Graco 309572ZAF User Manual

Instructions - Parts

™

Power-Lock

309572ZAF

Heated Hose

For use with plural component proportioners. For professional use only. Not approved for use in European explosive atmospheres.

See page 3 for Maximum Fluid Working Pressure

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

Important Safety instructions.

Read all warnings and instructions in this manual.

Save these instructions. See page 3 for a list of part numbers.

TI12157a

Contents

Power-Lock Hose Bundle Part Numbers . . . . . . . . 3

Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Adapter Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard 2 Component Hose . . . . . . . . . . . . . . . 4

RTD 2-Component Hose (for use with GCA

Controlled Reactors) . . . . . . . . . . . . . . . . . . . 4

Airless 2 Component Hose . . . . . . . . . . . . . . . . . 5

Custom Application 2 Component Hose . . . . . . 5

Fluid Temperature Sensor (FTS) Kits . . . . . . . . . 6

Fluid Temperature Sensor Kits (FTS, RTD;

for use with GCA Controlled Systems) . . . . 6

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Important Two-Component Material Information . 9

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . . 9

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . . 9

Keep Components A and B Separate . . . . . . . . . 9

Moisture Sensitivity of Isocyanates . . . . . . . . . . 10

Foam Resins with 245 fa Blowing Agents . . . . . 10

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 10

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connect Whip Hose to Gun or Gun Manifold . . 12

Connect Heated Hoses . . . . . . . . . . . . . . . . . . . 13

Connect FTS and Heated Dual Whip Hose . . . 18 Connect FTS with a Non-Heated Whip Hose or

Remote Mix Manifold . . . . . . . . . . . . . . . . . 20

Check Hoses for Leaks . . . . . . . . . . . . . . . . . . . 21

Protective Covering . . . . . . . . . . . . . . . . . . . . . . 22

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Fluid Temperature Sensor (FTS) Calibration . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Instructions for Replacing Individual A or B Hose 24

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Using 261669 Fluid Temperature Sensor (JIC to JIC

fittings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Using 24M943 Fluid Temperature Sensor (NPT to

NPT fittings) . . . . . . . . . . . . . . . . . . . . . . . . 26

Using 24K207 RTD 2-Component Hose Fluid

Temperature Sensor (JIC to JIC fittings) . . . 27

Using 24M944 RTD 2-Component Hose Fluid

Temperature Sensor (NPT to NPT fittings) . 28

Using 261670 Fluid Temperature Sensor (JIC to

NPT fittings) . . . . . . . . . . . . . . . . . . . . . . . . 29

15F144 Hose Wire Jumper . . . . . . . . . . . . . . . . 30

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 36

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 36

2 309572ZAF

Power-Lock Hose Bundle Part Numbers

You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 261821) to make a complete heated hose assembly. Be sure the selected hose meets your maximum pressure and hose diameter requirements.

Whip Hoses

Standard

Braided Hose Assembly

2000 psi (13.8 MPa, 138 bar)

246050 10 (3) 1/4 (6) 249586 3 (0.9) 1/4 (6) 256407 6 (1.8) 1/4 (6) NA NA NA -5 JIC -6 JIC

3500 psi (24.1 MPa, 241 bar)

246055 10 (3) 1/4 (6) 246056 10 (3) 3/8 (10) 256626 6 (1.8) 1/4 (6) NA NA NA -5 JIC -6 JIC 261686 10 (3) 3/8 (10) ◆

5000 psi (34.5 MPa, 345 bar)

258701 10 (3) 1/4 (6)

◆ Individual heated A and B lines.

Length ft (m)

in. (mm) Heated

✔✔ ✔✔

✔✔

Scuff

Guard

✔

XtremeWrap Scuff Guard

Hose Fittings

“A” inlet (f)/ outlet (m)

-5 JIC -6 JIC

“B” inlet (f)/ outlet (m)

Adapter Fittings

Use adapter fittings to connect a hose assembly to a fluid manifold and/or a FTS. Use JIC swivel fittings to connect a female FTS to male end hoses and/or npt female ball valves on mix manifold inlets.

