Graco 312394V User Manual
Instructions - Parts
PR70
™
and PR70v
™
312394V
Feed Systems
Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of
two-component materials. For professional use only.
Not approved for use in European explosive atmosphere locations.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in all supplied manuals. Save these instructions.
EN
PR70v shown with Polyethylene Tanks and
Advanced Display Module
ti12580b
Related Manuals
Contents
Related Manuals ...........................2
Product Configurator .......................3
Warnings ................................10
Grounding ...............................12
Installation ...............................13
Polyethylene Tank Lid with Agitator .........13
Pneumatic Agitator Motor .................14
Level Sensors ..........................14
Auto-Refill Installation ....................16
Pressure Transducer and Flow Meter Installation 16
Startup ..................................17
Pressure Relief Procedure ..................18
Models with Advanced Display Module ....... 18
Models with Standard Display Module .......18
Setup ....................................19
Level Sensor Calibration .................. 19
Vacuum De-gas ........................ 20
Vacuum De-gas and Vacuum Auto-Fill ....... 21
Accumulator Filling ......................22
Shutdown ................................23
Repair ................................... 24
Tank Removal ..........................24
Ball Valve Removal from Tank ............. 24
Ball Valve Repair ....................... 25
Agitator Fuse Replacement ..............26
Parts ....................................27
Accumulators, Assemblies LC0160 and LC0297 27
8 Liter Polyethylene Tanks ................30
Polyethylene Tank Agitators ............... 32
On-Board Stainless Steel Tanks ............37
Ball Valve, Assembly 255280 .............. 40
Flange Assembly, 256896 ................ 41
On-Board Stainless Steel Tank Lids .........42
Tanks for Use with Dust Covers ............ 44
Tanks for Use with Clampdown Covers ...... 44
Off-Board Stainless Steel Tanks ............46
Off-Board Stainless Steel Tank Lids .........49
Vacuum Tree Manifold, 255342 ............ 58
Vacuum Tree Manifold, 257746 ............ 58
Stainless Steel Tank Agitators .............60
Level Sensors ..........................66
Kits .....................................68
Dimensions ...............................70
Machine with On-Board Tanks .............70
Machine with Off-Board Tanks .............71
Technical Data ............................73
Graco Standard Warranty ...................74
Graco Information .........................74
Related Manuals
PR70 and PR70v Operation and Parts Manuals
Part Description
3A0429 PR70 with Standard Display Module Oper-
ation and Maintenance Manual
312759 PR70 and PR70v with Advanced Display
Module Operation and Maintenance Manual
312760 PR70 and PR70v Repair and Parts Manual
312394 PR70 and PR70v Feed Systems Manual
312761 PR70v Integrated Heat Instructions - Parts
Manual
MD2 Dispense Valve Manual
Part Description
312185 MD2 Dispense Valve Instructions and Parts
Manual
2 312394V
Product Configurator
Product Configurator
PR7F - - - - - - - - - - - - - -----
Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V
Air Motor
High Volume Side Piston
Low Volume Side Piston
Controls
High Volume Side Hose
Low Volume Side Hose
Dispense Valve
Mixer
Applicator Mounting
Power Cord
Flow Monitoring
High Volume Side Tank
High Volume Side Tank Cover
Low Volume Side Tank
Low Volume Side Tank Cover
Tank Level Sensors
An example of the product configurator would be the following configurator code.
PR7F - J - A5 - A5 - E - A6 - A6 - 3 - 1 - 2 - A - N - 3 - N - H - N - 6 - N - N
Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V
Air Motor
High Volume Side Piston
Low Volume Side Piston
Controls
High Volume Side Hose
Low Volume Side Hose
Dispense Valve
Mixer
Applicator Mounting
Power Cord
Flow Monitoring
High Volume Side Tank
High Volume Side Tank Cover
Low Volume Side Tank
Low Volume Side Tank Cover
Tank Level Sensors
Heat Zone Controller
Off-Board Tank Stand
Heat Zone Controller
Off-Board Tank Stand
The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items
listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best delivery dates.
