Page 1
Repair/Parts
Merkur
™
Bellows
312793H
Displacement Pump
For pumping isocyanates, UV coatings, and other moisture-sensitive materials. For
professional use only.
See page 6 for model information, including maximum working pressures.
Important Safety Instructions
Read all warnings and instructions in this manual.
For complete warnings and instructions see your
pump or package manual. Hazard symbols refer to
specific procedure risks. Save these instructions.
EN
ti14532a
Page 2
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Important Two-Component Material Information . 5
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 5
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 5
Keep Components A and B Separate . . . . . . . . . 5
Moisture Sensitivity of Isocyanates . . . . . . . . . . . 5
Changing Materials . . . . . . . . . . . . . . . . . . . . . . . 5
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Component Identification . . . . . . . . . . . . . . . . . . . . 7
Related Manuals
Manual Description
312795 Merkur Bellows Pump Assembly
312796
312799 Merkur Bellows Spray Packages, AA and
312798 Merkur Electrostatic Spray Packages
™
NXT
Airless
Air Motor
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Information . . . . . . . . . . . . . . . . . . . . . . . 8
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Replace the Bellows . . . . . . . . . . . . . . . . . . . . . . 9
Complete Pump Repair . . . . . . . . . . . . . . . . . . . 11
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Repair Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Optional Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 24
2 312793H
Page 3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNINGWARNINGWARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
312793H 3
Page 4
Warnings
WARNING
WARNINGWARNINGWARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
SUCTION HAZARD
Powerful suction could cause serious injury.
• Never place hands near the pump fluid inlet when pump is operating or pressurized.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
4 312793H
Page 5
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and
atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not
available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Moisture Sensitivity of Isocyanates
Isocyanates (ISO) are catalysts used in two component
coatings. ISO will react with moisture (such as humidity)
to form small, hard, abrasive crystals, which become
suspended in the fluid. Eventually a film will form on the
surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
• Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
• Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
• Never use solvent on one side if it has been contaminated from the other side.
• Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Changing Materials
Keep Components A and B Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of
the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
312793H 5
• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after flushing.
• Check with your material manufacturer for chemical
compatibility.
Most materials use ISO on the A side, but some use ISO
on the B side.
Page 6
Models
Models
Check your displacement pump’s identification marking (ID) for the 6-digit part
number. Use the following matrix to define the construction of your displacement pump, based on the six digits. For example, displacement pump Part No.
LB100A represents a 303 stainless steel bellows style displacement pump,
100 cc, with 3 UHMWPE and 2 PTFE v-packings.
To order replacement parts, see Parts section starting on page 16. The digits
in the matrix do not correspond to the reference numbers in the Parts drawings
and lists.
L B 100 A
Third, Fourth, and Fifth
Digits
(Displacement Pump
First
Digit
Second Digit
(Material)
Volume Per Cycle in
cc)
ID
ti15221a
Sixth Digit
(Packings/Seals)
L
(Lower)
Part Number Series
LB050A
LB050B
LB100A
LB100B
LB150A
LB150B
B
Bellows Style
A 4500 (33.1, 310 3/4 in. npt 3/8 in. npt
A 3600 (24.8, 248) 3/4 in. npt 3/8 in. npt
A 2400 (16.5, 165) 1 in. npt 3/4 in. npt
050 A
100 B
150
Maximum Working
Pressure
psi (MPa, bar)
V-Packings (3 UHMWPE, 2 PTFE)
U-Cup Seal
Fluid Inlet Fluid Outlet
6 312793H
Page 7
Component Identification
A
D
G
H
Component Identification
B
C
E
F
FIG. 1. Component Identification
Key:
A Connecting Rod
B Top Cap
C Pump Fluid Inlet
D Bellows Chamber
E Packing Nut
F Cylinder
G Pump Fluid Outlet
H Pump Adapter
J Foot Cap
J
ti14532a
312793H 7
Page 8
Repair
Repair
General Information
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures.
Always use Genuine Graco Parts and Accessories,
available from your Graco distributor. If you supply your
own accessories, be sure they are adequately sized and
pressure rated for your system.