Hose Fittings

Part

4500 psi (31 MPa, 310 bar)

117833 3/8 npt (m) -8 JIC (m)

5000 psi (34.5 MPa, 345 bar)

116702 1/4 npt (m) -10 JIC (m) 116703 1/4 npt (m) -8 JIC (m) 116704 1/4 npt (m) -6 JIC (m) 116765 3/8 npt (m) -10 JIC (m) 117506 1/4 npt (m) -6 JIC (f), swivel 117832 3/8 npt (m) -6 JIC (m) 119998 1/4 npt (m) -5 JIC (m) 122406 3/8 npt (m) -5 JIC (m) 126327 3/8 npt (m) -6 JIC (f), swivel 126328 3/8 npt (m) -8 JIC (f), swivel 126329 1/2 npt (m) -8 JIC (f), swivel 126330 1/2 npt (m) -10 JIC (f), swivel 126339 3/8 npt (m) -10 JIC (f), swivel

309572ZAF 3

End #1 End #2

Part

6000 psi (41 MPa, 414 bar)

117595 1/4 npt (m) -6 JIC (f), swivel 126431 1/2 npt (m) -6 JIC (f), swivel 126432 1/2 npt (m) -6 JIC (f), 45°

7250 psi (50 MPa, 500 bar)

100206 1/2 npt (m) 1/4 (f) 121433 1/2 npt (m) 3/8 (f) 159841 3/8 npt (m) 1/4 (f)

7400 psi (51 MPa, 510 bar)

158491 1/2 npt (m) 1/2 (m) 159239 1/2 npt (m) 3/8 (m) 162449 1/2 npt (m) 1/4 (m)

7500 psi (52 MPa, 517 bar)

156971 1/4 npt (m) 1/4 (m)

8000 psi (55 MPa, 552 bar)

164856 1/4 npt (m) 3/8 (m)

Hose Fittings

End #1 End #2

Power-Lock Hose Bundle Part Numbers

Standard 2 Component Hose

Standard

Braided Hose Assembly

2000 psi (13.8 MPa, 138 bar)

246045 50 (15.2) 1/4 (6) 246046 50 (15.2) 3/8 (10) 246047 50 (15.2) 1/2 (13) 246074 50 (15.2) 1/4 (6) -5 JIC -6 JIC 246059 246060 246075 50 (15.2) 3/8 (10) -5 JIC -6 JIC 246061 246062 246076 50 (15.2) 1/2 (13) -8 JIC -10 JIC 246063 246064 246678 50 (15.2) 3/8 (10) 24Y678 50 (15.2) 3/8 (10) 256549 50 (15.2) 3/8 (10) 24Y549 50 (15.2) 3/8 (10) 249587 25 (7.6) 1/4 (6) -5 JIC -6 JIC 246065 246066 261328 25 (7.6) 3/8 (10) -5 JIC -6 JIC 246094 246095 246048 25 (7.6) 1/4 (6) 246049 25 (7.6) 3/8 (10)

3500 psi (24.1 MPa, 241 bar)

246052 50 (15.2) 1/4 (6) 246053 50 (15.2) 3/8 (10) 246054 50 (15.2) 1/2 (13) 249588 50 (15.2) 3/8 (10) -5 JIC -6 JIC 246069 246070 246679 50 (15.2) 3/8 (10) 24Y679 50 (15.2) 3/8 (10) 256548 50 (15.2) 1/2 (13) 261335 50 (15.2) 1/2 (13) -8 JIC -10 JIC 246071 246072

5000 psi (34.5 MPa, 345 bar)

261332 25 (7.6) 3/8 (10) -5 JIC -6 JIC 262203 50 (15.2) 3/8 (10)

Length ft (m)

in. (mm)

FTS Cable

Scuff

Guard

✔ ✔ ✔

✔✔ ✔✔

✔

✔ ✔

✔ ✔ ✔

✔✔ ✔✔ ✔✔

✔

XtremeWrap Scuff Guard

✔

Hose Fittings

“A” inlet (f)/ outlet (m)

-5 JIC -6 JIC 246059 246060

-5 JIC -6 JIC 246061 246062

-8 JIC -10 JIC 246063 246064

-5 JIC -6 JIC 246061 246062

-5 JIC -6 JIC 246069 246070

-5 JIC -6 JIC 246065 246066

-5 JIC -6 JIC 246094 246095

-5 JIC -6 JIC 246067 246068

-5 JIC -6 JIC 246069 246070

-8 JIC -10 JIC 246071 246072

-5 JIC -6 JIC 246069 246070

-8 JIC -10 JIC 246071 246072

-5 JIC -6 JIC 15E751 15E752

“B” inlet (f)/ outlet (m)

