You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire
harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose meets your
maximum pressure and hose diameter requirements.
Use adapter fittings to connect a hose assembly to a fluid manifold and/or a FTS. Use JIC swivel fittings to connect a
female FTS to male end hoses and/or npt female ball valves on mix manifold inlets.
Fluid Temperature Sensor Kits (FTS, RTD;
for use with GCA Controlled Systems)
Part
Number
5000 psi (34.5 MPa, 345 bar)
24K207-5 JIC-5 JIC
7250 psi (50 MPa, 500 bar)
24M9441/2 npt (f)1/2 (npt (f)
InletOutletRTD ProbeInletOutletRTD Probe
“A” Side“B” Side
-6 JIC-6 JIC
1/2 npt (f) 1/2 (npt (f)
FTS kits contain:
•FTS Sensor
•FTS coupler fitting (5b) for equal length on other line.
•Adapter fittings as necessary. See Adapter Fittings, page 3.
•Foam tube insulation to cover fittings and FTS.
•3.75 in. (95.25 mm) air line jumper hose (except kit 261670).
6309572ZAS
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk.
When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard
symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
WARNINGWARNINGWARNING
ELECTRIC SHOCK HAZARD
The hoses must be grounded. Improper grounding, set-up, or usage of hoses can cause electric
shock.
•Turn off and disconnect power before installing or servicing hoses.
•Connect only to grounded power source.
•All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
•Never cut or puncture a hose cover.
•Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a
cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•Inspect hose before each use for cuts, bulges, kinks or any other damage.
•Replace damaged hose immediately.
•Replace hoses proactively at regular intervals based on your operating conditions.
•Tighten all fluid connections before operating the equipment.
•Keep clear of leaks.
•Do not stop or deflect leaks with your hand, body, glove, or rag.
•Never exceed hose Maximum Pressure or Temperature ratings.
•Only use chemicals that are compatible with hose materials. See Technical Data in this manual.
Read Safety Data Sheet (SDS) and fluid and solvent manufacturer’s recommendations.
•Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning,
checking, or servicing equipment.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
•Open a valve to relieve the fluid expansion during heating.
•Replace hoses proactively at regular intervals based on your operating conditions.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
•Do not touch hot fluid or equipment.
309572ZAS7
Warnings
WARNING
WARNINGWARNINGWARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or
swallowed.
•Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids
you are using, including the effects of long-term exposure.
•When spraying, servicing equipment, or when in the work area, always keep work area well
ventilated and always wear appropriate personal protective equipment. See Personal Protective Equipment warnings in this manual.
•Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
•Use equipment only in well ventilated area.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static sparking).
•Ground all equipment in the work area. See Grounding instructions.
•Never spray or flush solvent at high pressure.
•Keep work area free of debris, including solvent, rags and gasoline.
•Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•Use only grounded hoses.
•Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are anti-static or conductive.
•Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
•Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•Do not operate the unit when fatigued or under the influence of drugs or alcohol.
•Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request Safety Data Sheet (SDS) from distributor or retailer.
•Do not leave the work area while equipment is energized or under pressure.
•Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
•Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
•Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
•Make sure all equipment is rated and approved for the environment in which you are using it.
•Use equipment only for its intended purpose. Call your distributor for information.
•Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
•Do not kink or over bend hoses or use hoses to pull equipment.
•Keep children and animals away from work area.
•Comply with all applicable safety regulations.
8309572ZAS
Warnings
WARNING
WARNINGWARNINGWARNING
PERSONAL PROTECTIVE EQUIPMENT
Always wear appropriate personal protective equipment and cover all skin when spraying, servicing
equipment, or when in the work area. Protective equipment helps prevent serious injury, including
long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and
hearing loss. This protective equipment includes but is not limited to:
•A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable
gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local
regulatory authority.
•Protective eyewear and hearing protection.
309572ZAS9
Important Isocyanate (ISO) Information
Important Isocyanate (ISO) Information
Isocyanate Conditions
Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized
particulates.
•Read and understand the fluid manufacturer’s warnings andSafety Data Sheet (SDS) to know specific hazards and
precautions related to isocyanates.
•Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained,
qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application
instructions and SDS.
•Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material.which could cause off
gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the
manual.
•To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear
appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator.
Ventilate the work area according to instructions in the fluid manufacturer’s SDS.
•Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves,
protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow
all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying,
wash hands and face before eating or drinking.
•Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective
equipment must stay out of the work area during application and after application for the time period specified by the
fluid manufacturer. Generally this time period is at least 24 hours.
•Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid
manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is
recommended:
TOXIC FUMES
HAZARD
DO NOT ENTER DURING
SPRAY FOAM APPLICATION
OR FOR ___ HOURS AFTER
APPLICATION IS COMPLETE
DO NOT ENTER UNTIL:
DATE:
____________
TIME:
____________
10309572ZAS
Important Isocyanate (ISO) Information
Material Self-ignition
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings and
Safety Data Sheet (SDS).
Keep Components A and B
Separate
Cross-contamination can result in cured material in fluid
lines which could cause serious injury or damage
equipment. To prevent cross-contamination:
•Never interchange component A and component B
wetted parts.
•Never use solvent on one side if it has been
contaminated from the other side.
NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
Changing Materials
NOTICE
Changing the material types used in your equipment
requires special attention to avoid equipment damage
and downtime.
•When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
Moisture Sensitivity of
Isocyanates
Exposure to moisture (such as humidity) will cause ISO
to partially cure, forming small, hard, abrasive crystal
that become suspended in the fluid. Eventually a film will
form on the surface and the ISO will begin to gel,
increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and the
life of all wetted parts.
•Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
•Use only moisture-proof hoses compatible with
ISO.
•Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•Always lubricate threaded parts with an
appropriate lubricant when reassembling.
•Always clean the fluid inlet strainers after flushing.
•Check with your material manufacturer for
chemical compatibility.
•When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
often have amines on the B (resin) side.
309572ZAS11
Loading...
+ 23 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.