INSTRUCTIONS-PARTS LIST
ELECTROSTATIC AIR SPRAY
309419D
Air Caps and Fluid Nozzles
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
FAN PATTERN FLUID NOZZLES
PROt Xs Gun
Fluid Nozzle Part No.
197263 0.75 mm (0.030 in.)
197264 1.0 mm (0.042 in.)
197265 1.2 mm (0.047 in.)
197266 1.5 mm (0.055 in.)
197267 1.8 mm (0.070 in.)
197268♦ 2.0 mm (0.080 in.)
Fluid Nozzle
Orifice Size
ENG
249920* 0.75 mm (0.030 in.)
249921* 1.0 mm (0.042 in.)
249922* 1.2 mm (0.047 in.)
249923* 1.5 mm (0.055 in.)
249924* 1.8 mm (0.070 in.)
249925*♦ 2.0 mm (0.080 in.)
* Glass reinforced acetal construction.
♦ The 2.0 mm (0.080 in.) nozzles must be used with
air cap 24A439.
FAN PATTERN AIR CAPS (All Models)
Air Caps
Air Cap
Part
No.
24A438 Round End 381–432 mm (15–17 in.)
24A279 Round End 356–406 mm (14–16 in.)
24A376{ Tapered
24A274 Tapered
24A439 Tapered
24A275 Tapered
Pattern
Shape
End
End
End
End
Pattern Length
with Wide Pattern Kit*
[without Wide Pattern Kit*] Recommended Fluids & Production Rates
[330–381 mm (13–15 in.)]
[330–381 mm (13–15 in.)]
432–483 mm (17–19 in.)
[330–381 mm (13–15 in.)]
305–356 mm (12–14 in.)
[330–381 mm (13–15 in.)]
279–330 mm (11–13 in.)
[254–305 mm (10–12 in.)]
356–406 mm (14 –16 in.)
[297–348 mm (12–14 in.)]
* Wide Pattern Kit – Part No. 24A431
{ Also available in the following colors:
24A276 – blue
24A277 – red
24A278 – green
Light to medium viscosity.
Up to 600 cc/min (20 oz/min).
Medium to high viscosity.
Up to 600 cc/min (20 oz/min).
Light to medium viscosity.
Up to 600 cc/min (20 oz/min).
Light to medium viscosity.
Up to 600 cc/min (20 oz/min).
For use with 2.0 mm nozzles.
Medium to high viscosity and high solids.
Up to 600 cc/min (20 oz/min).
Light to medium viscosity and high solids.
Aerospace coatings.
Up to 750 cc/min (25 oz/min).
NOTE: All air cap pattern shapes and lengths were
measured under the following conditions:
Distance to Target: 254 mm (10 in.)
Inlet Air Pressure: 3.4 bar (34 kPa, 50 psi)
Fan air: adjusted for maximum width with manual gun.
Fluid Flow Rate: 300 cc/min. (10 oz./min.)
Pattern shape and length are material–dependent.
ROUND PATTERN KITS
Light to Medium Viscosity. Light to Medium Production.
PROt Xs Gun
Kit Part No.
(Manual No.)
245217
(309447)
245219
(309447)
277851
(313223)
2 309419
Pattern
Diameter
102 to 152 mm
(4 to 6 in.)
203 to 254 mm
(8 to 10 in.)
Adjustable
WARNING
Always turn off the power, air, and fluid supply to the gun, and trigger the gun to relieve system pressure before
installing or removing the air cap/fluid nozzle assembly. This will help reduce the risk of serious injury, including
splashing in the eyes or on the skin, or electric shock.
NOTE: Refer to your air spray gun instruction manual to install the air cap and fluid nozzle. If you do not have a
copy of the manual, copies are available at no charge from Graco Inc.
Terms
Viscosity
Light: 20 centipoise at 21_C (70_F)
Medium: 70 centipoise at 21_C (70_F)
Heavy: 160, 260 centipoise at 21_C (70_F)
High Solids: Over 360 centipoise at 21_C (70_F)
Centipoise = centistokes x fluid specific gravity.
NOTE: Refer to the Viscosity Conversion Chart on
the back cover to convert to other units of measurement.
How to Use the Fluid Nozzle Graphs
KEY
260 Centipoise Fluid
160 Centipoise Fluid
70 Centipoise Fluid
20 Centipoise Fluid
Fan Pattern Production Rate
Light Production: Fluid flow of up to 200 cc/min.
(7 oz./min.)
Medium Production: Fluid flow of up to 400 cc/min.
(14 oz./min.)
High Production: Fluid flow of up to 600 cc/min.
(20 oz./min.)
Round Pattern Production Rate
Light Production: Fluid flow of up to 150 cc/min.
(5 oz./min.)
Medium Production: Fluid flow of up to 200 cc/min.
(7 oz./min.)
2. The thick vertical line in each graph represents the
target flow rate for that nozzle size. Find the graph
that has the marked point closest to the thick
vertical line. This is the recommended nozzle size
for your application. Significantly exceeding the
target flow rate may result in lower spray performance due to excessive fluid viscosity.
Use the procedure below to select the proper fluid
nozzle for your application.
1. For each of the fluid nozzle graphs, find the point
on the graph corresponding to your desired fluid
flow rate and viscosity. Mark the point on each
graph with a pencil.