Preparation
Follow all warnings and instructions in your pump manual for the following preliminary steps:
1. Flush the equipment.
2. Stop the pump close to the middle of the stroke.
3. Relieve the pressure.
4. Disconnect the air and fluid hoses and the ground
wire.
6. Use a 5 mm hex wrench to loosen the screws (10)
on the top cap.
7. Hold the coupling nut
with a wrench. Use
another wrench to turn
the motor shaft. To
avoid damage to the
top cap and the
D-shaped seal, do not
turn the coupling nut.
8. Lower the coupling nut
and remove the coupling collars.
FIG. 2. Remove coupling collars.
9. Push up the motor shaft. Remove the coupling nut.
hold
ti12815a
ti14531a
ti15365a
turn
10
5. Remove the shield.
NOTE: If the overflow chamber (optional accessory)
contains fluid, unscrew the bottle (103) and discard. See
F
IG
. 4. If it has not been used, the bottle can remain
attached to the cap.
To avoid the buildup of electrostatic charge, do not
rub the plastic bottle with a dry cloth while it is
attached to the pump. Remove the bottle to clean, if
needed.
10. Cart Mount: Tilt the cart onto its back to service the
displacement pump.
ti15253a
FIG. 3. Tilt pump for repair.
8 312793H
Page 9
Repair
Replace the Bellows
Disassemble Bellows and Chamber
NOTICE
To avoid damage to the top cap and D-shaped seal,
never apply torque to the connecting rod.
1. Follow all steps under Preparation, page 8.
2. Use a 5 mm hex wrench to remove the three screws
(10), then remove the shield mount spacer (9) and
the top cap (8). Remove and discard the bellows
chamber o-ring (12).
3. Leave the overflow chamber attached to the top cap
unless it needs to be replaced.
4. If replacing overflow chamber: Unscrew the bottle
(103) if not already removed, then remove the lid
(101) from the fitting (104). Discard the cup and lid.
Use a socket to remove the retaining nut (105) in
the top cap (8). Remove and discard the D-shaped
seal (106). Leave the fitting (104) attached to the
top cap (8) unless it needs to be replaced.
5. Use a socket to remove the foot cap (42). Remove
and discard the o-ring (41).
6. Hold the hex on the connecting rod (14) with a
19 mm (3/4 in.) wrench. Brace against tie rod or
bench so it cannot turn. Use a socket to loosen the
piston/rod assembly.
turn
hold
ti15252a
FIG. 5. Hold connecting rod steady.
7. See F
IG
. 6. Pull the connecting rod (14) and bellows
(7) out of the top of the bellows chamber (1). Leave
the bellows chamber (1) attached to the packing
nut.
8. Remove the bellows bushing (6) and the damaged
bellows (7).
105
106
8
FIG. 4. Overflow chamber
104
9. Remove the snap bushing (3). Remove and discard
the o-rings (4, 5).
101
102
103
ti15254a
312793H 9
Page 10
Repair
Reassemble Bellows and Chamber
1. Slide the bellows bushing (6) and new bellows (7)
on the connecting rod (14).
2. Install new o-rings (4 and 5) into snap bushing.
Grease and install snap bushing (3) on end of bellows and snap into place.
3. Put the bellows o-ring (12) loosely around the bellows (7). Push the connecting rod (14), with fully
assembled bellows (7) into the bellows chamber (1).
Hand tighten the connecting rod.
4. Hold the hex on the connecting rod (14) and use a
torque wrench to turn the piston (45). Torque to
74-86 ft-lb (100-117 N•m).
5. Make sure the o-ring (12) is against the top of the
bellows. Push the connecting rod (14) and bellows
(7) snugly into the bellows chamber (1).
6. Set top cap (8) on the connecting rod (14). Do not
tighten.
7. If Replacing Overflow Chamber: Order Kit
24E298. (See page 21.) Install the new D-shaped
seal (106) on the connecting rod (14). Hold connecting rod with 19 mm (3/4 in.) wrench. Install and
tighten the retaining nut (105). Torque to 100-120
in-lb (11-14 N•m). Do not overtighten.
