Model
Wall
Mount
G15W09 ----- ----- W15AAS None
G15W01 G15C01 G15T01 W15AAS None
G15W03 G15C03 ----- W15AAS None
----- G15C05 W15AAS None
G15W05 G15C07 G15T03 W15AAS G15 Carbide
G15W06 G15C08 G15T04 W15AAS G15 Carbide
G15W07 G15C09 ----- W15AAS G15 Carbide
G15W08 G15C10 ----- W15AAS G15 Carbide
----- G15C11 G15T05 W15AAS G15 Carbide
----- G15C12 ----- W15AAS G15 Carbide
----- G15C13 ----- W15AAS G15 Carbide
----- G15C14 ----- W15AAS G15 Carbide
G15W19 ----- ----- W15BAS None
G15W21 G15C21 ----- W15BAS None
G15W23 G15C23 ----- W15BAS None
----- G15C25 G15T11 W15BAS None
----- ----- G15T12 W15BBS None
G15W25 G15C27 G15T13 W15BAS G15 Carbide
G15W26 G15C28 G15T14 W15BBS G15 Carbide
G15W27 G15C29 ----- W15BAS G15 Carbide
G15W28 G15C30 ----- W15BBS G15 Carbide
----- G15C31 G15T15 W15BAS G15 Carbide
----- G15C33 ----- W15BAS G15 Carbide
G15W51 G15C75 ----- W15FAS None
G15W52 ----- ----- W15FBS None
----- G15C77 ----- W15FAS None
----- G15C78 ----- W15FBS None
G15W53 G15C79 ----- W15FAS None
G15W54 G15C80 ----- W15FBS None
----- G15C81 ----- W15FAS None
G15W55 G15C83 ----- W15FAS G15 Carbide
G15W56 G15C84 ----- W15FBS G15 Carbide
Cart
Mount
Stand
Mount
Pump
Assembly Gun
Air Controls Hoses
Pump
Pump
Only
Gun
and
Fluid
Gun
Hose
✔
✔ ✔
✔ ✔ ✔ ✔
✔✔✔ ✔
✔✔✔ ✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔✔✔
✔✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔
✔ ✔
✔
✔ ✔
✔
✔✔
✔✔✔ ✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔✔ ✔
✔✔✔
✔✔✔
Gun
Air
Hose
Accessories
Siphon
Kit
✔
✔
Fluid
Filter Hopper
✔
✔✔*
✔
✔ ✔*
✔
✔✔
✔
✔✔
✔
✔ ✔
✔
✔
✔
✔
✔
✔
✔✔
✔ ✔
✔ ✔
✔
✔
✔ ✔
✔ ✔
Data
Trak
✔*
✔*
✔
✔
✔
✔
✔
Maximum
Fluid Flow
Rate
gpm (lpm)
0.40 (1.5)
0.8 (3.0)
2.4 (9.0)
* DataTrak with cycle counter only, no runaway solenoid.
312797P 7
Models
Merkur 18:1 Packages (G18Wxx and G18Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 1800 psi (12.4 MPa, 124 bar)
Model
Wall
Mount
G18W01 ----- W18EAS None
G18W03 ----- W18EAS None
G18W04 ----- W18EBS None
G18W05 G18C01 W18EAS None
G18W06 G18C02 W18EBS None
----- G18C03 W18EAS None
G18W07 G18C05 W18EAS G40
G18W08 G18C06 W18EBS G40
G18W09 G18C07 W18EAS G40 RAC
G18W10 G18C08 W18EBS G40 RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
only
and
Gun
Gun
Fluid
Hose
Gun
Air
Hose
Fluid
Whip
Hose
✔
✔ ✔
✔ ✔ ✔
✔✔✔✔
✔✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔ ✔
Merkur 23:1 Packages (G23Wxx and G23Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2300 psi (15.9 MPa, 159 bar)
Gun
Siphon
Kit
Fluid
Filter
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
2.0 (7.5)
Model
Wall
Mount
G23W01 ----- W23DAS None
G23W03 ----- W23DAS None
G23W04 ----- W23DBS None
----- G23C01 W23DAS None
----- G23C02 W23DBS None
G23W05 ----- W23DAS None
G23W06 ----- W23DBS None
G23W07 G23C03 W23DAS XTR5
G23W08 G23C04 W23DBS XTR5
----- G23C05 W23DAS None
----- G23C07 W23DAS G40
G23W09 G23C09 W23DAS G40
----- G23C11 W23DAS G40
G23W10 G23C12 W23DBS G40
G23W11 G23C13 W23DAS G40 RAC
G23W12 G23C14 W23DBS G40 RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
only
and
Gun
Gun
Fluid
Hose
