Graco 309572ZAG User Manual

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Page 1

Instructions - Parts

™

Power-Lock

309572ZAG

Heated Hose

For use with plural component proportioners. For professional use only.

Not approved for use in European explosive atmospheres

See page 2 for Approvals.

See page 3 for Maximum Fluid Working Pressure and a list of Series B part numbers.

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

mportant Safety instructions.

Read all warnings and instructions in this manual.

Save these instructions.

TI12157a

Page 2

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Power-Lock Hose Bundle Part Numbers . . . . . . . . 3

Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard 2 Component Hose . . . . . . . . . . . . . . . 4

RTD 2-Component Hose (for use with GCA

Controlled Reactors) . . . . . . . . . . . . . . . . . . . 4

Airless 2 Component Hose . . . . . . . . . . . . . . . . . 5

Custom Application 2 Component Hose . . . . . . 5

Fluid Temperature Sensor (FTS) Kits . . . . . . . . . 6

Fluid Temperature Sensor Kits (FTS, RTD;

for use with GCA Controlled Systems) . . . . 6

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Important Two-Component Material Information . 9

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 9

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 9

Keep Components A and B Separate . . . . . . . . . 9

Moisture Sensitivity of Isocyanates . . . . . . . . . . 10

Foam Resins with 245 fa Blowing Agents . . . . . 10

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connect Whip Hose to Gun or Gun Manifold . . 12

Connect Heated Hose . . . . . . . . . . . . . . . . . . . . 13

Connect FTS and Heated Dual Whip Hose . . . 18 Connect FTS with a Non-Heated Whip Hose or

Remote Mix Manifold . . . . . . . . . . . . . . . . . 21

Connect Hoses to Proportioner . . . . . . . . . . . . . 22

Fluid Temperature Sensor (FTS) Calibration

(Non-RTD Versions) . . . . . . . . . . . . . . . . . . 23

Check Hoses for Leaks . . . . . . . . . . . . . . . . . . . 23

Protective Covering . . . . . . . . . . . . . . . . . . . . . . 23

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Instructions for Replacing Individual A or B Hose 24

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Using 261669 Fluid Temperature Sensor (JIC to JIC

fittings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Using 24M943 Fluid Temperature Sensor (NPT to

NPT fittings) . . . . . . . . . . . . . . . . . . . . . . . . 26

Using 24K207 RTD 2-Component Hose Fluid

Temperature Sensor (JIC to JIC fittings) . . 27

Using 24M944 RTD 2-Component Hose Fluid

Temperature Sensor (NPT to NPT fittings) . 28

Using 261670 Fluid Temperature Sensor (JIC to

NPT fittings) . . . . . . . . . . . . . . . . . . . . . . . . 29

15F144 Hose Wire Jumper . . . . . . . . . . . . . . . . 30

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 36

Approvals

Model

See designation in Part No. Section

Power-Lock Heated

Hose

RECOGNIZED COMPONENT

9902471

2 309572ZAG

Page 3

Power-Lock Hose Bundle Part Numbers

You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose meets your maximum pressure and hose diameter requirements.

Whip Hoses

ETL

Approval /

Hose Assembly

2000 psi (13.8 MPa, 138 bar)

246050 10 (3) 1/4 (6) 249586 3 (0.9) 1/4 (6)

3500 psi (24.1 MPa, 241 bar)

246055 10 (3) 1/4 (6) 246056 10 (3) 3/8 (10)

5000 psi (34.5 MPa, 345 bar)

258701 10 (3) 1/4 (6)

◆

Individual heated A and B lines.

Length ft (m)

in. (mm) Heated

Standard Braided Scuff Guard

✔✔ ✔✔

✔✔

XtremeWrap Scuff Guard

Hose Fittings

“A” inlet (f)/ outlet (m)

-5 JIC -6 JIC

“B” inlet (f)/ outlet (m)

Series B

✔

Adapter Fittings

Use adapter fittings to connect a hose assembly to a fluid manifold and/or a FTS. Use JIC swivel fittings to connect a female FTS to male end hoses and/or npt female ball valves on mix manifold inlets.

Hose Fittings

Part

4500 psi (31 MPa, 310 bar)

117833 3/8 npt (m) -8 JIC (m)

5000 psi (34.5 MPa, 345 bar)

116702 1/4 npt (m) -10 JIC (m) 116703 1/4 npt (m) -8 JIC (m) 116704 1/4 npt (m) -6 JIC (m) 116765 3/8 npt (m) -10 JIC (m) 117506 1/4 npt (m) -6 JIC (f), swivel 117832 3/8 npt (m) -6 JIC (m) 119998 1/4 npt (m) -5 JIC (m) 122406 3/8 npt (m) -5 JIC (m) 126327 3/8 npt (m) -6 JIC (f), swivel 126328 3/8 npt (m) -8 JIC (f), swivel 126329 1/2 npt (m) -8 JIC (f), swivel 126330 1/2 npt (m) -10 JIC (f), swivel 126339 3/8 npt (m) -10 JIC (f), swivel

6000 psi (41 MPa, 414 bar)

117595 1/4 npt (m) -5 JIC (f), swivel

End #1 End #2

Part

126431 1/2 npt (m) -6 JIC (f), swivel 126432 1/2 npt (m) -6 JIC (f), 45°

7250 psi (50 MPa, 500 bar)

100206 1/2 npt (m) 1/4 (f) 121433 1/2 npt (m) 3/8 (f) 159841 3/8 npt (m) 1/4 (f)

7400 psi (51 MPa, 510 bar)

158491 1/2 npt (m) 1/2 (m) 159239 1/2 npt (m) 3/8 (m) 162449 1/2 npt (m) 1/4 (m)

7500 psi (52 MPa, 517 bar)

156971 1/4 npt (m) 1/4 (m)

8000 psi (55 MPa, 552 bar)

164856 1/4 npt (m) 3/8 (m)