Code A Part Air Motor
A LC0262 PR70 with 3.0 in. (4.56 mm) Air Motor
B LC0264 PR70 with 4.5 in. (10.26 mm) Air Motor
C LC0263 PR70 with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
D LC0265 PR70 with 4.5 in. (10.26 mm) Air Motor
and Hydracheck
F LC0242 PR70v with 3.0 in. (4.56 mm) Air Motor
G LC0244 PR70v with 4.5 in. (10.26 mm) Air
Motor
H LC0243 PR70v with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
J LC0245 PR70v with 4.5 in. (10.26 mm) Air
Motor and Hydracheck
312394V 3
Code B Part
A LC1___ Nylon Piston, Stainless Steel Metering
B LC2___ UHMWPE Piston, Stainless Steel
C LC3___ UHMWPE Piston, Ceramic Metering
Code C Part High Volume Piston Size (mm2)
1 80, Available in Nylon Only
2 100, Available in Nylon Only
3 120, Available in Nylon Only
High Volume Side Piston and
Metering Tube Material
Tube (last three digits of part number
is the mm2piston size)
Metering Tube (last three digits of part
number is the mm
Tube (last three digits of part number
is the mm
2
2
piston size)
piston size)
Product Configurator
4 140, Available in Nylon Only
5 160
6 180
7 200
8 220
9 240
A 260
B 280
C 300
F 320
G 360
H 400
J 440
L 480
M 520
R 560
S 600
T 640
U 720
W 800
X 880
Y 960
Z Custom High Volume side, consult fac-
tory (stainless steel only)
Low Volume Side Piston and
Code D Part
Metering Tube Material
A LC1___ Nylon Piston, Stainless Steel Metering
Tube (last three digits of part number
is the mm2piston size)
B LC2___ UHMWPE Piston, Stainless Steel
Metering Tube (last three digits of part
number is the mm
2
piston size)
C LC3___ UHMWPE Piston, Ceramic Metering
Tube (last three digits of part number
is the mm
2
piston size)
Code E Part Low Volume Side Piston Size (mm2)
1 80, Available in Nylon Only
2 100, Available in Nylon Only
3 120, Available in Nylon Only
4 140, Available in Nylon Only
5 160
6 180
7 200
8 220
9 240
A 260
B 280
C 300
F 320
G 360
H 400
J 440
L 480
M 520
R 560
S 600
T 640
U 720
W 800
X 880
Y 960
Z Custom Low Volume side, consult fac-
tory (stainless steel only)
Code F Part Controls
B LC0272 Standard Display Module with 1 Fluid
Control Module
D LC0274 Advanced Display Module with 1 Fluid
Control Module
E LC0275 Advanced Display Module with 2 Fluid
Control Modules
Codes
G-H,
I-J
Part
High Volume Hose /
Low Volume Hose
A1 LC0801 3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
A2 LC0802 3/16 in. (4.8 mm) - 10 ft (3.0 m)
A3 LC0803 3/16 in. (4.8 mm) - 15 ft (4.6 m)
A4 LC0804 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
A5 LC0805 1/4 in. (6.5 mm) - 10 ft (3.0 m)
A6 LC0806 1/4 in. (6.5 mm) - 15 ft (4.6 m)
A7 LC0807 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
A8 LC0808 3/8 in. (9.5 mm) - 10 ft (3.0 m)
A9 LC0809 3/8 in. (9.5 mm) - 15 ft (4.6 m)
AA LC0810 1/2 in. (13 mm) - 2.5 ft (0.6 m)
AB LC0811 1/2 in. (13 mm) - 10 ft (3.0 m)
AC LC0812 1/2 in. (13 mm) - 15 ft (4.6 m)
AG LC0813 3/4 in. (19 mm) - 10 ft (3.0 m)
AH LC0814 3/4 in. (19 mm) - 15 ft (4.6 m)
B4 LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
B5 LC0882 Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
B6 LC0883 Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
B7 LC0884 Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
B8 LC0885 Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
B9 LC0886 Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
BA LC0887 Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
BB LC0888 Heated, 1/2 in. (13 mm) - 10 ft (3.0 m)
BC LC0889 Heated, 1/2 in. (13 mm) - 15 ft (4.6 m)
BG LC0890 Heated, 3/4 in. (19 mm) - 10 ft (3.0 m)
BH LC0891 Heated, 3/4 in. (19 mm) - 15 ft (4.6 m)
C1 LC0161 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
C2 LC0162 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 10 ft (3.0 m)
4 312394V
Product Configurator
C3 LC0163 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 15 ft (4.6 m)
C4 LC0164 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
C5 LC0165 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 10 ft (3.0 m)
C6 LC0166 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 15 ft (4.6 m)
C7 LC0167 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
C8 LC0168 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
C9 LC0169 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
CA LC0170 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
CB LC0171 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
CC LC0172 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
CD LC0173 Recirculating, On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
CE LC0174 Recirculating, On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
D1 LC0175 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