8. Install a new foot cap o-ring (41). Grease and install
the foot cap (42). Torque to 54-66 ft-lb (73-89 N•m).
9. Push up on the motor shaft. Slide on the coupling
nut (55). Install the coupling collars (56).
10. Hold connecting rod with 19 mm (3/4 in.) wrench.
Install and tighten the coupling nut. Torque to 75-80
ft-lb (138-146 N•m).
11. If Replacing Overflow Chamber: Insert the o-ring
(102) into the lid (101). Tighten the new bottle (103)
with lid (101) attached, to the fitting (104).
12. Turn connecting rod (14) to align holes in top cap (8)
with holes on bellows chamber (1) so the D-flat in
the top cap faces the front of the pump. Reattach
the top cap (8) and shield mount spacer (9). Torque
screws (10) to 100-120 in-lb (11-14 N•m).
1
Apply grease.
2
Apply thread lubricant.
3
Torque to 100-120 in-lb (11-14 N•m).
4
Torque to 54-66 ft-lb (73-89 N•m).
5
Torque to 74-86 ft-lb (100-117 N•m).
10
3
9
FIG. 6. Replace bellows.
2 4
1
42
7
14
2 5
1
41
45
3
1
4
12
1
1
5
6
8
ti14533a
10 312793H
Page 11
Repair
Complete Pump Repair
Disassembly
1. Follow all steps under Preparation, page 8.
2. Use a socket to remove the foot cap (42). Remove
and discard the o-ring (41).
3. Use a 5 mm hex wrench to loosen the three screws
(10) on the top cap. Lift the air motor shaft to
remove the top cap (8) and the shield mount spacer
(9) from the bellows chamber.
4. Hold the hex on the connecting rod (14) with a 19
mm (3/4 in.) wrench so it cannot turn. Use a socket
to loosen the piston/rod assembly. See F
5. Pull the piston/rod assembly out of the bottom of the
cylinder (27).
6. V-Packing Models: Remove the piston packings
(37, 39), glands (38, 40), and spring (35). See F
14, page 14.
7. U-Cup Models: Remove the bearing (52), u-cup
(53), and washer (54). See F
IG
. 13, page 13.
8. Models with overflow chamber: If overflow chamber needs to be replaced, see Replace the Bel-
lows, page 9. If overflow chamber is fine, leave it
attached to the top cap.
IG
. 5.
IG
.
12. V-Packing Models: Remove the glands (23, 26),
throat packings (24, 25), and spring (22). See F
IG
.
10, page 12.
13. U-Cup Models: Use an o-ring pick or pliers to
remove the spring clip (51), the u-cup (50), and the
bearing (49). F
IG
. 11, page 13.
14. Remove and discard the packing nut top o-ring (2)
and bottom o-ring (21).
15. Put the hex of the piston rod (31) in a vise. Use a
1/2 in. hex wrench to remove the flow-through nut
(44) from the bottom of the piston (45).
16. Remove the o-ring (32) and seat (46). Remove from
vise and tip out the check ball (47).
1/2 in. hex
44
2
1
1
32
46
47
1
Apply lubricant.
2
Torque to 74-86 ft-lb
(100-117 N•m).
45
31
9. Remove the connecting rod (14) and bellows (7).
10. Use a 5 mm allen wrench to remove the three
screws (17) and washers (18), then remove the bellows chamber (1). Remove and discard the bellows
FIG. 7. Outlet check.
ti15410a
chamber o-ring (12).
11. Use a 54 mm (2 1/8 in.) socket wrench to remove
the packing nut (20).
312793H 11
Page 12
Repair
17. Put the hex of the piston (45) in a vise, then use a
23 mm socket to remove the piston rod (31).
18. Remove the piston o-ring (32) and seat (33).
Remove from vise and tip out the check ball (34)
and spring (36).
1
Apply grease.
2
Apply thread lubricant.
3
Torque to 91-109 ft-lb
(123-148 N•m).
