Graco 309304P User Manual

Instructions–Parts List
ALUMINUM AND STAINLESS STEEL, 1:1 RATIO
R
Triton
308
Spray Packages
Pail Mount Packages Stand Mount Packages Cart Mount Packages Wall Mount Packages
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 2 for Table of Contents and page 3 for Models.
309304P
EN
TI1587b
Electrostatic packages Air Spray packages and HVLP packages
TI1004b
Table of Contents
Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Identification 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List and Parts Drawing
Pail Mount 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stand Mount 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cart Mount 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mount 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mounting Template 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3093042
Models
Spray Package Description Pail Mount,
Series
Aluminum Pump, No Gun
Stainless Steel Pump, No Gun
Aluminum Pump, AirPro Conventional Gun
Stainless Steel Pump, AirPro Conventional Gun
Aluminum Pump, AirPro HVLP Spray Gun
Stainless Steel Pump, AirPro HVLP Spray Gun
Aluminum Pump, AirPro Compliant Spray Gun
Stainless Steel Pump, AirPro Compliant Spray Gun
Aluminum Pump, Pro Xp 40 Electrostatic Spray Gun
Aluminum Pump, Pro Xp 60 Electrostatic Spray Gun
Stainless Steel Pump, AirPro HVLP Waterborne Gun
Stainless Steel Pump, AirPro Compliant Waterborne Gun
Stainless Steel Pump, AirPro Conventional Waterborne Gun
Stainless Steel Pump, AirPro HVLP Stain Spray Gun
Stainless Steel Pump, AirPro Compliant Stain Spray Gun
Stainless Steel Pump, AirPro Conventional Stain Spray Gun
Aluminum Pump, AirPro HVLP Stain Spray Gun
Aluminum Pump, AirPro Compliant Stain Spray Gun
Aluminum Pump, AirPro Conventional Stain Spray Gun
Aluminum Pump, Pro Xp 85 Electrostatic Spray Gun
233466,
A
233467,
A
233468,
C
233469,
C
233470,
C
233471,
C
234911,
B
234912,
B
233741,
C
233742,
C
N/A N/A 289632,
N/A N/A 289633,
N/A N/A 289634,
289642,
A
289643,
A
289644,
A
289645,
A
289646,
A
289647,
A
289648,
C
Stand Mount,
Series
233473,
A
233474,
A
233475,
C
233476,
C
233477,
C
233478,
C
234913,
B
234914,
B
233743,
B
233744,
B
N/A 289635,
N/A 289636,
N/A 289637,
N/A 289638,
N/A 289639,
N/A 289640,
289649,
B
Cart Mount,
Series
233480,
A
233481,
A
233482,
C
233483,
C
233484,
C
233485,
C
234915,
B
234916,
B
233746,
C
233747,
C
A
A
A
A
A
A
A
A
A
289641,
C
Wall Mount,
Series
233487,
A
233488,
A
233489,
C
233490,
C
233491,
C
233492,
C
234917,
B
234918,
B
233748,
B
233749,
B
289622,
A
289623,
A
289624,
A
289625,
A
289626,
A
289627,
A
289628,
A
289629,
A
289630,
A
289631,
B
309304 3
Symbols
Warning Symbol
WARNING
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
WARNING
PRESSURIZED FLUID HAZARD
Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and cause serious injury.
D Do not stop or deflect fluid leaks with your hand, glove, or rag. D Follow the Pressure Relief Procedure on page 10 before cleaning, checking, or servicing the
equipment.
D Tighten all fluid connections before each use.
D Check the hoses, tubes, and couplings daily. Replace parts immediately if worn, damaged, or
loose. Permanently coupled hoses cannot be repaired.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the corresponding instructions.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in fire or explosion and serious injury.
D Ground the equipment, the object being sprayed, and all other electrically conductive objects in the
spray area. See Grounding on page 10.
D Electrostatic guns require special grounding procedures. If your package includes an electrostatic
spray gun, read and follow all grounding instructions in the gun manual 3A2494.
D If there is any static sparking while using the equipment, stop spraying immediately. Identify and
correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable vapors from the solvent or the fluid
being sprayed.
D Do not smoke in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not turn on or off any light switch in the spray area.
D Electrically disconnect all equipment in the spray area.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Do not operate a gasoline engine in the spray area.