Hose Fittings

End #1 End #2

309572ZAG 3

Page 4

Power-Lock Hose Bundle Part Numbers

Standard 2 Component Hose

Standard

Braided

Hose

Assembly

2000 psi (13.8 MPa, 138 bar)

246045 50 (15.2) 1/4 (6) 246046 50 (15.2) 3/8 (10) 246047 50 (15.2) 1/2 (13) 246074 50 (15.2) 1/4 (6) -5 JIC -6 JIC 246059 246060 246075 50 (15.2) 3/8 (10) -5 JIC -6 JIC 246061 246062 246076 50 (15.2) 1/2 (13) -8 JIC -10 JIC 246063 246064 246678 50 (15.2) 3/8 (10) 24Y678 50 (15.2) 3/8 (10) 256549 50 (15.2) 3/8 (10) 24Y549 50 (15.2) 3/8 (10) 249587 25 (7.6) 1/4 (6) -5 JIC -6 JIC 246065 246066 261328 25 (7.6) 3/8 (10) -5 JIC -6 JIC 246094 246095 246048 25 (7.6) 1/4 (6) 246049 25 (7.6) 3/8 (10)

3500 psi (24.1 MPa, 241 bar)

246052 50 (15.2) 1/4 (6) 246053 50 (15.2) 3/8 (10) 246054 50 (15.2) 1/2 (13) 249588 50 (15.2) 3/8 (10) -5 JIC -6 JIC 246069 246070 246679 50 (15.2) 3/8 (10) 24Y679 50 (15.2) 3/8 (10) 256548 50 (15.2) 1/2 (13) 261335 50 (15.2) 1/2 (13) -8 JIC -10 JIC 246071 246072

5000 psi (34.5 MPa, 345 bar)

261332 25 (7.6) 3/8 (10) -5 JIC -6 JIC 262203 50 (15.2) 3/8 (10)

Length

ft (m)IDin. (mm)

FTS

Cable

✔

✔✔

✔

✔✔

✔

Scuff

Guard

✔

Xtreme-W

rap Scuff

Guard

✔

Hose Fittings

“A”

inlet (f)/

outlet (m)

-5 JIC -6 JIC 246059 246060

-5 JIC -6 JIC 246061 246062

-8 JIC -10 JIC 246063 246064

-5 JIC -6 JIC 246061 246062

-5 JIC -6 JIC 246069 246070

-5 JIC -6 JIC 246065 246066

-5 JIC -6 JIC 246094 246095

-5 JIC -6 JIC 246067 246068

-5 JIC -6 JIC 246069 246070

-8 JIC -10 JIC 246071 246072

-5 JIC -6 JIC 246069 246070

-8 JIC -10 JIC 246071 246072

-5 JIC -6 JIC 15E751 15E752

“B”

inlet (f)/

outlet (m)

“A”

Red Hose

“B”

Blue Hose

ETL

Approval /

Series B

✔ ✔

✔ ✔ ✔ ✔ ✔ ✔

✔ ✔ ✔ ✔ ✔ ✔ ✔

RTD 2-Component Hose (for use with GCA Controlled Reactors)

Standard

Braided

Hose

Assembly

2000 psi (13.8 MPa, 138 bar)

24K240 50 (15.2) 3/8 (10) 24Y240 50 (15.2) 3/8 (10) 24K394 50 (15.2) 3/8 (10) 24T839 50 (15.2) 3/8 (10) 24Y394 50 (15.2) 3/8 (10) 24N000 50 (15.2) 1/2 (13) 24N001 50 (15.2) 1/2 (13)

4 309572ZAG

Length

ft (m)IDin. (mm)

RTD

Cable

✔✔ ✔✔ ✔✔ ✔ ✔ ✔✔✔ ✔✔ ✔✔ ✔

Scuff

Guard

Xtreme-

Wrap Scuff

Guard

CAN

Cable

Hose Fittings

“A”

inlet (f)/

outlet (m)

-5 JIC -6 JIC 246061 246062

-8 JIC -10 JIC 246063 246064

“B”

inlet (f)/

outlet (m)

“A”

Red

Hose

“B”

Blue

Hose

ETL

Approval /

Series B

✔ ✔ ✔ ✔ ✔ ✔ ✔

Page 5

Power-Lock Hose Bundle Part Numbers

Hose

Assembly

3500 psi (24.1 MPa, 241 bar)

24K241 50 (15.2) 3/8 (10) 24Y241 50 (15.2) 3/8 (10) 24K395 50 (15.2) 3/8 (10) 24Y395 50 (15.2) 3/8 (10) 24U743 50 (15.2) 3/8 (10) 24N002 50 (15.2) 1/2 (13) 24N003 50 (15.2) 1/2 (13)

Length

ft (m)IDin. (mm)

Standard

Braided

RTD

Cable

✔✔ ✔✔ ✔✔ ✔ ✔✔✔ ✔ ✔✔ ✔✔ ✔

Scuff

Guard

Xtreme-

Airless 2 Component Hose

in. (mm)

Hose

Assembly

5000 psi (34.5 MPa, 345 bar)

248907 50 (15.2) 1/4 (6) 3/8 (10) 248908 50 (15.2) 3/8 (10) 3/8 (10) 262727 50 (15.2) 1/2 (13) 1/4 (6) 262728 50 (15.2) 1/2 (13) 3/8 (10) 262730 50 (15.2) 1/2 (13) 1/2 (13)

Length

ft (m)

FTS

Cable

✔

Wrap Scuff

Guard

CAN

Cable

Standard

Braided

Scuff

Guard

Hose Fittings

“A”

inlet (f)/

outlet (m)

-5 JIC -6 JIC 246069 246070

-8 JIC -10 JIC 246071 246072

Hose Fittings

“A”

inlet (f)/

outlet (m)

-5 JIC -6 JIC 15E750 15E752

-5 JIC -6 JIC 15E751 15E752

-8 JIC -6 JIC 262719 262718

-8 JIC -6 JIC 262719 15E752

-8 JIC -10 JIC 262719 262720

“B”

inlet (f)/

outlet (m)

inlet (f)/

outlet (m)