31
2 3
32
1
33
34
36
45
ti14536a
FIG. 8. Piston check.
19. If the bellows is damaged, see Replace the Bellows, page 9. If not, leave the bellows attached to
the connecting rod.
2. Install check ball (34) and seat (33) in the top of the
piston. Grease and install new o-ring (32).
3. With hex of piston (45) still in vise, apply thread
lubricant and then use a socket to reattach the displacement rod (31). Torque to 91-109 ft-lb
(123-148 N•m).
4. Clamp the hex of piston rod in vise. Install new
check ball (47) and seat (46) in the bottom of the
piston. Grease and install new o-ring (32).
5. Grease and reinstall the flow-through nut (44).
Torque to 74-86 ft-lb (100-117 N•m).
6. Place the packing nut (20) upside down on the
bench so packings will align properly.
V-Packing Models: Lubricate and install the female
gland (26), new v-packings, 24, 25) and the male
gland (23) in the packing nut. Lips must face up,
so they will face toward the cylinder when the
packing nut is installed. Push packings all the way
in.
.
1
23
1
2
25
1
2
24
Reassembly
1. Clamp the hex of the piston (45) in a vise. Install
new spring (36) on the ball stop.
ti15496a
FIG. 9. Ball stop spring
1
Apply lubricant.
2
Lips face up
(toward cylinder
when installed).
ti15255a
FIG. 10. Throat v-packings
U-Cup Models: Lubricate and install the bearing
(49), the u-cup packing (50), and the spring clip
(51). U-cup must face up, so it will face toward
the cylinder when the packing nut is installed.
26
20
1
12 312793H
Page 13
1
Apply grease.
2
U-cup faces up
(toward cylinder
when installed).
Repair
11. V-Packing Models: Install new piston spring (35).
Lubricate and install male gland (40), new piston
packings (37, 39), and female gland (38) on the dis-
1
51
1
2
50
placement rod (31). Lips must face toward the
cylinder.
1
49
20
ti15259a
FIG. 11. U-Cup throat seal
7. Install the top o-ring (2) and the bottom o-ring (21)
on the packing nut (20).
8. V-Packing Models: Install the spring (22) in the top
of the cylinder (27).
9. Grease and reattach the packing nut (20). Torque to
54-66 ft-lb (73-89 N•m).
10. Use screws (17) and washers (18) to reattach the
bellows chamber (1). Align the screws so the inlet
fitting does not interfere with the tie rods. Torque
screws (17) to 100-120 in-lb (11-14 N•m).
1
Apply grease.
12. U-Cup Models: Lubricate and install the washer
(54), u-cup (53), and bearing (52). U-cup must face
toward the cylinder.
1
Apply lubricant.
2
Lips face toward
cylinder.
53
54
1
52
1
ti15260a
FIG. 13. U-Cup piston seal
1
2
Apply thread lubricant.
3
Torque to 100-120 in-lb (11-14 N•m).
4
Torque to 54-66 ft-lb (73-89 N•m).
2 4
20
1
1
2
22
1
1
21
18 (x 3)
17 (x 3)
3
FIG. 12. Bellows chamber and packing nut.
ti14534a
312793H 13
Page 14
Repair
1
Apply grease.
2
Apply thread lubricant.
3
Torque to 100-120 in-lb (11-14 N•m).
4
Torque to 91-109 ft-lb (123-148 N•m).
5
Lips face toward cylinder.
FIG. 14. Piston v-packings
31
2 4
45
1
5
39
35
1
1
40
37
1
5
38
1
41
1
23
42
ti14535a
13. Grease the outside of the displacement rod shaft
and the piston, near the hexes. Push the rod and
the piston into the cylinder (27).
14. If Replacing Bellows: Follow steps 1 and 2 under
Reassemble Bellows and Chamber, page 10, to
put new bellows on connecting rod.
15. See F
IG
. 6, page 10. Put the bellows o-ring (12)
loosely around the bellows (7). Push the connecting
rod (14), with fully assembled bellows (7) into the
bellows chamber (1). Hand tighten the connecting
rod.
