Page 1
Instructions - Parts
PR70
™
and PR70v
™
312394V
Feed Systems
Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of
two-component materials. For professional use only.
Not approved for use in European explosive atmosphere locations.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in all supplied manuals. Save these instructions.
EN
PR70v shown with Polyethylene Tanks and
Advanced Display Module
ti12580b
Page 2
Related Manuals
Contents
Related Manuals ...........................2
Product Configurator .......................3
Warnings ................................10
Grounding ...............................12
Installation ...............................13
Polyethylene Tank Lid with Agitator .........13
Pneumatic Agitator Motor .................14
Level Sensors ..........................14
Auto-Refill Installation ....................16
Pressure Transducer and Flow Meter Installation 16
Startup ..................................17
Pressure Relief Procedure ..................18
Models with Advanced Display Module ....... 18
Models with Standard Display Module .......18
Setup ....................................19
Level Sensor Calibration .................. 19
Vacuum De-gas ........................ 20
Vacuum De-gas and Vacuum Auto-Fill ....... 21
Accumulator Filling ......................22
Shutdown ................................23
Repair ................................... 24
Tank Removal ..........................24
Ball Valve Removal from Tank ............. 24
Ball Valve Repair ....................... 25
Agitator Fuse Replacement ..............26
Parts ....................................27
Accumulators, Assemblies LC0160 and LC0297 27
8 Liter Polyethylene Tanks ................30
Polyethylene Tank Agitators ............... 32
On-Board Stainless Steel Tanks ............37
Ball Valve, Assembly 255280 .............. 40
Flange Assembly, 256896 ................ 41
On-Board Stainless Steel Tank Lids .........42
Tanks for Use with Dust Covers ............ 44
Tanks for Use with Clampdown Covers ...... 44
Off-Board Stainless Steel Tanks ............46
Off-Board Stainless Steel Tank Lids .........49
Vacuum Tree Manifold, 255342 ............ 58
Vacuum Tree Manifold, 257746 ............ 58
Stainless Steel Tank Agitators .............60
Level Sensors ..........................66
Kits .....................................68
Dimensions ...............................70
Machine with On-Board Tanks .............70
Machine with Off-Board Tanks .............71
Technical Data ............................73
Graco Standard Warranty ...................74
Graco Information .........................74
Related Manuals
PR70 and PR70v Operation and Parts Manuals
Part Description
3A0429 PR70 with Standard Display Module Oper-
ation and Maintenance Manual
312759 PR70 and PR70v with Advanced Display
Module Operation and Maintenance Manual
312760 PR70 and PR70v Repair and Parts Manual
312394 PR70 and PR70v Feed Systems Manual
312761 PR70v Integrated Heat Instructions - Parts
Manual
MD2 Dispense Valve Manual
Part Description
312185 MD2 Dispense Valve Instructions and Parts
Manual
2 312394V
Page 3
Product Configurator
Product Configurator
PR7F - - - - - - - - - - - - - -----
Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V
Air Motor
High Volume Side Piston
Low Volume Side Piston
Controls
High Volume Side Hose
Low Volume Side Hose
Dispense Valve
Mixer
Applicator Mounting
Power Cord
Flow Monitoring
High Volume Side Tank
High Volume Side Tank Cover
Low Volume Side Tank
Low Volume Side Tank Cover
Tank Level Sensors
An example of the product configurator would be the following configurator code.
PR7F - J - A5 - A5 - E - A6 - A6 - 3 - 1 - 2 - A - N - 3 - N - H - N - 6 - N - N
Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V
Air Motor
High Volume Side Piston
Low Volume Side Piston
Controls
High Volume Side Hose
Low Volume Side Hose
Dispense Valve
Mixer
Applicator Mounting
Power Cord
Flow Monitoring
High Volume Side Tank
High Volume Side Tank Cover
Low Volume Side Tank
Low Volume Side Tank Cover
Tank Level Sensors
Heat Zone Controller
Off-Board Tank Stand
Heat Zone Controller
Off-Board Tank Stand
The following part number fields apply for the PR70 and PR70v part numbering configurator fields. Shaded items
listed in the configurator table below are “Super Standard” items that are typically stocked and provide the best delivery dates.
Code A Part Air Motor
A LC0262 PR70 with 3.0 in. (4.56 mm) Air Motor
B LC0264 PR70 with 4.5 in. (10.26 mm) Air Motor
C LC0263 PR70 with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
D LC0265 PR70 with 4.5 in. (10.26 mm) Air Motor
and Hydracheck
F LC0242 PR70v with 3.0 in. (4.56 mm) Air Motor
G LC0244 PR70v with 4.5 in. (10.26 mm) Air
Motor
H LC0243 PR70v with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
J LC0245 PR70v with 4.5 in. (10.26 mm) Air
Motor and Hydracheck
312394V 3
Code B Part
A LC1___ Nylon Piston, Stainless Steel Metering
B LC2___ UHMWPE Piston, Stainless Steel
C LC3___ UHMWPE Piston, Ceramic Metering
Code C Part High Volume Piston Size (mm2)
1 80, Available in Nylon Only
2 100, Available in Nylon Only
3 120, Available in Nylon Only
High Volume Side Piston and
Metering Tube Material
Tube (last three digits of part number
is the mm2piston size)
Metering Tube (last three digits of part
number is the mm
Tube (last three digits of part number
is the mm
2
2
piston size)
piston size)
Page 4
Product Configurator
4 140, Available in Nylon Only
5 160
6 180
7 200
8 220
9 240
A 260
B 280
C 300
F 320
G 360
H 400
J 440
L 480
M 520
R 560
S 600
T 640
U 720
W 800
X 880
Y 960
Z Custom High Volume side, consult fac-
tory (stainless steel only)
Low Volume Side Piston and
Code D Part
Metering Tube Material
A LC1___ Nylon Piston, Stainless Steel Metering
Tube (last three digits of part number
is the mm2piston size)
B LC2___ UHMWPE Piston, Stainless Steel
Metering Tube (last three digits of part
number is the mm
2
piston size)
C LC3___ UHMWPE Piston, Ceramic Metering
Tube (last three digits of part number
is the mm
2
piston size)
Code E Part Low Volume Side Piston Size (mm2)
1 80, Available in Nylon Only
2 100, Available in Nylon Only
3 120, Available in Nylon Only
4 140, Available in Nylon Only
5 160
6 180
7 200
8 220
9 240
A 260
B 280
C 300
F 320
G 360
H 400
J 440
L 480
M 520
R 560
S 600
T 640
U 720
W 800
X 880
Y 960
Z Custom Low Volume side, consult fac-
tory (stainless steel only)
Code F Part Controls
B LC0272 Standard Display Module with 1 Fluid
Control Module
D LC0274 Advanced Display Module with 1 Fluid
Control Module
E LC0275 Advanced Display Module with 2 Fluid
Control Modules
Codes
G-H,
I-J
Part
High Volume Hose /
Low Volume Hose
A1 LC0801 3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
A2 LC0802 3/16 in. (4.8 mm) - 10 ft (3.0 m)
A3 LC0803 3/16 in. (4.8 mm) - 15 ft (4.6 m)
A4 LC0804 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
A5 LC0805 1/4 in. (6.5 mm) - 10 ft (3.0 m)
A6 LC0806 1/4 in. (6.5 mm) - 15 ft (4.6 m)
A7 LC0807 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
A8 LC0808 3/8 in. (9.5 mm) - 10 ft (3.0 m)
A9 LC0809 3/8 in. (9.5 mm) - 15 ft (4.6 m)
AA LC0810 1/2 in. (13 mm) - 2.5 ft (0.6 m)
AB LC0811 1/2 in. (13 mm) - 10 ft (3.0 m)
AC LC0812 1/2 in. (13 mm) - 15 ft (4.6 m)
AG LC0813 3/4 in. (19 mm) - 10 ft (3.0 m)
AH LC0814 3/4 in. (19 mm) - 15 ft (4.6 m)
B4 LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
B5 LC0882 Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
B6 LC0883 Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
B7 LC0884 Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
B8 LC0885 Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
B9 LC0886 Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
BA LC0887 Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
BB LC0888 Heated, 1/2 in. (13 mm) - 10 ft (3.0 m)
BC LC0889 Heated, 1/2 in. (13 mm) - 15 ft (4.6 m)
BG LC0890 Heated, 3/4 in. (19 mm) - 10 ft (3.0 m)
BH LC0891 Heated, 3/4 in. (19 mm) - 15 ft (4.6 m)
C1 LC0161 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
C2 LC0162 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 10 ft (3.0 m)
4 312394V
Page 5
Product Configurator
C3 LC0163 Recirculating, On-Board Tanks,
3/16 in. (4.8 mm) - 15 ft (4.6 m)
C4 LC0164 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
C5 LC0165 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 10 ft (3.0 m)
C6 LC0166 Recirculating, On-Board Tanks,
1/4 in. (6.5 mm) - 15 ft (4.6 m)
C7 LC0167 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
C8 LC0168 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
C9 LC0169 Recirculating, On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
CA LC0170 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
CB LC0171 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
CC LC0172 Recirculating, On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
CD LC0173 Recirculating, On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
CE LC0174 Recirculating, On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
D1 LC0175 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
D2 LC0176 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 10 ft (3.0 m)
D3 LC0177 Recirculating, Off-Board Tanks,
3/16 in. (4.8 mm) - 15 ft (4.6 m)
D4 LC0178 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
D5 LC0179 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 10 ft (3.0 m)
D6 LC0180 Recirculating, Off-Board Tanks,
1/4 in. (6.5 mm) - 15 ft (4.6 m)
D7 LC0181 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
D8 LC0182 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
D9 LC0183 Recirculating, Off-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
DA LC0184 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
DB LC0185 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
DC LC0186 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
DD LC0187 Recirculating, Off-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
DE LC0188 Recirculating, Off-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
E1 LC0190 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
E2 LC0191 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
E3 LC0192 Recirculating, Heated, On-Board
Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
E4 LC0193 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
E5 LC0194 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
E6 LC0195 Recirculating, Heated, On-Board
Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
E7 LC0196 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
E8 LC0197 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
E9 LC0198 Recirculating, Heated, On-Board
Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
EA LC0199 Recirculating, Heated, On-Board
Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
EB LC0200 Recirculating, Heated, On-Board
Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
F1 LC0201 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
F2 LC0202 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
F3 LC0203 Recirculating, Heated, Off-Board
Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
F4 LC0204 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
F5 LC0205 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
F6 LC0206 Recirculating, Heated, Off-Board
Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
F7 LC0207 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
F8 LC0208 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
F9 LC0209 Recirculating, Heated, Off-Board
Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
FA LC0210 Recirculating, Heated, Off-Board
Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
FB LC0211 Recirculating, Heated, Off-Board
Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
