Graco 311876F User Manual

Instructions - Parts List

4-Ball Lower Retrofit Connection Kits

Connection kits for 4-Ball Lowers. For professional use only.

Important Safety Instructions

Read all warnings and instructions in your pump Operation manual. Save these instructions.

See the Connection Kit Usage Charts on pages 2-5 to select the correct connection kit for your lower and motor. A Shield Kit may also be required. See manual 406876 to order the correct shield kit for your pump.

Contents

Connection Kit Usage Chart for President® Air

Motors, E-Flo Viscount

Connection Kit Usage Chart for Senator

2200, and NXT® 3400 Air Motors, E-Flo®

NXT DC Electric Motors, and Viscount

Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Connection Kit 288202 . . . . . . . . . . . . . . . . . . . . . . 6

Connection Kit 288209 . . . . . . . . . . . . . . . . . . . . . . 9

Connection Kit 288208 . . . . . . . . . . . . . . . . . . . . . 13

Connection Kit 288504 . . . . . . . . . . . . . . . . . . . . . 17

Connection Kit 24F308 . . . . . . . . . . . . . . . . . . . . . 20

Connection Kits 24J185 (shown) and 24J186 . . . 24

Connection Kit 24F065 . . . . . . . . . . . . . . . . . . . . . 27

Connection Kit 24J390 . . . . . . . . . . . . . . . . . . . . . 30

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 32

DC Electric Motors, and

I+ Hydraulic Motors . . . . . . . . . . . . 2

, Bulldog®,

II Hydraulic

Connection Kit 24J185 shown mounted on a President air motor

311876F

TI16810a

Connection Kit Usage Chart for President® Air Motors, E-Flo® DC Electric Motors, and Viscount® I+ Hydraulic Motors

Connection Kit Usage Chart for President® Air Motors,

E-Flo

DC Electric Motors, and Viscount® I+ Hydraulic

Motors

Refer to the following chart to select the correct Connection Kit for your pump lower and motor.

Pump

Lower

Part No.

24F413 750 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24F414 750 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24F415 750 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24F416 750 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F420 750 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24F421* 750 24J185 (24-26) not recommended not recommended not recommended 24F422* 750 24J185 (24-26) not recommended not recommended not recommended 24F423* 750 24J185 (24-26) not recommended not recommended not recommended

24F424 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F425 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F426 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F427 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F431 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F432 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F433 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F434 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F435 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F439 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

24F440 2000 not recommended not recommended 24F065 (27-29) 288209

24F441 2000 not recommended not recommended 24F065 (27-29) 288209

24F442 2000 not recommended not recommended 24F065 (27-29) 288209

24F443 2000 not recommended not recommended 24F065 (27-29) 288209

24F447 2000 not recommended not recommended 24F065 (27-29) 288209

* Drum mounted pump lower with open wet-cup and spring loaded packings.

Pump

Lower Size

(cc)

President

Connection Kit Part No. (see page numbers)

President

(stubby size) Viscount I+ E-Flo DC

2 311876F

Connection Kit Usage Chart for President® Air Motors, E-Flo® DC Electric Motors, and Viscount® I+ Hydraulic Motors

Pump

Lower

Part No.

Pump

Lower Size

(cc)

President

Connection Kit Part No. (see page numbers)

President

(stubby size) Viscount I+ E-Flo DC

253033 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253034 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253035 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253061 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253062 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253063 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253085 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253086 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253396 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253397 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253398 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253423 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253520 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253521 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253522 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253523 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253524 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253525 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253568 1000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 253569 1500 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209

253570 2000 288504 (17-19) 24J186 (24-26) 24F065 (27-29) 288209 24E664† 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24F062† 1000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24H346† 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24H347† 1500 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24H348† 2000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209 24H349† 2000 24J185 (24-26) 24J186 (24-26) 24F065 (27-29) 288209

† Retrofitted lowers.

311876F 3

Connection Kit Usage Chart for Senator®, Bulldog®, NXT® 2200, and NXT® 3400 Air Motors, E-Flo® DC Electric Motors, and Viscount® II Hydraulic Motors

Connection Kit Usage Chart for Senator®, Bulldog®,

NXT Electric Motors, and Viscount

Refer to the following chart to select the correct Connection Kit for your pump lower and motor.

2200, and NXT® 3400 Air Motors, E-Flo® DC

II Hydraulic Motors

Pump Lower

Part No.

15D787 1500 not applicable 288202 (6-8) not applicable 288202 (6-8) not recommended 288202 (6-8)

239834 1000 not applicable 288202 (6-8) not applicable not recommended not recommended 288202 (6-8) 239835 1500 not applicable 288202 (6-8) not applicable 288202 (6-8) not recommended 288202 (6-8) 239837 1000 not applicable 288202 (6-8) not applicable not recommended not recommended 288202 (6-8)

239838 1500 not applicable 288202 (6-8) not applicable 288202 (6-8) not recommended 288202 (6-8) 24F424 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24F425 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24F426 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24F427 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24F431 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24F432 1500 24F308 (20-23) 288209 24F308 (20-23) not recommended not recommended 288209 24F433 1500 24F308 (20-23) 288209 24F308 (20-23) not recommended not recommended 288209 24F434 1500 24F308 (20-23) 288209 24F308 (20-23) not recommended not recommended 288209 24F435 1500 24F308 (20-23) 288209 24F308 (20-23) not recommended not recommended 288209 24F439 1500 24F308 (20-23) 288209 24F308 (20-23) not recommended not recommended 288209 24F440 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209 24F441 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209 24F442 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209 24F443 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209 24F447 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209

240606 1500 not applicable 288202 (6-8) not applicable 288202 (6-8) not recommended 288202 (6-8)

240607 1500 not applicable 288202 (6-8) not applicable 288202 (6-8) not recommended 288202 (6-8)

240608 1000 not applicable 288202 (6-8) not applicable not recommended not recommended 288202 (6-8)

240609 1000 not applicable 288202 (6-8) not applicable not recommended not recommended 288202 (6-8)

Pump Lower

Size (cc)

Senator NXT 2200 Bulldog NXT 3400 Viscount II E-Flo DC

Connection Kit Part No. (see page numbers)

4 311876F

Connection Kit Usage Chart for Senator®, Bulldog®, NXT® 2200, and NXT® 3400 Air Motors, E-Flo® DC Electric Motors, and

Viscount® II Hydraulic Motors

Pump Lower

Part No.

253033 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209 253034 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253035 2000 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253061 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209 253062 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253063 2000 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253085 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253086 2000 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253396 2000 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253397 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253398 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209 253423 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209 253520 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209 253521 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253522 2000 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253523 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209 253524 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253525 2000 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 253568 1000 288208 (17-19) 288209 not recommended not recommended not recommended 288209

253569 1500 288208 (17-19) 288209 288208 (17-19) 288209 not recommended 288209 24E664† 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24F062† 1000 24F308 (20-23) 288209 not recommended not recommended not recommended 288209 24H346† 1500 24F308 (20-23) 288209 24F308 (20-23) 288209 not recommended 288209 24H347† 1500 24F308 (20-23) 288209 24F308 (20-23) 288209 not recommended 288209 24H348† 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209 24H349† 2000 24F308 (20-23) 288209 24F308 (20-23) 288209 24J390 (30-31) 288209

† Retrofitted lowers.

Pump Lower

Size (cc)

Senator NXT 2200 Bulldog NXT 3400 Viscount II E-Flo DC

Connection Kit Part No. (see page numbers)

311876F 5

Connection Kit 288202

Connects Old Style 4-Ball Lower to NXT 2200 or NXT 3400 Air Motor, or E-Flo DC Electric Motor

NOTE: See the Connection Kit Usage Chart on page

4 to find the lowers and motors which use Connection Kit 288202.

Using an NXT 2200 motor or an E-Flo DC 2 HP motor with a 750cc lower or using an NXT 3400 motor with a 750cc or 1000cc lower could cause dangerous overpressurization.

Parts List and Drawing

Ref. Part. Description Qty

1 15G924 ROD, tie 2 108683 NUT, lock, hex 3 111368 SEALANT; 0.5 cc 5 15H980 ADAPTER, lg mr 7 100103 PIN, cotter 14 108284 PACKING, o-ring

3 3 1 1 1 1

Apply sealant (3) and torque to 145-155 ft-lb (196 -210 N•m)

TI8984a

6 311876F

Pump Performance Charts

Connection Kit 288202

NOTE: See pages 10-12 for E-Flo DC Performance Charts.

Fluid Outlet Pressure

To find fluid outlet pressure (MPa/bar/psi) at a specific flow (lpm/gpm) and operating pressure (A/B/C):

1. Locate desired flow at bottom of chart.

2. Follow vertical line up to intersection with selected operating pressure curve (solid line). Follow left to scale to read fluid outlet pressure.