3. From the marked point, move across to the vertical
scale to find the required fluid pressure. If the
required pressure is too high, then use the next
largest nozzle size. If the fluid pressure is too low
(< 0.35 bar, 3.5 kPa, 5 psi), then use the next
smallest nozzle size.
309419 3
Fluid Nozzle Performance Graphs
Fluid pressures are measured at the spray gun inlet.
Bar/PSI
50
3.0
45
40
2.5
2.0
35
30
25
FLUID PRESSURE
1.5
1.0
20
15
10
0.5
oz./min.
cc/min.
5
012345678910
ORIFICE SIZE: 0.75 mm (0.030 in.)
60 120 180 240 300
FLUID FLOW
Bar/PSI
50
3.0
45
40
2.5
2.0
35
30
25
FLUID PRESSURE
1.5
1.0
20
15
10
0.5
oz./min.
cc/min.
5
0 5 10 15 20 25 30
ORIFICE SIZE: 1.2 mm (0.047 in.)
200 400 600 800
FLUID FLOW
Bar/PSI
50
3.0
45
40
2.5
2.0
35
30
25
FLUID PRESSURE
1.5
1.0
20
15
10
0.5
oz./min.
cc/min.
5
0 5 10 15 20 25 30
ORIFICE SIZE: 1.0 mm (0.040 in.)
200 400 600 800
FLUID FLOW
Bar/PSI
50
3.0
45
40
2.5
2.0
35
30
25
FLUID PRESSURE
1.5
1.0
20
15
10
0.5
oz./min.
cc/min.
5
0 5 10 15 20 25 30
ORIFICE SIZE: 1.5 mm (0.059 in.)
200 400 600 800
FLUID FLOW
Performance Graphs are continued on page 5.
4 309419
Fluid Nozzle Performance Graphs
Fluid pressures are measured at the spray gun inlet.
Bar/PSI
50
3.0
45
40
2.5
2.0
35
30
25
FLUID PRESSURE
1.5
1.0
20
15
10
0.5
oz./min.
cc/min.
5
0 5 10 15 20 25 30
ORIFICE SIZE: 1.8 mm (0.070 in.)
200 400 600 800
FLUID FLOW
Bar/PSI
1.4
20
18
1.2
16
1.0
14
12
0.8
10
FLUID PRESSURE
0.6
0.4
8
6
4
0.2
2
oz./min.
0 5 10 15 20 25 30
cc/min.
ORIFICE SIZE: 2.0 mm (0.080 in.)
200 400 600 800
FLUID FLOW
Viscosity Conversion Chart
Measurement Light Medium Heavy
Poise 0.2 0.7 2.6 3.6
Centipoise 20 70 260 360
Du Pont Parlin 7 32
Du Pont Parlin 10 13 20
Fisher 1 30
Fisher 2 15 33
Ford Cup 3 12 36
Ford Cup 4 10 28 68
Krebs Units KU 35 58 62
Saybolt Universal
SSU
Shell 2 40
Shell 3 15 48
Shell 4 22
100 370 1280 1730
High
Solids
Measurement Light Medium Heavy
Zahn 1 37
Zahn 2 18 30
Zahn 3 30 41
Zahn 4 21 28
Zahn 5 13 18
Sears Craftsman Cup 23
Redwood No. 1 Sec. 98 286 1060 1465
Redwood No. 2 Sec. 30.05 105.6 149
Engler Degrees 2.9 9.4 34.65 47.75
Saybolt Furol Sec. 35 124.5 171.5
High
Solids
309419 5
Air Cap Comparison
Air Cap
Part No.
24A438 Grey Round End Better Best Good
24A279 Grey Round End Better Better Good
24A376* Grey Tapered End Best Better Better
24A276* Blue Tapered End Best Better Better
24A377* Red Tapered End Best Better Better
24A378* Green Tapered End Best Better Better
24A274 Grey Tapered End Good Good Best
24A439 Grey Tapered End Good Best Better
24A275 Grey Tapered End Best Good Best
* Identical except color
Air Cap
Color
Pattern
Shape
Transfer
Efficiency Atomization Cleanliness
Air Cap Compatibility Chart
Recommended
Part No.
Replacement
197477 24A438
197478 24A376
197479 24A274
197480 24A279
197481 24A439
6 309419
Air Consumption Charts
24A438
25
20
15
10
Air Consuption (SCFM)
5
0
1520253035404550556065707580
Wall Pressure (psi)
24A376, 24A276,
24A277, 24A278
25
20
5/16 in. x 25 ft hose
5/16 in. x 50 ft hose
Test Conditions
D Fan valve adjusted full open
D PRO Xs4 Gun
24A279
25
20
15
10
Air Consuption (SCFM)
5
0
1520253035404550556065707580
Wall Pressure (psi)
24A274
25
20
15
10
Air Consuption (SCFM)
5
0
1520253035404550556065707580
Wall Pressure (psi)
24A439
25
20
15
10
Air Consuption (SCFM)
5
15
10
Air Consuption (SCFM)
5
0
1520253035404550556065707580
Wall Pressure (psi)
24A275
25
20
15
10
Air Consuption (SCFM)
5
0
1520253035404550556065707580
Wall Pressure (psi)
0
1520253035404550556065707580
Wall Pressure (psi)
309419 7
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Phone Number
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 309419
8 309419
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 2001, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 12/2009
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