GA LC0400 High Pressure, 3/8 in. (9.5 mm) - 2.5 ft
(0.6 m)
GB LC0401 High Pressure, 3/8 in. (9.5 mm) - 10 ft
(3.0 m)
GC LC0402 High Pressure, 3/8 in. (9.5 mm) - 15 ft
(4.6 m)
GD LC0403 High Pressure, 1/2 in. (13 mm) - 2.5 ft
(0.6 m)
GE LC0404 High Pressure, 1/2 in. (13 mm) - 10 ft
(3.0 m)
GF LC0405 High Pressure, 1/2 in. (13 mm) - 15 ft
(4.6 m)
312394V 5
Page 6
Product Configurator
GH LC0406 High Pressure, 3/4 in. (19 mm) - 10 ft
(3.0 m)
GJ LC0407 High Pressure, 3/4 in. (19 mm) - 15 ft
(4.6 m)
GK LC0432 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
GL LC0433 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
GM LC0434 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
GQ LC0435 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
GR LC0436 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
GS LC0437 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
GT LC0438 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
GU LC0439 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
GW LC0440 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
GX LC0441 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 10 ft (3.0 m)
GY LC0442 High Pressure, Recirculating,
On-Board Tanks,
3/8 in. (9.5 mm) - 15 ft (4.6 m)
G1 LC0443 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
G2 LC0444 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 10 ft (3.0 m)
G3 LC0445 High Pressure, Recirculating,
On-Board Tanks,
1/2 in. (13 mm) - 15 ft (4.6 m)
G4 LC0446 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 10 ft (3.0 m)
G5 LC0447 High Pressure, Recirculating,
On-Board Tanks,
3/4 in. (19 mm) - 15 ft (4.6 m)
HA LC0472 High Pressure, Heated, 3/8 in. (9.5
mm) - 2.5 ft (0.6 m)
HB LC0473 High Pressure, Heated, 3/8 in. (9.5
mm) - 10 ft (3.0 m)
HC LC0474 High Pressure, Heated, 3/8 in. (9.5
mm) - 15 ft (4.6 m)
HF LC0475 High Pressure, Heated, 1/2 in. (13
mm) - 2.5 ft (0.6 m)
HG LC0476 High Pressure, Heated, 1/2 in. (13
mm) - 10 ft (3.0 m)
HJ LC0477 High Pressure, Heated, 1/2 in. (13
mm) - 15 ft (4.6 m)
HL LC0478 High Pressure, Heated, 3/4 in. (19
mm) - 10 ft (3.0 m)
HM LC0479 High Pressure, Heated, 3/4 in. (19
mm) - 15 ft (4.6 m)
HQ LC0480 High Pressure, Heated, 3/8 in. (9.5
mm) - 2.5 ft (0.6 m)
HR LC0481 High Pressure, Heated, 3/8 in. (9.5
mm) - 10 ft (3.0 m)
HS LC0482 High Pressure, Heated, 3/8 in. (9.5
mm) - 15 ft (4.6 m)
HT LC0483 High Pressure, Heated, 1/2 in. (13
mm) - 2.5 ft (0.6 m)
HU LC0484 High Pressure, Heated, 1/2 in. (13
mm) - 10 ft (3.0 m)
HX LC0485 High Pressure, Heated, 1/2 in. (13
mm) - 15 ft (4.6 m)
HY LC0486 High Pressure, Heated, 3/4 in. (19
mm) - 10 ft (3.0 m)
H2 LC0487 High Pressure, Heated, 3/4 in. (19
mm) - 15 ft (4.6 m)
NN --- Not required
Code K Part Dispense Valve
N N/A None
2 255179 MD2, Valve Only with 1:1 Nose
3 255181 MD2, Valve Only with 10:1 Nose
4 LC0120 MD2, Handheld with 1:1 Nose
5 LC0122 MD2, Handheld with 10:1 Nose
6 LC0121 MD2, Lever with 1:1 Nose
7 LC0123 MD2, Lever with 10:1 Nose
Code L Part Mixer Type
N N/A None
1 LC0063 3/16 in. (4.8 mm) x 32
2 LC0057 1/4 in. (6.4 mm) x 24
3 LC0058 3/8 in. (9.5 mm) x 24
4 LC0059 3/8 in. (9.5 mm) x 36
5 LC0060 3/8 in. (9.5 mm) Combo
6 LC0062 1/4 in. (6.4 mm) x 24 Luer Lock
7 LC0061 3/16 in. (4.8 mm) x 32 Luer Lock
8 LC0295 1/2 in. (12.7 mm) x 24
9 LC0296 1/2 in. (12.7 mm) x 36
6 312394V
Page 7
Product Configurator
Code M Part Applicator Mounting
N LC0294 None, Customer Mount Controls and
Applicator
1 LC0292 Mast Mount, Controls & MD2 Applica-
tor Machine Mounted
2 LC0293 Mast Mount, Controls Only
3 256439 Tank Stand Mount, Controls & MD2
Applicator Machine Mounted
4 256438 Tank Stand Mount, Controls Only
Code N Part Power Cord Option
1 121055 120VAC North American Cord Set
2 121054 10A, 250V US Cord Set
3 121056 10A, 250V Continental europe
4 121057 10A, 250V U.K./Ireland
5 121058 10A, 250V Israel
6 124864 10A, 250V Australia
7 124861 10A, 250V Italy
8 124863 10A, 250V Switzerland
9 124862 10A, 250V Denmark
A 121060 10A, 250V India
B N/A Heat Controller Option
Code O Part Flow Monitoring
N LC0041 None
1 257433 Pressure Transducer
2 LC0302 Two 0.5 gpm Flow Meters, No Pres-
sure Transducers
3 LC0305 Two 1.0 gpm Flow Meters, No Pres-
sure Transducers
4 LC0303 One 1.0 gpm Flow Meter, One
0.5 gpm Flow Meter, No Pressure
Transducers
5 LC0307 Two 2.0 gpm Flow Meters, No Pres-
sure Transducers
6 LC0306 One 2.0 gpm Flow Meter, One
1.0 gpm Flow Meter, No Pressure
Transducers
7 LC0304 One 2.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, No Pressure Transducers
A LC0312 Two 0.5 gpm Flow Meters, With Pres-
sure Transducers
B LC0315 Two 1.0 gpm Flow Meters, With Pres-
sure Transducers
C LC0313 One 1.0 gpm Flow Meter, One
0.5 gpm Flow Meter, With Pressure
Transducers
D LC0317 Two 2.0 gpm Flow Meters, With Pres-
sure Transducers
E LC0316 One 2.0 gpm Flow Meter, One
1.0 gpm Flow Meter, With Pressure
Transducers
F LC0314 One 2.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, With Pressure Transduc-
ers
Code P Part High Volume Side Tank
N N/A None
1 256896 No Tanks, 1 1/2 in. npt flange
2 255241 8 L, Twin Polyethylene Tanks and Lids
3 255250 8 L, Twin Polyethylene Tanks and Lids,
One 120V Agitator
4 255251 8 L, Twin Polyethylene Tanks and Lids,
Two 120V Agitators
5 255281 8 L, Twin Polyethylene Tanks and Lids,
with Shut-Off Valves
6 255282 8 L, Twin Polyethylene Tanks and Lids,
One 120V Agitator, with Shut-Off
Valves
7 255283 8 L, Twin Polyethylene Tanks and Lids,
Two 120V Agitators, with Shut-Off
Valves
8 LC0235 7.5 L, Stainless Steel, High Level Sen-
sors
9 LC0236 7.5 L, Stainless Steel, High Level Sen-
sors, with Shut-Off Valve
A LC0013 3 L, Stainless Steel
B LC0012 7.5 L, Stainless Steel
C 255285 3 L, Stainless Steel, with Shut-Off
Valve
D LC0156 8 L, Twin Polyethylene Tanks and Lids,
One Pneumatic Agitator
E LC0157 8 L, Twin Polyethylene Tanks and Lids,
Two Pneumatic Agitator
F 255284 7.5 L, Stainless Steel, with Shut-Off
Valve
G LC0254 7.5 L, Stainless Steel, 240V Heat
H LC0255 7.5 L, Stainless Steel, 240V Heat,
with Shut-Off Valve
J LC0054 30 L, Stainless Steel
K LC0158 8 L, Twin Polyethylene Tanks and Lids,
One Pneumatic Agitator, with Shut-Off
Valves
L LC0259 30 L, Stainless Steel, 240V Heat
M LC0055 60 L, Stainless Steel
P LC0159 8 L, Twin Polyethylene Tanks and Lids,
Two Pneumatic Agitators, with
Shut-Off Valves
R LC0260 60 L, Stainless Steel, 240V Heat
S LC0126 8 L, Twin Polyethylene Tanks and Lids,
One 240V Agitator
T LC0127 8 L, Twin Polyethylene Tanks and Lids,
Two 240V Agitators
U LC0128 8 L, Twin Polyethylene Tanks and Lids,
One 240V Agitator, with Shut-Off
Valves
V LC0238 7.5 L, Stainless Steel, High Level Sen-
sors, 240V Heat, with Shut-Off Valve
312394V 7
Page 8
Product Configurator
W LC0129 8 L, Twin Polyethylene Tanks and Lids,
Two 240V Agitators, with Shut-Off
Valves
X LC0160 Accumulator, Fluoroelastomer
Y LC0297 Accumulator, EP
Z LC0237 7.5 L, Stainless Steel, High Level Sen-
sors, 240V Heat
--- When ordering tanks for spare or
replacement parts, refer to Parts,
page 27.
Code Q Part High Volume Side Tank Cover
N N/A None
1 LC0018 On-Board Dust Cover
2 LC0019 On-Board Clamp Down
3 LC0020 On-Board Vacuum De-gas
4 LC0021 On-Board Agitate 120VAC 50/60 Hz
5 LC0022 On-Board Agitate 240VAC 50/60 Hz
6 LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
7 LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
8 LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas
and Fill-Port
A LC0142 Off-Board Clamp Down - 30L
B LC0101 Off-Board Clamp Down - 60L
C LC0043 Off-Board Vacuum De-gas - 30L
F LC0102 Off-Board Vacuum De-gas - 60L
G LC0047 Off-Board Electric Agitator - 30L
H LC0048 Off-Board Electric Agitator - 60L
K LC0147 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 60 L
M LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L
R LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L
S LC0130 On-Board, Pneumatic Agitate
T LC0131 On-Board, Pneumatic Agitate, De-gas
U LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port
V LC0142 Off-Board Pneumatic Agitator - 30 L
W LC0143 Off-Board Pneumatic Agitator - 60 L
Z LC0146 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 30 L
Code R Part Low Volume Side Tank
N N/A None
1 256896 No Tanks, 1 1/2 in. npt flange
8 LC0235 7.5 L, Stainless Steel, High Level Sen-
sors
9 LC0236 7.5 L, Stainless Steel, High Level Sen-
sors,
with Shut-Off Valve
A LC0013 3 L, Stainless Steel
B LC0012 7.5 L, Stainless Steel
C 255285 3 L, Stainless Steel, with Shut-Off
Valve
F 255284 7.5 L, Stainless Steel, with Shut-Off
Valve
G LC0254 7.5 L, Stainless Steel, 240V Heat
H LC0255 7.5 L, Stainless Steel, 240V Heat,
with Shut-Off Valve
J LC0054 30 L, Stainless Steel
L LC0259 30 L, Stainless Steel, 240V Heat
M LC0055 60 L, Stainless Steel
R LC0260 60 L, Stainless Steel, 240V Heat
V LC0238 7.5 L, Stainless Steel, High Level Sen-
sors,
240V Heat, with Shut-Off Valve
X LC0160 Accumulator, Fluoroelastomer
Y LC0297 Accumulator, EP
Z LC0237 7.5 L, Stainless Steel, High Level Sen-
sors,
240V Heat
--- When ordering tanks for spare or
replacement parts, refer to Parts,
page 27.
Code S Part Low Volume Side Tank Covers
N N/A None
1 LC0018 On-Board Dust Cover
2 LC0019 On-Board Clamp Down
3 LC0020 On-Board Vacuum De-gas
4 LC0021 On-Board Agitate 120VAC 50/60 Hz
5 LC0022 On-Board Agitate 240VAC 50/60 Hz
6 LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
7 LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
8 LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas
and Fill-Port
A LC0142 Off-Board Clamp Down - 30L
B LC0101 Off-Board Clamp Down - 60L
C LC0043 Off-Board Vacuum De-gas - 30L
F LC0102 Off-Board Vacuum De-gas - 60L
G LC0047 Off-Board Electric Agitator - 30L
H LC0048 Off-Board Electric Agitator - 60L
K LC0147 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 60 L
M LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L
R LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L
S LC0130 On-Board, Pneumatic Agitate
T LC0131 On-Board, Pneumatic Agitate, De-gas
8 312394V
Page 9
U LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port
V LC0142 Off-Board Pneumatic Agitator - 30 L
W LC0143 Off-Board Pneumatic Agitator - 60 L
Z LC0146 Off-Board Vacuum De-gas, Pneu-
matic Agitator, Fill Port, Slinger - 30 L
Code T Part Tank Level Sensors
N N/A None
2 LC0278 Polyethylene Tanks - Low Level Sen-
sors Only
3 LC0279 Two 7.5 L Stainless Steel Tanks - Low
Level Sensors Only
4 LC0282 Two 30 L or 60 L Stainless Steel Tanks
- Low Level Sensors Only
5 LC0281 7.5 L Stainless Steel - Low Level Sen-
sors Only, and 30 L or 60 L Stainless
Steel - Low Level Sensors Only
6 LC0280 Accumulator Sensors, and 7.5 L Low
Level Sensors
7 LC0283 Accumulator Sensors, and 30 L or
60 L Low Level Sensors
9 LC0284 Two 7.5 L Stainless Steel Tanks - High
and Low Level Sensors with Refill
Logic
A LC0287 Two 30 L or 60 L Stainless Steel Tanks
- High and Low Level Sensors with
Refill Logic
B LC0286 7.5 L Stainless Steel - Low Level Sen-
sors, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
C LC0289 7.5 L Stainless Steel - High and Low
Level Sensors with Refill Logic, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
D LC0285 Accumulator Sensors, and 7.5 L High
and Low Level Sensors
E LC0288 Accumulator Sensors, and 30 L or
60 L High and Low Level Sensors
G N/A Two Sets of Accumulator Sensors
Code U Part Heat Zone Controller
N N/A None
C LC0250 1 Tank or 1 Hose
D LC0251 2 Tanks, 1 Tank and 1 Hose, or 2
Hoses
E LC0252 2 Tanks and 1 Hose, or 1 Tank and 2
Hoses
F LC0253 2 Tanks and 2 Hoses
Code V Part Off-Board Tank Stands
N N/A None
2 LC0103 PR70 Tank Stand
3 LC0247 PR70v Tank Stand
Product Configurator
312394V 9
Page 10
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispense valve at anyone or at any part of the body.