“A”

Red

Hose

“B”

Blue

Hose

“A”

Red Hose

ETL

Approval /

Series B

“B”

Blue Hose“A” “B”

✔ ✔ ✔ ✔ ✔ ✔ ✔

Custom Application 2 Component Hose

in. (mm)

Hose

Assembly

2000 psi (13.8 MPa, 138 bar)

255089 50 (15.2) 1/4 (6) 3/8 (10)

3500 psi (24.1 MPa, 241 bar)

247164 50 (15.2) 1/4 (6) 3/8 (10) 261336 50 (15.2) 3/8 (10) 1/2 (13) 261337 50 (15.2) 1/4 (6) 3/8 (10) ‡ -5 JIC -6 JIC 246067 246070 24N524 50 (15.2) 1/4 (6) 1/2 (13)

✖

Stranded wire (no connectors).

Length

ft (m)

FTS

Cable

✔✔

✔

✔✔

Standard

Braided

Scuff

Guard

‡ Two FTS cables and two sets of standard wires.

Hose Fittings

“A”

inlet (f)/

outlet (m)

-5 JIC -6 JIC 246059 246062

-5 JIC -6 JIC 246067 246070

-5 JIC -6 JIC 246069 246072

-5 JIC -10 JIC 246067 246072

“B”

inlet (f)/

outlet (m)

“A”

Red Hose

“B”

Blue Hose“A” “B”

309572ZAG 5

Page 6

Power-Lock Hose Bundle Part Numbers

Fluid Temperature Sensor (FTS) Kits

“A” Side “B” Side

Part No.

5000 psi (34.5 MPa, 345 bar)

261669 -5 JIC -5 JIC 261670 -5 JIC 1/4 NPT -6 JIC 3/8 NPT

7250 psi (50 MPa, 500 bar)

24M943 1/2 npt (f) 1/2 (npt (f)

Inlet Outlet FTS Probe Inlet Outlet FTS Probe

✔

-6 JIC -6 JIC

1/2 npt (f) 1/2 (npt (f)

Fluid Temperature Sensor Kits (FTS, RTD; for use with GCA Controlled Systems)

“A” Side “B” Side

Part No.

5000 psi (34.5 MPa, 345 bar)

24K207 -5 JIC -5 JIC

7250 psi (50 MPa, 500 bar)

24M944 1/2 npt (f) 1/2 (npt (f)

FTS kits contain:

• FTS Sensor

Inlet Outlet RTD Probe Inlet Outlet RTD Probe

✔

-6 JIC -6 JIC

1/2 npt (f) 1/2 (npt (f)

✔

• FTS coupler fitting (5b) for equal length on other line.

• Adapter fittings as necessary. See Adapter Fittings, page 3.

• Foam tube insulation to cover fittings and FTS.

• 3.75 in. (95.25 mm) air line jumper hose (except kit 261670).

6 309572ZAG

Page 7

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

WARNINGWARNINGWARNING

ELECTRIC SHOCK HAZARD

The hoses must be grounded. Improper grounding, set-up, or usage of hoses can cause electric shock.

• Turn off and disconnect power before installing or servicing hoses.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Never cut or puncture a hose cover.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Inspect hose before each use for cuts, bulges, kinks or any other damage.

• Replace damaged hose immediately.

• Replace hoses proactively at regular intervals based on your operating conditions.

• Tighten all fluid connections before operating the equipment.

• Keep clear of leaks.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Never exceed hose Maximum Pressure or Temperature ratings.

• Only use chemicals that are compatible with hose materials. See Technical Data in this manual. Read Safety Data Sheet (SDS) and fluid and solvent manufacturer’s recommendations.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

309572ZAG 7

Page 8

Warnings

WARNING

WARNINGWARNINGWARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.

• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.

• When spraying, servicing equipment, or when in the work area, always keep work area well ventilated and always wear appropriate personal protective equipment. See Personal Protective Equip- ment warnings in this manual.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheet (SDS) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

8 309572ZAG

Page 9

Important Isocyanate (ISO) Information

WARNING

WARNINGWARNINGWARNING

PERSONAL PROTECTIVE EQUIPMENT

Always wear appropriate personal protective equipment and cover all skin when spraying, servicing equipment, or when in the work area. Protective equipment helps prevent serious injury, including long-term exposure; inhalation of toxic fumes, mists or vapors; allergic reaction; burns; eye injury and hearing loss. This protective equipment includes but is not limited to:

• A properly fitting respirator, which may include a supplied-air respirator, chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority.

• Protective eyewear and hearing protection.

Important Isocyanate (ISO) Information

Isocyanate Conditions

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.

• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material.which could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the manual.

• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.

• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.

• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equipment must stay out of the work area during application and after application for the time period specified by the fluid manufacturer. Generally this time period is at least 24 hours.

•

Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recom-

mended:

TOXIC FUMES

HAZARD

DO NOT ENTER DURING

SPRAY FOAM APPLICATION OR FOR ___ HOURS AFTER

APPLICATION IS COMPLETE

DO NOT ENTER UNTIL:

DATE:

____________

TIME:

____________

309572ZAG 9

Page 10

Important Isocyanate (ISO) Information

For all applications except spray foam

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.

Material Self-ignition

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and Safety Data Sheet (SDS).

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:

• Never interchange component A and component B wetted parts.

• Never use solvent on one side if it has been contaminated from the other side.

• To prevent inhalation of isocyanate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.

10 309572ZAG

Page 11

Important Isocyanate (ISO) Information

Moisture Sensitivity of Isocyanates

Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.

NOTICE

Partially cured ISO will reduce performance and the life of all wetted parts.

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.

• Use only moisture-proof hoses compatible with ISO.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with an appropriate lubricant when reassembling.

Changing Materials

NOTICE

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

309572ZAG 11

Page 12

Installation

Description

This hose must be used with an FTS and cable to provide grounding.

The heated hose maintains proper fluid temperature while spraying.

Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permanently damage the hose.

Hoses are 50 ft (15.2 m) or 25 ft (7.6 m) long. The whip hose is 10 ft (3 m) long or less.

To heat the major volume hose only in a wide ratio system, see 15F144 Hose Wire Jumper, page 29.

12 309572ZAG

Page 13

Connect Whip Hose to Gun or Gun Manifold

Install hose in a helix configuration for:

• Easy gun movement

• Large spraying motion

• Ability to spray in tight areas and odd angles

• Reduced operator fatigue

• Maximum hose life

Installation

1. Overlap A and B component hoses and assemble to gun or gun manifold fittings as shown in FIG. 1.

Tighten

2. Tighten fittings to A and B component hoses. Ensure hose remains flat after fittings are tightened. Loosen and retighten fittings as necessary to eliminate any torque on hoses. This will help achieve a flat profile on the hose.

TI12158a TI14721a

. 1

309572ZAG 13

Page 14

Installation

Connect Heated Hoses

1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES).

TI2678B

FIG. 3

Do not connect the main air supply at this time.

Some insulated heated hoses do not contain an air hose.

TI2679B

FIG. 2

2. Connect fluid hoses (1, 2) and tighten. See maximum torque specifications below and FIG. 3. Do not over-torque.

Torque 1/4 in. (6.4 mm) and 3/8 in. (9.5 mm) ID hoses to:

• A side to 14 ft-lb (19 N•m).

• B side to 20 ft-lb (27 N•m).

Torque 1/2 in.(13 mm) ID hoses to:

• A side to 43 ft-lb (58 N•m).

• B side to 55 ft-lb (74 N•m).

3. Connect air hoses (3).

FIG. 4

TI2682B

14 309572ZAG

Page 15

Installation

4. Connect electrical wires.

NOTE: Newer Series B hoses have a pre-crimped ferrule. If using a Series B hose, skip to step 5.

a. Ensure electrical wires ends are 5/8 in.

(15.9 mm) long. If they are not, use a sharp scissors to strip all four wire ends to the correct length. See Strip Length Gauge for correct length.

Strip Length

This illustration is not to scale.

5/8 in.

(0.625 mm)

FIG. 5

TI9733a

b. If wire is short of ferrule end, adjust strip

length accordingly. If bare wire is protruding from ferrule, trim flush to ferrule

end. See F

. 6.

Incorrect

Correct

Incorrect

FIG. 6

c. Remove ferrule and apply oxide inhibi-

tor to bare wire. See F

. 7.

d. Reinsert wire in ferrule and apply more

oxide inhibitor to ferrule and wire end.

TI9768a

Be careful not to cut or nick copper strands. If more than five strands are cut or nicked, trim wire and re-strip.

New hoses are pre-stripped at correct length; remove insulation to expose bare wire.

a. Ensure strip length is correct by fitting

ferrule over exposed wire. Ferrule should be flush with wire end. See FIG.

On some older heated hoses wire insulation will not fit inside ferrule insulator. In these cases, use scissors to split and remove ferrule insulator.

TI9769A

FIG. 7

309572ZAG 15

Page 16

Installation

5. Connect the hoses to each other. Pair electrical wires as follows: A-Hose to A-Hose; B-Hose to B-Hose.

When connecting first hose section to proportioner, wire pairing does not make a difference.

When connecting hose to the proportioner, always check the hoses for leaks (see page 21).

a. Insert one wire from heated hose into

connector. Ensure that ferrule is mating with connector insert. See FIG. 8.

c. Insert remaining wire from pair into con-

nector; ensure proper insertion depth. Thread setscrew and torque to 60 in-lbs (6.78 N•m); see sub-step B. See FIG. 8 and FIG. 9.

d. Repeat sub-steps A through C for

remaining wire pair.

e. Re-torque all four setscrews to 60 in-lbs

(6.78 N•m).

When torqued to 60 in-lbs (6.78 N•m) setscrews will be approximately flush with connector. See FIG. 10.

f. Insert cap plugs over setscrews. See

FIG. 10.

Cap plugs

FIG. 8: Insert Wire and Setscrew

b. Thread in setscrew and use hex wrench

to torque setscrew to 60 in-lbs (6.78 N•m).

To reach approximately 60 in-lbs (6.78 N•m), complete 4.5 revolutions with hex wrench after setscrew comes in contact with ferrule.

TI9779A

. 9: Torque Setscrew

TI9770A

Setscrews

TI9771A

FIG. 10

g. Wrap connector and wire on each side

of connector in black electrical tape to help seal out moisture. Ensure 1 in. (25.4 mm) of wire on each side of connector is wrapped.

16 309572ZAG

Page 17

For non-RTD hoses only,

connect thermocouple cables (4). Slide insulator sleeves (S) over connection. Leave slack in cables as stress relief to prevent cable failure.

FIG. 11

Installation

TI2683B

For RTD 2-component hoses only,

connect RTD cables (4) and CAN cables (5) if present.

TI18358a

. 12

8. Repeat for additional hoses.

9. See Connect FTS and Heated Dual Whip

Hose, page 18, or Connect FTS with a Non-Heated Whip Hose or Remote Mix Manifold, page 20.

309572ZAG 17

Page 18

Installation

Connect FTS and Heated Dual Whip Hose

NOTICE

To prevent damage to probe, do not kink or excessively bend hose. Do not coil hose tighter than the minimum bend radius of 3 ft (0.9 m). Do not subject hose to excessive weight, impact, or other abuse.

See FIG. 13 on page 19.

For 1/2 in. (13 mm) ID fluid hoses only: Prior to connecting the FTS,

remove the adapters from the proportioner fluid manifold and install them on the male ends of the hoses (1 and 2). Torque the A side hose to a maximum of 43 ft-lbs (58 N•m) and the B side hose to a maximum of 55 ft-lbs (74 N•m). Continue on to step 1.

