For use in air-assisted spray systems to ensure accurate, positive control of fluid pressure to a spray gun,
dispensing valve, or atomizing head. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Symbols, such as fire and explosion (shown above),
alert you to a specific hazard and direct you to read
the indicated hazard warnings (pages 4-5) for detailed
information.
Caution
CAUTION
A caution alerts you to the possibility of damage to or
destruction of equipment if you do not follow the
instructions.
2309475G
Page 3
List of Models
List of Models
Part No.Series ModelTypeMaximum Fluid Inlet PressureRegulated Pressure Range
233760
234266BB
233767
234264BB
233768
234265BB
233769
234270BB
233770
234271BB
233813
234259BB
233814
234260BB
Back Pressure Regulators
Part No.Series ModelType
233771
234268BB
233772
234269BB
P60-VP DN7
P60-VP DN7 npt
P200-VM
P200-VM npt
P200-VM
P200-VM npt
P150-VP DN7
P150-VP DN7 npt
P320-VP DN7
P320-VP DN7 npt
P250-VP
P250-VP npt
P100-VM
P100-VM npt
P100-RM
P100-RM npt
P200-RM
P200-RM npt
Pneumatic5000 psi (36 MPa, 360 bar)70-900 psi
Mechanical5000 psi (36 MPa, 360 bar)1300-3000 psi
Mechanical5000 psi (36 MPa, 360 bar)1300-4000 psi
Pneumatic5000 psi (36 MPa, 360 bar)300-2000 psi
Pneumatic5000 psi (36 MPa, 360 bar)600-4600 psi
Pneumatic5000 psi (36 MPa, 360 bar)600-3600 psi
Mechanical2600 psi (18 MPa, 180 bar)600-1500 psi
Mechanical,
back pressure
Mechanical,
back pressure
(0.5-6 MPa, 5-60 bar)
(9-20 MPa, 90-200 bar)
(9-27 MPa, 90-270 bar)
(2-15 MPa, 20-150 bar)
(4-32 MPa, 40-320 bar)
(4-25 MPa, 40-250 bar)
(4-10 MPa, 40-100 bar)
Maximum Permanent Supply
Pressure
2500 psi (17 MPa, 170 bar)600-1500 psi
3400 psi (23.5 MPa, 235 bar)1300-3000 psi
Regulated Pressure Range
(4-10 MPa, 40-100 bar)
(9-20 MPa, 90-200 bar)
Key to Model Designation
Pressure regulation valve e.g.P60- RM DN7 npt
npt version
Valve Seat Orifice 7mm
Operating ModeP - pneumatic
M - mechanical
ActionV - pressure regulation
R - back-pressure regulation
Regulation max 60 bar
309475G3
Page 4
Warning
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
•This equipment is for professional use only.
•Read all instruction manuals, tags, and labels before operating the equipment.
•Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
•Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
•Check equipment daily. Repair or replace worn or damaged parts immediately.
•Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 24 for the maximum working pressure of this equipment.
•Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Techni-cal Data section of all equipment manuals. Read the fluid and solvent manufacturer's warnings.
•Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180°F (82°C) or below -40°F (-40°C).
•Wear hearing protection when operating this equipment.
•Never use 1,1, 1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.
•Comply with all applicable local, state, and national fire, electrical, and safety regulations.
4309475G
Page 5
Warning
WARNING
SKIN INJECTION HAZARD
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause an
extremely serious injury, including the need for amputation. Splashing fluid in the eyes or on the skin can
also cause serious injury.
•Fluid injected into the skin might look like just a cut, but is a serious injury. Get immediate surgical
treatment.
•Do not point the gun at anyone or at any part of the body. Do not put your hand or fingers over the
spray tip. Do not stop or deflect fluid leaks with your hand, body, glove, or rag.
•Never spray without the tip guard in place.
•Follow the steps under Pressure Relief Procedure, page 13, when you stop spraying and before
cleaning, checking, or repairing equipment.
•Check the hoses and couplings daily. Replace worn, damaged, or loose parts immediately. Permanently coupled hoses cannot be repaired; replace the entire hose.
•Tighten all fluid connections before each use.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
•Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.
•Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
•Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
309475G5
Page 6
Introduction
Introduction
A fluid pressure regulator is used in air-assisted spray
systems to ensure accurate, positive control of fluid
pressure to a spray gun, dispensing valve, or atomizing
head.
A regulator installed at a circulating line take-off or pump
reduces main line pressure to maintain the desired fluid
pressure to the spray gun, dispensing valve, or atomizing head.
Models 233771, 233772, 234268 and 234269 (F
are mechanically operated back pressure regulators that
limit the supply pressure to a set value by opening an
outlet and guiding back excess material when the predetermined pressure has been achieved. These valves are
used in circulating systems.
IG. 1.)
Models 233767, 233814, 233768, 234260, 234264, and
234265 (F
sure regulators designed primarily for use with low to
medium viscosity fluids.
Models 233760, 233769, 233770, 233813, 234259,
234266, 234270, and 234271 (F
cally operated fluid pressure regulators designed primarily for use with highly viscous coatings.
IG. 2.) are mechanically operated fluid pres-
IG. 3.) are pneumati-
Adjustment knob
Adjustment knob
Adjustment knob
Fluid Inlet
(From gun)
Fig. 1. Cutaway of Mechanical Back Pressure Regulator
Spring
Valve plunger
Fluid Outlet
(Return line)
TI1770A
6309475G
Page 7
Adjustment knob
Adjustment knob
Adjustment knob
Spring
Valve plunger
Introduction
Fluid inlet
(from pump)
TI1769A
Fig. 2. Cutaway of Mechanical Fluid Pressure Regulator
Fluid Inlet
(From pump)
Fluid outlet
(to gun)
TI1769A
Air Inlet
Diaphragm
Valve plunger
Fluid Outlet
(To gun)
TI1774A
Fig. 3. Cutaway of Pneumatic Fluid Pressure Regulator
309475G7
Page 8
Installation
Installation
1. Install one regulator for each spray gun.
2. Apply thread sealant to connections as necessary.
3. Make sure that the direction of fluid flow agrees with
the flow direction markings on the regulator body.
a. Install a fluid pressure regulator upstream of the
gun: Connect the fluid line from the pump to the
inlet of the fluid regulator. Connect the fluid line
to the gun to the regulator’s outlet.
b. Install a back pressure regulator downstream of
the gun. Connect the fluid return line from the
gun to the inlet of the back pressure regulator.
Connect the fluid return line to the pump to the
regulator’s outlet.
4. Flush and test the entire system.
F
IG. 4., FIG. 5., and FIG. 6. show possible configurations
for installing a system. They do not depict actual system
designs. Consult your Graco distributor for assistance in
designing a system that meets your specific requirements.
8309475G
Page 9
Installation
A
B
L
F
C
D
Air in
to pump
Air in
to gun
H
Y
H
B
E
K
Z
M
Fluid
G
J
G
Fluid in
Fig. 4. High pressure, non-circulating system, mechanical fluid regulator
Key
AAir line filter
BBleed-type air shut-off valve
CPump air regulator
DGun air regulator
EFluid hose
FPump
Fig. 6. High Pressure circulating system mechanical fluid regulator and back pressure regulator
Key
JMechanical fluid regulator
AAir line filter
BBleed-type air shut-off valve
LGun
PMechanical back pressure regulator
DPump air regulator
HFluid shut-off valve
309475G11
Page 12
Installation
12309475G
Page 13
Operation
Operation
Flush Before First Use
Your pressure regulator has been tested in the factory
with an anti-corrosion liquid. Before using the regulator,
thoroughly flush the system with a solvent to remove
residue of this liquid as well as any contaminants that
have been introduced during assembly of the system.
Pressure Relief Procedure
WARNING
The system pressure must be manually relieved to
prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental
spray from the gun, splashing fluid, or moving parts,
follow the Pressure Relief Procedure whenever you:
•are instructed to relieve the pressure
•stop spraying
•check or service any of the system equipment
•or install or clean the spray tip.
Adjusting the Regulator
The fluid pressure regulator controls pressure downstream from its outlet. The inlet fluid pressure should
always be higher than the outlet fluid pressure.