16. Hold the hex on the connecting rod (14) and use a
torque wrench to turn the piston (45). Torque to
74-86 ft-lb (100-117 N•m).
17. Set top cap (8) on the connecting rod (14). Do not
tighten.
18. If Replacing Overflow Chamber: Order Kit
24E298. (See page 21.) Install the new D-shaped
seal (106) on the connecting rod (14). Hold connecting rod with 19 mm (3/4 in.) wrench. Install and
tighten the retaining nut (105). Torque to 100-120
in-lb (11-14 N•m). Do not overtighten.
20. Push up on the motor shaft. Slide on the coupling
nut (55). Install the coupling collars (56).
21. Hold air motor shaft. Install and tighten the coupling
nut. Torque to 75-80 ft-lb (138-146 N•m).
22. If Replacing Overflow Chamber: Insert the o-ring
(102) into the lid (101). Tighten the new bottle (103)
with lid (101) attached, to the fitting (104).
23. Turn connecting rod (14) to align holes in top cap (8)
with holes on bellows chamber (1). Reattach the top
cap (8) and shield mount spacer (9). Torque screws
(10) to 100-120 in-lb (11-14 N•m).
NOTE: The overflow chamber fits best if the D flat is
aligned to the front of the pump.
Inlet or Outlet Fitting Repair
Remove and replace the inlet or outlet fitting only if damaged. Replace one or both o-rings if a leak or seepage
is present and every time a fitting is removed. To reassemble, grease the o-ring and apply high-strength
thread locker to the fitting. Torque to 54-66 ft-lb
(73-89 N•m).
19. Install a new foot cap o-ring (41). Grease and install
the foot cap (42). Torque to 54-66 ft-lb (73-89 N•m).
14 312793H
Page 15
Repair
312793H 15
Page 16
Parts
Parts
Models with V-Packings
3
10
9
8
7
1
12
14
2
Lips face
down.
1
1
2
31
6
2
4
20
32
1
33
21
1
26
34
36
24
25
45
24
25
24
23
22
47
46
32
44
1
1
2
5
5
2
6
1
5
3
1
4
1
15
3
17
18
1
Apply grease.
27
1
35
19
40
37
Lips
28
6
29
39
37
face
up.
39
37
38
41
2
4
42
ti15222a
2
Apply thread lubricant.
3
Torque to 100-120 in-lb (11-14 N•m).
4
Torque to 54-66 ft-lb (73-89 N•m).
5
Torque to 74-86 ft-lb (100-117 N•m).
6
Torque to 91-109 ft-lb (123-148 N•m).
16 312793H
Page 17
Models with V-Packings
NOTE: Many parts are available in one or more Service/Repair kits. See page 20.
4
Ref Description Part Qty
1 BELLOWS CHAMBER KIT (includes 2,
12, 15, 17, 18, 21, 32, and 41)
LBO50A 24E758
LB100A and LB150A 24E759
2 O-RING, packing nut, top 113082 1
3 BUSHING, snap ----- 1
4 O-RING, snap bushing 110135 1
5 O-RING, snap bushing C20182 1
6 BUSHING, bellows ----- 1
7 BELLOWS KIT (includes 2, 4, 5, 12, 21,
32, and 41)
LB050A 24A267
LB100A and LB150A 24E764
8 TOP CAP KIT (includes 9, 10, and 12) 24A271 1
9 SPACER, shield mount ----- 1