D2 LC0176 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 10 ft (3.0 m)
D3 LC0177 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 15 ft (4.6 m)
D4 LC0178 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
D5 LC0179 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 10 ft (3.0 m)
D6 LC0180 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 15 ft (4.6 m)
D7 LC0181 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
D8 LC0182 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
D9 LC0183 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
DA LC0184 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
DB LC0185 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
DC LC0186 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
DD LC0187 Recirculating, Off-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
DE LC0188 Recirculating, Off-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
E1 LC0190 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
E2 LC0191 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
E3 LC0192 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
E4 LC0193 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
E5 LC0194 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
E6 LC0195 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
E7 LC0196 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
E8 LC0197 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
E9 LC0198 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
EA LC0199 Recirculating, Heated, On-Board
Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
EB LC0200 Recirculating, Heated, On-Board
Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
F1 LC0201 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
F2 LC0202 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
F3 LC0203 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
F4 LC0204 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
F5 LC0205 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
F6 LC0206 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
F7 LC0207 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
F8 LC0208 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
F9 LC0209 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
FA LC0210 Recirculating, Heated, Off-Board
Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
FB LC0211 Recirculating, Heated, Off-Board
Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
GA LC0400 High Pressure, 3/8 in. (9.5 mm) - 2.5 ft
(0.6 m)
GB LC0401 High Pressure, 3/8 in. (9.5 mm) - 10 ft
(3.0 m)
GC LC0402 High Pressure, 3/8 in. (9.5 mm) - 15 ft
(4.6 m)
GD LC0403 High Pressure, 1/2 in. (13 mm) - 2.5 ft
(0.6 m)
GE LC0404 High Pressure, 1/2 in. (13 mm) - 10 ft
(3.0 m)
GF LC0405 High Pressure, 1/2 in. (13 mm) - 15 ft
(4.6 m)
312394V 5
Product Configurator
GH LC0406 High Pressure, 3/4 in. (19 mm) - 10 ft
(3.0 m)
GJ LC0407 High Pressure, 3/4 in. (19 mm) - 15 ft
(4.6 m)
GK LC0432 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
GL LC0433 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
GM LC0434 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
GQ LC0435 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
GR LC0436 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
GS LC0437 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
GT LC0438 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
GU LC0439 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
GW LC0440 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
GX LC0441 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
GY LC0442 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
G1 LC0443 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
G2 LC0444 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
G3 LC0445 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
G4 LC0446 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
G5 LC0447 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
HA LC0472 High Pressure, Heated, 3/8 in. (9.5
mm) - 2.5 ft (0.6 m)
HB LC0473 High Pressure, Heated, 3/8 in. (9.5
mm) - 10 ft (3.0 m)
HC LC0474 High Pressure, Heated, 3/8 in. (9.5
mm) - 15 ft (4.6 m)
HF LC0475 High Pressure, Heated, 1/2 in. (13
mm) - 2.5 ft (0.6 m)
HG LC0476 High Pressure, Heated, 1/2 in. (13
mm) - 10 ft (3.0 m)
HJ LC0477 High Pressure, Heated, 1/2 in. (13
mm) - 15 ft (4.6 m)
HL LC0478 High Pressure, Heated, 3/4 in. (19
mm) - 10 ft (3.0 m)
HM LC0479 High Pressure, Heated, 3/4 in. (19
mm) - 15 ft (4.6 m)
HQ LC0480 High Pressure, Heated, 3/8 in. (9.5
mm) - 2.5 ft (0.6 m)
HR LC0481 High Pressure, Heated, 3/8 in. (9.5
mm) - 10 ft (3.0 m)