If you are using an accessory fluid pressure gauge, trigger the spray gun to relieve pressure in the line when
reducing the pressure, to ensure a correct gauge reading.
Adjust the pump air pressure and the fluid pressure regulator for the best spraying combination.
In a circulating system, the back pressure valve controls
the fluid pressure upstream of its inlet in the same way.
Mechanical Regulator
1. Back out the knob until there is no spring pressure.
2. Turn on the fluid supply, to admit fluid to the regulator.
3. Turn the knob clockwise to adjust fluid pressure to
the desired level.
1. Lock the gun trigger safety.
2. Close the bleed-type master air valve (required in
your system).
3. Unlock the gun trigger safety.
4. Hold a metal part of the gun firmly to the side of a
grounded metal pail and trigger the gun to relieve
pressure.
5. Lock the gun trigger safety.
6. Open the drain valve (required on your system), with
a container ready to catch the drainage.
7. Leave the drain valve open until you are ready to
spray again.
If you suspect that the spray tip or hose is completely
clogged or that pressure has not been fully relieved after
performing steps 1 through 7, very slowly loosen the tip
guard retaining nut or hose end coupling and relieve
pressure gradually. Then loosen completely and clear
the tip or hose.
Pneumatic Regulator
1. With the fluid supply shut off, turn on the air pressure to the regulator.
2. Turn on the fluid supply, to admit fluid to the regulator.
3. Increase the fluid inlet pressure. When the fluid outlet pressure is at the desired level, shut off the air to
the fluid regulator.
309475G13
Page 14
Troubleshooting
Troubleshooting
Relieve the pressure (page 13) before checking or repairing the equipment.
To repair the regulator, refer to page 15.
ProblemCauseSolution
Drop in fluid outlet pressure.Ruptured diaphragm (17) (pneu-
matic regulators only).
Air escaping (pneumatic regulators
only).
Worn packings.Replace packings (13).
Fluid outlet pressure increases to
level of fluid inlet pressure.
Fluid leaking from upper housing.Ruptured diaphragm (17) (pneu-
Valve ball (8) and seat (4) are worn or
stuck open.
Clean ball and seat. Replace worn or
damaged parts.
Replace diaphragm.
14309475G
Page 15
Maintenance
Maintenance
Flushing
WARNING
The system pressure must be manually relieved to
prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected
through the skin and cause serious injury. To reduce
the risk of an injury from fluid injection, splashing fluid,
or moving parts, follow the Pressure Relief Proce-dure whenever you:
•are instructed to relieve the pressure
•stop spraying
•check or service any of the system equipment
•or install or clean the spray tip.
1. Relieve the pressure.
2. Remove the spray tip. Clean the tip and set it aside.
3. Supply solvent to the pump. Start the pump. Use the
lowest possible fluid pressure when flushing.
Do not allow paint or solvent to sit in the system for
extended periods. Fluid could dry on the plunger and
cause leakage at the plunger packings. If leakage
occurs, disassemble and clean the regulator.
Cleaning and Repair
When changing fluids or colors, the regulator should be
disassembled and cleaned. Regular cleaning and
inspection of the internal parts is necessary to keep the
fluid regulator working properly.
1. Relieve all air and fluid pressure in the system.
2. Remove the regulator from the system.
3. Disassemble the regulator (see the parts drawings
on pages 16 through 22).
4. Clean and inspect all parts.
CAUTION
Be very careful when handling the carbide balls and
seats. Damage will cause poor operation and leakage.
4. Flush the gun, spraying into a grounded metal container until clean solvent comes from the gun.
5. Relieve the pressure.
6. Reinstall the spray tip.
5. Inspect the diaphragm, packings, o-rings, and seals
for wear. Check the ball and seat for nicks, wear, or
other damage.
6. Lubricate packings, o-rings and seals when reassembling the regulator.
7. Torque as specified on the parts drawings on pages
16 through 22
309475G15
Page 16
Parts
Parts
Mechanical Regulators
Part Nos. 233767 (shown), 233768, 233814, 234260, 234264, and 234265
26
26
24
23
21
1
20
25
16
19
14
13
12
15
9
1
6
4
5
8
7
27
3
16
10
1
11
16309475G
Torque to 25 N•m (18.5 ft-lb).