1. Assemble JIC swivel fitting (5e) in female end of temp sensor (5a). Do not bend or kink probe. Torque connection to 14 ft-lbs (19 N•m). Do not over-torque. Assemble JIC swivel fitting (5d) into female end of B hose coupler (5b). Torque to a maximum of 20 ft-lbs (27 N•m). Do not over-torque.

2. Carefully inset FTS probe into the A hose (1) section from the proportioner. Do not bend or kink probe. Connect to A side whip (6a). Torque fitting connections to 14 ft-lbs (19 N•m). Do not over-torque.

4. Connect ground wire (K) of whip hose to the ground screw on the FTS (5a).

A grounding wire must be used to provide grounding.

Whip hose ground wire (K) must be connected to the ground screw on the FTS (5a) in order to drain static from the gun. If the FTS is not directly connected to the whip hose, a hose that includes a separate ground wire must be used between the FTS and whip hose. Connect ground through a hose marked as not having the FTS cable selected from the “Standard 2 Component Hose” table in the front of this manual.

5. Connect the electrical connectors (12).

6. Connect the FTS air line coupler (5c) between air hoses (3 and 8).

7. Connect the sensor cable of the hose (4) to the sensor cable of the FTS (5a). For non-RTD hoses, slide the insulator sleeves (S) over the connection. Leave slack in the cables to provide stress relief and to prevent cable failure or errors.

8. See Connect Hoses to Proportioner, page 21.

9. Cover the FTS and spacer with split foam

NOTICE

To avoid damage to FTS sensor cable, rotate FTS body so the cable lays between both fluid hoses to protect it from abrasive damage during use.

3. Connect the B hose coupler to the B hose section (2) and B side whip (6b). Torque fitting connections to 20 ft-lbs (27 N•m). Do not over-torque.

18 309572ZAG

(provided) and tape closed.

Page 19

Installation

Non-RTD Thermocouple 2-Component Hoses

To Proportioner

To Gun

TI17091b

FIG. 13

RTD 2-Component Hoses

TI18392b

309572ZAG 19

Page 20

Installation

Connect FTS with a Non-Heated Whip Hose or Remote Mix Manifold

NOTICE

1. Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe. Insert probe in major

volume (resin) side on systems which are not 1:1 mix ratio.

2. Connect FTS (5) to mating assembly.

3. Connect fluid hoses to FTS.

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

4. Install one connector (12) between wires. Refer to page 14 for instructions.

5. Connect hose assembly cable (4) to FTS cable (part of 5). Slide insulator sleeves (S) over connection. Leave slack in cables as stress relief, to prevent cable failure.

6. Connect appropriate ground wire.

7. See Connect Hoses to Proportioner, page 21.

To Proportioner

To Mix Manifold or

non-heated whip hose

TI2684E

20 309572ZAG

Page 21

Installation

Connect Hoses to Proportioner

1. Grease with Fusion® grease and connect fluid hoses to proportioner fluid manifold (M). Red for hardener (ISO), blue for resin (RES).

The manifold hose adapters (N, P) allow use of 1/4 in (6.4 mm). and 3/8 in. (9.5 mm) ID fluid hoses. To check adapter tightness, torque 1/4 in. and 3/8 in. ID hoses to:

• A side (N) to 14 ft-lb (19 N•m).

• B side (P) to 20 ft-lb (27 N•m).

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters (N, P) from the proportioner fluid manifold and install them in the FTS or 3/8 in. ID hose inlets. Torque 1/2 in. ID hoses to:

• A side (N) to 43 ft-lb (58 N•m).

• B side (P) to 55 ft-lb (74 N•m).

2. Connect hose power wires to terminal block (C) on termination box (TB). Remove box cover (D) and loosen lower strain relief (E). Route wires through strain relief and fully insert into terminal block (A and B hose wire positions are not important). Torque terminal connector screws (C) to 26-30 in-lb (2.9-3.3 N•m). Fully tighten strain relief screws and replace cover.

3. Connect hose power wires to electrical splice connectors (12) from proportioner or accessory control box. See Connect Heated Hoses, page 14, step 5. Connect FTS hose cable (4) to cable from proportioner or accessory control box. Wrap connections with electrical tape.

NOTE: For proportioners with termination box (TB), follow step 2, For proportioners with electrical splice connectors (12) follow step 3.

4. Connect FTS cable connectors. Fully tighten RTD connectors, if provided.

If thermocouple (non-RTD) FTS connectors are provided, fully tighten connectors and slide connector covers over the joint.

5. Check that all equipment is properly grounded. See proportioner manual.

309572ZAG 21

Page 22

Installation

Fluid Temperature Sensor (FTS) Calibration (Non-RTD Versions)

Calibrate the FTS ONLY at initial startup (the first time the unit is operated) and any time the hose length changes.

1. Before turning on the unit, ensure all hoses and cables are properly connected. To ensure that the FTS in the hose is at the same temperature as the heaters, keep heat off and store the hose FTS near the machine for several minutes.

2. While holding down the temperature unit button (Fahrenheit - “F” or Celsius - “C”) turn the proportioner main power ON.

3. Hold the temperature unit button until temperature is shown on the display. The fluid temperature sensor is now correctly calibrated.

Protective Covering

1. Wrap all fluid hose connections with electrical tape.

2. Fold FTS cable wire back on hose to ensure adequate strain relief. Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abrasion.

FIG. 14

Check Hoses for Leaks

1. Pressure check hose. See proportioner manual for priming instructions.

2. After all lines are free of air, check for leaks. If there are leaks, relieve pressure as instructed in proportioner manual.

3. Tighten connections, then pressurize again to ensure leaks have stopped. Relieve pressure.

Leave CAN cable connector (if used) accessible at whip hose joint for connector to the Remote Display Module Kit (if ordered).

3. Install protective cover (see Accessories, page 31), or wrap hose bundle with duct tape to protect foam.

FIG. 15

22 309572ZAG

Page 23

Operation

4. For hoses that include the standard braided protective scuff cover, unroll excess cover over hose and electrical connections. Tape securely.