HS LC0482 High Pressure, Heated, 3/8 in. (9.5
mm) - 15 ft (4.6 m)
HT LC0483 High Pressure, Heated, 1/2 in. (13
mm) - 2.5 ft (0.6 m)
HU LC0484 High Pressure, Heated, 1/2 in. (13
mm) - 10 ft (3.0 m)
HX LC0485 High Pressure, Heated, 1/2 in. (13
mm) - 15 ft (4.6 m)
HY LC0486 High Pressure, Heated, 3/4 in. (19
mm) - 10 ft (3.0 m)
H2 LC0487 High Pressure, Heated, 3/4 in. (19
mm) - 15 ft (4.6 m)
NN --- Not required
Code K Part Dispense Valve
N N/A None
2 255179 MD2, Valve Only with 1:1 Nose
3 255181 MD2, Valve Only with 10:1 Nose
4 LC0120 MD2, Handheld with 1:1 Nose
5 LC0122 MD2, Handheld with 10:1 Nose
6 LC0121 MD2, Lever with 1:1 Nose
7 LC0123 MD2, Lever with 10:1 Nose
Code L Part Mixer Type
N N/A None
1 LC0063 3/16 in. (4.8 mm) x 32
2 LC0057 1/4 in. (6.4 mm) x 24
3 LC0058 3/8 in. (9.5 mm) x 24
4 LC0059 3/8 in. (9.5 mm) x 36
5 LC0060 3/8 in. (9.5 mm) Combo
6 LC0062 1/4 in. (6.4 mm) x 24 Luer Lock
7 LC0061 3/16 in. (4.8 mm) x 32 Luer Lock
8 LC0295 1/2 in. (12.7 mm) x 24
9 LC0296 1/2 in. (12.7 mm) x 36
6 312394V
Product Configurator
Code M Part Applicator Mounting
N LC0294 None, Customer Mount Controls and
Applicator
1 LC0292 Mast Mount, Controls & MD2 Applica-
tor Machine Mounted
2 LC0293 Mast Mount, Controls Only
3 256439 Tank Stand Mount, Controls & MD2
Applicator Machine Mounted
4 256438 Tank Stand Mount, Controls Only
Code N Part Power Cord Option
1 121055 120VAC North American Cord Set
2 121054 10A, 250V US Cord Set
3 121056 10A, 250V Continental europe
4 121057 10A, 250V U.K./Ireland
5 121058 10A, 250V Israel
6 124864 10A, 250V Australia
7 124861 10A, 250V Italy
8 124863 10A, 250V Switzerland
9 124862 10A, 250V Denmark
A 121060 10A, 250V India
B N/A Heat Controller Option
Code O Part Flow Monitoring
N LC0041 None
1 257433 Pressure Transducer
2 LC0302 Two 0.5 gpm Flow Meters, No Pres-
sure Transducers
3 LC0305 Two 1.0 gpm Flow Meters, No Pres-
sure Transducers
4 LC0303 One 1.0 gpm Flow Meter, One
0.5 gpm Flow Meter, No Pressure
Transducers
5 LC0307 Two 2.0 gpm Flow Meters, No Pres-
sure Transducers
6 LC0306 One 2.0 gpm Flow Meter, One
1.0 gpm Flow Meter, No Pressure
Transducers
7 LC0304 One 2.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, No Pressure Transducers
A LC0312 Two 0.5 gpm Flow Meters, With Pres-
sure Transducers
B LC0315 Two 1.0 gpm Flow Meters, With Pres-
sure Transducers
C LC0313 One 1.0 gpm Flow Meter, One
0.5 gpm Flow Meter, With Pressure
Transducers
D LC0317 Two 2.0 gpm Flow Meters, With Pres-
sure Transducers
E LC0316 One 2.0 gpm Flow Meter, One
1.0 gpm Flow Meter, With Pressure
Transducers
F LC0314 One 2.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, With Pressure Transduc-
ers
Code P Part High Volume Side Tank
N N/A None
1 256896 No Tanks, 1 1/2 in. npt flange
2 255241 8 L, Twin Polyethylene Tanks and Lids
3 255250 8 L, Twin Polyethylene Tanks and Lids,
One 120V Agitator
4 255251 8 L, Twin Polyethylene Tanks and Lids,
Two 120V Agitators
5 255281 8 L, Twin Polyethylene Tanks and Lids,
with Shut-Off Valves
6 255282 8 L, Twin Polyethylene Tanks and Lids,
One 120V Agitator, with Shut-Off
Valves
7 255283 8 L, Twin Polyethylene Tanks and Lids,
Two 120V Agitators, with Shut-Off
Valves
8 LC0235 7.5 L, Stainless Steel, High Level Sen-
sors
9 LC0236 7.5 L, Stainless Steel, High Level Sen-
sors, with Shut-Off Valve
A LC0013 3 L, Stainless Steel
B LC0012 7.5 L, Stainless Steel
C 255285 3 L, Stainless Steel, with Shut-Off
Valve
D LC0156 8 L, Twin Polyethylene Tanks and Lids,
One Pneumatic Agitator
E LC0157 8 L, Twin Polyethylene Tanks and Lids,
Two Pneumatic Agitator
F 255284 7.5 L, Stainless Steel, with Shut-Off
Valve
G LC0254 7.5 L, Stainless Steel, 240V Heat
H LC0255 7.5 L, Stainless Steel, 240V Heat,
with Shut-Off Valve
J LC0054 30 L, Stainless Steel
K LC0158 8 L, Twin Polyethylene Tanks and Lids,
One Pneumatic Agitator, with Shut-Off
Valves
L LC0259 30 L, Stainless Steel, 240V Heat
M LC0055 60 L, Stainless Steel
P LC0159 8 L, Twin Polyethylene Tanks and Lids,
Two Pneumatic Agitators, with
Shut-Off Valves
R LC0260 60 L, Stainless Steel, 240V Heat
S LC0126 8 L, Twin Polyethylene Tanks and Lids,
One 240V Agitator
T LC0127 8 L, Twin Polyethylene Tanks and Lids,
Two 240V Agitators
U LC0128 8 L, Twin Polyethylene Tanks and Lids,
One 240V Agitator, with Shut-Off
Valves
V LC0238 7.5 L, Stainless Steel, High Level Sen-
sors, 240V Heat, with Shut-Off Valve
312394V 7
Product Configurator
W LC0129 8 L, Twin Polyethylene Tanks and Lids,
Two 240V Agitators, with Shut-Off
Valves
X LC0160 Accumulator, Fluoroelastomer
Y LC0297 Accumulator, EP
Z LC0237 7.5 L, Stainless Steel, High Level Sen-
sors, 240V Heat
--- When ordering tanks for spare or
replacement parts, refer to Parts,
page 27.