3093044
WARNING
EQUIPMENT MISUSE HAZARD
INSTRUCTIONS
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in a serious injury.
D This equipment is for professional use only.
D Read all the instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check the equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated system component. This pack-
age has a 100 psi (0.7 MPa, 7 bar) maximum working pressure.
D Use fluids that are compatible with the equipment wetted parts. See the Technical Data section of
all the equipment manuals. Read the fluid manufacturer’s warnings.
D Aluminum pumps only: Never use 1.1.1–trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use could result in a chemical reaction, with the possibility of explosion.
D Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).
D Do not use the hoses to pull equipment.
D Wear hearing protection when operating this equipment.
D Comply with all applicable local, state, and national fire, electrical, and other safety regulations.
TOXIC FLUID HAZARD
Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled.
D Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.
D Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all
local, state, and national guidelines.
D Wear appropriate protective clothing, gloves, eyewear, and respirator.
D If the pump diaphragm fails, hazardous fluid may be exhausted along with the air.
309304 5
Component Identification
Stand Mount HVLP Spray Package Shown
L
B
G
V
N
K
A
U
M
KEY
A TRITON 1:1 Pump B Bleed-type master air valve C Air supply line (not supplied) D Air line filter (not supplied)
F
H
T
E Air line shutoff valve (not supplied) F Pump air regulator G Gun air regulator H Fluid pressure regulator (HVLP and
electrostatic packages only) J Drain/circulation valve K Drain tube L Suction tube M Gun fluid hose connection N Gun air hose connection P Gun fluid hose R Gun air hose S Spray gun T Fluid pressure gauge (HVLP and
electrostatic packages only) U Pump air pressure gauge V Gun air pressure gauge W Agitator (not supplied) Y Pump ground wire
J
S
Y
R
P
DE
C
ti1005b
W
Fig. 1
ti1006a
3093046
Installation
CAUTION
Use a stainless steel package to spray waterborne, acid-catalyzed, or 2-component materials. Use of aluminum packages with these materials is not rec­ommended. See the wetted parts in the Technical Data section of each component manual, and your fluid and solvent manufacturer’s compatibility infor­mation.
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.
Preparing the Site
D Ensure that you have an adequate compressed air
supply for the pump and gun. Refer to the separate pump and gun manuals for air consumption data.
D Clear obstacles and debris that could cause an
unsafe operating environment.
D Have a grounded, metal pail available for use when
flushing the spray package.
D Bring an air supply line (C) from the main air supply
to the pump location. Install an accessory air filter (D) on the compressed air line to filter dirt and moisture from the air supply. Install a shutoff valve (E) to isolate the filter for cleaning.
D Read TOXIC FLUID HAZARD on page 5.
D Use fluids and solvents that are compatible with
the equipment wetted parts. Refer to the Tech­nical Data section of all equipment manuals.
Read the fluid and solvent manufacturer’s warnings.
General Information
D Always use Genuine Graco Parts and Accessories,
available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system.
D Reference numbers and letters in parentheses refer
to the callouts in the Figs. and the parts lists start­ing on page 12.
D When the bleed-type master air valve (B) is closed
and the pump air regulator (F) and gun air regulator (G) are opened, it relieves all air pressure to the system components.
D Ventilate the spray booth.
WARNING
To prevent hazardous concentrations of toxic and/or flammable vapors, spray only in a properly ventilated spray booth. Never operate the spray gun unless ventilation fans are operating.
Check and follow all of the national, state, and local codes regarding air exhaust velocity requirements.
309304 7
Installation
Pump Outlet Fluid Filter Accessories
To install a fluid filter on the pump outlet, order a filter (AA), swivel (BB), and nipple (CC). Refer to Table 1 for the part numbers you must order for an aluminum or a stainless steel package.
Refer to Fig. 2. Install the fluid filter between the pump fluid outlet and the gun fluid hose connection. If a fluid regulator (H) is present, it must be rotated so the gauge (T) will clear the filter.