2
Page 17
Mechanical Regulators
Part Nos. 233767 (shown), 233768, 233814, 234260, 234264, and 234265
Ref.
Part No.DescriptionQty
Ref.
Part No.DescriptionQty
No.
No.
1415A149GLAND, female1
Parts
1HOUSING, lower1
HOUSING, lower (for npt version)1
215A238PLUG, screw1
3117089SPRING, compression1
4245367SEAT, valve1
515Y030O-RING1
615Y031O-RING1
715A206SUPPORT, ball1
8117104BALL, 5 mm1
9245374PLUNGER, valve1
1015A217HOUSING, packing1
11117112O-RING, slit1
1215A223GLAND, male1
1315A142PACKING3
15117125RING, retaining, internal1
1615A178PLATE, spring2
19117093SPRING, compression; for
233814 and 234260
117094SPRING, compression; for
233767, 233768, 234264, and
234265
117088SPRING, compression; for
233768, 234265
20245827HOUSING, upper1
21117103SEAL, flat1
2315A240SCREW, custom1
2415A203CAP1
25117108BALL, 8 mm1
26117098SCREW, set; M6x202
2715Y029O-RING1
1
1
1
309475G17
Page 18
Parts
Mechanical Back Pressure Regulators
Part Nos. 233771, 233772, 234268, and 234269 (shown)
26
26
24
23
10
11
14
13
12
21
15
9
1
20
1
25
6
16
19
16
1
Torque to 25 N•m
(18.5 ft-lb).
4
5
27
2
18309475G
Page 19
Mechanical Back Pressure Regulators
Part Nos. 233771, 233772, 234268, and 234269
Maximum fluid flow with 10 weight oil, regulator wide open and no downstream restrictions.
Part No.Inlet Fluid Test PressureInlet/Outlet SizeFluid Flow
233760
234266
233767
234264
233768
234265
233769
234270
233770
234271
233771
234268
233772
234269
233813
234259
233814
234260
5000 psi (36 MPa, 360 bar)3/4 BSPP(F)
3/4 npt(F)
3000 psi (21 MPa, 210 bar)3/8 BSPP(F)
3/8npt(F)
3660 psi (25 MPa, 256 bar)3/8 BSPP(F)
3/8npt(F)
4000 psi (28 MPa, 280 bar)3/4 BSPP(F)
3/4npt(F)
3800 psi (26 MPa, 266 bar)3/4 BSPP(F)
3/4npt(F)
2500 psi (17 MPa, 170 bar)3/8 BSPP(F)
3/8npt(F)
3400 psi (23.5 MPa, 235 bar)3/8 BSPP(F)
3/8npt(F)
3800 psi (26 MPa, 266 bar)3/8 BSPP(F)
3/8npt(F)
2500 psi (17 MPa, 170 bar)3/8 BSPP(F)
3/8npt(F)
11.3 gpm (42.9 lpm)
8.2 gpm (31.2 lpm)
9.2 gpm (35.0 lpm)
11.7 gpm (44.5 lpm)
12.3 gpm (46.7 lpm)
10.2 gpm (38.8 lpm)
13.1 gpm (49.8 lpm)
10.6 gpm (40.3 lpm)
8.1 gpm (30.8 lpm)
Mounting Dimensions
A
Part No.ThreadDimension A
233760
234266
233767
234264
M636 mm (1.42 in.)
M528 mm (1.10 in.)
Part No.ThreadDimension A
233768
234265
233769
234270
233770
234271
233771
234268
233772
234269
233813
234259
233814
234260
M528 mm (1.10 in.)
M636 mm (1.42 in.)
M636 mm (1.42 in.)
M528 mm (1.10 in.)
M528 mm (1.10 in.)
M528 mm (1.10 in.)
M528 mm (1.10 in.)
26309475G
03/2006
Page 27
Mounting Dimensions
309475G27
Page 28
Graco Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material
and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by
Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance
of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2002, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309475
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
www.graco.com
Revised October 2013
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