5. For hoses that include Xtreme-Wrap protective scuff sleeve, pull just enough excess length over hose and electrical connections. Tape securely.

NOTE: Xtreme-Wrap protective scuff sleeve will shorten in dry conditions. Use only as much length as necessary to cover connections and allow excess to remain slack.

Operation

Do not operate a coiled hose. A coiled hose creates uneven heat buildup which can result in hose rupture and cause serious injury, including fluid injection.

Maximum hose operating temperature is 180°F (82°C). If using hose without an FTS, measure hose temperature to ensure it does not exceed 180°F (82°C).

1. Connect air hose (3) to main air supply, if equipped.

2. Connect to spray gun. NOTE: For best handling of gun, see page 13 for proper hose connection.

3. Connect whip air hose to gun air inlet if equipped. See gun manual.

4. Follow setup, startup, and operation procedures in proportioner manual.

Maintenance

1. Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electrical power to proportioner. See proportioner operation manual.

2. Be sure fluid is cool before disconnecting hoses.

Instructions for Replacing

Hose must be properly supported to avoid

Individual A or B Hose

excessive strain due to weight, bending, sharp edges, or stress caused by running over a roof edge.

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

309572ZAG 23

Before disconnecting hoses, relieve all fluid pressure and shut off electrical power to proportioner. See proportioner operation manual.

Disconnect electrical wire from connectors (12). Disconnect fluid hose and remove from bundle.

Install new hose in bundle, wrapping around other fluid hose and air hose. Connect fluid hoses, see page 14.

Wrap all connections with electrical tape, see page 22.

Page 24

Parts

Using 261669 Fluid Temperature Sensor (JIC to JIC fittings)

Whip Hose

Fluid Temperature Sensor

Heated Fluid Hose

Ref. Part Description Qty

1 HOSE, component A (ISO); see

tables starting on page 4

2 HOSE, component B (RES); see

tables starting on page 4

3 15B295 HOSE, air; 50 ft (15.2 m) 1

24F179 HOSE, air; 25 ft (7.6 m) 1

4 24J523 CABLE, FTS; 50 ft (15.2 m) 1

24J524 CABLE, FTS; 25 ft (7.6 m) 1

5 261669 KIT, FTS, coupler 1

5a SENSOR, fluid temperature; -5 JIC 1 5b FITTING, FTS coupler; -6 JIC 1 5c 24V454 HOSE, air; 4.75 in. (120.65 mm) 1 5d 127596 FITTING, swivel; -6 JIC x -6 JIC, mxf 1 5e 127597 FITTING, swivel; -5 JIC x -5 JIC, mxf 1

Ref. Part Description Qty

6 HOSE, whip; see Whip Hoses, page 31

8 15B280 HOSE, whip, air; 10 ft (3 m) 1

9 SCUFF GUARD; included on some

12 261821 CONNECTOR, electrical; on main

13▲ 15B679 LABEL, safety, English; not shown 1

▲ 16M219 LABEL, safety, Spanish/French; not

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

hoses, see Accessories on page 31

hose sections

shown

WLE

24 309572ZAG

Page 25

Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings)

Whip Hose

Fluid Temperature Sensor

Parts

Heated Fluid Hose

Ref. Part Description Qty

1 HOSE, component A (ISO); see

tables starting on page 4

2 HOSE, component B (RES); see

tables starting on page 4

3 15B295 HOSE, air; 50 ft (15.2 m) 1

24F179 HOSE, air; 25 ft (7.6 m) 1

4 24J523 CABLE, FTS; 50 ft (15.2 m) 1

24J524 CABLE, FTS; 25 ft (7.6 m) 1

5 24M943 KIT, FTS, coupler 1

5a SENSOR, fluid temperature; 1/2 npt 1 5b FITTING, FTS coupler; (1/2 npt(f) 1 5c HOSE, air; 3.75 in. (95.3 mm) -

6 HOSE, whip; see Whip Hoses, page 31

Ti19091b

8 15B280 HOSE, whip, air; 10 ft (3 m) 1 9 SCUFF GUARD; included on some

hoses; see Accessories on page 31

12 261821 CONNECTOR, electrical; on main

hose sections

13▲ 15B679 LABEL, safety, English; not shown 1

▲ 16M219 LABEL, safety, Spanish/French; not

15★ CONNECTOR, manifold 4

▲

Replacement Danger and Warning labels, tags, and

shown

cards are available at no cost.

★ Not included. Order connector fittings that connect to

the A and B component hoses. See

Adapter Fit-

tings, page 3.

309572ZAG 25

Page 26

Parts

Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor (JIC to JIC fittings)

Fluid Temperature Sensor

Heated Fluid Hose

Whip Hose

TI18392b

Ref. Part Description Qty

1 HOSE, component A (ISO); see

tables starting on page 4

2 HOSE, component B (RES); see

tables starting on page 4 3 15B295 HOSE, air; 50 ft (15.2 m) 1 4 24N450 CABLE, RTD; 50 ft (15.2 m) 1 5 24K207 KIT, FTS, coupler 1

5a SENSOR, FTS-RTD 1 5b COUPLER 1 5c 24V454 HOSE, air; 4.75 in. (120.65 mm) 1 5d 127596 FITTING, swivel; -6 JIC x -6 JIC, mxf 1 5e 127597 FITTING, swivel; -5 JIC x -5 JIC, mxf 1

Ref. Part Description Qty

6 HOSE, whip; see Whip Hoses, page 31

8 15B280 HOSE, whip, air; 10 ft (3 m) 1

9 SCUFF GUARD; included on some

hoses, see Accessories on page 31

12 261821 CONNECTOR, electrical; on main

hose sections

13▲ 15B679 LABEL, safety, English; not shown 1

▲ 16M219 LABEL, safety, Spanish/French; not

14* 24N449 CABLE, CAN; 50 ft (15.2 m) 1

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Included only in hoses with CAN cable. See RTD

2-Component Hose (for use with GCA Controlled Reactors), page 4.