Code Q Part High Volume Side Tank Cover
N N/A None
1 LC0018 On-Board Dust Cover
2 LC0019 On-Board Clamp Down
3 LC0020 On-Board Vacuum De-gas
4 LC0021 On-Board Agitate 120VAC 50/60 Hz
5 LC0022 On-Board Agitate 240VAC 50/60 Hz
6 LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
7 LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
8 LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas
and Fill-Port
A LC0142 Off-Board Clamp Down - 30L
B LC0101 Off-Board Clamp Down - 60L
C LC0043 Off-Board Vacuum De-gas - 30L
F LC0102 Off-Board Vacuum De-gas - 60L
G LC0047 Off-Board Electric Agitator - 30L
H LC0048 Off-Board Electric Agitator - 60L
K LC0147 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 60 L
M LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L
R LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L
S LC0130 On-Board, Pneumatic Agitate
T LC0131 On-Board, Pneumatic Agitate, De-gas
U LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port
V LC0142 Off-Board Pneumatic Agitator - 30 L
W LC0143 Off-Board Pneumatic Agitator - 60 L
Z LC0146 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 30 L
Code R Part Low Volume Side Tank
N N/A None
1 256896 No Tanks, 1 1/2 in. npt flange
8 LC0235 7.5 L, Stainless Steel, High Level Sen-
sors
9 LC0236 7.5 L, Stainless Steel, High Level Sen-
sors,
with Shut-Off Valve
A LC0013 3 L, Stainless Steel
B LC0012 7.5 L, Stainless Steel
C 255285 3 L, Stainless Steel, with Shut-Off
Valve
F 255284 7.5 L, Stainless Steel, with Shut-Off
Valve
G LC0254 7.5 L, Stainless Steel, 240V Heat
H LC0255 7.5 L, Stainless Steel, 240V Heat,
with Shut-Off Valve
J LC0054 30 L, Stainless Steel
L LC0259 30 L, Stainless Steel, 240V Heat
M LC0055 60 L, Stainless Steel
R LC0260 60 L, Stainless Steel, 240V Heat
V LC0238 7.5 L, Stainless Steel, High Level Sen-
sors,
240V Heat, with Shut-Off Valve
X LC0160 Accumulator, Fluoroelastomer
Y LC0297 Accumulator, EP
Z LC0237 7.5 L, Stainless Steel, High Level Sen-
sors,
240V Heat
--- When ordering tanks for spare or
replacement parts, refer to Parts,
page 27.
Code S Part Low Volume Side Tank Covers
N N/A None
1 LC0018 On-Board Dust Cover
2 LC0019 On-Board Clamp Down
3 LC0020 On-Board Vacuum De-gas
4 LC0021 On-Board Agitate 120VAC 50/60 Hz
5 LC0022 On-Board Agitate 240VAC 50/60 Hz
6 LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
7 LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
8 LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas
and Fill-Port
A LC0142 Off-Board Clamp Down - 30L
B LC0101 Off-Board Clamp Down - 60L
C LC0043 Off-Board Vacuum De-gas - 30L
F LC0102 Off-Board Vacuum De-gas - 60L
G LC0047 Off-Board Electric Agitator - 30L
H LC0048 Off-Board Electric Agitator - 60L
K LC0147 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 60 L
M LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L
R LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L
S LC0130 On-Board, Pneumatic Agitate
T LC0131 On-Board, Pneumatic Agitate, De-gas
8 312394V
U LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port
V LC0142 Off-Board Pneumatic Agitator - 30 L
W LC0143 Off-Board Pneumatic Agitator - 60 L
Z LC0146 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 30 L
Code T Part Tank Level Sensors
N N/A None
2 LC0278 Polyethylene Tanks - Low Level Sen-
sors Only
3 LC0279 Two 7.5 L Stainless Steel Tanks - Low
Level Sensors Only
4 LC0282 Two 30 L or 60 L Stainless Steel Tanks
- Low Level Sensors Only
5 LC0281 7.5 L Stainless Steel - Low Level Sen-
sors Only, and 30 L or 60 L Stainless
Steel - Low Level Sensors Only
6 LC0280 Accumulator Sensors, and 7.5 L Low
Level Sensors
7 LC0283 Accumulator Sensors, and 30 L or
60 L Low Level Sensors
9 LC0284 Two 7.5 L Stainless Steel Tanks - High
and Low Level Sensors with Refill
Logic
A LC0287 Two 30 L or 60 L Stainless Steel Tanks
- High and Low Level Sensors with
Refill Logic
B LC0286 7.5 L Stainless Steel - Low Level Sen-
sors, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
C LC0289 7.5 L Stainless Steel - High and Low
Level Sensors with Refill Logic, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
D LC0285 Accumulator Sensors, and 7.5 L High
and Low Level Sensors
E LC0288 Accumulator Sensors, and 30 L or
