Graco 311832D User Manual

Instructions - Parts List
®
High-Flo
Designed for low pressure, high volume circulation of finishing materials. Intended for use with High-Flo® pumps. For professional use only.
Important Safety Instructions
Read all warnings and instructions in your High-Flo Pump manual 311831. Save all instructions.
See page 3 for List of Models.
Lowers
311832D
ENG
Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2000cc Lowers . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3000cc Lowers . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4000cc Lowers . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 6
Dissasembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Lower Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2000cc Lowers . . . . . . . . . . . . . . . . . . . . . . . . . 15
3000cc Lowers . . . . . . . . . . . . . . . . . . . . . . . . . 16
4000cc Lowers . . . . . . . . . . . . . . . . . . . . . . . . . 17
Repair and Conversion Kits . . . . . . . . . . . . . . . . . 19
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 20
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 20
TI8339a
2 311832D

Models

2000cc Lowers
Maximum Pump
Working Pressure
Model No. Series Material Size (cc)
243731 E CST 2000 500 (3.5, 35) Chromex Chrome NPT 15 243734 E SST 2000 500 (3.5, 35) Chromex Chrome BSPP 15 243771 E SST 2000 500 (3.5, 35) Chromex Chrome NPT 15
psi (MPa, bar)
3000cc Lowers
Maximum Pump
Working Pressure
Model No. Series Material Size (cc)
243732 E CST 3000 440 (3.0, 30) Chromex Chrome NPT 16 243735 E SST 3000 440 (3.0, 30) Chromex Chrome BSPP 16 243772 E SST 3000 440 (3.0, 30) Chromex Chrome NPT 16
psi (MPa, bar)
Rod
Material
Rod
Material
Cylinder
Material
Cylinder
Material
Fitting
Style
Fitting
Style
Models
Parts Page
Parts Page
4000cc Lowers
Maximum Pump
Working Pressure
Model No. Series Material Size (cc)
243733 E CST 4000 330 (2.3, 23) Chromex Chrome NPT 17 243736 E SST 4000 330 (2.3, 23) Chromex Chrome BSPP 17 243773 E SST 4000 330 (2.3, 23) Chromex Chrome NPT 17
psi (MPa, bar)
Rod
Material
Cylinder
Material
Fitting
Style
Parts
Page
311832D 3

Warnings

Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
4 311832D
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
•Gloves
Hearing protection
311832D 5

Repair

Repair

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.
Pump: use a ground wire and clamp. Remove the green ground screw (Z) from the bottom of the air motor. Insert the screw through the loop on the end of the ground wire (Y) and reattach the screw to the air motor. Connect the ground clamp to a true earth ground. See F
IG. 1.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive sur­face, such as paper or cardboard, which interrupts grounding continuity.
To maintain grounding continuity when flushing or relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger the gun.

Pressure Relief Procedure

1. Engage trigger lock.
2. Air-Powered Pumps only: Close the bleed-type master air valve.
Z Y
TI8250a
FIG. 1
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined hose length to ensure grounding continuity. Check the electrical resistance of hoses. If total resistance to ground exceeds 29 megohms, replace hose immedi­ately.
Air compressor: follow manufacturer’s recommenda­tions.
Hydraulic power supply: follow manufacturer’s recom­mendations.
Surge tank: use a ground wire and clamp.
Spray gun: ground through a connection to a properly
grounded fluid hose and pump.
Hydraulic-Powered Pumps only: Close the hydraulic supply line valve first, then the return line valve.
3. Disengage the trigger lock.
4. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure.
5. Engage the trigger lock.
6. Open all fluid drain valves in the system, having a waste container ready to catch drainage. Leave drain valve(s) open until you are ready to spray again.
7. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved after follow­ing the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve
6 311832D
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