shown

26 309572ZAG

Page 27

Parts

Using 24M944 RTD 2-Component Hose Fluid Temperature Sensor (NPT to NPT fittings)

Fluid Temperature Sensor

Heated Fluid Hose

Whip Hose

TI19092b

Ref. Part Description Qty

1 HOSE, component A (ISO); see

tables starting on page 4

2 HOSE, component B (RES); see

tables starting on page 4 3 15B295 HOSE, air; 50 ft (15.2 m) 1 4 24N450 CABLE, RTD; 50 ft (15.2 m) 1 5 24M944 KIT, FTS, coupler 1

5a SENSOR, FTS-RTD 1 5b COUPLER 1 5c HOSE, air; 3.75 in. (95.3 mm)

6 HOSE, whip; see Whip Hoses, page 31

Ref. Part Description Qty

8 15B280 HOSE, whip, air; 10 ft (3 m) 1

9 SCUFF GUARD; included on some

12 261821 CONNECTOR, electrical; on main

13▲ 15B679 LABEL, safety, English; not shown 1

▲ 16M219 LABEL, safety, Spanish/French; not

14* 24N449 CABLE, CAN; 50 ft (15.2 m) 1 15★ CONNECTOR, manifold 4

▲

Replacement Danger and Warning labels, tags, and cards are available at no cost.

* Included only in hoses with CAN cable. See RTD

2-Component Hose (for use with GCA Controlled Reactors), page 4.

★ Not included. Order connector fittings that connect to

the A and B component hoses. See

tings, page 3.

hoses, see Accessories on page 31

hose sections

shown

Adapter Fit-

309572ZAG 27

Page 28

Parts

Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)

Fluid Temperature Sensor

Heated Fluid Hose

Ref. Part Description Qty

1 HOSE, component A (ISO); see

tables starting on page 4

2 HOSE, component B (RES); see

tables starting on page 4

4 24J523 CABLE, FTS; 50 ft (15.2 m) 1

24J524 CABLE, FTS; 25 ft (7.6 m) 1

5 261670 FLUID TEMPERATURE SENSOR;

includes items 5a-5d 5a 156823 . SWIVEL; 1/4 npt (m x 1/4 npsm 1 5b 117595 . SWIVEL; 1/4 npt(m) x -5 JIC (f) 1

Ref. Part Description Qty

5c 117506 . SWIVEL; 1/4 npt(m) x -6 JIC (f) 1

5d 157705 . SWIVEL; 1/4 npt(m) x 3/8 npsm 1 12 261821 CONNECTOR, electrical; on main

13▲ 15B679 LABEL, safety, English; not shown 1

▲ 16M219 LABEL, safety, French/Spanish;

▲

Replacement Danger and Warning labels, tags, and

hose sections

not shown

cards are available at no cost.

TI2684E

28 309572ZAG

Page 29

Parts

15F144 Hose Wire Jumper

Use the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system.

To build one complete 50 ft single side heated hose bundle, order the following parts:

Ref. Part Description Qty.

100 15F144 JUMPER, hose wire 1 101 HOSE, resin, heated; 50 ft

102 24J523 CABLE, FTS 1 104 261670 FLUID TEMPERATURE

105 pur-

chase locally

106 pur-

chase locally

(15.2 m) minimum; see tables starting on page 4

SENSOR; see page 24 HOSE, hardener, unheated; 50

ft (15.2 m) minimum; customer supplied

CONNECTORS, fluid; as required to complete assembly; not shown

req’d

Install as follows:

This hose must be used with an FTS and cable to provide grounding.

1. Wrap hose wire jumper (100) around resin hose (101) in a spiral fashion.

2. Connect resin hose wire (101a) to other side of Power-Lock connector (100a); see page 14.

3. Wrap FTS cable (102) around resin hose (101) in a spiral fashion.

4. Twist hoses (101 and 105) together to provide strain relief.

5. Repeat steps 1-4 for each length of hose (101). Connect hoses, electrical connectors, and cables; see Connect Heated Hoses, page 14.

6. Install one -Lock connector (100a) between wires; see page 14.

7. Connect FTS with a Non-Heated Whip Hose or Remote Mix Manifold, page 20.

309572ZAG 29

Page 30

Parts

8. Install whip hose and gun. Ensure that gun is grounded.

9. Connect hoses to proportioner.

10.Insulate and protect hoses. See Protective Covering, page 22.

Some previous models include transformers with tap settings.

Set transformer wire taps, using the following table. Transformer tap wire connections vary depending on length of heated hose. See proportioner operation manual for further information. Verify that tap wire connections are correct.

Single Side Heated Hose Length, ft (m)

50 (15.2) 50

100 (30.5) 50

150 (45.7) 100

200 (61.0) 100

250 (76.2) 150

300 (91.5) 150

Tap Terminal Label (ft)

100a

105

101a

100

350 (106.8) 200

400 (122.0) 200

102

FTS

101a

100a

101

100

TI5872D

30 309572ZAG

Page 31

Accessories

Scuff Guard

Use to keep hose clean and protect it from damage.

Part Description

246077 7 ft (2.1 m) braided polyester

mesh. For whip hose. Fold back over itself for easy installation.

246078 50 ft (15.2 m) braided polyester

mesh. Fold back over itself for easy installation.

246805 25 ft (7.6 m) braided polyester

mesh. Fold back over itself for easy installation.

246456 50 ft (15.2 m) polyethylene bag.

Inflate with air for easy installation.