• Do not put your hand over the end of the dispense nozzle.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
10 312394V
Page 11
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
312394V 11
Page 12
Grounding
Grounding
Products that include electric agitators, heated hoses, or
heated tanks must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric
shock by providing an escape wire for the electric current. This product is equipped with a cord having a
grounding wire with an appropriate grounding plug. The
plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Improper installation of the grounding plug is able to
result in a risk of electric shock. When repair or replacement of the cord or plug is required, do not connect the
grounding wire to either flat blade terminal. The wire
with insulation having an outer surface that is green with
or without yellow stripes is the grounding wire. Do not
modify the plug provided; if it does not fit the outlet, have
the proper outlet installed by a qualified electrician. Only
connect the product to an outlet having the same configuration as the plug. Do not use an adapter with this
product.
12 312394V
Page 13
Installation
Installation
Polyethylene Tank Lid with Agitator
The polyethylene tank lid o-ring is installed with Krytox. Contact with Krytox can lead to flu-like symptoms. The MSDS for this material is available upon
request.
213
222
224
7. Attach appropriate hoses and cables.
• For electric agitator models, plug the agitator
power cable into one of the outlets in the incoming power bracket then turn on the power switch
located on the agitator.
Power Outlets
to Electric Agitator
ti12583a
214
1. Remove tethered quick-release pin (213) from both
sides of tank support beam (224).
2. Slide the clamp (222) out of each side of the support beam (224) until it hits the stop.
3. Rotate the clamp (222) 180 degrees about the
shoulder screw (214) so it is hanging freely.
4. The tank lid assembly can now be removed or
installed as required. Install tank lid assembly onto
tank body.
5. Rotate the clamp (222) 180 degrees about the
shoulder screw (214) so it is in position to secure
the tank lids.
6. With the clamps in position, slide the tethered
quick-release pin (213) into place.
ti12558a
312394V 13
Page 14
Installation
Pneumatic Agitator Motor
Always maintain a minimum of one inch clearance
between rotating agitator parts and container to prevent sparks caused by contact.
Air Line Lubricator
Agitator Motor
Mix Tank
Air Line Filter
* Air Regulator and Gauge
* Do not use an air regulator and gauge with pneumatic
air motor 01/0368-1/11.
FIG. 1: Typical Installation
Ground Pneumatic Agitator Motor
(reference only)
Level Sensors
Polyethylene Tanks
1. Install sensor (2001) using two screws (2003). The
cable (2002) for the sensor should be pointing
towards the center of the machine base.
2001
2003
2002
ti12493b
2. Plug the sensor cable (2002) into the connector on
the Fluid Control Module as shown in F
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
the high level sensors. See FIG.3.
IG.3.
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by providing an escape wire for the electrical current due to
static build up or in the event of a short circuit.
To ground the agitator connect one end of the ground
wire (A) to the ground connector (B) on the agitator
mounting bracket. Connect the other end of the wire to a
true earth ground. For a replacement ground wire and
clamp, order Part 237569.
B
A
FIG. 2: Ground Agitator Motor
14 312394V
FIG. 3: Fluid Control Module
3. Calibrate the sensors. See Level Sensor Calibration, page 19.
ti12337a
High Volume Side
Low Volume Side
Page 15
Installation
Stainless Steel Tanks
2102
2101
2103
ti12494a
2104
1. Empty the tank.
2. Insert the PTFE proximity sensor well (2102) into
the tank and turn until flush with the flat face of the
tank.
3. Insert the proximity sensor (2101) into the proximity
sensor well (2102).
4. Hand tighten the well cap (2103) into the proximity
sensor well.
5. Plug the sensor connector (2104) into the connector
on the Fluid Control Module as shown in FIG.3.
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
the high level sensors. See FIG.3.
6. Calibrate the sensor. See Level Sensor Calibra-
tion, page 19.
Accumulators
The accumulator level sensors (144) can be
installed on any side of the main cylinder (123).
However, the sensor must be the specified distance
from the pump flange.
CAUTION
To prevent machine damage, if the material being
cycled through the accumulator is moisture sensitive,
a dryer must be installed in the air supply line before
the accumulator.
1. Place the main sensor body (144a) against the side
of the main cylinder (123) wall.
144a
123
144b
111
F
IG.4
2. Line up the bolt holes of the clamp (144b) and the
main sensor body (144a). Lightly clamp the two
together around the nearest tie rod by finger tightening the socket head cap screw (144c) provided.
3. For accumulator low level sensors, once the
screw (144c) is finger-tight, slide the sensor (144)
so it is located 1/2 in. (13 mm) above the bottom
pump flange (111).
For accumulator high level sensors, once the
screw (144c) is finger-tight, slide the sensor (144)
so it is located 1-1/2 in. (38 mm) below the top pump
flange (111).
144c
ti12592a
4. Plug the sensor connector into the connector on the
Fluid Control Module as shown in FIG.3.
Each machine will have either one or two Fluid
Control Modules, each labeled as #1 or #2. Fluid
Control Module #1 is always used for the low level
sensors. Fluid Control Module #2 is always used for
the high level sensors. See FIG.3.
312394V 15
Page 16
Installation
Auto-Refill Installation
The Auto-Refill assembly is shipped uninstalled. The
Auto-Refill assembly can be installed in multiple places
on the tanks. See FIG.5.
1
1
ti12393a
1
Possible locations for Auto-Refill installation.
FIG. 5: Auto-Refill Installation Locations
Pressure Transducer and Flow Meter Installation
See manual 312760.
16 312394V
Page 17
Startup
1. Locate power switch at rear of machine and turn
power on. The display module will automatically turn
on and begin to load.
2. Slide the system air pressure relief switch up. It is
the yellow tab located at the rear, left of the
machine. The hole in the tab should not be showing.
3. For systems with an Advanced Display Module:
if the machine is in Disabled Mode, press the Select
Operating Mode button ( ) repeatedly to exit
Disabled mode and to select a new operating mode.
Press the Enter button ( ) to accept the new
operating mode.
Startup
FIG. 6: Advanced Display Module - Disabled Mode
312394V 17
Page 18
Pressure Relief Procedure
Pressure Relief Procedure
Models with Advanced Display Module
1. Place a waste container below the dispense valve.
2. Navigate to the Manual screen.
3. Press the Open Dispense Valve button on the Manual screen to relieve chemical pressure.
4. Press the Machine Disable Mode button ( ).
5. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
6. If necessary, run a lock through the hole to lock the
tab in place. This prevents the system air pressure
from being inadvertently enabled.
Models with Standard Display Module
With the machine in an idle state:
1. If the machine pistons are not fully retracted, retract
the pistons by pressing in the M1 screen. See
manual 3A0429 for more information.
2. Manually open the dispense valve by pressing the
third M1 soft key until the “ ” ICON is shown in the
Current DV field. See manual 3A0429 for more information.
3. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
4. If necessary, run a lock through the hole to lock the
tab in place. This prevents the system air pressure
from being inadvertently enabled.
18 312394V
Page 19
Setup
Setup
Level Sensor Calibration
Polyethylene Tanks
2001
2002
Teach
Element
1. Empty tanks by executing multiple shots.
2. Relieve pressure. See Pressure Relief Procedure,
page 18.
3. With the level sensor installed, locate the “[OUT
OFF]” button. Activate teach mode by holding the
button down for at least two seconds but no more
than six seconds.
2003
ti12493b
Stainless Steel Tanks
2102
2101
2103
ti12494a
2104
1. Locate the calibration button on the sensor (2101)
closest to the electrical connector through one of
the four holes of the sensor well (2102).
2. If the calibration button cannot be seen through one
of the four holes in the sensor well, rotate the sensor.
a. Loosen the sensor well cap (2103).
4. The LED will flash once and then go out. This signals that the sensor is now in standard operating
mode.
5. Using appropriate protective wear, check the sensor
for proper operation by reaching inside the tank and
placing hand in the area of the sensor. If the LED
lights up with your hand next to the sensor, it is functioning properly.
b. Rotate sensor until the calibration button can be
seen through one of the four holes in the sensor
well.
c. Tighten sensor well cap (2103).
d. Press and hold the button down with the ball
end of an allen wrench for two seconds. The
light will flash slowly and then go out.
3. Test for proper sensor function.
a. Loosen the sensor well cap (2103).
b. Back the sensor out of the well. The sensor
should sense the tank wall.
Accumulators
The accumulator low level sensors cannot be calibrated.
To ensure proper accumulator sensor operation ensure
the sensor is located in the correct location as described
in the Level Sensors installation section, page 14.
312394V 19
Page 20
Setup
Vacuum De-gas
This procedure is for assemblies with Vacuum Tree
Manifold and No Agitator or Auto-Refill. See FIG.7.
1034
FIG.7
1015
ti12560a
10. Close bottom ball valve of the vacuum tree
manifold (1015).
11. Turn off the vacuum pump.
12. Open the top ball valve of the vacuum tree
manifold (1015).
CAUTION
Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump
cavitation, off-ratio conditions, and possible collapse
of the tank.
13. Open the shutoff valves at the base of the tanks.
1. Models with ADM: To prevent machine movement,
press the Machine Disable Mode key ( ).
Models with SDM: To prevent machine movement,
press the Red button .
2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid has a fill port, turn off any systems that
might refill the tank during the vacuum de-gas procedure.
4. Close the fill port ball valve (1034).
5. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold (1015).
6. Close the top ball valve of the vacuum tree
manifold (1015).
7. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold (1015) then open the ball
valve.
8. Turn on the vacuum pump.
9. Continue to de-gas for sufficient time to de-gas the
material.
20 312394V
Page 21
Setup
Vacuum De-gas and Vacuum Auto-Fill
This procedure is for assemblies with a Vacuum
Tree Manifold, Agitator, and Auto-Refill. See FIG.7
on page 20 for part references.
1. Press the Select Operating Mode button ( )
repeatedly to select Shot, Sequence, or Operator
(Manual) mode.
2. Close the shut-off ball valves at the base of the
tanks.
3. If the tank lid requires a desiccant dryer or nitrogen
pump installed, install one into the top ball valve of
the vacuum tree manifold (1015).
4. Close the top ball valve of the vacuum tree
manifold (1015).
5. Attach vacuum pump to the bottom ball valve of the
vacuum tree manifold (1015) then open the ball
valve.
6. Turn on the vacuum pump.
7. Turn on agitator.
8. Select Manual Auto-Refill mode. See operation
manual referenced at the beginning of this manual
for more information.
12. If necessary, press the Abort/Cancel button ( )
to cancel auto-refill.
If an auto-refill is aborted or times out, the software
will not initiate a new auto-refill until a manually initiated auto-refill has completed. To complete a manually initiated auto-refill after an aborted or timed
out auto-refill, restart at step 2.
CAUTION
If an auto-refill is stopped and not restarted as
described in the previous note, the pumps may be run
dry and chemical crossover at the valve may occur.