60 L High and Low Level Sensors
G N/A Two Sets of Accumulator Sensors
Code U Part Heat Zone Controller
N N/A None
C LC0250 1 Tank or 1 Hose
D LC0251 2 Tanks, 1 Tank and 1 Hose, or 2
Hoses
E LC0252 2 Tanks and 1 Hose, or 1 Tank and 2
Hoses
F LC0253 2 Tanks and 2 Hoses
Code V Part Off-Board Tank Stands
N N/A None
2 LC0103 PR70 Tank Stand
3 LC0247 PR70v Tank Stand
Product Configurator
312394V 9
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
10 312394V
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
312394V 11
Grounding
Grounding
Products that include electric agitators, heated hoses, or
heated tanks must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric
shock by providing an escape wire for the electric current. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The
plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Improper installation of the grounding plug is able to
result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal. The wire
with insulation having an outer surface that is green with
or without yellow stripes is the grounding wire. Do not
modify the plug provided; if it does not fit the outlet, have
the proper outlet installed by a qualified electrician. Only
connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this
product.
12 312394V
Installation
Installation
Polyethylene Tank Lid with Agitator
The polyethylene tank lid o-ring is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon
request.
213
222
224
7. Attach appropriate hoses and cables.
• For electric agitator models, plug the agitator
power cable into one of the outlets in the incoming power bracket then turn on the power switch
located on the agitator.
Power Outlets
to Electric Agitator
ti12583a
214
1. Remove tethered quick-release pin (213) from both
sides of tank support beam (224).
2. Slide the clamp (222) out of each side of the support beam (224) until it hits the stop.
3. Rotate the clamp (222) 180 degrees about the
shoulder screw (214) so it is hanging freely.
4. The tank lid assembly can now be removed or
installed as required. Install tank lid assembly onto
tank body.
5. Rotate the clamp (222) 180 degrees about the
shoulder screw (214) so it is in position to secure
the tank lids.
6. With the clamps in position, slide the tethered
quick-release pin (213) into place.
ti12558a
312394V 13
Installation
Pneumatic Agitator Motor
Always maintain a minimum of one inch clearance
between rotating agitator parts and container to prevent sparks caused by contact.
Air Line Lubricator
Agitator Motor
Mix Tank
Air Line Filter
* Air Regulator and Gauge
* Do not use an air regulator and gauge with pneumatic
air motor 01/0368-1/11.
FIG. 1: Typical Installation
Ground Pneumatic Agitator Motor
(reference only)
Level Sensors
Polyethylene Tanks
1. Install sensor (2001) using two screws (2003). The
cable (2002) for the sensor should be pointing
towards the center of the machine base.
2001
2003
2002
ti12493b
2. Plug the sensor cable (2002) into the connector on
the Fluid Control Module as shown in F
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
the high level sensors. See FIG.3.
IG.3.
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by providing an escape wire for the electrical current due to
static build up or in the event of a short circuit.
To ground the agitator connect one end of the ground
wire (A) to the ground connector (B) on the agitator
mounting bracket. Connect the other end of the wire to a
true earth ground. For a replacement ground wire and
clamp, order Part 237569.
B
A
FIG. 2: Ground Agitator Motor
14 312394V
FIG. 3: Fluid Control Module
3. Calibrate the sensors. See Level Sensor Calibration, page 19.
ti12337a
High Volume Side
Low Volume Side
Installation
Stainless Steel Tanks
2102
2101
2103
ti12494a
2104
1. Empty the tank.
2. Insert the PTFE proximity sensor well (2102) into
the tank and turn until flush with the flat face of the
tank.
3. Insert the proximity sensor (2101) into the proximity
sensor well (2102).
4. Hand tighten the well cap (2103) into the proximity
sensor well.
5. Plug the sensor connector (2104) into the connector
on the Fluid Control Module as shown in FIG.3.