10 SCREW, M6 x 40;
see Hardware Kit,
117030 3
page 20
12 O-RING, bellows chamber 116377 1
14 CONNECTING ROD KIT (includes 4, 5,
12, 32, and 41)
15 INLET FITTING KIT 1
LB050A and LB100A,
3/4-14 npt x 1 3/16-16 un
LB150A
1-11.5 npt x 1 3/16-16 un
17 SCREW, bellows chamber, M6 x 25,
24E762 1
24A842
24E711
117029 3
see Hardware Kit, page 20
18 WASHER, bellows chamber;
117018 3
see Hardware Kit, page 20
19 OUTLET FITTING KIT (includes 48) 1
LB050A and LB100A,
3/8-18 npt x 3/4-16 un
LB150A, 3/4-14 npt x 1 3/16-16 un 24A842
20 PACKING NUT KIT (includes 2, 12, 21,
32, and 41)
LB050A 24F837
LB100A 24F223
LB150A 24F224
21 O-RING, packing nut, bottom 1
LB050A 107078
LB100A 104537
LB150A 110492
22 SPRING ----- 1
23 GLAND, male ----- 1
24 V-PACKING, UHMWPE ----- 3
25 V-PACKING, PTFE ----- 2
26 GLAND, female ----- 1
24A840
Ref Description Part Qty
1
1
1
27 CYLINDER KIT (includes 2, 12, 19, 21,
32, 41, and 48)
LB050A 24A828
LB100A 24A829
LB150A 24A830
28 ADAPTER, pump ----- 1
29 JAM NUT 1
LB050A 24A635
LB100A 24A637
LB150A 24A639
31 DISPLACEMENT ROD KIT (includes 2,
12, 21, 32, and 41)
LB050A 24F492
LB100A 24F296
LB150A 24F295
32 O-RING, piston ----- 2
33 SEAT, tungsten carbide ----- 1
34 CHECK BALL, stainless steel 1
LB050A 101947
LB100A and LB150A 107203
35 SPRING ----- 1
36 SPRING, ball stop ----- 1
37 V-PACKING, UHMWPE ----- 3
38 GLAND, female ----- 1
39 V-PACKING, PTFE ----- 2
40 GLAND, male ----- 1
41 O-RING, foot cap ----- 1
42 FOOT CAP KIT (includes 41) 1
LB050A 24A831
LB100A 24A832
LB150A 24A833
44 FLOW-THROUGH NUT ----- 1
45 PISTON KIT (includes 2, 12, 21, 32, and
41)
LB050A 24F488
LB100A 24F489
LB150A 24F490
46 SEAT, tungsten carbide ----- 1
47 CHECK BALL, stainless steel 1
LB050A 101947
LB100A and LB150A 101859
48 O-RING, outlet fitting, not shown ----- 1
55 NUT, coupling 15T311 1
56 COLLARS, coupling;
pack of 10
NOTE: Replacement Danger and Warning labels, tags,
and cards are available at no cost.
see page 20 for
Parts
1
1
1
184128 2
--- Parts not sold separately. See pages 20-21for
available kits.
312793H 17
Page 18
Parts
Models with U-Cup Packings
3
10
9
8
1
2
1
31
7
1
12
U-cup
faces
down.
4
2
20
21
1
49
50
51
27
19
32
33
34
36
45
2
6
1
1
47
46
1
52
14
28
6
6
1
5
29
3
1
4
1
15
32
44
54
53
52
41
2
5
1
U-cup
faces
up.
3
17
18
1
Apply grease.
2
Apply thread lubricant.
3
Torque to 100-120 in-lb (11-14 N•m).
4
Torque to 54-66 ft-lb (73-89 N•m).
5
Torque to 74-86 ft-lb (100-117 N•m).
6
Torque to 91-109 ft-lb (123-148 N•m).
42
4
2
ti15261a
18 312793H
Page 19
Models with U-Cup Packings
NOTE: Many parts are available in one or more Service/Repair kits. See page 20.