13. Continue to de-gas for sufficient time to de-gas the
material.
14. Close bottom ball valve of the vacuum tree
manifold (1015).
15. Turn off the vacuum pump.
16. Open the top ball valve of the vacuum tree
manifold (1015).
CAUTION
Operating the tank after the vacuum de-gas procedure without the top ball valve open will result in pump
cavitation, off-ratio conditions, and possible collapse
of the tank.
9. Press the Initiate Auto-Refill button ( ). The
Active Shot/Sequence button ( ) and Select
Operating Mode button ( ) will each change to
the Auto-Refill Tank Select button ( or ) if a
valid Auto-Refill mode is enabled for both tanks.
10. Press the appropriate Auto-Refill Tank Select button
or buttons ( and/or ) to select the tanks to
refill.
11. Press the Initiate Auto-Refill button ( ) or the
Enter button ( ) to confirm.
312394V 21
17. Open the shutoff valves at the base of the tanks.
Page 22
Setup
Accumulator Filling
106
109
ti12561a
1. Relieve accumulator air pressure to zero using
accumulator air pressure regulator (106).
2. Install material feed line to accumulator material
inlet (143a) on refill valve (143).
CAUTION
The refill valve has an open port on one side and a
closed port on the other. Do not remove the plug
opposite the material inlet (143a). The valve will not
function properly if the plugged side of the valve is
changed.
7. Use accumulator air pressure regulator (106) to
adjust to desired accumulator air pressure.
Accumulator air pressure should be set to the lowest possible setting to adequately run the accumulator.
8. See the PR70 and PR70v Operation manual referenced at the beginning of this manual to adjust display module run settings for the accumulator.
143
143a
ti12629a
3. Place a waste container below the ball valve (109).
4. Open the ball valve (109).
5. Slowly increase air pressure until the accumulator
begins filling slowly.
6. Close the ball valve (109) when material begins to
spill into the waste container.
The vent tube is now full. The accumulator will finish filling and it will stop when the fluid level
reaches the high level sensor.
22 312394V
Page 23
Shutdown
If the machine is to remain idle for an extended period of
time, perform the following steps.
1. Place a waste container below the dispense valve.
2. If installed, remove static mixer from the end of the
dispense valve.
3. Place a container below the dispense valve and
activate a small shot to flush mixed material out of
the valve.
4. Relieve pressure. See Pressure Relief Procedure
on page 18.
Shutdown
5. With a clean rag and cotton swabs, clean the end of
the dispense valve.
6. Install nightcap on the dispense valve.
312394V 23
Page 24
Repair
Repair
Tank Removal
1. On models without ball valves, empty tanks by
executing multiple shots.
On models with ball valves, close the ball valves.
2. Relieve pressure. See Pressure Relief Procedure,
page 18.
3. For polyethylene tank models, remove the two
screws (211) that attach the tank T-beam support to
the pump sub-assembly.
211
ti12566a
5. On models without ball valves, remove the tanks.
• For polyethylene tank models, rotate the lock
ring (218) for each tank counter clockwise and
lift the tanks off of the base.
• For stainless steel tank models, rotate the
tank counter clockwise and lift the tank off of the
base.
Ball Valve Removal from Tank
CAUTION
Disassembly of the ball valve is not recommended.
Ensure the ball valve does not accidentally disassemble when detaching the ball valve from the tank.
Polyethylene Tanks
215
4. On models without ball valves, loosen but do not
remove the six socket head cap screws (204) that
hold the tank to the pump housing.
On models with ball valves, remove the six socket
head cap screws (204) that hold the ball valve to the
pump housing. The tanks can now be pulled off of
the pump housing.
1. Remove polyethylene tank assembly from the base.
2. Remove the six M5 screws (215) holding the two
ball valves to the polyethylene tank assembly.
218
204
ti12567a
24 312394V
ti12566a
Page 25
Repair
Stainless Steel Tanks
503
506a
505
506b
506c
506d
503
504
Assembly 255284 Shown
1. Remove the stainless steel tanks from the base.
2. Remove four long screws (506d) holding the ball
valve assembly together.
3. Remove three screws (505) holding the tank to the
top plate of the ball valve assembly.
ti12453a
3. Reassemble and install the four screws that hold the
ball valve assembly together. Follow ball valve
removal from tank procedure in reverse order.
Ball Valve Repair
CAUTION
Disassembly of the ball valve is not recommended.
1. Remove ball valve from tank.
When the ball valve is removed from the tank, it is
disassembled.
2. Check o-rings and replace as necessary.
2204
2202
2201
2206
2204
ti12564a
2203
2205
312394V 25
Page 26
Repair
Agitator Fuse Replacement
707
706
ti12559a
1. Slide open the fuse drawer (706).
2. Remove old fuse (707) and replace with new fuse.
26 312394V
Page 27
Parts
Accumulators, Assemblies LC0160 and LC0297
126
128
127
129
1
Apply thread sealant tape to male npt
threads prior to installation.
Parts
144
124
122
123
127
136
130
131
132
133
111, 121
112
116
143
142
113
141
118
144
119
116
117
312394V 27
114
115
ti12449a
Page 28
Parts
Accumulators, continued
109
106
108
135
135
103
107
135
134
101
120
108
125
140
138
137
105
102
139
103
1
Apply thread sealant tape to male npt threads prior to installation.
ti12472a
28 312394V
Page 29
Parts
Ref Part Description Qty
101 15T679 COVER, front, accumulator,
mild steel, PR70
102 01/1449/99 COVER, back, accumulator,
mild steel
103 96/0282/98 FASTENER, screw, button
head cap screw, 8-32 x
0.38, stainless steel
104 84/1460-1/11 LABEL, accumulator, air
pressure
105 82/0053/11 GAUGE, 0-30psi, 2 in., 1/8
npt, back
106 82/0052/11 REGULATOR, air, 1/8 npt,
3-30 psig, 10 scfm
107 94/0070/96 FITTING, nipple, 1/8 npt x
1.50, brass
108 94/0642/96 FITTING, elbow, 1/8 npt,
female, 90deg, brass
109 94/0809/96 VALVE, ball, 2w, 1/8 npt,
male, lp, brass
110 15T686 LABEL, accumulator, plant
air in
111 01/1454/98 FLANGE, pump, accumula-
tor, 1.5, stainless steel
112 121307 FITTING, nipple, 1/2 npt x
3.00, male / male, 304
113 94/0616/98A FITTING, tee, 1/2 npt,
female, 3000 psi, 316 ss
114 94/0360-2/98 VALVE, check, 1/2 npt,
male, fluoroelastomer, stain-
less steel, adj
115 94/0348/11 CAP, valve, check, 1/2 1
116 95/0223/02 O-RING
(assembly LC0297 only)
95/0223/00 O-RING, fluoroelastomer
(assembly LC0160 only)
117 120904 SCREW, socket head cap,
M5x0.8x18mm
118 15M849 ADAPTER, accumulator 1
119 96/0304-4/98 NUT, hex, lock, 10-24, stain-
less steel
120 94/3201/96 FITTING, union, bulkhead,
1/4 tube
121 94/0545/98 PLUG, socket head, 1/8npt,
18-8 stainless steel
122 01/1453/99 ROD, tie, accumulator, 1.5 4
123 01/1455/98 CYLINDER, accumulator,
1.5, stainless steel
124 01/1451/98 TUBE, vent, accumulator,
1.5, stainless steel
125 94/0702/96 FITTING, 1/4tube x 1/8 npt,
male, brass
126 01/1456/97 CAP, end, cylinder, accumu-
lator, 1.5
Ref Part Description Qty
127 95/0913/02 O-RING, ep, jbh
1
1
128 95/0605/01 SEAL, u-cup, 1/2 ID x 3/4
6
95/0913/00 O-RING, fluoroelastomer,
(assembly LC0297 only)
jbh (assembly LC0160 only)
OD, NIT
129 96/0611-08/98 NUT, jam, 1/2-20, stainless
1
130 96/0556-08/99 WASHER, Sealing, 1/2, mild
1
131 95/0601/02 SEAL, u-cup, 1-3/16 ID x
1
1
2
132 16M909 MAGNET, accumulator, 1.5 1
133 16M880 PISTON, accumulator, 1.5 1
1
134 94/0527/96 FITTING, elbow, str, 1/8 npt,
1
135 94/0705-1/96 FITTING, elbow, swivel, 1/4
1
136 96/0514/98 WASHER, flat, 1/2, 0.53 x
1
137 94/0463/96 FITTING, bushing, 1/8 npt x
1
138 82/0171/11 FITTING, elbow, street,
1
139 82/0241/11 VALVE, qck exh, 10-32, mini 1
95/0601/00 SEAL, u-cup, 1-3/16 ID x
steel
steel
1-1/2OD, EP
(assembly LC0297 only)
1-1/2 OD, fluoroelastomer
(assembly LC0160 only)
90 deg, brass
tube x 1/8 npt
1.06 x 0.097, stainless steel
10-32, brass
10-32, adjustable, brass
140 94/0102/96 CONNECTOR,
1/4tubex10-32, brass
141 94/0301-1/98 FITTING, elbow, strt, 90,
2
142 94/0568/98 BUSHING, 1/2x1/4npt,
2
3
143 256179 VALVE, assy, on-board tank
1/2 npt, stainless steel
male/female, stainless steel,
6K, 316
refill
144 LC0310 HARNESS, reed sw, QC,
8
145 121684 CABLE, M12 x M8, 4P,
1
1
146 121686 CABLE, M8 x M8, 4P,
assy
female/male,
straight/right angle, 2 m
female/male, straight/right
1
147✖ 94/1063/11 FITTING, tee, union, 1/4
1
148✖ 84/0130-27/11 LABEL, hand crush 1
149✖ 23526-01 WASHER, nylon 1
1
angle, 2 m
tube
✖ Not shown.
1
2
2
1
1
1
1
1
1
3
1
1
1
1
1
1
1
2
2
1
1
312394V 29
Page 30
Parts
8 Liter Polyethylene Tanks
CAUTION
The electric agitators used with on-board tanks will fail
prematurely when material viscosity exceeds
24,000 cps. Use pneumatic agitators if material viscosity exceeds 24,000 cps.
216
209
220
203
207
223
Assembly 255282 Shown
210
202
215
218
219
201
204
217
201
2
2
2
2
213
212
214
222
205
221
206
208
224
211
ti12450a
1
Apply thread sealant tape to male npt threads prior to installation.
2
Do not attempt to remove from tank. Disassembling will damage tank.
30 312394V
Page 31
Quantity
Parts
Ref Part Description
201
†*
95/0223/00
202
†*
203 120902 SCREW, button head cap screw, M5
204
†*
120904
205 120905 NUT, HEX, lock M5 X 0.8 22222222222222
206 120906 NUT, HEX, lock M8 X 1.25 22222222222222
207 120907 WASHER, plain #10 42222222222222
208 120908 WASHER, plain M8 44444444444444
209
†*
120909
210
†*
211 120913 SCREW 22222222222222
212 120925 RETAINER, lanyard with tab 222222222222
213 120927 FASTENER, quick-release pin 222222222222
214 120929 SCREW, shoulder, M5 x 0.8 x 6 mm 222222222222
215 121013 SCREW, M5 x 0.8 x 25 mm,
216 255246 AGITATOR, 120V, assembly 1212
255503 AGITATOR, 240V, assembly 1212
255730 AGITATOR, pneumatic, assembly 1212
217 255280 VALVE, ball 222 22 22
218
†*
219
†*
220
†*
15K840
221 15K882 RETAINER, slide, clamp,
222 15K883 CLAMP, dual 8L PE tank 222222222222
223
†
*
224 15M226 BALLAST 111 11 11
15K842 BALLAST 1 1111 11
225
**120915
O-RING, fluoroelastomer, bbc
O-RING
x0.8x40mm
SCREW, socket head cap,
M5x0.8x18mm
BREATHER
CLAMP, gap-free pinch hose
socket head cap, stainless steel
RING, lock
FITTING, flange
O-RING
8L PE tank
TANK, assembly
TANK, assembly
TANK, assembly
CAP, plug, square
255241, Tank
255281, Tank with Ball Valves
255282, Tank with Ball Valves
and One 120V Agitator
255283, Tank with Ball Valves
and Two 120V Agitators
255250, Tank with
One 120V Agitator
255251, Tank with
LC0126, Tank with
One 240V Agitator
LC0127, Tank with
LC0128, Tank with Ball Valves
and One 240V Agitator
LC0129, Tank with Ball Valves
and Two 240V Agitators
LC0156, Tank with
One Pneumatic Agitator
LC0157, Tank with
LC0158, Tank with Ball Valves
and One Pneumatic Agitator
LC0159, Tank with Ball Valves
Two 120V Agitators
24442222442244
44444444442222
22222222222222
66666666666666
22222222222222
22222222222222
666 66 66
22222222222222
22222222222222
22222222222222
222222222222
11
1 1 1 1 1 1
1 1 1 1 1 1
22
Two 240V Agitators
Two Pneumatic Agitators
and Two Pneumatic Agitators
* Parts included in kit 255481.
† Parts included in kit 255479.
Parts included in kit 255480.
** Part not shown.
312394V 31
Page 32
Parts
Polyethylene Tank Agitators
Electric Agitator Assemblies 255246 and 255503
701
704
718
1
Shown for reference only.
706
707
705
712
703
724
702
715
719
708
709
708
714
725
717
715
716
717
715
716
1
720
710
720
711
723
713
721
Assembly 255246 Shown
32 312394V
ti12456a
Page 33
Ref Part Description Qty
701 01/2218/97 ENCLOSURE, agitator, electric, prmv/f, hd 1
703 01/2219/97 PLATE, adapter, electric agitator, hd, prm 1
704 81/2218-1/11 MOTOR, 50 rpm, 60 in-lb, 120V, 1.2A
(assembly 255246 only)
256613 MOTOR, 50 rpm, 60 in-lb, 230V
(assembly 255503 only)
705 81/1040/11 MODULE, ac, 2p, 250V, 10a, double pull sin-
gle throw, w/fuse
706 81/1040-1/11 MODULE, ac connector, 2P, 250V, 10A, with
bar
707 81/1053-1.6/11 FUSE,5x20mm,1.6A, time delay 1
708 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub, 3/8 ID 2
709 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon 1
710 95/0842/11 SEAL, posipak, 3/8ID x 7/8OD, P/fluoroelas-
tomer
711 95/0864/00 O-RING, fluoroelastomer, ada 1
712 96/0271/99 FASTENER, button head cap screw, 8-32 x
0.31, mild steel
713 96/0817/99 RING, retaining, external, 0.375, mild steel 1
714 120905 NUT, hex, lock M5 x 0.8 3
715 120907 WASHER, plain #10 11
716 120928 SCREW, button head cap screw, M5 x 0.8 x
25 mm
717 120930 WASHER, seal, fluoroelastomer 7
718 120960 SCREW, button head cap screw, M5 x 0.8 x
20 mm, stainless steel
719 120961 SCREW, button head cap screw, 10-32 x
1.25 in., stainless steel
720 121173 BEARING, ball,
3/8 in. ID x 7/8 in. OD x 9/32 in.
721 255724 AGITATOR, shaft and blade assy 1
723 15K884 HOUSING, bearing 1
724 15K885 SPACER, agitator standoff 4
725 15K886 DISK, bearing 1
726 † 121599 CORD, power, v-lock, C14/C13, 10A 1
Parts
1
1
1
1
1
8
7
4
4
2
† Part not shown.
312394V 33
Page 34
Parts
Pneumatic Agitator Assembly 255730
801
802
1
808
1
813
2
817
823
805
824
804, 811
807
806
814
822
815
816
817
815
816
818
809
818
810
821
812
819
1
Apply thread sealant tape to male npt
threads prior to installation.
2
Shown for reference only.
ti12457a
34 312394V
Page 35
Ref Part Description
801 82/0216/11 MOTOR, motor, pneumatic, agitator, 0.32 hp 1
802 94/0838/96 VALVE, needle, 1/8 npt x 1/8 npt, male /
female
804 01/1189/98 ADAPTER, coupling, air motor, agitator 1
805 5-01-0510 SCREW, socket head cap, 10-32 x 5/8 in. 3
806 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub,
3/8 in. ID
807 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon 1
808 94/0702/96 FITTING, 1/4 tube x 1/8 npt, male, brass 1
809 95/0842/11 SEAL, posipak, 3/8ID x 7/8OD, P/fluoroelas-
tomer
810 95/0864/00 O-RING, fluoroelastomer, ADA 1
811 96/0029/99 SCREW, socket head, 5/16-24 x 0.25, cup
point
812 96/0817/99 RING, retaining, external, 0.375, mild steel 1
813 120904 SCREW, socket head cap, M5 x 0.8 x 18 mm 4
814 120905 NUT, hex, lock M5 x 0.8 3
815 120907 WASHER, plain #10 7
816 120928 SCREW, button head cap screw, M5 x 0.8 x
25 mm
817 120930 WASHER, seal, fluoroelastomer 7
818 121173 BEARING, ball, 3/8 in. ID x 7/8 in. OD
x 9/32 in.
819 255724 AGITATOR, shaft and blade assy 1
821 15K884 HOUSING, Bearing 1
822 15K886 DISK, bearing 1
823 15R363 ADAPTER, plate, pneumatic agitator 1
824 15R364 SPACER, standoff, pneumatic agitator 4
Parts
1
1
1
1
7
2
312394V 35
Page 36
Parts
Agitator Shaft, 255724
907
906
905
905
903
904
Ref Part Description Qty
901 01/2230-1/98 PADDLE, agitator, tfm tank, stainless steel 2
902 01/2230-2/98 SUPPORT, mount, paddle, agitator 1
903 96/0097/98 FASTENER, screw, socket head cap, 10-24
x 1.25, stainless steel
904 96/0125/98 FASTENER, screw, socket head cap,
10-24 x 0.50, stainless steel
905 96/0129/98 WASHER, flat, SAE, #10, stainless steel,
1/2 in. OD, 0.049
906 96/0304-4/98 NUT, hex, lock, 10-24, stainless steel 2
907 15R307 SHAFT, agitator, 8L polyethylene tanks 1
902
901
901
ti12458a
2
1
4
36 312394V
Page 37
On-Board Stainless Steel Tanks
Tank Assemblies LC0237, LC0238,
LC0254, and LC0255
Right hand tank shown, left hand tank is mirror image.
304
3
302
2
304a
Parts
Assembly LC0237 Shown
1
Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall before adding heat blanket.
2
Secure heat blanket to tank with string laced through eyelets.
3
Insulation blanket should cover heat blanket completely. Secure insulation blanket to tank with 2 in. wide velcro
strap.
4
The RTD sensor assembly (308) should always be connected to side one of the M8 splitter harness (306). Side
one is on the female/female end of connector and is marked with a molded imprint of the number “1”. The RTD
sensor assembly (305) should always be connected to side two of the M8 splitter harness (306).
303
306
4
309
301
307
308
1
305
1
4
4
ti12451a
312394V 37
Page 38
Parts
Ref Part Description Qty
301 --- Refer to Tanks for Use with Dust Covers and
1
Tanks for Use with Clampdown Covers, page
44, for replacement or spare parts.
302 LC0861 BLANKET, heat, 7.5L tank, 220V 1
303 256558 SWITCH, assy, thermal, 125C, 3P, M8 1
304 LC0056 BLANKET, insulation 1
304a
121208
LABEL, hot surface
305 256611 SENSOR, assy, 1.5 in. rtd, 4-pin M8 1
306 121615 HARNESS, splitter, M8, 4-pin, female/male, 3 m 1
307 121478 FITTING, compression, 3/16 x 1/4 npt 1
308 256612 SENSOR, assy, 4.25 in. rtd, 4-pin M8 1
309 121682 CABLE, M8, 3-pin, male / female, 3 meter,
1
molded
310 † 121633 CIRCUIT, breaker, 2-pole, 4A, C type 1
† Not shown. See Integrated Heat manual referenced at beginning of this manual.
▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.
38 312394V
Page 39
Tank Assemblies 255284, 255285, LC0235, LC0236, LC0012, and LC0013
It is recommended that the flat face of the tank
faces the back of the base machine. Right hand
tank shown, left hand tank is mirror image.
503
506a
507
505
Parts
506b
501
502
Assembly 255284 Shown
Ref Part Description Qty
501 94/0370/98 PLUG, socket head, 1/4 npt,
stainless steel
502 94/0372/98 PLUG, socket head, 3/4 npt,
stainless steel
503 95/0223/00 O-RING, fluoroelastomer, bbc 2
504 120904 SCREW, socket head cap, M5 x
0.8 x 18mm
505 121011 SCREW, M5 x 0.8 x 14mm,
socket head cap, stainless steel
(assemblies 255284, 255285,
LC0235, and LC0236 only)
506c
506d
503
504
ti12453a
Ref Part Description Qty
506 † 255280 VALVE, ball, shutoff (assemblies
2
255284, 255285, LC0235, and
1
LC0236 only)
507 --- Refer to Tanks for Use with
Dust Covers and Tanks for Use
3
with Clampdown Covers, page
44, for replacement or spare
3
parts.
1
1
† See Ball Valve, Assembly 255280, page 40 for
parts information.
312394V 39
Page 40
Parts
Ball Valve, Assembly 255280
2204a
2204b
2204c
2202
2201
2204h
2204j
2205
2204f
2204g
Ref Part Description Qty
2201 96/0075-1/99 WASHER, flat, sae, 7/16, mild steel, n series 1
2202 96/0075/99 WASHER, lock, split, 7/16, mild steel 1
2203 121012 SCREW, M8 x 1.25 65 mm, socket head cap
screw, stainless steel
2204 121111 VALVE, ball, 3 piece, 1-1/4 in. fp 1
2205 15M224 FLANGE, plate, top 1
2206 15M225 FLANGE, plate, bottom 1
2204e
4
2204d
2203
2206
ti12564a
40 312394V
Page 41
Flange Assembly, 256896
The flange assembly can be installed if no tanks or
accumulators are installed. It allows for other feed system options to be installed onto the pump subassembly.
2701
ti12455a
Ref Part Description Qty
2701 15M237 Flange, 1-1/2 in. npt 1
2702 * 95/0223/00 O-RING, fluoroelastomer, bbc 1
2703 * 120904 SCREW, socket head cap, M5
x0.8x18mm
* Part not shown.
Parts
3
312394V 41
Page 42
Parts
On-Board Stainless Steel Tank Lids
Lid Assemblies LC0019 to LC0026 and LC0130 to LC0132
CAUTION
The electric agitators used with on-board tanks will fail prematurely when material viscosity exceeds 24,000 cps. Use
pneumatic agitators if material viscosity exceeds 24,000 cps.
1017
1027
Assembly LC0025 Shown
1018
1019
1020
1034
1011
1031
1032
1033
1016
1030
1029
1028
1016
1010
1036
1015
1016
1025
1026
1035
1022
1021
1023
1021
1024
1
1007
1006
1009
1008
1005
(Tank
shown for
reference
only. Tanks
sold separately.)
ti12459a
1
Secure screw inside tank with hex wrench and turn until secure. Do
not over tighten, o-ring will extrude.
42 312394V
Page 43
Quantity
Parts
Ref Part Description
1005 --- Reference Only. Tank sold separately.‡ ----------1006 95/0518/00 O-RING, fluoroelastomer, JJF 66666666666
1007 96/0282/98 FASTENER, screw, button head cap screw,
8-32 x 0.38, stainless steel
1008 96/0820/98 CLAMP, over the center, stainless steel 33333333333
1009 96/0176-1/98 NUT, lock, 8-32, nylock, stainless steel 66666666666
1010 15M320 LID, 7L, 2 npt, 1 9/16-32 1 1
15M321 LID, 7L, 2 npt, 1 9/16-32, agitator 1111 11
15M322 LID, 7L, 2 npt, 9/16-32, agitator, fill port 11 1
1011 94/0752-D/97 VALVE, relief, 9/16-32, 5 psi 11111111111
1012
†94/0736/96
1013
†94/0370/98
1014
†121090
1015 255342 MANIFOLD, vacuum tree 1 1111 11
1016 94/0299/98 FITTING, elbow, str, 1/4 npt, 45, 3K 112223123
1017 255337 AGITATOR, motor assembly, 120V 1 1 1
255338 AGITATOR, motor assembly, 240V 1 1 1
02/1116/50 AGITATOR, assembly, pneumatic, TFM, 0.32 HP, 15:1 111
1018 95/0849/11 SEAL, posipak, 3/8 ID x 5/8 OD 111111111
1019 96/0733/87 WASHER, 3/8 x 7/8 x 0.062, PTFE 111111111
1020 97/2215/98 SPRING, wave, 0.86 x 0.65 x 0.010, stainless steel 111111111
1021 84/0120/98 BEARING, ball, 0.375ID, DS 222222222
1022 255339 AGITATOR, blade assembly 111111111
1023 96/0817/99 RING, retaining, external, 0.375, mild steel 222222222
1024 01/2212/70 HOUSING, bearing, electric agitator 111111111
1025 96/0005/98 WASHER, lock, #10, stainless steel 333333333
1026 96/0125/98 FASTENER, screw, socket head cap, 10-24X0.50,
1027 84/2215-B/11 COUPLING, alignment, 1 in. OD, disk, nylon 111111111
1028 84/2215-A/11 COUPLING, alignment, 1 in. OD, hub, 3/8 ID 111111111
1029 95/0117/00 O-RING, fluoroelastomer, jai 11 1
1030 01/1174-3/97 BULKHEAD, 1/4 npt, tank lid, thin, tfm 11 1
1031 96/0056/98 NUT, hex, jam, 3/4-16, stainless steel 11 1
1032 94/0300-1/98A FITTING, elbow, STRT, 90, 1/4 npt, male / female 11 1
1033 94/0320-1/99 FITTING, nipple, hex, 1/4npt, 5K, mild steel 11 1
1034 94/0900-R2/98 VALVE, ball, 2W, 1/4npt, female, 2000 psi 11 1
1035 87/0220-2/98 PLATE, slinger, tfm, 3/8ID, 5-1/2OD 11 1
1036 95/0524/01 GASKET, lid, tfm, nit 11111111111
VALVE, drain cock, 1/4 npt, male, brass
PLUG, socket head, 1/4 npt, stainless steel
FITTING, 1/4 npt expander
stainless steel
LC0019, Lid assembly
with Relief
LC0020, Lid assembly
LC0021, Lid assembly,
120 V Agitator
LC0022, Lid assembly,
240 V Agitator
LC0023, Lid assembly,
Agitator, De-gas
LC0024, Lid assembly,
Agitator, De-gas
LC0025, Lid assembly,
Agitator, De-gas, Fill Port
LC0026, Lid assembly,
Agitator, De-gas, Fill Port
LC0130, Lid Assembly,
Pneumatic Agitator
LC0131, Clamp Down Lid,
Pneumatic Agitator, De-gas
LC0132, Clamp Down Lid,
Pneumatic Agitator, Fill Port
66666666666
1 11 1
111111 11
1
333333333
† Part not shown.
‡ Spare clamps will be provided with all clamp-down lid assemblies.
312394V 43
Page 44
Parts
Tanks for Use with Dust Covers
LC0012
7.5 L stainless steel
LC0235
7.5 L stainless steel
with high level port
Tanks for Use with Clampdown Covers
LC0013
3 L stainless steel
24U714
7.5 L stainless steel
with clamps
Ball valve shutoff assemblies and mounting hardware must be ordered separately.
44 312394V
24U713
7.5 L stainless steel
with high level port
and clamps
24U715
3 L stainless steel
with clamps
Page 45
Lid Assembly LC0018
1301
Parts
1303
1304
1302
1
Apply thread sealant tape to male npt threads prior to installation.
Ref Part Description Qty
1301 15M956 LID, mod, 7.5L & 3L, stainless steel 1
1302 96/0127/98 FASTENER, socket head cap screw, 1/4-20 x
0.37, stainless steel
1303 96/0148/11 KNOB, 1/4-20, female, plastic 1
1304 96/0311/98 WASHER, lock, 1/4, hc, stainless steel 1
ti12461a
1
312394V 45
Page 46
Parts
Off-Board Stainless Steel Tanks
Tank Assemblies LC0054 and LC0055
606
601
1
602
601
1
601
1
1
Apply thread sealant tape to male
npt threads prior to installation.
603
604
Assembly LC0054 Shown
Ref Part Description Qty
601 111384 PLUG, pipe 5
602 103778 PLUG, pipe, headless 1
603 108832 O-RING 1
604 120904 SCREW, socket head cap, M5 x 0.8 x 18 mm 3
605 255391 SYSTEM, pipe and tube, 1-1/2 in. 1
606 † TANK, 30 L, stainless steel
(assembly LC0054 only)
TANK, 60 L, stainless steel
(assembly LC0055 only)
605
1
ti12454a
1
1
† Parts can be purchased in Tank Kit 255389 which includes the tank body, a basic tank lid with clamps, and a tank
lid gasket.
Parts can be purchased in Tank Kit 256633 which includes the tank body, a basic tank lid with clamps, and a tank
lid gasket.
46 312394V
Page 47
Tank Assemblies LC0259 and LC0260
Parts
403
3
5
402
2
408
407
401
5
4
404
Assembly LC0259 Shown
1
Use glass cloth tape to secure ground strap, thermal switch, and RTD to tank wall
before adding heat blanket.
2
Secure heat blanket to tank with string laced through eyelets.
3
Insulation blanket should cover heat blanket completely. Secure insulation blanket to
tank with 2 in. wide velcro strap.
4
Apply thread sealant tape to male npt threads prior to installation.
5
The RTD sensor assembly (404) should always be connected to side one of the M8
splitter harness (407). Side one is on the female/female end of connector and is
marked with a molded imprint of the number “1”.
406
1
405
1
ti12452a
312394V 47
Page 48
Parts
Ref Part Description Qty
401 LC0054 TANK, assy, 30 L, stainless steel
(assembly LC0259 only)
LC0055 TANK, assembly, 60 L, stainless
steel
(assembly LC0260 only)
402 LC0257 BLANKET, assy, heat, 30L, 240V,
GCA
(assembly LC0259 only)
LC0258 BLANKET, assy, heat, 60L, 240V,
GCA
(assembly LC0260 only)
403 257757 INSULATOR, blanket assy, 38 L
(assembly LC0259 only)
257758 INSULATOR, blanket assy, 75 L
(assembly LC0260 only)
403a
121208
LABEL, hot surface 1
404 257759 SENSOR, thermowell assy, RTD 1
405 256611 SENSOR, assy, 1.5 in. rtd, 4-pinM81
Pipe and Tube System, 255391
1
2804
2801
1
1
2807
2804
2802
2803
2806
2808
2805
2802
ti12574a
406 256558 SWITCH, assy, thermal, 125C,
3P, M8
407 121615 HARNESS, splitter, M8, 4-pin
female/female/male, 3M
408 121682 CABLE, M8, 3-pin, male/female,
3 meter, molded
410 †121635 CIRCUIT, breaker, 2-pole, 13A, C
type
† Not shown. See Integrated Heat manual referenced
at the beginning of this manual.
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
1
1
Apply thread sealant tape to all male npt threads.
1
Ref Part Description Qty
1
2801 61/0056/88 HOSE, chemical, polyethyl-
1
ene,1-1/2 in.
2802 94/0910/98 FITTING, barb, 1-1/2 x 1-1/2
NPT, male, stainless steel
2803 94/1081/98 FITTING, elbow, 1-1/2 in.,
female, 45 deg, stainless steel
2804 94/0414/99 CLAMP, hose, 2-1/4 in. - 1-5/16
in., mild steel
2805 121135 VALVE, ball, 1-1/2 NPT full port 1
2806 121136 BUSHING, hex, 2 in. NPT x
1-1/2 in. NPT
2807 15M237 FLANGE,1-1/2 in. NPT 1
2808 15R536 FITTING, nipple, 1.5 NPT x 3 in.,
stainless steel
1
2
1
2
1
1
48 312394V
Page 49
Off-Board Stainless Steel Tank Lids
Lid Assembly LC0101
1103
Parts
1101
1105
1101
1102
1
Apply thread sealant tape to all pipe threads.
ti14656a
1102
1104
Ref Part Description Qty
1101 111384 PLUG, pipe 2
1102 122767 BUSHING, 1/2 npt x 1/4 npt, stainless steel 2
1103 94/0736/96 VALVE, drain cock, 1/4 npt, male, brass 1
1104 15M578 LID, stainless steel 1
1105 15R145 VALVE, relief, 1/4 npt, male, 40 psi, sil 1
312394V 49
Page 50
Parts
Lid Assembly LC0102
1204
1207
1203
1201
1202
1202
1
Apply thread sealant tape to male npt threads prior to installation.
1205
1206
ti14722a
Ref Part Description Qty
1201 187875 GAUGE, pressure, fluid 1
1202 122767 BUSHING, 1/2 npt x 1/4 npt, stainless steel 2
1203 15M861 FITTING, reducer, pipe, 3/4 x 1/4, stainless
1
steel
1204 94/0736/96 VALVE, drain cock, 1/4 npt, male, brass 1
1205 257746 FITTING, vacuum tree 1
1206 15M578 LID 1
1207 15R145 VALVE, relief, 1/4 npt, male, 40 psi, sil 1
50 312394V
Page 51
Parts
312394V 51
Page 52
Parts
Lid Assemblies LC0050, LC0144, LC0145, LC0146, LC0147
CAUTION
The electric agitators used with off-board tanks will fail
prematurely when material viscosity exceeds
48,000 cps. Use pneumatic agitators if material viscosity exceeds 48,000 cps.
Assembly LC0147 Shown
1406
1408
1405
1401
1403
1407
1404
1409
1402
1411
1410
ti12460b
1
Apply thread sealant tape to male npt threads prior to installation.
52 312394V
Page 53
Parts
Quantity
LC0050,
60 L,
Agitator,
Vacuum
Ref Part Description
24J183 AGITATOR 1111
1401
256822 MOTOR, single phase,
50/60 hz
De-gas
1
LC0144,
Pneumatic
Agitator,
De-gas
LC0145,
Pneumatic
Agitator,
De-gas,
60 L
LC0146,
Pneumatic
Agitator,
De-gas, Fill
Port,30L
LC0147,
Pneumatic
Agitator,
De-gas, Fill
Port, 60 L
1402 15M621 LID, agitator 1 1 1 1 1
1403 122776 RING, retaining, external,
0.750, mild steel
1404 257607 AGITATOR, blade assem-
bly
257608 AGITATOR, blade assem-
bly
11111
1 1
1 1 1
1405 122767 BUSHING, 1/2 x 1/4 npt,
male / female, stainless
22222
steel, 6K, 316
1406 15R145 VALVE, relief, 1/4 npt,
male, 40 psi, sil
11111
1407 187875 GAUGE, pressure, fluid 1 1 1 1 1
1408 257746 FITTING, vacuum tree 1 1 1 1 1
1409 257602 VALVE, assembly, ball, fill,
lid, 3/4, stainless steel
11
111384 PLUG, pipe 1 1 1
1410 255747 FITTING 11
1411 257606 PLATE, slinger 11
Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator
kit 24J182 is the replacement for 255670.
312394V 53
Page 54
Parts
Lid Assemblies LC0042, LC0043, LC0142, and LC0143
CAUTION
The electric agitators used with off-board tanks will fail
prematurely when material viscosity exceeds
48,000 cps. Use pneumatic agitators if material viscosity exceeds 48,000 cps.
1504
1503
1507
1506
1502
Assembly LC0143 Shown
1505
1501
1508
1506
ti12464b
1
Apply thread sealant tape to male npt threads prior to installation.