Gun
Air
Hose
Siphon
Kit
Fluid
Filter
Hopper
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
✔
✔ ✔
✔ ✔
✔✔ ✔
✔✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
1.6 (6.0)
✔✔ ✔✔ ✔
✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
8 312797P
Merkur 24:1 Packages (G24Wxx and G24Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2400 psi (16.5 MPa, 165 bar)
Models
Model
Wall
Mount
G24W01 ----- W24FAS
G24W02 ----- W24FBS
G24W03 G24C01 W24FAS None
G24W04 G24C02 W24FBS None
G24W05 G24C03 W24FAS XTR5
G24W06 G24C04 W24FBS XTR5
G24W07 G24C09 W24FAS G40
G24W08 G24C10 W24FBS G40
G24W09 G24C11 W24FAS G40RAC
G24W10 G24C12 W24FBS G40RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Options
Pump
Pump
Only
✔
✔✔✔
✔✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
Gun
Gun
and
Fluid
Gun
Hose
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
Air
Hose
Siphon
Merkur 28:1 Packages (G28Wxx and G28Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 2800 psi (19.3 MPa, 193 bar)
Kit
Fluid
Filter
DataTrak
✔
✔
✔
✔
✔
Maximum
Fluid Flow
Rate
gpm (lpm)
2.4 (9.0)
Model
Wall
Mount
G28W01 ----- W28EAS None
G28W02 ----- W28EBS None
G28W03 G28C01 W28EAS None
G28W04 G28C02 W28EBS None
G28W05 G28C03 W28EAS XTR5
G28W06 G28C04 W28EBS XTR5
G28W11 G28C09 W28EAS G40
G28W12 G28C10 W28EBS G40
G28W13 G28C11 W28EAS G40RAC
G28W14 G28C12 W28EBS G40RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
Only
✔
✔✔✔
✔✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
Gun
Gun
and
Fluid
Gun
Hose
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
Air
Hose
Siphon
Kit
Fluid
Filter
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
✔
✔
2.0 (7.5)
✔
✔
✔
312797P 9
Models
Merkur 30:1 Packages (G30Wxx, G30Cxx, and G30Txx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3000 psi (20.7 MPa, 207 bar
)
Model
Wall
Mount
G30W19 ----- W30AAS
G30W01 G30C01 ----- W30AAS None
G30W03 G30C03 ----- W30AAS None
G30W05 G30C05 ----- W30AAS None
----- G30C07 ----- W30AAS XTR5
----- G30C08 ----- W30ABS XTR5
G30W07 G30C09 ----- W30AAS XTR5
G30W08 G30C10 ----- W30ABS XTR5
----- G30C11 ----- W30AAS XTR5
----- G30C13 ----- W30AAS XTR5
----- G30C15 ----- W30AAS XTR5
G30W09 G30C17 ----- W30AAS None
----- ----- G30T01 W30AAS None
----- ----- G30T02 W30ABS None
G30W11 G30C19 ----- W30AAS None
G30W12 ----- ----- W30ABS None
G30W13 G30C21 G30T03 W30AAS G40
G30W14 G30C22 G30T04 W30ABS G40
----- G30C23 G30T09 W30AAS G40
G30W15 G30C25 G30T05 W30AAS G40
G30W16 G30C26 G30T06 W30ABS G40
----- G30C27 ----- W30AAS G40
----- G30C29 G30T07 W30AAS G40 RAC
----- G30C30 G30T08 W30ABS G40 RAC
----- G30C31 ----- W30AAS G40 RAC
G30W17 G30C33 G30T11 W30AAS G40 RAC
G30W18 G30C34 G30T12 W30ABS G40 RAC
----- G30C35 ----- W30AAS G40 RAC
----- G30C37 ----- W30AAS XTR5
----- G30C39 ----- W30AAS G40
----- G30C40 ----- W30ABS G40
G30W51 ----- W30CAS None 1.2 (4.5)
G30W53 ----- W30CAS None
----- G30C51 W30CAS None
G30W55 G30C53 W30CAS None
G30W56 G30C54 W30CBS None
Cart
Mount
Stand
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
Only
✔
✔ ✔
✔ ✔ ✔
✔✔✔