Parts
Part
Ref. Description
1 BELLOWS CHAMBER KIT (includes 2,
12, 15, 17, 18, 21, 32, and 41)
LBO50B 24E758
LB100B and LB150B 24E759
2 O-RING, packing nut, top 113082 1
3 BUSHING, snap ----- 1
4 O-RING, snap bushing 110135 1
5 O-RING, snap bushing C20182 1
6 BUSHING, bellows ----- 1
7 BELLOWS KIT (includes 2, 4, 5, 12, 21,
32, and 41)
LB050B 24A267
LB100B and LB150B 24E764
8 TOP CAP KIT (includes 9, 10, and 12) 24A271 1
9 SPACER, shield mount ----- 1
10 SCREW, M6 x 40;
see Hardware Kit,
Number Qty
117030 3
page 20
12 O-RING, bellows chamber 116377 1
14 CONNECTING ROD KIT (includes 4, 5,
12, 32, and 41)
15 INLET FITTING KIT 1
LB050B and LB100B,
3/4-14 npt x 1 3/16-16 un
LB150B, 1-11.5 npt x 1 3/16-16 un 24E711
17 SCREW, bellows chamber, M6 x 25,
24E762 1
24A842
117029 3
see Hardware Kit, page 20
18 WASHER, bellows chamber;
see Hard-
117018 3
ware Kit, page 20
19 OUTLET FITTING KIT (includes 48) 1
LB050B and LB100B,
3/8-18 npt x 3/4-16 un
LB150B, 3/4-14 npt x 1 3/16-16 un 24A842
20 PACKING NUT KIT (includes 2, 12, 21,
32, and 41)
LB050B 24F837
LB100B 24F223
LB150B 24F224
21 O-RING, packing nut, bottom 1
LB050B 107078
LB100B 104537
LB150B 110492
27 CYLINDER KIT (includes 2, 12, 19, 21,
32, 41, and 48)
LB050B 24A828
LB100B 24A829
LB150B 24A830
28 ADAPTER, pump ----- 1
24A840
Part
Ref. Description
1
1
1
29 JAM NUT 1
31 DISPLACEMENT ROD KIT (includes 2,
32 O-RING, piston ----- 2
33 SEAT, tungsten carbide ----- 1
34 CHECK BALL, stainless steel 107203 1
36 SPRING, ball stop ----- 1
41 O-RING, foot cap 106259 1
42 FOOT CAP KIT (includes 41) 1
44 FLOW-THROUGH NUT ----- 1
45 PISTON KIT (includes 2, 12, 21, 32,
46 SEAT, tungsten carbide ----- 1
47 CHECK BALL, stainless steel 101859 1
48 O-RING, outlet fitting, not shown ----- 1
49 BEARING, throat ----- 1
50 U-CUP Packing, throat ----- 1
51 SPRING CLIP, throat ----- 1
52 BEARING, piston ----- 1
53 U-CUP Packing, piston ----- 1
54 WASHER, piston ----- 1
55 NUT, coupling 15T311 1
56 COLLARS, coupling;
LB050B 24A635
LB100B 24A637
LB150B 24A639
12, 21, 32, and 41)
LB050B 24F492
LB100B 24F296
LB150B 24F295
LB050B 24A831
LB100B 24A832
LB150B 24A833
and 41)
LB050B 24F488
LB100B 24F489
LB150B 24F490
see page 20 for
Number Qty
pack of 10
NOTE: Replacement Danger and Warning labels, tags,
and cards are available at no cost.
--- Parts not sold separately. See pages 20-21 for avail-
1
able kits.
1
1
184128 2
312793H 19
Page 20
Repair Kits
Repair Kits
Kit Description
O-Ring Kit - Includes o-rings (2, 4, 5, 12, 16, 21, 32, 41, and 48)
V-Packing Seal Kit
Includes: springs (22, 35), glands (23, 26, 38, 40), v-packings (24, 25,
37, 39), and o-rings (2, 12, 21, 32, and 41)
U-Cup Seal Kit
Includes: throat u-cup (50), bearing (49), and spring clip (51); piston
u-cup (53), bearing (52), and washer (54). Also includes o-rings (2, 12,
21, 32, and 41)
Bushing Kit
Includes: bellows bushing (6), snap bushing (3), and o-rings (2, 4, 5,
12, 16, 21, 32, and 41)
440 Stainless Steel Check Ball Kit
Includes: Check balls (34, 47), ball stop spring (36), and o-rings (2, 12,
21, 32, and 41).