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
the high level sensors. See FIG.3.
6. Calibrate the sensor. See Level Sensor Calibra-
tion, page 19.
Accumulators
The accumulator level sensors (144) can be
installed on any side of the main cylinder (123).
However, the sensor must be the specified distance
from the pump flange.
CAUTION
To prevent machine damage, if the material being
cycled through the accumulator is moisture sensitive,
a dryer must be installed in the air supply line before
the accumulator.
1. Place the main sensor body (144a) against the side
of the main cylinder (123) wall.
144a
123
144b
111
F
IG.4
2. Line up the bolt holes of the clamp (144b) and the
main sensor body (144a). Lightly clamp the two
together around the nearest tie rod by finger tightening the socket head cap screw (144c) provided.
3. For accumulator low level sensors, once the
screw (144c) is finger-tight, slide the sensor (144)
so it is located 1/2 in. (13 mm) above the bottom
pump flange (111).
For accumulator high level sensors, once the
screw (144c) is finger-tight, slide the sensor (144)
so it is located 1-1/2 in. (38 mm) below the top pump
flange (111).
144c
ti12592a
4. Plug the sensor connector into the connector on the
Fluid Control Module as shown in FIG.3.
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
the high level sensors. See FIG.3.
312394V 15
Installation
Auto-Refill Installation
The Auto-Refill assembly is shipped uninstalled. The
Auto-Refill assembly can be installed in multiple places
on the tanks. See FIG.5.
1
1
ti12393a
1
Possible locations for Auto-Refill installation.
FIG. 5: Auto-Refill Installation Locations
Pressure Transducer and Flow Meter Installation
See manual 312760.
16 312394V
Startup
1. Locate power switch at rear of machine and turn
power on. The display module will automatically turn
on and begin to load.
2. Slide the system air pressure relief switch up. It is
the yellow tab located at the rear, left of the
machine. The hole in the tab should not be showing.
3. For systems with an Advanced Display Module:
if the machine is in Disabled Mode, press the Select
Operating Mode button ( ) repeatedly to exit
Disabled mode and to select a new operating mode.
Press the Enter button ( ) to accept the new
operating mode.
Startup
FIG. 6: Advanced Display Module - Disabled Mode
312394V 17
Pressure Relief Procedure
Pressure Relief Procedure
Models with Advanced Display Module
1. Place a waste container below the dispense valve.
2. Navigate to the Manual screen.
3. Press the Open Dispense Valve button on the Manual screen to relieve chemical pressure.
4. Press the Machine Disable Mode button ( ).
5. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
6. If necessary, run a lock through the hole to lock the
tab in place. This prevents the system air pressure
from being inadvertently enabled.
Models with Standard Display Module
With the machine in an idle state:
1. If the machine pistons are not fully retracted, retract
the pistons by pressing in the M1 screen. See
manual 3A0429 for more information.
2. Manually open the dispense valve by pressing the
third M1 soft key until the “ ” ICON is shown in the
Current DV field. See manual 3A0429 for more information.
3. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
4. If necessary, run a lock through the hole to lock the
tab in place. This prevents the system air pressure
from being inadvertently enabled.
18 312394V
Setup
Setup
Level Sensor Calibration
Polyethylene Tanks
2001
2002
Teach
Element
1. Empty tanks by executing multiple shots.
2. Relieve pressure. See Pressure Relief Procedure,
page 18.
3. With the level sensor installed, locate the “[OUT
OFF]” button. Activate teach mode by holding the
button down for at least two seconds but no more
than six seconds.
2003
ti12493b
Stainless Steel Tanks
2102
2101
2103
ti12494a
2104
1. Locate the calibration button on the sensor (2101)
closest to the electrical connector through one of
the four holes of the sensor well (2102).
2. If the calibration button cannot be seen through one
of the four holes in the sensor well, rotate the sensor.
a. Loosen the sensor well cap (2103).
4. The LED will flash once and then go out. This signals that the sensor is now in standard operating
mode.
5. Using appropriate protective wear, check the sensor
for proper operation by reaching inside the tank and
placing hand in the area of the sensor. If the LED
lights up with your hand next to the sensor, it is functioning properly.
b. Rotate sensor until the calibration button can be
seen through one of the four holes in the sensor
well.
c. Tighten sensor well cap (2103).
d. Press and hold the button down with the ball
end of an allen wrench for two seconds. The
light will flash slowly and then go out.
3. Test for proper sensor function.
a. Loosen the sensor well cap (2103).
b. Back the sensor out of the well. The sensor
should sense the tank wall.
Accumulators
The accumulator low level sensors cannot be calibrated.