✔✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔
✔
✔ ✔ ✔
✔
✔
✔✔
✔ ✔ ✔
✔ ✔ ✔ ✔
Gun
Gun
and
Fluid
Air
Siphon
Gun
Hose
Hose
✔**
✔
✔
✔✔
✔
✔✔
✔ ✔
✔ ✔
✔✔✔ ✔
✔✔✔ ✔
✔ ✔
✔ ✔ ✔ ✔ ✔
✔✔✔ ✔ ✔
✔✔✔ ✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔✔
✔✔✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔✔
✔ ✔ ✔
✔ ✔
✔
Fluid
Kit
Filter Hopper
✔✔
✔
✔
✔
✔
✔
✔
✔
✔*
Drain
Valve
✔
✔
✔
✔
✔
✔
✔ ✔
DataTrak
✔
✔
✔
✔
✔
✔
✔
✔
Maximum
Fluid Flow
Rate
gpm (lpm)
0.4 (1.5)
10 312797P
Models
Model
Wall
Mount
G30W57 ----- W30CAS XTR5
G30W58 ----- W30CBS XTR5
G30W59 G30C55 W30CAS XTR5
G30W60 G30C56 W30CBS XTR5
----- G30C57 W30CAS XTR5
G30W71 ----- W30CAS None
----- G30C63 W30CAS None
----- G30C65 W30CAS G40
G30W73 G30C67 W30CAS G40
G30W74 G30C68 W30CBS G40
----- G30C69 W30CAS G40
----- G30C71 W30CAS G40 RAC
G30W75 G30C73 W30CAS G40RAC
G30W76 G30C74 W30CBS G40RAC
----- G30C85 W30CAS XTR5
----- G30C86 W30CBS XTR5
Cart
Mount
Stand
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Pump
Pump
Only
✔✔✔
✔✔✔ ✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔✔** ✔✔
Gun
Gun
and
Fluid
Air
Siphon
Gun
Hose
Hose
✔
✔ ✔
✔ ✔ ✔ ✔
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔ ✔
✔ ✔** ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔✔ ✔ ✔
✔✔✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔
Kit
Fluid
Filter Hopper
Drain
Valve
DataTrak
Maximum
Fluid Flow
gpm (lpm)
Rate
1.2 (4.5)
* This package offers a short suction tube, rather than the standard suction hose.
** Fluid hose is 3/16 x 50 ft., rather than standard 3/16 x 25 ft.
312797P 11
Models
Merkur 36:1 Packages (G36Wxx and G36Cxx)
Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 3600 psi (24.8 MPa, 248 bar)
Model
Wall
Mount
G36W01 ----- W36DAS None
G36W03 ----- W36DAS None
G36W04 ----- W36DBS None
G36W05 G36C01 W36DAS None
G36W06 G36C02 W36DBS None
G36W07 G36C03 W36DAS XTR5RAC
G36W08 G36C04 W36DBS XTR5RAC
G36W13 G36C09 W36DAS G40
G36W14 G36C10 W36DBS G40
G36W15 G36C11 W36DAS G40RAC
G36W16 G36C12 W36DBS G40RAC
G36W17 G36C13 W36DAS G40
G36W18 G36C14 W36DBS G40
----- G36C15 W36DAS XTR5RAC
----- G36C16 W36DBS XTR5RAC
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
✔
✔✔
✔✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔ ✔✔ ✔
✔
✔
Gun
Fluid
Gun
and
Fluid
Whip
Gun
Hose
Hose
✔ ✔✔✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔
✔✔✔✔✔
Air
Hose
Suction
Hose
Fluid
Filter
Drain
Valve
DataTrak
Maximum
Fluid Flow
Rate
gpm (lpm)
1.6 (6.0)
12 312797P
Merkur 45:1 Packages (G45Wxx and G45Cxx)
Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 4500 psi (31.0 MPa, 310 bar)
Models
Model
Wall
Mount
G45W01 ----- W45BAS None
G45W03 ----- W45BAS None
G45W04 ----- W45BBS None
----- G45C01 W45BAS None
G45W05 G45C03 W45BAS XTR5RAC
G45W06 G45C04 W45BBS XTR5RAC
----- G45C05 W45BAS XTR5RAC
----- G45C06 W45BBS XTR5RAC
G45W11 ----- W45BAS None
----- G45C11 W45BAS None
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
✔
✔
✔✔
✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔✔ ✔✔
✔✔ ✔✔✔
Gun
Fluid
and
Fluid
Whip
Gun
Hose
Hose
✔✔✔✔
✔
✔ ✔
Table B: Maximum Inlet Air Pressure: 90 psi (0.6 MPa, 6 bar)
Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)
Model
Wall
Mount
----- G45C13 W45BAS G40
G45W13 G45C15 W45BAS G40
G45W14 G45C16 W45BBS G40
G45W15 G45C17 W45BAS G40 RAC
G45W16 G45C18 W45BBS G40 RAC
G45W17 G45C19 W45BAS G40
G45W18 G45C20 W45BBS G40
----- G45C21 W45BAS G40
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
Gun
Fluid
Gun
and
Fluid
Whip
Gun
Hose
Hose
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔ ✔
✔ ✔✔✔ ✔ ✔ ✔
Air
Hose
Gun
Air
Hose
Siphon
Kit
Siphon
Kit
Fluid
Filter Hopper
Fluid
Filter Hopper
DataTrak
Drain
Valve
Maximum
Fluid Flow
gpm (lpm)
DataTrak
Rate
0.8 (3.0)
Maximum
Fluid Flow
Rate
gpm (lpm)
0.8 (3.0)
312797P 13
Models
Merkur 48:1 Packages (G48Wxx and G48Cxx)
Table A: Maximum Inlet Air Pressure: 100 psi (0.7 MPa, 7 bar)
Maximum Fluid Working Pressure: 4800 psi (33.1 MPa, 331 bar)
Model
Wall
Mount
G48W01 W48CAS None
G48W03 G48C01 W48CAS None
G48W04 G48C02 W48CBS None
G48W05 G48C03 W48CAS
G48W06 G48C04 W48CBS
----- G48C05 W48CAS
----- G48C06 W48CBS
G48W11 ----- W48CAS None
Cart
Mount
Pump
Assembly Gun
XTR5
XTR5
XTR5
XTR5
Air Controls Hoses Accessories
Gun
RAC
RAC
RAC
RAC
Pump
Pump
Only
✔ ✔ ✔
✔✔✔✔
✔✔ ✔✔
✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔
✔✔ ✔✔ ✔✔
and
Gun
✔
Gun
Fluid
Hose
Fluid
Whip
Hose
Gun
Air
Hose
Table B: Maximum Inlet Air Pressure: 85 psi (0.6 MPa, 6 bar)
Maximum Fluid Working Pressure: 4000 psi (27.6 MPa, 276 bar)
Model
Wall
Mount
G48W07 G48C07 W48CAS G40
G48W08 G48C08 W48CBS G40
----- G48C09 W48CAS G40
G48W13 G48C11 W48CAS G40
G48W14 G48C12 W48CBS G40
G48W15 G48C13 W48CAS
G48W16 G48C14 W48CBS
Cart
Mount
Pump
Assembly Gun
Air Controls Hoses Accessories
Gun
Pump
Pump
Only
G40
RAC
G40
RAC
Gun
Fluid
Gun
and
Fluid
Whip
Gun
Hose
Hose
✔ ✔ ✔ ✔ ✔ ✔* ✔
✔ ✔ ✔ ✔ ✔ ✔* ✔ ✔
✔✔✔✔ ✔
✔✔✔✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔ ✔ ✔
✔✔✔✔ ✔ ✔ ✔
Air
Hose
Siphon
Kit
Siphon
Kit
Fluid
Filter Hopper
Fluid
Filter Hopper
Drain
Valve
Drain
Valve
DataTrak
DataTrak
Maximum
Fluid
Flow Rate
gpm (lpm)
1.2 (4.5)
Maximum
Fluid Flow
Rate
gpm (lpm)
1.2 (4.5)
14 312797P
Installation
Installation
Package configurations vary widely. See pages 6-14 to determine the components included in your model. Items
designated as accessories are not included in the packages.
A Air Shutoff Valve (optional accessory)
B Air Filter (optional accessory)
C Gun Air Pressure Gauge
D Gun Air Pressure Regulator
E Bleed Type Master Air Valve
F DataTrak
G Pump Air Pressure Gauge
H Pump Air Pressure Regulator
J Solenoid Release Button (DataTrak equipped packages
only, not visible, see F
KGun Swivel
™
IG. 8, page 25)
B
C
D
E
L Air-Assisted Spray Gun
M Gun Fluid Supply Hose
N Gun Air Supply Hose
P Fluid Filter
R Pump Fluid Outlet
S Grounding Wire
T Wet-Cup (not visible, see F
U Pump Fluid Inlet
V Suction Hose
W Fluid Drain Valve
A
F
IG. 4, page 19)
G
H
J
G15 Spray Gun Shown
with Supply Hose
K
M
P
L
R
N
W
V
S
T
U
ti12800a
FIG. 1. Typical Installation (Your package may not include all items shown.)
312797P 15
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