Table 1: Installing a Fluid Filter
Fluid Filter (AA) Swivel (BB) Nipple (CC)
114361; nylon; 150 psi; 80 mesh; for aluminum or stainless steel packages
235677; aluminum; 3000 psi; 60 mesh; for aluminum packages
223160; sst; 5000 psi; 60 mesh; for stainless steel packages
235207; 3/8 npt(m) x 3/8 npsm(f); sst
157705; 1/4 npt(m) x 3/8 npsm(f); cst
235207; 3/8 npt(m) x 3/8 npsm(f); sst
166863; 1/4 npt x 3/8 npt; sst
165198; 1/4 npt x 3/8 npt; cst
166863; 1/4 npt x 3/8 npt; sst
Gun Inlet Filter
To install a filter between the hose and gun inlet, order Filter 915921, 100 mesh, 500 psi, sst, 3/8 npsm (m x f).
Agitator Kit 245081
Part No. 245081 Agitator Kit is available for the TRITON Sprayer Packages as an accessory. The kit must be ordered separately. Instructions are included.
Fluid Suction Line
D The pump fluid inlet is 3/4 npt(f). Screw the suction
line (L) into the pump inlet snugly. Use a compat­ible liquid thread sealant on connections to prevent air from getting into the fluid line.
D Do not pressure feed this pump.
D See the Technical Data in the pump manual
309303 for maximum suction lift.
Preparing the Operator
Anybody who operates this system should be trained in the safe, efficient operation of all system compo­nents. At a minimum, all operators should thoroughly read the TRITON operation manual, 309305.
Fig. 2
Related Manuals
AA
309305 TRITONt 308 Spray Package Operation 309303 TRITONt 308 Pump
BB
AA
H T
CC
ti1471a
3093048
312414 AirPro Conventional, HVLP, and
Compliant Gun 3A2494 Pro Xp Electrostatic Air Spray Guns 308325 Acetal Fluid Regulator 307212 Stainless Steel Fluid Regulator 309306 Agitator Kit
Installation
Wall Mount Packages
NOTE: Refer to Fig. 3 and to the Wall Mounting Tem-
plate on page 21.
1. Ensure that the wall is strong enough to support the weight of the pump and accessories, fluid, hoses, and stress caused during pump operation.
2. Use the Wall Mounting Template on page 21 to set the position of the wall bracket. The top edge of the bracket should be 4 to 5 ft (1.2 to 1.5 m) above the floor. Verify that the dimensions are exact and the hole locations are level before drilling the holes.
NOTE: It is easier to mount the wall bracket (31) if the control bracket (4) and pump (1) are removed. Discon­nect the air tube (12) from the elbow (11), then loosen the two screws (3) and lift the control bracket (4) off the screws. To remove the pump (1), remove the screws (3) entirely.
3. Using the template, drill four 0.38 in. (9.6 mm) diameter holes in the wall. Attach the bracket with anchors and screws that are long enough to keep the bracket from vibrating during operation. Check that the bracket is level.
Suction Kit Accessories
Suction kits are available for the wall mount packages, as an accessory. The kits must be ordered separately. Refer to Table 2 for information.
31
11
12
4
0.38 in.
1
3
Fig. 3
(9.6 mm)
ti1007a
Table 2: Wall Mount Suction Kits
Part No. Suction Kit Description Hose Length Tube Length
245082 Aluminum, 5 gal pail size, with strainer 4 ft (1.2 m) 17 in. (0.43 m) 245083 Stainless Steel, 5 gal pail size, with strainer 4 ft (1.2 m) 17 in. (0.43 m) 245084 Aluminum, 55 gal drum size, with bung adapter 6 ft (1.8 m) 38 in. (0.96 m) 245085 Stainless Steel, 55 gal drum size, with bung
adapter
6 ft (1.8 m) 38 in. (0.96 m)
309304 9
Installation
Grounding
WARNING
To reduce the risk of static sparking, the entire system must be grounded. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Ground all of this equipment. Also read FIRE AND EXPLOSION HAZARD on page 4.
D Spray package: One end of the ground wire is
already connected to the pump. Connect the clamp end of the ground wire to a true earth ground.
D Packages with Pro Xp electrostatic guns: Make
sure you read all of the grounding instructions and warnings in your gun instruction manual 3A2494.
D Air compressor: Follow the manufacturer’s recom-
mendations.
D Object being sprayed: Follow the local code.
D Fluid supply container: Follow the local code.
D All solvent pails used when flushing: Follow the
local code. