Graco 312226L User Manual

Repair - Parts List

LineLazer™ IV 200HS Auto-Layout™ System
Airless Line Striper

For application of line striping materials. For professional use only.
Not for use in explosive atmospheres.

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

See page 2 for model information.

312190 309055

309277 312345

311254 312307

312226L

EN

ti10234a

Models

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Repair information . . . . . . . . . . . . . . . . . . . . . . . . 6

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 7

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Auto-Layout Can Actuator Adjustment. . . . . . . . . . . . . . 12

Auto-Layout System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Control Board Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . 15

Trigger Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . .16

Models

Distance Sensor Replacement . . . . . . . . . . . . . . . . . . . . 16

Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fan Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Hydraulic Motor Rebuild . . . . . . . . . . . . . . . . . . . . . . . . . 21

Oil/Filter Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Gallon Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Displacement Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Auto-Layout System Wiring Diagram . . . . . . . . . . . . . . . 38

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

253922

253955

255155

255156

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✔✔

2 312226L

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:

• Use equipment only in well ventilated area.

• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable
and can ignite or explode if spilled on hot surface.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon
monoxide can cause death. Do not operate in an enclosed area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.

312226L 3

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

RECOIL HAZARD

Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.

CALIFORNIA PROPOSITION 65

The engine exhaust from this product contains a chemical known to the State of California to cause can­cer, birth defects or other reproductive harm.
This product contains a chemical known to the State of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.

4 312226L

Tip Selection

Tip Selection

in.
(cm)

in.
(cm)

in.
(cm)

in.
(cm)

LL5213* 2 (5)

LL5215* 2 (5)

LL5217 4 (10)

LL5219 4 (10)

LL5315 4 (10)

LL5317 4 (10)

LL5319 4 (10)

LL5321 4 (10)

LL5323 4 (10)

LL5325 4 (10)

LL5327 4 (10)

LL5329 4 (10)

LL5331 4 (10)

LL5333 4 (10)

LL5335 4 (10)

LL5355 4 (10)

LL5417 6 (15)

LL5419 6 (15)

LL5421 6 (15)

LL5423 6 (15)

LL5425 6 (15)

LL5427 6 (15)

LL5429 6 (15)

LL5431 6 (15)

LL5435 6 (15)

LL5621 12 (30)

LL5623 12 (30)

LL5625 12 (30)

LL5627 12 (30)

LL5629 12 (30)

LL5631 12 (30)

LL5635 12 (30)

LL5639 12 (30)

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

* Use 100 mesh filter to reduce tip clogs.

312226L 5

General Repair Information

General Repair Information

1. Keep all screws, nuts, washers, gaskets, and
electrical fittings removed during repair proce-

dures. These parts are not normally provided with
replacement assemblies.

grounding

clamp

2. Test repair after problem is corrected.

3. If sprayer does not operate properly, review
repair procedure to verify procedure was done cor­rectly. If necessary, see Troubleshooting, page 8,
for other possible solutions.

4. Install belt guard before operation of sprayer and
replace if damaged. Belt guard reduces risk of
pinching and loss of fingers.

Grounding

Ground sprayer with grounding clamp to earth ground
when flushing sprayer. F

IG. 1.

water pipe, steel
sign post, or
metal light pole

FIG. 1

SAE O-Ring Installation

1. Unscrew lock nut to touch
fitting.

2. Lubricate o-ring (A).

A

ti5414a

3. Screw in fitting hand tight.

TI5415a

4. Unscrew fitting until
oriented properly.

TI06250

A

TI5416a

5. Tighten lock nut to

TI5417a

6 312226L

Maintenance

Maintenance

Pressure Relief Procedure

1. Engage trigger lock.

2. Turn engine ON/OFF switch to OFF.

3. Move pump valve to OFF and turn pressure control
knob fully counterclockwise.

4. Disengage the trigger lock.

5. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun to relieve pressure.

6. Engage the trigger lock.

7. Open pressure drain valve. Leave valve open until
you are ready to spray again.

8. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after follow­ing the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction.

DAILY: Check hose for wear and damage.

DAILY: Check gun safety for proper operation.

DAILY: Check prime/spray drain valve for proper opera-

tion.

DAILY: Check and fill the gas tank.

DAILY: Check that displacement pump is tight.

DAILY: Top off TSL level in displacement pump packing

nut to help prevent material buildup on piston rod and
early wear of packings.

DAILY: Verify calibration.

AFTER THE FIRST 20 HOURS OF OPERATION: Drain

engine oil and refill with clean oil. Reference Honda
Engines Owner's Manual for correct oil viscosity.

WEEKLY: Remove air filter cover and clean element.
Replace element, if necessary. If operating in an unusu­ally dusty environment: check filter daily and replace, if
necessary.

Replacement elements can be purchased from your
local HONDA dealer.

CAUTION

• Minimum hose size allowable for proper
sprayer operation is 3/8 in. x 50 ft.

• For detailed engine maintenance and specifica­tions, refer to separate Honda Engines Owner's
Manual, supplied.

Trigger Lock

Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.

Periodic Maintenance

DAILY: Check engine oil level and fill as necessary.

DAILY: Check hydraulic oil level and fill as necessary.

WEEKLY/DAILY: Remove any debris from hydraulic

rod.

AFTER EACH 100 HOURS OF OPERATION: Change
engine oil. Reference Honda Engines Owner's Manual
for correct oil viscosity.

SEMI-ANNUALLY: Check belt wear, page 18; replace if
necessary.

YEARLY OR 2000 HOURS: Replace hydraulic oil and
filter element with Graco hydraulic oil 169236 (5 gal­lon/18.9 liter) or 207428 (1 gallon/3.8 liter) and filter ele­ment 246173; page 23.

SPARK PLUG: Use only BPR6ES (NGK) or
W20EPR-U (NIPPONDENSO) plug. Gap plug to 0.028
to 0.031 in. (0.7 to 0.8 mm). Use spark plug wrench
when installing and removing plug.

312226L 7

Troubleshooting

Caster Wheel

(See letter call-outs in Parts drawing on page 25.)

1. Once each year, tighten nut (127, detail A) until
spring washer bottoms out. Then back off the nut
1/2 to 3/4 turn.

2. Once each year, tighten nut (127) until it begins to
compress spring washer. Then tighten the nut an

3. Once each month, grease the wheel bearing (F).

4. Check pin (55) for wear. If pin is worn out, there will
be play in the caster wheel. Reverse or replace the
pin as needed.

5. Check caster wheel alignment as necessary. To
align: loosen bolt (145), align wheel and tighten bolt.

additional 1/4 turn.

Troubleshooting

Problem Cause Solution

E=XX is displayed. Fault condition exists. Determine fault correction from table, page 19.

Gas engine pulls hard
(won't start).

Engine won't start. Engine switch is OFF. Turn engine switch ON.

Engine operates, but dis­placement pump does
not operate.

* Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 7.

Hydraulic pressure is too high. Turn hydraulic pressure knob counterclockwise to

lowest setting.

Engine is out of gas. Refill gas tank. Honda Engines Owner's Manual.

Engine oil level is low. Try to start engine. Replenish oil, if necessary.

Honda Engines Owner's Manual.

Spark plug cable is disconnected or damaged. Connect spark plug cable or replace spark plug.

Cold engine. Use choke.

Fuel shutoff lever is OFF. Move lever to ON position.

Oil is seeping into combustion chamber. Remove spark plug. Pull starter 3 to 4 times.

Clean or replace spark plug. Start engine. Keep
sprayer upright to avoid oil seepage.

Pump valve is OFF. Turn pump valve ON.

Pressure setting is too low. Turn pressure adjusting knob clockwise to

increase pressure. Manual 312190.

Fluid filter (11) is dirty. Clean filter.

Tip or tip filter is clogged. Clean tip or tip filter. Manual 311254.

Displacement pump piston rod is stuck due to
dried paint.

Belt worn, broken or off pulley. Replace.

Hydraulic fluid too low. Shut of sprayer. Add fluid*.

Hydraulic motor not shifting. Set pump valve OFF. Turn pressure down. Turn

Repair pump. Manual 309277.

engine OFF. Pry rod up or down until hydraulic
motor shifts.

8 312226L

Troubleshooting

Problem Cause Solution

Displacement pump
operates, but output is
low on upstroke

Displacement pump
operates but output is low
on downstroke and/or on
both strokes.

Pump is difficult to prime. Air in pump or hose. Check and tighten all fluid connections.

High engine speed at no
load.

Low stall or run pressure
shown on display.

Excessive paint leakage
into throat packing nut.

Fluid is spitting from gun. Air in pump or hose. Check and tighten all fluid connections. Reprime

Piston ball is not seating. Service piston ball. Manual 309277.

Piston packings are worn or damaged. Replace packings. Manual 309277.

Strainer (34e) is clogged. Clean strainer.

O-ring in pump is worn or damaged. Replace o-ring. Manual 309277.

Intake valve ball is packed with material or is not
seating properly.

Engine speed is too low. Increase throttle setting. Manual 312190.

Suction tube air leak. Tighten suction tube.

Pressure setting is too low. Increase pressure. Manual 312190.

Fluid filter (11), tip filter or tip is clogged or dirty. Clean filter. Manual 312190 or 311254.

Large pressure drop in hose with heavy materi­als.

Intake valve is leaking. Clean intake valve. Be sure ball seat is not nicked

Pump packings are worn. Replace pump packings. Manual 309277.

Paint is too thick. Thin the paint according to the supplier's recom-

Engine speed is too high. Decrease throttle setting before priming pump.

Misadjusted throttle setting. Reset throttle to 3700-3800 engine rpm at no

Worn engine governor. Replace or service engine governor.

New pump or new packings. Pump break-in period takes up to 100 gallons of

Faulty transducer. Replace transducer.

Throat packing nut is loose. Remove throat packing nut spacer. Tighten throat

Throat packings are worn or damaged. Replace packings. Manual 309277.

Displacement rod is worn or damaged. Replace rod. Manual 309277.

Tip is partially clogged. Clear tip. Manual 311254.

Fluid supply is low or empty. Refill fluid supply. Prime pump. Manual 312190.

Clean intake valve. Manual 309277.

Use larger diameter hose and/or reduce overall
length of hose. Use of more than 100 ft of 1/4 in.
hose significantly reduces performance of
sprayer. Use 3/8 in. hose for optimum perfor­mance (50 ft minimum).

Reduce engine speed and cycle pump as slowly
as possible during priming.

or worn and that ball seats well. Reassemble
valve.

mendations.

Manual 312190.

load.

material.

packing nut just enough to stop leakage.

pump. Manual 312190.

Check fluid supply often to prevent running pump
dry.

312226L 9

Troubleshooting

Problem Cause Solution

Excessive leakage
around hydraulic motor
piston rod wiper.

Fluid delivery is low. Pressure setting too low. Increase pressure. Manual 312190.

The sprayer overheats. Paint buildup on hydraulic components. Clean.

Excessive hydraulic
pump noise.

Gallon counter not work­ing.

Sprayer operates, but dis­play does not.

Distance counter not
operating properly.

Mils not calculating. Distance sensor. See “Distance counter not operating properly”.

Fluid spray starts after
spray icon is shown on
display.

Fluid spray starts before
spray icon is shown on
display.

Piston rod seal worn or damaged. Replace these parts.

Displacement pump outlet filter (if used) is dirty or
clogged.

Intake line to pump inlet is not tight. Tighten.

Hydraulic motor is worn or damaged. Bring sprayer to Graco distributor for repair.

Large pressure drop in fluid hose. Use larger diameter or shorter hose.

Oil level is low. Fill with oil, page 7.

Low hydraulic fluid level. Shut off sprayer. Add fluid*, page 7.

Broken or disconnected wire. Check wires and connections. Replace broken

Bad sensor. Replace sensor.

Missing or damaged magnet. Reposition or replace magnet.

Bad connection between control board and dis­play.

Display damaged. Replace display.

Loose cables. Connect cables to back of control board.

Control board LED not flashing. Replace control board.

Trigger sensor not set correctly. See “Spray icon does not show on display when

Bad wiring connections. Check connector, and reconnect.

Distance sensor not spaced correctly from gear. Adjust space between sensor and gear to .050 -/+

Distance sensor and gear not aligned. Remove tire, and press in or pull out gear to align

Gear teeth missing or damaged. Replace distance gear/wheel.

Wire cracked or broken. Replace sensor.

Trigger sensor. See “Spray icon does not show on display when

Gallon counter. See “Gallon counter not working”.

Bad or damaged control board. Replace control board.

Interrupter (164) is improperly positioned. Turn screw counterclockwise until spray icon syn-

Interrupter (164) is improperly positioned. Turn screw clockwise until spray icon is synchro-

Clean filter.

wires.

Remove display and reconnect.

fluid is sprayed”.

.020 in. See page 16.

sensor and gear.

fluid is sprayed”.

chronizes with fluid spray.

nized with fluid spray.

10 312226L

Problem Cause Solution

Spray icon does not show
on display when fluid is
sprayed.

Spray icon is always
shown on display.

Pressure control knob
does not rotate.

Pressure control knob
rotates freely with no
pressure change.

Engine bounces when
striping.

No dots or poor dots
with ghosting

Troubleshooting

Loose connector. Check that 5-pin connector and reed switch are

properly connected.

Interrupter (164) is improperly positioned. Turn screw counterclockwise until spray icon syn-

chronizes with fluid spray.

Reed switch assembly (18) is damaged. Replace reed switch assembly (18).

Magnet on assembly (18) is missing. Replace reed switch assembly (18).

A connector on wiring harness or on reed switch
(18) is damaged.

Cut or sliced wire. Replace wiring harness.

Control board is damaged. Replace control board.

Display is damaged. Replace display.

Interrupter (164) is improperly positioned. Turn screw clockwise until spray icon is synchro-

Reed switch assembly (18) is damaged. Replace reed switch assembly (18).

Knob is jammed. Pull back cover where remote cable connects to

Remote cable broken or disconnected. Replace or reconnect cable.

Spring is broken, loose or missing. Replace or reconnect spring.

No dots. Check that solenoid power cord is plugged in.

Poor dots or dots with ghosting. Solenoid cartridge bar is too close to aerosol

Engine speed to slow Engine speed must be greater than 2600 rpm.

Aerosol can malfunctioning Check that can sprays. Replace if not.

Solenoid module malfunctioning Replace solenoid module.

Disconnect reed switch and 5-pin connector from
back of control board.

Check continuity between pin 1 on 2-pin connec­tor and pin 1 on 5-pin connector. Check continuity
between pin 2 on 2-pin connector and pin 4 on
5-pin connector. If there is no continuity in either
case, replace wiring harness.

If there is continuity in both cases replace reed
switch assembly (18).

nized with fluid spray.

hydraulic pump and turn counter clockwise (ccw)
until free.

Check Remote button. Verify Remote button
operation by changing angle in ANGLE CALC
display.

Solenoid cartridge bar is too far away from aero­sol marking can spray tip. Do Auto-Layout Can
Actuator Adjustment.

marking can spray tip. Do Auto-Layout Can
Actuator Adjustment.

312226L 11

Auto-Layout Can Actuator Adjustment

Auto-Layout Can Actuator Adjustment

Adjustments

The can actuator is set at the factory. If the dot size is
not as desired, do the coarse and/or fine adjustments.

Coarse Adjustment

1 Locate four screws on side of holder base.

4 Carefully tighten screws. Verify gap.

ti10070a

2 Loosen screws to allow holder base to move freely.

ti10072a

Do not aim aerosol can at your face.

3 Move holder base until solenoid cartridge bar is

approximately 0.10 in. (thickness of two dimes) from spray tip.

ti10071a

ti10073a

Fine Adjustment

If coarse adjustment did not achieve desired dot size,
proceed as follows:

1 Start striper and move to PARKING MODE display.

PARKING MODE

0 mph

STALL SIZE 9.00’

DOT SIZE

2Set

DOT SIZE

setting to smallest size (least amount of
bars on display). Press arrow keys to increase/decrease
size.

3Do Coarse Adjustment steps 1 and 2. Move holder base

until a dot size of approximately a dime is achieved.
Tighten screws on holder base.

SETUP

MODE

ti9919a

Good Dot Poor Dot with Ghosting

ti10379a

ti10380a

12 312226L

Auto-Layout System

Auto-Layout System

Engine Stop Switch

Removal

1. Relieve pressure, page 7.

2. F

IG. 2. Remove two screws (103) and cover (31).

3. Remove two spade connectors from ENGINE STOP
switch (15f).

4. Press in on two retaining tabs on each side of
ENGINE STOP switch and remove switch.

Installation

1. FIG. 2. Install ENGINE STOP switch (15f) so tabs of
switch snap into place on inside of pressure control
housing.

4. Note on paper, lead connections to the control
board. Disconnect leads from control board (15d).

5. Remove six screws (15k) from control board.

Installation

1. FIG. 2. Install control board (15d) and six screws
(15k). Torque to 105-115 in-lb.

2. Connect leads to control board. (Refer to note on
lead connections.)

3. Push display connector into control board close dis­play connector wings (A) on control board.

4. Install cover (31) with two screws (103).

Pressure Control Transducer

Removal

2. Connect two spade connectors to ENGINE STOP
switch (15f).

3. Install cover (31) with two screws (103).

Control Board

Removal

1. Relieve pressure, page 7.

2. F

IG. 2. Remove two screws (103) and cover (31).

3. Pull display connector wings (A) open on control
board and pull display connector out.

1. Relieve pressure, page 7.

2. F

IG. 2. Remove two screws (103) and cover (31).

3. Disconnect transducer lead (C) from control board
(15d).

4. Remove pressure control transducer (259) and
o-ring (124) from filter housing.

Installation

1. FIG. 2. Install o-ring (124) and pressure control
transducer (259) in filter housing. Torque to 35-45
ft-lb.

2. Connect transducer lead (C) to motor control board
(15d).

3. Install cover (31) with two screws (103).

312226L 13

Auto-Layout System

123

15f

15f

TO ENGINE

B

D

GROUND

Transducer

C

15d

31

103

15k

A

Main Control
Box Cable

259

124

ti10327a

FIG. 2

14 312226L

Control Board Diagnostics

Control Board Diagnostics

Display Messages

Relieve pressure before repair; page 7. No display does not mean that sprayer is not pressurized.

Display Sprayer Operation Indication Action

No Display Sprayer may be pres-

surized.

Sprayer may be pres-

ti6314a

surized.

Loss of power or dis­play not connected.

Pressure less than 200
psi (14 bar, 1.4 MPa).

Check power source. Relieve pressure before
repair or disassembly. Verify display is con­nected.

Increase pressure as needed.

Normal operation. Spray.

Exceeded pressure
limit.

Pressure transducer
faulty, bad connection
or broken wire.

ti6315a

ti6316a

ti6317a

psi
bar
MPa

Sprayer is pressurized.
Power is applied.
(Pressure varies with
tip size and pressure
control setting.)

Engine and system
continue to run.

Engine and system
continue to run.

After a fault, follow these steps to restart sprayer:

1. Correct fault condition.

2. Turn sprayer OFF.

3. Turn sprayer ON.

Remove any filter clogs or flow obstructions.

Check transducer connections and wire. Replace
transducer or control board, if necessary.

312226L 15

Trigger Sensor Adjustment

Trigger Sensor Adjustment

Refer to Troubleshooting for trigger sensor adjust­ment, and see Operation Manual 312190.

Distance Sensor Replacement

1. Remove wheel (120) from LineLazer.

2. Remove screw (273), wire clamp (115), spacer
(272) and distance sensor (66).

120

130

127

142

3. Install new distance sensor (66) and spacer (272)
with wire clamp (115) and screw (273).

4. Install wheel (120) on LineLazer.

273

115

66

272

TI10237a

F

IG. 3

16 312226L

Hydraulic Pump

Hydraulic Pump

Removal

1. Allow hydraulic system to cool before beginning ser­vice.

2. Relieve pressure, page 7.

3. Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.

4. Fig. 4. Remove drain plug (195) and oil filter (199)
and allow hydraulic oil to drain.

5. Remove screw (224), loosen belt guard knob (241)
and belt guard (24).

6. Raise motor and remove belt (143).

7. Remove two set screws (169) and fan pulley (86).

8. Remove case drain tube (251).

9. Remove elbow (182).

10. Loosen screw (260) and remove pressure control
guard (63).

11. Loosen set screw (102) and remove remote pres­sure control cable (12).

12. Remove eight screws (184), reservoir cover (237),
filter assembly (A) and gasket (85).

13. Remove four screws (215) and o-rings (178), o-ring
(180) and hydraulic pump (252) from reservoir cover
(237).

Installation

1. Install hydraulic pump (252) on reservoir cover
(237) with four screws (215) and o-rings (178),
o-ring (180); torque 100 in-lb (11 N·m).

2. Install gasket (85) filter assembly (A) and reservoir
cover (237) with eight screws (184); torque 90 in-lb
(10 N•m).

3. Install elbow (182) per instructions, page 6; torque
to 15 ft-lb (20.3 N•m).

4. Install pressure control guard (63) and tighten screw
(260).

5. Connect hydraulic hoses (32) and (35).

6. Install case drain tube (251); torque to 15 ft-lb (20.3
N•m).

7. Install fan pulley (86) with two set screws (169).

8. Raise motor and install belt (143).

9. Install belt guard (24) with screw (224) and belt
guard knob (241).

10. Install remote pressure control cable (12).Tighten
set screw (102).

11. Install drain plug (195); torque to 110 in-lb (12.4
N•m). Install oil filter (199); tighten 3/4 turn after gas­ket contacts base. Fill with Graco hydraulic oil, page

7.

12. Start up and allow pump to operate at low pressure
for approximately 5 minutes to purge all air.

13. Check and top off hydraulic oil level.

312226L 17

Hydraulic Pump

260

224

24

162

169

86

143

63

237

178

35

12

252

215

102

180

218

182

32

A

251

196

199

184

85

FIG. 4

241

195

TI6551a

18 312226L

Fan Belt

Fan Belt

Removal

1. Relieve pressure, page 7.

2. F

IG. 5. Loosen belt guard knob (241).

3. Rotate belt guard (24) up.

4. Lift engine (185) up to remove tension on belt (143).

24

5. Remove belt from fan pulley (86) and fan pulley
(87a).

Installation

1. Thread belt (143) around fan pulley (87a) and fan
pulley (86).

2. Lower engine (185) to put tension on belt.

3. Rotate belt guard (24) down.

4. Tighten belt guard knob (241).

FIG. 5

86

143

185

87a

241

TI6511a

312226L 19

Engine

Engine

Removal

1. Relieve pressure, page 7.

2. Remove throttle cable from engine.

3. Do Fan Belt, Removal; page 19.

4. Loosen hand nut (241). Swing bracket (30) out.

5. F

IG. 6. Disconnect red, yellow and white/red leads

from engine.

6. Remove engine and rocker plate (87c) from sprayer.

7. Remove four screws (189), washers (114), washers
(170) and nuts (118) and remove rocker plate,
dampeners (59) and washers (114) from engine.

All service to the engine must be performed by an
authorized HONDA dealer.

Installation

1. Install rocker plate (87c), dampeners (59) and
washers (170), washers (114) on engine (185) with
four screws (189), washers (170) and nuts (118);
torque to 20 ft-lb (27.1 N•m).

2. Install engine and rocker plate (87c) on sprayer.

3. Connect white/red, yellow and red leads.

4. Do Fan Belt, Installation; page 19.

5. Swing motor retainer bracket (30) in. Tighten hand
nut (241).

F

IG. 6

241

30

114

GREY

RED

YELLOW

WHITE/RED

118
170

59

87c

114

189

151

TI6520b

20 312226L

Hydraulic Motor Rebuild

Hydraulic Motor Rebuild

Removal

1. Relieve pressure, page 7.

2. Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.

3. Remove pump, page 24.

4. F

IG. 7. Remove hydraulic lines (35, 250) from fit-

tings (217) at top left and right side of hydraulic
motor.

5. Loosen jam nut (183).

6. Unscrew and remove hydraulic motor cap (25).

7. Slide piston rod/hydraulic motor cap assembly (A)
from hydraulic motor cylinder (69).

Installation

FLYING PARTS HAZARD

1. Slide piston rod assembly (A) into hydraulic motor
cylinder (69).

2. Screw down hydraulic motor cap (25) until cap bot­toms out. Unscrew hydraulic motor cap until inlet
and outlet align with hydraulic line fittings and test
hole in hydraulic motor cap points away from belt
guard (24).

3. Torque jam nut (183) against hydraulic motor cap
(25) to 150 ft-lb (17 N•m).

4. Install hydraulic lines (35, 250) to fittings (217) to top
left and right side of hydraulic motor per procedure
on page 6; torque to 40 ft-lb (54.2 N•m).

5. Install pump, page 24.

6. Start engine and operate pump for 30 seconds. Turn
engine OFF. Check hydraulic oil level and fill with
Graco hydraulic oil, page 7.

FLYING PARTS HAZARD

Detent spring has high energy potential. If detent
spring is released without due care detent spring and
balls could fly into the eyes of the disassembler.
Wear safety glasses when removing or installing
detent spring and balls. Failure to wear safety
glasses when removing detent spring could result in
eye injury or blindness.

312226L 21

Hydraulic Motor Rebuild

217

Tes t H o l e

35

217

25

A

250

ti8817a

183

69

TI8818a

FIG. 7

22 312226L

Oil/Filter Change

Oil/Filter Change

Removal

1. Place drip pan or rags under sprayer to catch
hydraulic oil that drains out.

2. F

IG. 4. Remove drain plug (195). Allow hydraulic oil

to drain.

3. F

IG. 8. Unscrew filter (199) slowly - oil runs into

groove and drains out rear.

Installation

1. Install drain plug (195). Apply a light coat of oil to oil
filter gasket and install oil filter (199). Tighten oil fil­ter 3/4 turn after gasket contacts base.

2. Fill with 1.25 gallons (4.73 liters) of Graco hydraulic
oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8
liter)

Gallon Counter

3. Check oil level.

199

F

IG. 8

ti2271a

Removal

1. Remove two screws (103) and cover (31).

2. F

IG. 9. Disconnect gallon counter cable from in-line

connector (A) to J12 on control board.

3. Remove guard (137) and reed switch (166) from
hydraulic motor.

137

166

A

TI6512b

FIG. 9

4. F

IG. 11 - FIG. 13. Remove pump.

5. F

IG. 10. Remove ring magnet (222).

222

TI6513a

FIG. 10

Installation

1. FIG. 10. Install new ring magnet (222) with dimple
marks facing down.

2. F

IG. 14 - FIG. 16. Install pump.

3. Install new reed switch (166) and guard (137) on
hydraulic motor.

4. F

IG. 9. Connect gallon counter cable to in-line con-

nector (A) to J12 on control board.

5. Install cover (31) with two screws (103).

312226L 23

Displacement Pump

Displacement Pump

See manual 309277 for pump repair instructions.

Removal

1. Flush pump.

TI6516a

2. Relieve pressure, page 7.

3. F

IG. 11. Remove suction tube (34) and hose (26).

26

34

TI6514a

FIG. 11

CAUTION

Gallon counter may error if magnet ring and/or sensor
assembly are damaged during disassembly/assembly.

IG. 12. Push magnet ring (222) up. Push retaining

4. F
spring (194) up. Push out pin (249).

FIG. 13

Installation

CAUTION

If the pump jam nut loosens during operation, the
threads of the hydraulic motor manifold will be dam­aged. Tighten jam nut as specified.

1. FIG. 14. Screw jam nut to bottom of pump threads.
Screw pump completely into manifold. Unscrew
pump from manifold until pump outlet aligns with
hose. Hand tighten jam nut, then tap 1/8 to 1/4 turn
with hammer or torque to 200 ft-lb (270 N•m).

TI6517a

FIG. 14

222

249

194

TI6515a

2. F

IG. 15. Slowly pull engine starter rope until pump rod

pin hole is aligned with hydraulic rod hole. F

IG. 12.

Push pin (249) into hole. Push magnet ring (222)

FIG. 12

down. Push retaining spring (194) into groove.

222

5. F

IG. 13. Loosen jam nut. Unscrew pump.

TI6518a

FIG. 15

IG. 16. Fill packing nut with Graco TSL.

3. F

24 312226L

Parts

LineLazer IV 200HS

Parts

Parts Page 30

Parts Page 28

Parts Page 32

Parts Page 34

Parts Page 36

Parts Page 26

Sheet 1 of 7

Parts Page 29

ti10325a

312226L 25

Parts

268

144

107

60

77

13

267

277

264

108

177

84

94

66

272

57

68

141

108

129

108

273
115

27

177

42

112

261

28

177

5

73

93

261

74

33

35

154

58

134

117

70

121

121

257

258

16

117

142

127

130130

122

51

99

300

117

256

TI14596A

120

To remove cover (257), press tabs together
and pull cover away from plate (99).

Sheet 2 of 7

26 312226L

Parts

LineLazer IV 200HS

Ref Part Description Qty Ref Part Description Qty

5 237686 CLAMP, grounding assy
13 245225 HOSE, 3/8 in. x 50 ft
16 287623 FRAME, linestriper (painted)
27 287417 HANDLE
28 287622 SUPPORT, handle, painted
33 287590 COVER, pail, includes 35
35 119771 STRAP, cover
42 108471 KNOB
51 193405 AXLE
57 194310 LEVER, actuator
58 195134 SPACER, ball guide
60 196176 ADAPTER, nipple
66 15K357 SENSOR, distance
68 15J088 SHIELD, sensor, distance
70 198891 BRACKET, mounting
73 198930 ROD, brake
74 198931 BEARING
77 114271 STRAP, retaining
84
93 15F577 BRACE, left, painted
94 15F576 BRACE. right, painted
99 15F425 BRACKET, reservoir
107 178342 CLIP, spring
108 101566 NUT, lock
109 102478 STRAP, wiring tie (not shown)

15F638 LABEL, warning, fire and skin

▲

115 108868 CLAMP, wire

1

117 110837 SCREW, flange, hex

1

120 255162 WHEEL, pneumatic

1

121 111040 NUT, lock, insert, nylock, 5/16

1

122 111194 SCREW, cap flange hd

1

127 112405 NUT, lock

1

129 112798 SCREW, thread forming, hex hd

2

130 119563 WASHER, belleville

1

134 113961 SCREW, cap, hex hd

1

141 241445 CABLE, caster

1

142 114648 CAP, dust

1

144 114659 GRIP, handle

1

154 115077 PAIL, plastic

1

177 112395 SCREW, cap, flng hd

1

256 119696 SPRING, extension

1

257 287695 BOX, electric, includes 109

1

258 15F441 BRACKET, frame

1

261 116780 SCREW, hex hd

1

264 120151 PLUG, tube

1

267 15K162 BLOCK

1

268 15K283 SWITCH, push button

1

272 15K452 SPACER, round, .500 O.D.

1

273 260212 SCREW, hex washer head

4

277 15M133 CALIBRATION BAR

2

300 120761 COVER, jack

6

10

10

3

2

2
4
2

1
1
3
2
1
2
1
1
1
4
2
1
1
1
1
1
1

▲

Replacement Warning Labels available at no cost.

312226L 27

Parts

LineLazer IV 200HS

49

136a

136

153

95

44

104

108

83

112

1

126

89

8f

8b

161

8e

105

8f

1

47

8d

8f

8

14

8a

8f

4

8c

Detail 8

ti6494a

71

160

72

119

Ref 144

Ref 27

161

119

162

2

18

96

163

71

Ref 161

17

164

165

1

Torque to 90-110 in-lb.

2

Torque to 10-20 in-lb.

Sheet 3 of 7

TI6497a

TI6497aTI6497a

28 312226L

LineLazer IV 200HS

Paint C

Ref Part Description Qty

1 224052 BRACKET, support gun 1
4 248157
8 287570 KIT, holder, gun 1
8a 287569 HOLDER, gun 1
8b 15F214 LEVER, actuator 1
8c 15F209 STUD, pull, trigger 1
8d 15F210 STUD, pivot 1
8e 15F211 STUD, cable 1
8f 102040 NUT, lock 4
14 245798 HOSE, 1/4 x 7 ft 11
17 245733 KIT, trigger handle repair, includes 1

18 287699 KIT, sensor 1
44 15F212 ARM, support 1
46 11114 5 K NOB , pr onged 1
47 15F213 BRACKET, cable 1
49 188135 GUIDE, cable 1
71 198895 PLATE, lever, pivot 2
72 198896 BLOCK, mounting (mach) 1
83
89▲

15F637 LABEL, skin injection 1

▲

15A644 LABEL, trigger 1

GUN, flex, basic, includes guard & tip

89, 126, 164, 165

Ref Part Description Qty

95 15K198 BRACKET, gun arm 1
96 15F624 NUT, cable, gun 2

1

104 119647 SCREW, cap, socket, flthd 2
105 119648
108 101566 NUT, lock 2
112 111145 KNOB 1
119 111017 BEARING, flange 2
126 112381 SCREW, mach, pan hd 1
136 287566 KIT, clamp, includes 136a 1
136a 114028 NUT, wing 1
153 114982 SCREW, cap, flange hd 2
160 116941 SCREW, shoulder, socket head 1
161 287696 CABLE, includes 96 1
162 116969 NUT, lock 2
163 116973 SCREW, #10 taptite phil 1
164 117268 BRACKET, interrupter 1
165 117269 SPRING 1

▲

Replacement Warning Labels available at no cost.

SCREW, mach tursshd, cross recess

Parts

1

an Holder

315

Assembly 255346

310

309

320

313

302

318

ti10236a

Ref Part Description Qty

301 15K757 HOLDER, paint can, base (painted) 1
302 15K570 CLAMP, paint can 1
303 255347 CARTRIDGE, solenoid 1
304 120865 KNOB, T-handle 1
305 101501 SCREW, mach., slot hex wash hd 4
306 120864 SPRING, compression 1
307 15K567 CLAMP 1
308 15K568 ARM, pivot 1
309 100428 SCREW, cap hex hd 2
310 120856 WASHER, Belleville 2
311 101712 NUT, lock 2
312 110755 WASHER, plain 4
313 100004 SCREW, cap, hex hd 1
314 120879 BUSHING, strain relief 1

307

Ref Part Description Qty

315 111145 KNOB, pronged 1
316 15K103 CORD, power, solenoid 1
317 113696 PIN, ball coupler 1
318 15M216 TAG, chalk can 1
319 15M220 LABEL, Auto Layout System 1
320 260188 NUT, jam 1

306
301

314

311

317

316

319

311

310309

308

312

305304

303

312226L 29

Parts

LineLazer IV 200HS

225

125

15s

15f

15w

15r

123

191

190

15k

15a

15d

15x

15t

103

15u

330

15c

269

268

15n

15n

15b

15m

12

109

2c

38

13

76

62

332

29

Ref 27

331

41

167

37

11

259

124

2d

2a

2b

2

64

62

103

262

271

97

31

Ref 34

Ref 26

Sheet 4 of 7

ti17487a

30 312226L

LineLazer IV 200HS

Parts

Ref Part Description Qty

2* 245103 VALVE, drain 1
2a 193709 SEAT, valve 1
2b 193710 SEAT, valve 1
2c 116424 NUT, cap 1
2d 114708 SPRING 1
11* 244067 FILTER, fluid 1
12 287687 KIT, repair, pressure control 1
13 245225 HOSE, 3/8 in. x 50 ft 1
15 289264 KIT, switch, panel, includes 15a,

15r, 15s, 15w
15a 15G801
15b 289265
15c 15M509 GASKET, board 1
15d 289135 CONTROL, board, includes 15k 1
15f 114954 SWITCH, rocker 1
15k 111839 SCREW, mach, pnh, sems 6
15m 120743 SCREW, mach, pan head, sems 4
15n 109466 NUT, lock, hex hd 2
15r SWITCH, membrane 1
15s LABEL, control, bottom 1
15t 287692 CONTROL, throttle 1
15u 119736 CLAMP, cable 1
15w 15F777 GASKET, control 1
15x 15F776 GASKET, throttle 1
29 196179 FITTING, elbow, street 2
31 15F589 COVER, control 1
37* 15C766 TUBE, diffuser 1
38* 15G563 HANDLE `1

PLATE, control

BOARD, display, includes 15c, 15m

Ref Part Description Qty

40* 15H561 MANIFOLD, filter, 3/8 npt 1
41* 287285
62 196178 ADAPTER, nipple 2
64 196181 FITTING, nipple 1
76 104813 PLUG, pipe 1
91 LABEL, kit, blank 2
97 15K102 HARNESS, wiring 1
103 117501 SCREW, mach, slot, hex wash hd 5
123 118359 KNOB, pressure control 1

1

124* 111457 O-RING 1
125 101962 SCREW, set, sch 1/4-20 1

1

167* 117285 O-RING 1

1

190 115999 RING, retaining 1
191 176754 GLAND, packing, male 1
225 15A464 LABEL, warning 1
225 15A464 LABEL, control 1
259* 287172 TRANSDUCER, pressure control,

262 111801 SCREW, cap, hex 2
268 15F710 BUSHING, mount panel 1
269 119775 NUT, panel 1
271 111348 BUSHING, relief, strain 1
330 121276 PLUG, button 1
331 15F814 GASKET, handle 1
332 116719 SCREW, 8/32, hex washer hd 1

* Included in Filter Repair Kit 288100

KIT, repair, filter cap, includes 37, 167

includes 124

1

312226L 31

Parts

LineLazer IV 200HS

231

138

217

159

243

25

217

2

35

284

235

250

7

149

6

173

2

48

213

213

107

187

158

183

69

186

220

3

166

32

2

Torque to 130-150 in-lb.

3

Torque to 150 ft-lb

6

Torque to 40 ft-lb

7

Torque to 25 ft-lb

108

245

244

179

34

26

230

233

60

21

283

92

222

194

3

174

137

35

218

Sheet 5 of 7

32 312226L

TI6499d

Parts

LineLazer IV 200HS

Ref Part Description Qty

21 277068 PUMP, displacement 1

Manual 309277
25◆ 288754
26 245797 HOSE, coupled, 3/8 in. 1
32 287175 HOSE, hydraulic, supply 1
34 287206 HOSE, suction/drain 1
35 287176 HOSE, hydraulic, return 1
48 117328 FITTING, nipple, straight 1
60 196176 ADAPTER, nipple 1
69◆ 246176 SLEEVE, hydraulic cylinder,

92 193394 NUT, retaining 1
107 117441 VALVE, ball 1
108 101566 NUT, lock 4
137 15F911 GUARD, pump rod 1
138*◆ 106276 SCREW, cap, hex hd 1
149 119841 FITTING, tee, branch, str thd 1
158 116838 PIN, spring 2
159*◆ 155685 O-RING 1
166 119720 SWITCH, reed w/connector 2
173 100139 PLUG, pipe 1
174 102040 NUT, lock, hex 2
179*‡◆ 108014 O-RING `

KIT, trip rod, piston, cap

includes 213

Ref Part Description Qty

183◆ 15A726 NUT, jam 1
186‡◆ 112342 BEARING, rod 1
187‡◆ 112561 PACKING, block 1
194 116551 RING, retaining 1
213*‡◆ 117283 O-RING 2

1

217 117607 FITTING, elbow, std thd 2
218 117608 FITTING, nipple, straight 1
220‡◆ 117739 WIPER, rod 1
222 287186 MAGNET, ring 1
230 15A728 MANIFOLD, adapter 1
231*◆ 15B063 LABEL, 1
233 107210 SCREW, cap, socket head 4

1

235◆ 15B804 LABEL, Graco Logo 1
243*◆ 178179 WASHER, sealing 1
244*‡◆ 178207 BEARING, piston 1
245*‡◆ 178226 SEAL, piston 1
249 197443 PIN, pump 1
250 15F519 TUBE, hydraulic, supply 1
283 110982 SCREW, cap, hex head 1
284*◆ 100139 PLUG, pipe, headless 1

*

Included in Trip Rod/Piston/Cap Repair Kit 288754

‡ Included in Seal Repair Kit 246174

◆ Included in Hydraulic Motor Repair Kit 248021

312226L 33

Parts

LineLazer IV 200HS

193

214

224

23

255

254

24

63

125

162

260

86

143

12

82

174

252

228

178

184

215

227

185

181

251

196

169

188

199

87a

197

75

198

88

237

87b

118

170

81

114

59

87c

114

189

43102

172

253

182

Ref 32

150

180

212

34k

34d

34h

34g

34b

34d

34c

34 312226L

34f

34j

34e

Detail 34

34n

34a

241

85

117

170

Sheet 6 of 7

241

30

242

195

200

TI6493b

LineLazer IV 200HS

Parts

Ref Part Description Qty

12 287687 SHAFT, flexible, includes 102, 1
23 288261 RAIL, belt 1
24 288734 GUARD, belt, includes 162, 193,

214, 224, 228
30 15E476 BRACKET, retainer, motor 1
34a 170957 TUBE, suction 1
34b 194306 HOSE, fluid 1
34c 198119 ELBOW, barbed 1
34d 101818 CLAMP, hose 2
34e 181072 STRAINER, inlet 1
34f 245731 TUBE, drain, includes 34g 1
34g 241920 DEFLECTOR, threaded 1
34h 248008 HOSE, coupled 1/4 in. x 4 ft 1
34j 114958 STRAP, tie 7
34k 196180 BUSHING 1
34m 195119 LABEL, warning (not shown) 1
34n 15F513 GASKET, pail 1
43 15C400 ADAPTER, pressure control 1
59 15E888 DAMPENER, motor mount 4
63 15C958 GUARD, pressure control 1
75 15E587 TUBE, suction 1
81 240997 CONDUCTOR, ground 1
82 15K638 LABEL, brand 200HS 1
85 120604 GASKET, reservoir 1
86 16U205 PULLEY, fan 1
87a 15E758 PULLEY, 5.50 diameter 1
87b 15E759 SPACER, shaft, engine 1
87c 15F485 BRACKET, engine mount 1
88 117632 KEY, square, 3/16 X 1.25 1
102 112303 SCREW, ste, socket w/patch 1
114 108851 WASHER, plain 8
117 110837 SCREW, flange, hex 10
118 110838 NUT, lock 4
125 101962 SCREW,set,1/4-2x.38 2
143 119433 BELT, vee, gripnotch 1
150 154594 O-RING 2
151 114956 TERMINAL, wire tap, insulated 1
162 116969 NUT, lock 2

Ref Part Description Qty

169 100002 SCREW, set, sch 1
170 100023 WASHER, flat 6
172 100084 BALL, metallic 1

1

174 102040 NUT, lock 1
178 107188 O-RING 1
180 156401 O-RING 1
181 108842 SCREW, cap, hex head 1
182 110792 ELBOW, male, 90 degree 1
184 119426 SCREW, cap, sch 8
185 116080 ENGINE, gas, 6.5 hp, Honda 1
188 112717 WASHER, 1
189 113664 SCREW, flange, hex 4
193 115477 SCREW, mach, torx pan hd 4
195 101754 PLUG, hex head, hydraulic 1
196 120634 FITTING, elbow, hydraulic 1
197 120726 CAP, breather filler 1
198 116919 FILTER, hydraulic, suction 1
199 246173 FILTER, oil, spin on 1
200 120981 SCREW, hex washhd 2
212 116967 SPRING, compression 1
214 117284 GRILL, fan guard 1
215 117471 SCREW, 1/4-20 flat hd mach 4
224 119434 SCREW, shoulder, socket head 1
227

▲ 194126 LABEL, warning 1

228

▲ 198492 LABEL, warning 1

237 15M057 COVER, reservoir, GH200 LL 1
241 15D862 NUT, hand 2
242 15J513 TANK, reservoir 1
251 246167 TUBE, hydraulic, case drain,

includes:150

252 287179 PUMP, hydraulic, includes: 43, 102, 1

155, 178, 180, 215, 223, 238, 239, 240
253 198841 RETAINER, ball, press bypass 1
254 100527 WASHER, plain 2
255 802277 SCREW, machine 2
260 112166 SCREW, cap, sch 7

▲

Replacement Warning Labels available at no cost.

1

312226L 35

Parts

LineLazer IV 200HS

53

Ref 141

121

108

106

146

56

142

127

117

46

7

46

153

147

Detail A

130

139

127

1

130

133

10

133

132

1

113

54

128

116

55

52

139
110

209

65

6

140

F

135

145

131

1

Install washers (130) concave surface to inside.

36 312226L

Sheet 7 of 7

Detail A

TI6404b

LineLazer IV 200HS

Swivel Wheel Assembly 240719

Parts

Ref Part Description Qty

6 240942 SHAFT, fork 1
7 240991 BRACKET, caster, front 1
10* 15G952 BRACKET, hub 1
46 181818 KNOB, pronged 1
52 193528 ARM, detent 1
53 193658 SPACER, seal 2
54 193661 JAW 1
55 193662 STOP, wedge 1
56 15F910 BRACKET, cable 1
65 198606 DISK, adjuster 1
106 100731 WASHER 2
108 101566 NUT, lock 2
110 15J603 WASHER, plain 1
113 108483 SCREW, shoulder, soc hd 1
116 110754 SCREW, cap, soc hd 2
117 110837 SCREW, flange, hex 10
121 111040 NUT, lock 2

Ref Part Description Qty

127 112405 NUT, lock 4
128 112776 WASHER, plain 1
130 119563 SPRING, Belleville 3
131 113471 SCREW, cap, hex hd 1
132* 113484 SEAL, grease 1
133* 113485 BEARING, cup/cone 2
135 113962 WASHER, hardened 1
139 114548 BEARING, bronze 2
140 114549 WHEEL, pneumatic 1
142 114648 CAP, dust 3
145 114681 SCREW, cap, hex hd 1
146 114682 SPRING, compression 1
147 114802 STOP, wire 1
153 114982 SCREW, cap, flng hd 2
209* 120476 BOLT 1

*

Included in 240940 Bracket Repair Kit; purchase separately

312226L 37

Auto-Layout System Wiring Diagram

Auto-Layout System Wiring Diagram

Red clip on yellow

YELLOW

TRANSDUCER

CONNECTOR

GUN TRIGGER

SOLENOID

A6

DISTANCE

SENSOR

JUNCTION

BOX

WHITE/YELLOW

A3

ENGINE OFF

SWITCH

A5

A8

A4

TO ENGINE

GROUND

J8

J9

J10

J15

CONTROL BOARD

J11

81, page 35

DISPLAY BOARD

J17

J5

J16

J4

J1

J2

REMOTE BUTTON

J3

5900

WHITE/RED

A1

RED

A2

PUMP
ON/OFF
SWITCH

J12

J12

TO ENGINE

GENERATOR

A8

WHITE

A6

WHITE/BLACK

A4

A2

ti10330a

PUMP STROKE
COUNTER

A3

PUMP STOKE
COUNTER
A7

A7

A5

A1

WHITE

WHITE/BLACK

FIG. 17

38 312226L

Technical Data

Technical Data

Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Honda GX 200cc

Engine Generator Output . . . . . . . . . . . . . . . . . . . . . . . . . 70w

Maximum working pressure . . . . . . . . . . . . . . . . . . . . . . . 3300 psi (228 bar, 22.8 MPa)

Noise Level

Sound power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sound pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

*Vibration Level

Left hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Right hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

* Vibration measured per ISO 5349 based on 8 hour daily
exposure

Cycles/gallon (liter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 (27.5)

Maximum delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 gpm (7.64 liter/min)

Maximum tip size

1 gun . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inlet paint strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mesh (1190 micron) stainless steel screen, reusable

Outlet paint strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mesh (250 micron) stainless steel screen, reusable

Pump inlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 in. npsm(m)

Fluid outlet size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/8 npt(f)

Hydraulic reservoir capacity . . . . . . . . . . . . . . . . . . . . . . . 1.25 gallon (4.73 liters)

Hydraulic pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1825 psi (124 bar)

Weight (dry, without packaging) . . . . . . . . . . . . . . . . . . . . 242 lb (110 kg)

Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 in. (101.6 cm)

Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 in. (165.1 cm)

Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 in. (81.3 cm)

Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

110 dBa, per ISO 3744
96 dBa, measured at 3.1 feet (1 m)

2.90 m/sec

2.83 m/sec

with 0. 046 in. tip
with 0.033 in. tip

PTFE, Nylon, polyurethane, V-Max
ylene, fluoroelastomer, acetal, leather, tungsten carbide,
stainless steel, chrome plating, nickel-plated carbon steel,
ceramic

2

2

™

UHMW polyeth-

Accessories

Must be purchased separately.

GRACO-APPROVED HYDRAULIC OIL

169236 5 gallons (19 liters)
207428 1 gallon (3.8 liters)

312226L 39

Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

POUR LES CLIENTS DE GRACO PARLANT FRANCAIS

Les parties reconnaissent avoir convenu que la rédaction du présent document ainsi que de tous les documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées, sera en anglais.

ADDITIONAL WARRANTY COVERAGE

Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty Program”.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 312226

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revised November 2014