A 0.7 MPa, 7 bar (100 psi) air pressure B 0.5 MPa, 4.9 bar (70 psi) air pressure C 0.3 MPa, 2.8 bar (40 psi) air pressure Test Fluid: No. 10 Weight Oil

NXT 2200 with 1000cc Lower

cycles per minute

psi (MPa, bar)

450 (3.1, 31)

400 (2.7, 27)

350 (2.4, 24)

300 (2.0, 20)

250 (1.7, 17)

7142128354249

Air Consumption

To find air consumption (l/min. or gpm) at a specific fluid flow (l/min. or gpm) and operating pressure (A/B/C):

1. Locate desired flow along bottom of chart.

2. Read vertical line up to intersection with selected air consumption curve (gray line). Follow right to scale to read air consumption.

Key

Air Flow (scfm)

200 (1.3, 13)

Fluid Pressure

150 (1.0, 10)

100 (0.68, 6.8)

50 (0.34, 3.4)

2.0 (15.1)

(7.5)

4.0

6.0

(22.7)

8.0

(30.2)

(37.8)

10.0

12.0

(45.4)

14.0

(53.0)

Fluid Flow in gpm (lpm)

311876F 7

Connection Kit 288202

psi (MPa, bar)

300 (2.0, 20)

250 (1.7, 17)

Key

A 0.7 MPa, 7 bar (100 psi) air pressure B 0.5 MPa, 4.9 bar (70 psi) air pressure C 0.3 MPa, 2.8 bar (40 psi) air pressure Test Fluid: No. 10 Weight Oil

NXT 2200 with 1500cc Lower

cycles per minute

510 15 212631 36

Fluid Pressure

100 (0.68, 6.8)

50 (0.34, 3.4)

psi (MPa, bar)

200 (1.3, 13)

150 (1.0, 10)

500 (3.8, 38

450 (3.4, 34)

400 (3.1, 31)

350 (2.7, 27)

300 (2.4, 24)

2.0

(7.5)

(15.1)

6.0

4.0 (22.7)

8.0

(30.2)

Fluid Flow in gpm (lpm)

NXT 3400 with 1500cc Lower

cycles per minute

5101521263136

10.0

(37.8)

12.0

(45.4)

14.0

(53.0)

Air Flow (scfm)

Fluid Pressure

100 (0.68, 6.8)

250 (2.0, 20)

200 (1.7, 17)

150 (1.3, 13)

50 (0.34, 3.4)

2.0

(7.5)

(15.1)

4.0

6.0

(22.7)

8.0

(30.2)

(37.8)

10.0

12.0

(45.4)

14.0

(53.0)

Fluid Flow in gpm (lpm)

8 311876F

Connection Kit 288209

Connects 4-Ball Lower with Torqueable or Spring Loaded Throat Packings to NXT 2200 or NXT 3400 Air Motor, or E-Flo DC Electric Motor

NOTE: See the Connection Kit Usage Charts on

pages 2-5 to find the lowers and motors which use Connection Kit 288209.

Using an NXT 2200 motor or an E-Flo DC 2 HP motor with a 750cc lower or using an NXT 3400 motor with a 750cc or 1000cc lower could cause dangerous overpressurization.

Parts List and Drawing

Ref. Part. Description Qty

1 15G924 ROD, tie 2 108683 NUT, lock, hex 3 111368 SEALANT; 0.5 cc 5 15H369 ADAPTER 7 184128 COLLAR, coupling 8 184059 NUT, coupling

3 3 1 1 2 1

Apply sealant (3) and torque to 145-155 ft-lb (196 -210 N•m)

TI21556a

311876F 9

Connection Kit 288209

Pump Performance Charts

NOTE: See pages 7-8 for NXT 2200 and NXT 3400 Per-

formance Charts.

Fluid Outlet Pressure

To find fluid outlet pressure (psi/MPa/bar) at a specific flow (gpm/lpm) and percentage of maximum force (A/B/C):

1. Locate desired flow at bottom of chart.

2. Follow vertical line up to intersection with selected per-

centage of maximum force (see the Key below).

3. Follow left to vertical scale to read fluid outlet pressure.

1 HP Motor (1400 lb maximum force) with 750cc Lower

psi (MPa, bar)

Key to E-Flo DC Performance Charts

NOTE: The charts show the motor operating at 100%, 70%,

and 40% of maximum force. These values are approximately equivalent to an air motor operating at 100, 70, and 40 psi..

A 100% of maximum force B 70% of maximum force C 40% of maximum force Test Fluid: No. 10 Weight Oil

cycles per minute

Fluid Pressure

Fluid Flow in gpm (lpm)

10 311876F

+ 22 hidden pages