54 312394V
Page 55
Parts
Quantity
Ref Part Description
1501 255607 BLADE, assy, agitator
LC0042
30 L Lid
Assembly
LC0043
30 L Lid
Assembly
with De-gas
LC0142
30 L Lid
Assembly
with
Pneumatic
Agitator
1
LC0143
60 L Lid
Assembly
with
Pneumatic
Agitator
255608 BLADE, assy, agitator 1
1502 15M621 LID 11
15M578 LID 1 1
1503 122776 RING, retaining, external, 0.750,
mild steel
11
1504 24J183 AGITATOR 11
1505 187875 GAUGE, pressure, fluid 1
15M861 FITTING, 3/4 npt x 1/4 npt 1
111384 PLUG, pipe 2 22
1506 122767 BUSHING, 1/2 x 1/4 npt,
male/female, stainless steel, 6K,
2222
316
1507 94/0736/96 VALVE, drain cock, 1/4 npt, male,
brass
1508 15R145 VALVE, relief, 1/4 npt, male, 40 psi,
sil
1111
1111
1509 † 255746 FITTING, vacuum tree 1
† Part not shown.
Previous versions of these lid assemblies include agitator 255670 but that agitator is no longer available. Agitator
kit 24J182 is the replacement for 255670.
312394V 55
Page 56
Parts
Lid Assemblies LC0047, LC0048, LC0051, LC0052
CAUTION
The electric agitators used with off-board tanks will fail
prematurely when material viscosity exceeds
48,000 cps. Use pneumatic agitators if material viscosity exceeds 48,000 cps.
1602
1605
1609
1607
1601
1608
1606
1604
1603
1611
1610
1607
Assembly LC0051 Shown
ti17647a
1
Apply thread sealant tape to male npt threads prior to installation.
56 312394V
Page 57
Quantity
Ref Part Description
LC0047,
LID, assy,
7.5 gal,
agit
LC0048,
LID, assy,
15 gal, agit
LC0051,
LID, assy,
7.5 gal,
agit, vac,
fill
LC0052,
LID, assy,
15 gal,
agit, vac,
fill
1601 15M621 LID, agitator 1 1 1 1
1602 256822 MOTOR, assy, single phase, 50/60hz 1 1 1 1
1603 257608 BLADE, assy agitator, 75l 1 1
257607 BLADE, assy, agitator, 38l 1 1
1604 257602 VALVE, assy, ball, fill, lid, 3/4, ss 1 1
125009 PLUG, pipe 2 2
1605 124400 GAUGE, pressure 1 1
94/0736/96 VALVE, drain cock, 1/4npt, m, brs 1 1
1606 257606 PLATE, slinger, 38l/75l 1 1
1607 122767 BUSHING, 1/2x1/4npt, mf, ss, 6k, 316 2 2 2 2
1608 122776 RING, ret, ext, 0.750, ms 1 1 1 1
1609 257746 FITTING, vacuum tree assy 1 1
1610 257747 FITTING, inner fill port assy 1 1
1611 15R145 VALVE, relief, 1/4npt, m, 40psi, sil 1 1 1 1
1612 U90331 TAPE, PTFE 1/2" wide 1 1 1 1
1613 070408 SEALANT, pipe 1 1
1614 070445 SEALANT, thread 1 1
Parts
312394V 57
Page 58
Parts
Vacuum Tree Manifold, 255342 Vacuum Tree Manifold, 257746
3004
2901
2904
2902
2905
2903
2902
ti12575a
1
Apply thread sealant tape to male npt threads
prior to installation.
Ref Part Description Qty
2901 82/0220-1/11 GAUGE, 30 in. hg, 30 psi,
liquid filled
2902 94/0900-R2/99 VALVE, ball, 2-way, 1/4 npt,
female, 2K, mild steel
2903 121087 FITTING, tee,
male-male-male, 1/4 in.
NPT
2904 121088 FITTING, tee,
male-male-female, 1/4 in.
npt
2905 121089 FITTING, nipple, hex,
female-female, 1/4 in. npt
3003
3001
Ref Part Description Qty
3001 1228444 FITTING, tee, 3/4
npt, male, 3k
3002 122770 VALVE, ball, 3/4 npt,
female
3003 122769 COUPLING, 3/4 npt 1
3004 121116 FITTING, elbow,
1
2
3/4 npt, male/male,
right angle
1
1
1
3002
ti12576a
1
2
1
58 312394V
Page 59
Parts
312394V 59
Page 60
Parts
Stainless Steel Tank Agitators
Electric Agitator Motor Assembly, 256822
1705
1707
1706
1701h
1701j
1701i
1701j
1701g
1701l
1701m
1701n
1701r,
1701s
1701o
1701p
1701q
1701e,
1701t
1701x,
1701y,
1701aa
1701c,
1701d
1701a
1701k
1701f
1701b
1701z
1701af
1701z
1701v,
1701w,
1701ab,
1701ac,
1701ad,
1701ae,
1702,
1703,
1704
1701u
60 312394V
1701ag
ti17646a
Page 61
Parts
Ref Part Description Qty
1701 257605 HOUSING, agitator 1
. 1701a 124741 MOTOR, agitator 1
. 1701b 16K267 ADAPTER, plate, agitator
motor
. 1701c 158223 WASHER 4
. 1701d 108803 SCREW, hex 4
. 1701e 100021 SCREW, cap 2
. 1701f 122775 NUT, eye, 1/4-20 2
. 1701g 15Y358 HOUSING, upper, agitator 1
. 1701h 15V746 SPACER, agitator 1
. 1701i 122760 COUPLING, alignment 1
. 1701j 122761 HOSE, alignment 2
. 1701k 101885 SCREW, cap 4
. 1701l 122774 BEARING, ball 2
. 1701m 15Y360 SPACER, seal, shaft 1
. 1701n 122772 SEAL 1
. 1701o 15Y357 HOUSING, lower 1
. 1701p 15Y363 GASKET 1
. 1701q 15Y355 NUT, shaft 1
Ref Part Description Qty
. 1701r 105510 WASHER, lock 4
. 1701s 112222 SCREW, cap 4
1
. 1701t 100985 WASHER, lock 2
. 1701u 15R328 JUNCTION BOX, motor
1
switch
. 1701v 111307 WASHER, lock 2
. 1701w 102598 SCREW, cap 2
. 1701x 120910 SOCKET, electrical 1
. 1701y 120916 SCREW 2
. 1701z 121172 GRIP, cord 2
. 1701aa 115142 FUSE, 5.0 amp, time lag 2
. 1701ab▲ 125008 LABEL, earth ground 1
. 1701ac 121013 SCREW, socket head 1
. 1701ad 120993 NUT, hex 3
. 1701ae 24H375 HARNESS, ground 1
. 1701af 24H376 HARNESS, power 1
.1701ag▲ 15X092 LABEL, 240 volts 1
1702 124442 TERMINAL, ring 1
1703 124437 CAP, splice 4
1704 124436 CONNECTOR, splice 4
1705 24K356 COVER, motor 1
1706 116876 WASHER 4
1707 102598 SCREW, cap 4
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
312394V 61
Page 62
Parts
Electric Agitator Motor, Assemblies 255337 and 255338
2507
2508
2506
2511
2501
2513
2509
2502
2505
2503
2512
2504
2511
Assembly 255337 Shown
Ref Part Description Qty
2501 01/1198-2/97 FASTENER, standoff, agitator, hd, elec, alu 4
2502 01/2218/97 ENCLOSURE, agitator, electric, prmv/f, hd 1
2504 01/2219/97 PLATE, adapter, electric agitator, hd, prm 1
2505 81/2218-1/11 MOTOR, 50 rpm, 60 in-lb, 120V, 1.2A
(assembly 255337 only)
256613 MOTOR, assembly, 50 rpm, 60 in-lb, 230V
(assembly 255338 only)
2506 81/1040/11 MODULE, AC, 2P, 250V, 10A, double pull sin-
gle throw, with fuse
2507 81/1040-1/11 MODULE, AC conn, 2p, 250V, 10A, with bar 1
2508 81/1053-1.6/11 FUSE,5x20mm,1.6A, time delay 1
2509 84/2215-A/11 COUPLING, alignment, 1 in. OD, HUB,
3/8 in. ID
2510 96/0212/99 FASTENER, button head cap screw,
10-24 x 0.50, mild steel
2511 96/0271/99 FASTENER, button head cap screw, 8-32 x
0.31, mild steel
2512 120907 WASHER, plain #10 4
2513 120961 SCREW, button head cap screw, 10-32 x
1.25 in., stainless steel
2514 † 121599 CORD, power, v-lock, C14/C13, 10A 1
ti12584a
1
1
1
1
4
8
4
† Part not shown.
62 312394V
Page 63
Pneumatic Agitator Motor Assembly, 02/1116/50
2602
2606
2603
Parts
2605
2604
2601
Ref Part Description Qty
2601 82/0216/11 MOTOR, pneumatic, agitator, 0.32 hp 1
2602 01/1189/98 ADAPTER, coupling, air motor, agitator 1
2603 01/1168/98 SHAFT, mount, pneumatic gear, agitator,
stainless steel
2604 94/0838/96 VALVE, needle, 1/8 npt x 1/8 npt,
male/female
2605 94/0702/96 FITTING, 1/4 tube x 1/8 npt, male, brass 1
2606 01/1179/98 ADAPTER, shaft, mounting, air motor 3
ti12585a
3
1
312394V 63
Page 64
Parts
Pneumatic Agitator Motor, 255670
NOTE: This agitator assembly is no longer available.
Piece parts from the assembly can be ordered but if the
entire assembly is needed then agitator kit 24J182 must
be ordered.
1801
1809
1810
1806
1811
1808
1804
1808
1807
1811
1805
1803
1802
Pneumatic Agitator Motor, 24J183
2224
2211
2209
2212
2213
2215
2210
2222
2221
2215
2216
2217
2218
2202
2203
2201
2214
2208
2204
2223
2207
2205
2206
ti12466a
Ref Part Description Qty
1801 --- MOTOR, pneumatic, agitator,
0.5 hp, 15:1
1802 15Y355 NUT, agitator, 1.75-16, 7/8
shaft
1803 01/1487/01 GASKET, mating, agitator
housing, asme, buna
1804 01/1492/98 SHAFT, extension, air motor
coupler
1805 15Y358 HOUSING, agitator, pneumatic 1
1806 5-06-0706 SCREW, shs, 5/16-18 x 0.38,
cup point
1807 84/1480/11 COUPLING, alignment,
2.11 OD, disk, TPE
1808 84/1481/11 COUPLING, alignment,
2.11 in. OD, hub, 3/4 ID
1809 96/0038/99 SCREW, hex head cap, 3/8-16
x 1.00, mild steel, grade 5
1810 96/0046/99 WASHER, lock, split, 3/8, mild
steel
1811 96/0455-1/99 SCREW, socket head cap,
5/16-18 x 0.75, cup point
--- Not available for sale.