“A” Red Hose

“B” Blue Hose

RTD 2-Component Hose (for use with GCA Controlled Reactors)

Standard

Braided Hose Assembly

2000 psi (13.8 MPa, 138 bar)

24K240 50 (15.2) 3/8 (10) 24Y240 50 (15.2) 3/8 (10) 24K394 50 (15.2) 3/8 (10) 24T839 50 (15.2) 3/8 (10) 24Y394 50 (15.2) 3/8 (10) 24N000 50 (15.2) 1/2 (13)

4 309572ZAF

Length ft (m)

in. (mm)

RTD Cable

Scuff

Guard

✔✔ ✔✔ ✔✔ ✔ ✔ ✔✔✔ ✔✔

XtremeWrap Scuff Guard

CAN Cable

Hose Fittings

“A” inlet (f)/ outlet (m)

-5 JIC -6 JIC 246061 246062

-8 JIC -10 JIC 246063 246064

“B” inlet (f)/ outlet (m)

“A” Red Hose

“B” Blue Hose

Power-Lock Hose Bundle Part Numbers

Standard

Braided Hose Assembly

24N001 50 (15.2) 1/2 (13)

3500 psi (24.1 MPa, 241 bar)

24K241 50 (15.2) 3/8 (10) 24Y241 50 (15.2) 3/8 (10) 24K395 50 (15.2) 3/8 (10) 24Y395 50 (15.2) 3/8 (10) 24U743 50 (15.2) 3/8 (10) 24N002 50 (15.2) 1/2 (13) 24N003 50 (15.2) 1/2 (13)

Length ft (m)

in. (mm)

RTD Cable

Scuff

Guard

✔✔ ✔

✔✔ ✔✔ ✔✔ ✔ ✔✔✔ ✔ ✔✔ ✔✔ ✔

Airless 2 Component Hose

in. (mm)

Hose Assembly

5000 psi (34.5 MPa, 345 bar)

248907 50 (15.2) 1/4 (6) 3/8 (10) 248908 50 (15.2) 3/8 (10) 3/8 (10) 262727 50 (15.2) 1/2 (13) 1/4 (6) 262728 50 (15.2) 1/2 (13) 3/8 (10) 262730 50 (15.2) 1/2 (13) 1/2 (13)

Length ft (m)

FTS Cable

✔ ✔ ✔ ✔ ✔

XtremeWrap Scuff Guard

Standard Braided Scuff Guard

Hose Fittings

“A” CAN Cable

inlet (f)/

outlet (m)

-8 JIC -10 JIC 246063 246064

-5 JIC -6 JIC 246069 246070

-8 JIC -10 JIC 246071 246072

Hose Fittings

“A” inlet (f)/ outlet (m)

-5 JIC -6 JIC 15E750 15E752

-5 JIC -6 JIC 15E751 15E752

-8 JIC -6 JIC 262719 262718

-8 JIC -6 JIC 262719 15E752

-8 JIC -10 JIC 262719 262720

“B” inlet (f)/ outlet (m)

“A” Red Hose

“B” Blue Hose

“B” Blue Hose“A” “B”

Custom Application 2 Component Hose

in. (mm)

Hose Assembly

2000 psi (13.8 MPa, 138 bar)

255089 50 (15.2) 1/4 (6) 3/8 (10) 261329 50 (15.2) 3/8 (10) 3/8 (10) ✖ -5 JIC -6 JIC 246061 246062

3500 psi (24.1 MPa, 241 bar)

247164 50 (15.2) 1/4 (6) 3/8 (10) 261336 50 (15.2) 3/8 (10) 1/2 (13) 261337 50 (15.2) 1/4 (6) 3/8 (10) ‡ -5 JIC -6 JIC 246067 246070 261334 50 (15.2) 3/8 (10) 3/8 (10) ‡ -5 JIC -6 JIC 246069 246070

✖ Stranded wire (no connectors).

‡ Two FTS cables and two sets of standard wires.

