Repair Kit
Repair Parts for Check-Mate® 200cc
Displacement Pumps
With priming piston and Severe Duty® or MaxLife® rod and cylinder.
For professional use only.
Not for use in explosive atmospheres.
Important Safety Instructions
Read all warnings and instructions in manual
312375. Save those instructions.
See manual 312375 for complete disassembly and
reassembly instructions.
312468E
EN
KEY:
1
Torque to 239-271 ft-lb (323-366 N•m)
2
Torque to 95-115 ft-lb (128-155 N•m)
3
Torque to 345-435 ft-lb (466-587 N•m)
4
Torque to 71-79 ft-lb (96-107 N•m)
5
Torque to 92-102 ft-lb (124-138 N•m)
6
Torque to 57-63 ft-lb (77-85 N•m)
7
Torque to 130-190 ft-lb (176-258 N•m)
8
Apply thread sealant
L: Piston Check Valve Assembly
M: Throat Packings
N: Intake Valve Packings
Lubricate all soft seal components before
installation.
13
14
10
15
16
11
51
N
(34-37)
M (5-8)
M (5-7)
23
20
L (cont.)
31
3
7
21
30
4
2
47, 49
49, 52
42
8
18
19
22
3
41
2
9
18
60
39
40
8
47, 49
38
32
33
4
24
5
17
12
9
2
29
28
6
1
1
L
26
27
6
TI10863B
2 312468E
Parts
Parts
Ref. Part Description Qty.
1 ★❄255571 KIT, rod, displacement; chrome
(includes 18, 21)
✠✖255572 KIT, rod, displacement; MaxLife
(includes 18, 21)
2 ★✠255605 KIT, outlet, housing (includes 18,
21, 47, 49, 52)
❄✖255606 KIT, outlet, housing; SST
(includes 18, 21, 47, 49, 52)
3 ★✠189641 CARTRIDGE 1
❄✖189645 CARTRIDGE; SST 1
4‡ 166073 O-RING 1
5‡ ★❄ GLAND, packing female; see
Packing Kits
✠✖ GLAND, packing, u-cup; see
Packing Kits
6‡ ★❄ V-PACKING; PTFE; see Pack-
ing Kits
✠✖ SPACER, u-cup; see Packing
Kits
7‡ ★❄ V-PACKING; UHMWPE; see
Packing Kits
✠✖ SPACER, u-cup, bearing; see
Packing Kits
8‡ ★❄ GLAND, packing male; see
Packing Kits
9‡ ★ NUT, packing, open 1
❄ NUT, packing, open; SST 1
✠ CUP, wet, enclosed 1
✖ CUP, wet, enclosed, SST 1
10‡ ✠✖ COVER, wet cup 1
11‡ ✠✖104095 O-RING
12‡ ✠✖ SIGHTGLASS 1
13‡ ✠✖ COVER, oil hole 1
14‡ ✠✖ SCREW, socket hd cap; M5 x 12 3
15‡ ✠✖ WIPER, wet cup cover 1
16‡
✠✖ SEAL, wet cup cover 1
17‡ ★❄ CYLINDER, pump, Severe Duty 1
✠✖ CYLINDER, pump, MaxLife 1
18‡ 109499 O-RING 2
19 ★✠189442 HOUSING, valve 1
❄✖189512 HOUSING, valve; SST 1
20‡ SEAT, valve 1
21 189492 SEAL 1
22 ★✠255611 KIT, intake housing
(includes 21)
❄✖255612 KIT, intake housing; SST
(includes 21)
23‡ SEAT, piston 1
24‡ ★❄ ROD, piston; Severe Duty 1
✠✖ ROD, piston; MaxLife 1
26 276378 PISTON 1
27 190241 SEAT, piston 1
28 ★✠15M520 GUIDE, piston 1
❄✖15M654 GUIDE, piston; SST 1
Ref. Part Description Qty.
29‡ BEARING, guide 1
1
30‡ SEAT, piston 1
31‡ SEAL, piston; see Packing Kits 1
1
32‡ VALVE, intake 1
33‡ ★✠ NUT, packing 1
1
1
1
1
3
1
2
1
1
1
1
❄✖ NUT, packing; SST 1
34‡ ★✠ GLAND, male, piston; see Pack-
ing Kits
❄✖ GLAND, male, piston; SST;
see Packing Kits
35‡ V-PACKING; see Packing Kits 2
36‡ ★❄ V-PACKING; see Packing Kits 2
✠✖ V-PACKING; see Packing Kits 2
37‡ ★✠ GLAND, female; see Packing
Kits
❄✖ GLAND, female, piston; SST;
see Packing Kits
38‡ SEAL, valve 1
39‡ ★✠ HOUSING, valve 1
❄✖ HOUSING, valve; SST 1
40‡ ★✠ PLUG, valve 1
❄✖ PLUG, valve; SST 1
41‡ HANDLE, outlet bleed 1
42‡ CLIP, outlet bleed 1
47▲★✠184090 LABEL, warning 2
❄✖184462
49 ★✠100508 SCREW, drive 6
❄✖109202
50▲ 172479 TAG, instruction, safety 1
51 ✠✖ PLUG, pipe 1
52 197561 PLATE, identification 1
60 ✠✖ PLUG, pipe 1
★ Model L200CS only.