2219
2220
Ref Part Description Qty
2201 121953 GEAR REDUCER, 56c, 27.8 ratio,
1
2202 106115 WASHER, lock, hi-collar 4
2203 C19837 SCREW, cap, socket head 4
1
2204 15V745 ADAPTER, plate, agitator motor 1
2205 112600 WASHER, lock, spring, hi-collar 4
1
2206 125012 SCREW, socket head, 7/16-14 x
1
2207 100021 SCREW, hex head cap 2
2 stage
1.25
2208 122775 NUT, eye, 1/4-20, mild steel 2
2209 121963 COUPLER, agitator motor, 1 in. 1
1
2210 15Y358 HOUSING, upper, agitator, electric 1
2211 15V746 SPACER, agitator motor 1
2212 122760 COUPLING, alignment, disk, TPE 1
1
2213 122761 HOSE, alignment, hub 1
2214 101885 SCREW, cap, sch 4
2
2215 122774 BEARING, ball, 3/4 bore x
2
2216 15Y360 SPACER, seal, shaft, agitator 1
2217 122772 SEAL, 0.875 x 1.125, ptfe 1
2
2218 15Y357 HOUSING, lower, agitator, electric 1
2219 15Y363 GASKET, mating, agitator housing 1
2
2220 15Y355 NUT, agitator, shaft, 1.75-16 1
1-3/4 dia. x 1/2
2221 105510 WASHER, lock, spring hi-collar 4
2222 112222 SCREW, cap, sch 4
2223 100985 WASHER, lock 2
2224 24J181 MOTOR, air 1
2225 070269 SEALANT, anaerobic 1
ti15109a
1
4
2
64 312394V
Page 65
Agitator Blade Assemblies 257607 and 257608
1902
Assembly 257607 Shown
Parts
1901
ti12468a
1901c
1901b
1901a
1901d
Ref Part Description Qty
1901 257604 BLADE, assy, electric agitator 2
1901a 15Y362 BLOCK, blade, coupler, 1 in. diameter 1
1901b 15Y361 BLADE, agitator 2
1901c 551903 FASTENER, socket head cap screw,
1/4-20 x 0.50, stainless steel
1901d 122778 FASTENER, square head, 1/4-20 x
0.75, stainless steel
1902 15M624 SHAFT, blade assy
(assembly 257607 only)
15M625 SHAFT, blade assy
(assembly 257608 only)
1901b
1901c
ti12474a
4
1
1
1
312394V 65
Page 66
Parts
Level Sensors
Polyethylene Tanks Level Sensors,
Assembly LC0278
2002
2001
2003
Ref Part Description Qty
2001 123549 SENSOR, level, quick disconnect 2
2002 121686 CABLE, M8 x M8, 4P, female / male,
straight/right angle, 2 m
2003 96/1000/99 FASTENER, screw, socket head cap,
M3 x 8, mild steel
ti12470b
2
4
66 312394V
Page 67
Stainless Steel Tanks Level Sensors
Parts
2104
Sensor
Package Description
LC0279
LC0280
LC0281
LC0282 Low level sensor for two 30 or 60 L tanks
LC0283 Low level sensor for one 30 or 60 L tank
LC0284 High and low level sensors for two 7.5 L
LC0285 High and low level sensors for one 7.5 L
LC0286 High and low level sensors for one 30 or
LC0287 High and low level sensors for two 30 or
LC0288 High and low level sensors for one 30 or
LC0289 High and low level sensors for one 30 or
Low level sensor for two 7.5 L tanks
Low level sensor for one 7.5 L tank
Low level sensor for one 7.5 L tank and
one low level sensor for one 30 L or 60 L
tank
tanks
tank
60 L, Low level sensors for one 7.5 L tank
60 L tanks
60 L tank
60 L tank, high and low level sensors for
one 7.5 L tank
2103
2102
2101
ti12469a
Reference Number, Description, Quantity
2101 2102 2103 2104
121511
Level Sensor
01/0025-EF/87
Level Sensor Well
15U978
Sensor Well Cap
121684
CABLE, 2 m
121694
CABLE, 3 m
22 22
11 11
22 211
22 2 2
11 1 1
44 44
22 22
33 312
44 4 4
22 2 2
44 422
312394V 67
Page 68
Kits
Kits
Mixer and Shroud Options
Part Description
LC0063 Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers
with shroud
LC0057 Mixer, 1/4 in. (6.5 mm) x 24, 10 Mixers
with shroud
LC0058 Mixer, 3/8 in. (9.8 mm) x 24, 10 Mixers
with shroud
LC0059 Mixer, 3/8 in. (9.8 mm) x 36, 10 Mixers
with shroud
LC0060 Mixer, 3/8 in. (9.8 mm) Combo, 10 Mixers
with shroud
LC0061 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 10
Mixers with shroud
LC0062 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 10
Mixers with shroud
LC0077 Mixer, 3/16 in. (4.8 mm) x 32, 50 Mixers
LC0078 Mixer, 1/4 in. (6.5 mm) x 24, 50 Mixers
LC0079 Mixer, 3/8 in. (9.8 mm) x 24, 50 Mixers
LC0080 Mixer, 3/8 in. (9.8 mm) x 36, 50 Mixers
LC0081 Mixer, 3/8 in. (9.8 mm) combo, 50 Mixers
LC0083 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 50
Mixers
LC0082 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, 50
Mixers
LC0084 Mixer, 3/16 in. (4.8 mm) x 32, 250 Mixers
LC0085 Mixer, 1/4 in. (6.5 mm) x 24, 250 Mixers
LC0086 Mixer, 3/8 in. (9.8 mm) x 24, 250 Mixers
LC0087 Mixer, 3/8 in. (9.8 mm) x 36, 250 Mixers
LC0088 Mixer, 3/8 in. (9.8 mm) combo, 250 Mixers
LC0089 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock,
250 Mixers
LC0090 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 250
Mixers
Machine Rebuild Kits
See the PR70 and PR70v Repair - Parts manual
referenced at the beginning of this manual for parts
included in each kit.
Part Description
LC0091 3.0 in. Air Cylinder rebuild kit
LC0092 4.5 in. Air Cylinder rebuild kit
LC0093 Check Valve rebuild kit, Stainless Steel Ball
LC0318 Check Valve rebuild kit, Carbide Ball
LC0094 Rear Pump Seal rebuild kit
Tank Accessories
Part Description
LC0097 Desiccant Dryer, 3/8 in. NPT with adapter
and cartridge
LC0098 Desiccant Dryer refill cartridge
LC0095 Nitrogen Harness Kit for 30 L and 60 L
tank, 1 tank
LC0096 Nitrogen Harness Kit for 30 L and 60 L
tank, 2 tanks
†LC0099 Vacuum Transfer Pump, 120V, down to 25
Torr
†LC0100 Vacuum Transfer Pump, 240V, down to 25
Torr
† Item includes only the pump. A vacuum kit must be pur-
chased to install the pump onto the tank.
Kit includes all parts needed to connect a nitrogen tank
to the material tank.
MD2 Valve Kits
See MD2 Dispense Valve instruction manual referenced at the beginning of this manual for installation instructions or for more information.
Part Description
255217 MD2, kit rebuild, air cylinder
255218 MD2, kit rebuild, back-end of wet section
(no needle or seat)
255219 MD2, Soft Seat rebuild, needle and nose
255220 MD2, convert Soft Seat nose to Hard Seat
(Hard Seat rebuild), needle and nose
68 312394V
Page 69
Kits
Vacuum Kits
These vacuum kits contain the parts necessary to
attach a vacuum pump to the tanks.
On-Board
Vacuum Kits
ti12588a
Assembly 256206
Shown
Part Description
256205 Vacuum Kit, Single On-Board Tank
256206 Vacuum Kit, Two On-Board Tanks
256207 Vacuum Kit, Single Off-Board Tank
256209 Vacuum Kit, Two Off-Board Tanks
Off-Board
Vacuum Kits
ti12589a
Assembly 256207
Shown
Refill Kits
Refill Kits 256659 and 256660 are designed to turn on
and off a transfer pump as needed to keep the tanks at
the proper fluid level. Tank Refill Kit 256577 is designed
to open and close a valve to allow fluid to flow into the
tank from an always-on transfer pump. Tank Refill
Kit 256577 includes the parts necessary to install on the
base or lid of a 7.5 L, 30 L, or 60 L tank.
ti12590a
Assembly 256659
Shown
Assembly 256577 shown
installed on tank for reference
Part Description
256659 Refill Kit, 1/4 npt, solenoid, 24V
256660 Refill Kit, 1/2 npt, solenoid, 24V
256577 Tank Refill Kit
ti12591a
External Control Interface Connection Kit
Part Description
LC0008 Cord, I/O interface and splitter
312394V 69
Page 70
Dimensions
Dimensions
Machine with On-Board Tanks
A
D
ti12621b
ti12622b
B
PR70
† Assembly Dimensions, in. (mm)
Polyethylene Tanks Stainless Steel Tanks
No Agitators With Agitators 3 L
Ref
7.5 L, No
Agitators
7.5 L, with
Agitators
A 26.4 (670) 38.6 (980) 28.2 (716) 38.2 (970) 39.9 (1013)
B 18.5 (470) 18.5 (470) 15.5 (394) 15.5 (394) 15.5 (394)
C 30.6 (778) 30.6 (778) 30.6 (778) 30.6 (778) 30.6 (778)
D 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340)
PR70v
† Assembly Dimensions, in. (mm)
Polyethylene Tanks Stainless Steel Tanks
No Agitators With Agitators
Ref
3L,No
Agitators
A 30.0 (762) 39.4 (1001) 29.0 (737) 39.0 (991) 40.6 (1031)
B 20.9 (531) 20.9 (531) 20.9 (531) 20.9 (531) 20.9 (531)
C 38.6 (980) 38.6 (980) 38.6 (980) 38.6 (980) 38.6 (980)
D 14.3 (363) 14.3 (363) 14.3 (363) 14.3 (363) 14.3 (363)
7.5 L, No
Agitators
7.5 L, with
Agitators
C
† Assembly dimensions listed are maximum for all assemblies under the given title.
On-board stainless steel tank dimensions include ball valves and vacuum de-gas in maximum height calculation.
70 312394V
Page 71
Machine with Off-Board Tanks
A
ti12623c
Dimensions
D
ti12624c
B
PR70
† Assembly Dimensions, in. (mm)
30 L Tank 60 L Tank
Ref
No Agitators With Agitators No Agitators With Agitators
A 55.7 (1415) 83.4 (2118) 64.9 (1648) 89.5 (2273)
B 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815)
C 29.3 (236) 29.3 (236) 29.3 (236) 29.3 (236)
D 16.0 (406) 16.0 (406) 16.0 (406) 16.0 (406)
PR70v
† Assembly Dimensions, in. (mm)
30 L Tank 60 L Tank
Ref
A 55.7 (1415) 83.4 (2118) 64.9 (1648) 89.5 (2273)
B 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815)
C 40.1 (1019) 40.1 (1019) 40.1 (1019) 40.1 (1019)
D 17.0 (432) 17.0 (432) 17.0 (432) 17.0 (432)
No Agitators With Agitators No Agitators With Agitators
C
† Assembly dimensions listed are maximum for all assemblies under the given title.
312394V 71
Page 72
Page 73
Technical Data
Technical Data
Metering Pump Effective Area .....................
Small Air Cylinder Effective Area ...................
Large Air Cylinder Effective Area ..................
Maximum Stroke Length ......................... 38.1 mm (1.50 in.)
Minimum Stroke Length ......................... 5.8mm(0.23 in.)
Volume per Cycle ..............................
Pump Cycles per 1 L (0.26 gal) .................... 14.3 to 500 cycles (varies by piston size)
Ratios (fixed) .................................. 1:1to12:1 (depending upon cylinders selected)
Maximum Fluid Working Pressure .................. 3000 psi (20.7 MPa, 207 bar)
Maximum Air Input Pressure ...................... 100psi(0.7 MPa, 7 bar)
Maximum Cycle Rate ........................... 30cpm
Maximum Operating Temperature .................. 70°C (160°F), nylon pistons 50°C (120°F) UHMWPE pis-
Air Inlet Size .................................. 1/4NPTfemale
Pump Fluid Outlet Size .......................... -03, -04, -06, -08 or –12 JIC fittings for 3/16 in. (4.8 mm),
Wetted Parts ..................................
Weight ....................................... 55kg(120 lb) typical with two 7.5 L tanks
Sound Pressure Level (at typical operator station for
machine mounted Dispense Valve ................. 82dBA
Compressed Air ................................ Less than 10 scfm typical (varies with cycle times)
Electrical Power ................................ • 100-240 V 50/60Hz, 1 phase for machine – 80 Watts
80 to 960 mm
4560 mm2(7.07 in.2)
10260 mm2(15.9 in.2)
2 to 70 cc (0.12 to 4.3 in.3)
tons or PE Tanks
1/4 in. (6.4 mm), 3/8 in. (9.5 mm), 1/2 in. (12.7 mm),
3/4 in. (19.1 mm) hoses
303/304, 17-4 PH, hard chrome, Chromex™, carbide,
Chemical Resistant O-rings, PTFE, nylon, UHMWPE
150 kg (330 lb) typical with two 60 L tanks
• 208-240V 50/60Hz, 1 phase for heat – 11 kW max
• 120 or 240 VAC 50/60Hz 1 phase for on-board agitators, 80 Watts
• 240 VAC 50/60Hz 1 phase for off-board agitators,
600 Watts
2
(0.124 to 1.49 in.2) per side
312394V 73
Page 74
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 or Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
74 312394V
Graco reserves the right to make changes at any time without notice.
)RUSDWHQWLQIRUPDWLRQVHHZZZJUDFRFRPSDWHQWV
Original instructions. This manual contains English. MM 312394
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised February 2014
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