Tungsten Carbide Seats and 440 Stainless Steel Balls Repair Kit
Includes seats (33, 46), check balls (34, 47), flow-through nut (44), and
o-rings (2, 12, 21, 32, and 41)
Displacement Rod/Connecting Rod/Piston Kit
Includes: displacement rod (31), piston (45), nylon extrusions (not in
parts list), connecting rod (14), bellows (7), snap bushing (3), bellows
bushing (6), seats (33, 46), check balls (34, 47), spring (36);
flow-through nut (44); coupling nut (55), coupling collars (56), and
o-rings (2, 4, 5, 12, 21, 32, and 41)
Piston Kits
Includes: piston (45), nylon extrusions (not in parts list), and o-rings (2,
12, 21, 32, and 41)
Hardware Kit
Includes: three top cap screws (10); three bellows chamber screws
(17) and three washers (18)
Coupling Collars Kit - Includes: 10-pack of coupling collars
LB050A
LB050B
24E713 24E714 24E715
24A655 24A656 24A657
24E716 24E631 24E632
24A268 24E766 24E766
24A661 24A662 24A662
24A787 24A788 24A788
24A649 24A650 24A651
24F488 24F489 24F490
24E712 24E712 24E712
24A619 24A619 24A619
LB100A
LB100B
LB150A
LB150B
20 312793H
Page 21
Optional Kits
Optional Kits
Kit Description
Reinforced PTFE V-Packing Kit*
Reinforced PTFE throat packings and glands, reinforced PTFE
piston packings and glands, o-rings, and springs
PTFE Bellows Kit*
Includes PTFE bellows and o-rings
316 Stainless Steel Check Ball Kit**
Includes: Check balls (34, 47), ball stop spring (36), and o-rings (2,
12, 21, 32 and 41).
316 Stainless Steel Seat and Ball Kit**
Includes: Seats (33, 46), check balls (34, 47), flow-through nut (44)
and o-rings (2, 12, 21, 32, and 41).
* Use with materials that cause chemical compatibility concerns with UHMWPE, such as acid catalyst materials.
** Replaces standard kits for high corrosive applications.
LB050A
LB050B
24J858 24J859 24J860
24J850 24J851 24J851
24T257 24T258 24T258
24A800 24A801 24A801
LB100A
LB100B
LB150A
LB150B
Accessories
Overflow Chamber Kit 24E298
Ref. Description Qty.
101 LID 1
102 O-RING 1
103 BOTTLE 1
104 FITTING, 2 x 1/4-18 npt 1
105 NUT, retaining 1
106 D-SHAPED SEAL, bellows 1
312793H 21
Page 22
Dimensions
Dimensions
Displacement Pump Dimensions
A
Displacement
Pump
LB050A, LB050B
LB100A, LB100B
LB150A, LB150B
* Height measured at midstroke.
(Height*)
in. (mm)
23.6 (599) 3/4 in. 3/8 in. 26 (11)
23.6 (599) 3/4 in. 3/8 in. 30 (13)
23.6 (599) 1 in. 3/4 in. 34 (15)
B
(Inlet Size)
in. npt
C
(Outlet Size)
in. npt
Weight
lbs (kg)
B
A
C
ti14532a
22 312793H
Page 23
Technical Data
Technical Data
Maximum fluid working pressure
LB050A and LB050B
LB100A and LB100B . . . . . . . . . . . . . . . . . . . . . . . . .
LB150A and LB150B . . . . . . . . . . . . . . . . . . . . . . . . .
Maximum fluid inlet pressure . . . . . . . . . . . . . . . . . . . . . . 15 psi (0.1 MPa, 1.0 bar)
Maximum fluid temperature . . . . . . . . . . . . . . . . . . . . . . . 160°F (71°C)
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . 35°–120°F (2°–49°C)
Stroke length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 in.
Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PEEK, PTFE, stainless steel, tungsten carbide,
4500 psi (33.1 MPa, 310 bar)
3600 psi (24.8 MPa, 248 bar)
2400 psi (16.5 MPa, 165 bar)
UHMWPE
312793H 23
Page 24
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER,
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
contact your Graco distributor or call to identify the nearest distributor.
Graco reserves the right to make changes at any time without notice.
Original instructions.
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
This manual contains English. MM 312793
www.graco.com
Revision H- April 2014
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