✠ Model L200CM only.
❄ Model L200SS only.
✖ Model L200SM only.
‡See Kits table.
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
1
1
1
1
312468E 3
Parts
Kits
The following table indicates which parts (according to reference number) are included in each kit.
Reference Numbers
Kit
255509
255510
255511
255512
255525
255526
255527
255534
255541
255542
255552
255559
255560
255579
255580
255581
255582
255593
255594
237908
255616
255619
255622
255623
255625
255626
255693
255697
255700
4567891011121314151617182021232429303132333435363738394041425160
✔✔✔✔✔ ✔ ✔ ✔ ✔ ✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔✔✔✔✔ ✔ ✔ ✔ ✔ ✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔✔✔✔✔
✔ ✔ ✔ ✔ ✔
✔✔✔✔ ✔ ✔✔
✔ ✔ ✔ ✔
✔ ✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔
✔✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔✔ ✔✔✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔ ✔ ✔ ✔✔✔✔✔
✔ ✔ ✔ ✔ ✔
✔✔ ✔ ✔ ✔
✔ ✔ ✔
✔ ✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔
✔✔ ✔✔✔✔✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔✔✔ ✔ ✔ ✔ ✔ ✔ ✔✔✔
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
✔✔✔✔ ✔✔✔✔✔✔✔✔ ✔✔
✔ ✔ ✔ ✔
✔✔✔✔
4 312468E
Kit Descriptions
Parts
Kit Description
255509 Complete Seal Kit, L200CS
255510 Complete Seal Kit, L200CM
255511 Complete Seal Kit, L200SS
255512 Complete Seal Kit, L200SM
255525 Throat Seal Kit, L200CS
255526 Throat Seal Kit, L200SS
255527 Throat Seal Kit, L200CM and L200SM
255534 Piston Kit
255541 Intake Soft Seal Kit, L200CS
255622 Intake Soft Seal Kit, L200CM
255542 Intake Soft Seal Kit, L200SS
255623 Intake Soft Seal Kit, L200SM
255552 Piston Seal Metal and Soft Kit
255559 Intake Valve Seal Metal and Soft Kit;
Severe Duty, L200CS
255625 Intake Valve Seal Metal and Soft Kit;
MaxLife, L200CM
255560 Intake Valve Seal Metal and Soft Kit;
Severe Duty, L200SS
255626 Intake Valve Seal Metal and Soft Kit;
MaxLife, L200SM
255571 Displacement Rod Kit, L200CS and
L200SS
255572 Displacement Rod Kit, L200CM and
L200SM
255579 Priming Piston Rod Kit; L200CS
255580 Priming Piston Rod Kit; L200CM
255581 Priming Piston Rod Kit; L200SS
255582 Priming Piston Rod Kit; L200SM
255593 Cylinder Kit; L200CS, L200SS
255594 Cylinder Kit; L200CM, L200CS
255605 Outlet Kit; Carbon models
255606 Outlet Kit; SST models
255611 Intake Housing Kit; Carbon models
255612 Intake Housing Kit; SST models
237908 Bleed Valve Kit, all Carbon models
Kit Description
255616 Bleed Valve Kit, all SST models
255619 Enclosed Wet Cup Seal Kit; MaxLife,
L200CM and L200SM
255693 Complete Seal Kit; PTFE Alternative;
includes all PTFE Alternative kits listed
under Packing Kits, page 6
255697 Enclosed Wet Cup Kit; L200CM
255700 Enclosed Wet Cup Kit; L200SM
312468E 5
Packing Kits
Throat Packings
Severe Duty
Ref. Description Qty.
5 ★ GLAND, packing, female 1
❄ GLAND, SST 1
6 V-PACKING; UHMWPE 3
7 V-PACKING; PTFE 2
8 ★ GLAND, packing, male 1
❄ GLAND, packing, male; SST 1
Intake Valve Packings
Severe Duty and MaxLife
Ref. Description Qty.
34 ★✠ GLAND, male, priming piston 1
❄✖ GLAND, male, priming piston; SST 1
35 PACKING; UHMWPE 2
36 ★❄ PACKING; PTFE (Severe Duty) 2
✠✖ PACKING; leather (MaxLife) 2
37 ★✠ GLAND, female, priming piston 1
❄✖ GLAND, female, priming piston; SST 1
★ Model L200CS only.
MaxLife
Ref. Description Qty.
5SEAL, u-cup 1
6 SPACER, metal 1
7 SPACER, acetal 1
Severe Duty
* Lips face down
5
MaxLife
* Lips face down
6
7
5
7
ti10590a
6
ti10593a
8
PTFE Alternative
Ref. Description Qty.
5 GLAND, packing, female 1
6 V-PACKING, PTFE 5
8 GLAND, packing, male 1
✠ Model L200CM only.
❄ Model L200SS only.
✖ Model L200SM only.
34
* Lips face up
35
36
37
ti10596a
PTFE Alternative
Ref. Description Qty.
34 GLAND, male, priming piston 1
35 PACKING, PTFE 4
37 GLAND, female, priming piston 1
34
* Lips face up
35
* Lips face down
5
37
ti11119a
Piston Packings
6
ti10590a
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
8
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312468
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised 01/2012
PTFE Alternative
Ref. Description Qty.
31 SEAL, piston 1
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