24T243 8 ft (2.4 m) Xtreme-Wrap abra-

sion-resistant woven nylon sleeve for whip hose

24T244 55 ft (16.8 m) Xtreme-Wrap abra-

sion-resistant woven nylon sleeve

Accessories

309572ZAG 31

Page 32

Technical Data

Power-Lock Heated Hose

US Metric

Maximum Air Working Pressure 130 psi 0.9 MPa, 9 bar Maximum Fluid Operating Temperature 180°F 82°C Wetted Parts Nylon, Zinc-Plated Carbon Steel, 303 Stainless Steel

Total Heating Load (2 Hoses)

1/4 in. diameter: 11 watts/foot 36 watts/meter 3/8 in. diameter: 13 watts/foot 43 watts/meter 1/2 in. diameter: 15 watts/foot 49 watts/meter

Whip Hose Maximum Fluid Working Pressure

246050* 2000 psi 14 MPa, 138 bar 246055* 3500 psi 24 MPa, 241 bar 246056 3500 psi 24 MPa, 241 bar 249586 2000 psi 14 MPa, 138 bar 258701 5000 psi 35 MPa, 345 bar

Standard 2 Component Hose Maximum Fluid Working Pressure

246045 2000 psi 14 MPa, 138 bar 246046 2000 psi 14 MPa, 138 bar 246047 2000 psi 14 MPa, 138 bar 246048 2000 psi 14 MPa, 138 bar 246049 2000 psi 14 MPa, 138 bar 246052 3500 psi 24 MPa, 241 bar 246053 3500 psi 24 MPa, 241 bar 246054 3500 psi 24 MPa, 241 bar 246074 2000 psi 14 MPa, 138 bar 246075 2000 psi 14 MPa, 138 bar 246076 2000 psi 14 MPa, 138 bar 246678 2000 psi 14 MPa, 138 bar 246679 3500 psi 24 MPa, 241 bar 249587 2000 psi 14 MPa, 138 bar 249588 3500 psi 24 MPa, 241 bar 256548 3500 psi 24 MPa, 241 bar 256549 2000 psi 14 MPa, 138 bar 261328 2000 psi 14 MPa, 138 bar 261332 5000 psi 35 MPa, 345 bar 261335 3500 psi 24 MPa, 241 bar 262203 5000 psi 35 MPa, 345 bar 24Y549* 2000 psi 14 MPa, 138 bar 24Y678* 2000 psi 14 MPa, 138 bar 24Y679* 3500 psi 24 MPa, 241 bar

32 309572ZAG

Page 33

Power-Lock Heated Hose

US Metric

RTD 2 Component Hose (For GCA Reactors) Maximum Fluid Working Pressure

24K240 2000 psi 14 MPa, 138 bar 24K241 3500 psi 24 MPa, 241 bar 24K394 2000 psi 14 MPa, 138 bar 24K395 3500 psi 24 MPa, 241 bar 24N000 2000 psi 14 MPa, 138 bar 24N001 2000 psi 14 MPa, 138 bar 24N002 3500 psi 24 MPa, 241 bar 24N003 3500 psi 24 MPa, 241 bar 24T839 2000 psi 14 MPa, 138 bar 24U743 3500 psi 24 MPa, 241 bar 24Y240* 2000 psi 14 MPa, 138 bar 24Y241* 3500 psi 24 MPa, 241 bar 24Y394* 2000 psi 14 MPa, 138 bar 24Y395* 3500 psi 24 MPa, 241 bar

Airless 2 Component Hose Maximum Fluid Working Pressure

248907 5000 psi 35 MPa, 345 bar 248908 5000 psi 35 MPa, 345 bar 262727 5000 psi 35 MPa, 345 bar 262728 5000 psi 35 MPa, 345 bar 262730 5000 psi 35 MPa, 345 bar

Custom Application 2 Component Hose Maximum Fluid Working Pressure

247164 3500 psi 24 MPa, 241 bar 255089 2000 psi 14 MPa, 138 bar 261336 3500 psi 24 MPa, 241 bar 261337 3500 psi 24 MPa, 241 bar 24N524 3500 psi 24 MPa, 241 bar

FTS Maximum Fluid Working Pressure

261669 5000 psi 35 MPa, 345 bar 261670 5000 psi 35 MPa, 345 bar 24M943 7250 psi 50 MPa, 500 bar

FTS (For GCA Systems) Maximum Fluid Working Pressure

24K207 5000 psi 35 MPa, 345 bar 24M944 7250 psi 50 MPa, 500 bar

Technical Data

* These models include the Xtreme-Wrap Scuff

Guard.

309572ZAG 33

Page 34

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER,

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

contact your Graco distributor, or call this number to identify the distrib-

utor closest to you: 1-800-328-0211 Toll Free

612-623-6921

612-378-3505 Fax

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 309572

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com

Revision ZAG, June 2015

Graco 309572ZAG User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Approvals

Power-Lock Hose Bundle Part Numbers

Whip Hoses

Adapter Fittings

Standard 2 Component Hose

RTD 2-Component Hose (for use with GCA Controlled Reactors)

Airless 2 Component Hose

Custom Application 2 Component Hose

Fluid Temperature Sensor (FTS) Kits

Fluid Temperature Sensor Kits (FTS, RTD; for use with GCA Controlled Systems)

Warnings

Important Isocyanate (ISO) Information

Isocyanate Conditions

Material Self-ignition

Keep Components A and B Separate

Moisture Sensitivity of Isocyanates

Changing Materials

Foam Resins with 245 fa Blowing Agents

Installation

Description

Connect Whip Hose to Gun or Gun Manifold

Connect Heated Hoses

Connect FTS and Heated Dual Whip Hose

Connect FTS with a Non-Heated Whip Hose or Remote Mix Manifold

Connect Hoses to Proportioner

Fluid Temperature Sensor (FTS) Calibration (Non-RTD Versions)

Protective Covering

Check Hoses for Leaks

Operation

Maintenance

Parts

Using 261669 Fluid Temperature Sensor (JIC to JIC fittings)

Using 24M943 Fluid Temperature Sensor (NPT to NPT fittings)

Using 24K207 RTD 2-Component Hose Fluid Temperature Sensor (JIC to JIC fittings)

Using 24M944 RTD 2-Component Hose Fluid Temperature Sensor (NPT to NPT fittings)

Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)

15F144 Hose Wire Jumper

Accessories

Scuff Guard

Technical Data

Graco Standard Warranty

Graco Information