Length ft (m)

FTS Cable

Standard Braided Scuff Guard

✔✔

✔✔ ✔

Hose Fittings

“A” inlet (f)/ outlet (m)

-5 JIC -6 JIC 246059 246062

-5 JIC -6 JIC 246067 246070

-5 JIC -6 JIC 246069 246072

“B” inlet (f)/ outlet (m)

“A” Red Hose

“B” Blue Hose“A” “B”

309572ZAF 5

Power-Lock Hose Bundle Part Numbers

Fluid Temperature Sensor (FTS) Kits

“A” Side “B” Side

Part No.

5000 psi (34.5 MPa, 345 bar)

261669 -5 JIC -5 JIC 261670 -5 JIC 1/4 NPT -6 JIC 3/8 NPT

7250 psi (50 MPa, 500 bar)

24M943 1/2 npt (f) 1/2 (npt (f)

Inlet Outlet FTS Probe Inlet Outlet FTS Probe

✔

-6 JIC -6 JIC

1/2 npt (f) 1/2 (npt (f)

Fluid Temperature Sensor Kits (FTS, RTD; for use with GCA Controlled Systems)

“A” Side “B” Side

Part No.

5000 psi (34.5 MPa, 345 bar)

24K207 -5 JIC -5 JIC

7250 psi (50 MPa, 500 bar)

24M944 1/2 npt (f) 1/2 (npt (f)

FTS kits contain:

• FTS Sensor

Inlet Outlet RTD Probe Inlet Outlet RTD Probe

✔

-6 JIC -6 JIC

1/2 npt (f) 1/2 (npt (f)

✔

• FTS coupler fitting (5b) for equal length on other line.

• Adapter fittings as necessary. See Adapter Fittings, page 3.

• Foam tube insulation to cover fittings and FTS.

• 3.75 in. (95.25 mm) air line jumper hose (except kit 261670).

6 309572ZAF

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and

warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

WARNINGWARNINGWARNING

ELECTRIC SHOCK HAZARD

The hoses must be grounded. Improper grounding, set-up or usage of the hoses can cause electric shock.

• Turn off and disconnect power before installing or servicing hoses.

• Connect to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Never cut or puncture a hose cover.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Inspect hose before each use for cuts, bulges, kinks or any other damage.

• Replace damaged hose immediately.

• Replace hoses proactively at regular intervals based on your operating conditions.

• Tighten all fluid connections before operating the equipment.

• Keep clear of leaks.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Never exceed hose Maximum Pressure or Temperature ratings.

• Only use chemicals that are compatible with wetted parts. See Technical Data in this manual. Read MSDSs and fluid and solvent manufacturer’s recommendations.

• Follow the Pressure Relief Procedure when you stop spraying/dispensing and before cleaning, checking, or servicing equipment.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

309572ZAF 7

Warnings

WARNING

WARNINGWARNINGWARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

8 309572ZAF

Important Two-Component Material Information

WARNING

WARNINGWARNINGWARNING

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

Important Two-Component Material Information

Isocyanate Conditions

Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.

Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.

Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.

To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.

Material Self-ignition

Keep Components A and B Separate

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts.

Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.

309572ZAF 9

Important Two-Component Material Information

Moisture Sensitivity of Isocyanates

Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

To prevent exposing ISO to moisture:

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO lube pump reservoir (if installed) filled with Graco

206995. The lubricant creates a barrier between the ISO and the atmosphere.

• Use moisture-proof hoses specifically designed for ISO, such as those supplied with your system.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Never use solvent on one side if it has been contaminated from the other side.

• Always lubricate threaded parts with ISO pump oil or grease when reassembling.

Throat Seal Liquid (TSL™), Part

Changing Materials

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• Most materials use ISO on the A side, but some use ISO on the B side.

• Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

Foam Resins with 245 fa Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

10 309572ZAF

Installation

Description

This hose must be used with an FTS and cable to provide grounding.

The heated hose maintains proper fluid temperature while spraying.

Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permanently damage the hose.

Installation

Hoses are 50 ft (15.2 m) or 25 ft (7.6 m) long. The whip hose is 10 ft (3 m) long or less.

To heat the major volume hose only in a wide ratio system, see 15F144 Hose Wire Jumper, page 30.

309572ZAF 11

+ 25 hidden pages