To ensure proper accumulator sensor operation ensure
the sensor is located in the correct location as described
in the Level Sensors installation section, page 14.
312394V 19
Setup
Vacuum De-gas
This procedure is for assemblies with Vacuum Tree
Manifold and No Agitator or Auto-Refill. See FIG.7.
1034
FIG.7
1015
ti12560a
10. Close bottom ball valve of the vacuum tree
manifold (1015).
11. Turn off the vacuum pump.
12. Open the top ball valve of the vacuum tree
manifold (1015).
CAUTION
Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump
cavitation, off-ratio conditions, and possible collapse
of the tank.
13. Open the shutoff valves at the base of the tanks.
1. Models with ADM: To prevent machine movement,
press the Machine Disable Mode key ( ).
Models with SDM: To prevent machine movement,
press the Red button .
2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid has a fill port, turn off any systems that
might refill the tank during the vacuum de-gas procedure.
4. Close the fill port ball valve (1034).
5. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold (1015).
6. Close the top ball valve of the vacuum tree
manifold (1015).
7. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold (1015) then open the ball
valve.
8. Turn on the vacuum pump.
9. Continue to de-gas for sufficient time to de-gas the
material.
20 312394V
Setup
Vacuum De-gas and Vacuum Auto-Fill
This procedure is for assemblies with a Vacuum
Tree Manifold, Agitator, and Auto-Refill. See FIG.7
on page 20 for part references.
1. Press the Select Operating Mode button ( )
repeatedly to select Shot, Sequence, or Operator
(Manual) mode.
2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold (1015).
4. Close the top ball valve of the vacuum tree
manifold (1015).
5. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold (1015) then open the ball
valve.
6. Turn on the vacuum pump.
7. Turn on agitator.
8. Select Manual Auto-Refill mode. See operation
manual referenced at the beginning of this manual
for more information.
12. If necessary, press the Abort/Cancel button ( )
to cancel auto-refill.
If an auto-refill is aborted or times out, the software
will not initiate a new auto-refill until a manually initiated auto-refill has completed. To complete a manually initiated auto-refill after an aborted or timed
out auto-refill, restart at step 2.
CAUTION
If an auto-refill is stopped and not restarted as
described in the previous note, the pumps may be run
dry and chemical crossover at the valve may occur.
13. Continue to de-gas for sufficient time to de-gas the
material.
14. Close bottom ball valve of the vacuum tree
manifold (1015).
15. Turn off the vacuum pump.
16. Open the top ball valve of the vacuum tree
manifold (1015).
CAUTION
Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump
cavitation, off-ratio conditions, and possible collapse
of the tank.
9. Press the Initiate Auto-Refill button ( ). The
Active Shot/Sequence button ( ) and Select
Operating Mode button ( ) will each change to
the Auto-Refill Tank Select button ( or ) if a
valid Auto-Refill mode is enabled for both tanks.
10. Press the appropriate Auto-Refill Tank Select button
or buttons ( and/or ) to select the tanks to
refill.
11. Press the Initiate Auto-Refill button ( ) or the
Enter button ( ) to confirm.
312394V 21
17. Open the shutoff valves at the base of the tanks.
Setup
Accumulator Filling
106
109
ti12561a
1. Relieve accumulator air pressure to zero using
accumulator air pressure regulator (106).
2. Install material feed line to accumulator material
inlet (143a) on refill valve (143).
CAUTION
The refill valve has an open port on one side and a
closed port on the other. Do not remove the plug
opposite the material inlet (143a). The valve will not
function properly if the plugged side of the valve is
changed.
7. Use accumulator air pressure regulator (106) to
adjust to desired accumulator air pressure.
Accumulator air pressure should be set to the lowest possible setting to adequately run the accumulator.
8. See the PR70 and PR70v Operation manual referenced at the beginning of this manual to adjust display module run settings for the accumulator.
143
143a
ti12629a
3. Place a waste container below the ball valve (109).
4. Open the ball valve (109).
5. Slowly increase air pressure until the accumulator
begins filling slowly.
6. Close the ball valve (109) when material begins to
spill into the waste container.
The vent tube is now full. The accumulator will finish filling and it will stop when the fluid level
reaches the high level sensor.
22 312394V
Shutdown
If the machine is to remain idle for an extended period of
time, perform the following steps.
1. Place a waste container below the dispense valve.
2. If installed, remove static mixer from the end of the
dispense valve.
3. Place a container below the dispense valve and
activate a small shot to flush mixed material out of
the valve.
4. Relieve pressure. See Pressure Relief Procedure
on page 18.
Shutdown
5. With a clean rag and cotton swabs, clean the end of
the dispense valve.
6. Install nightcap on the dispense valve.
312394V 23
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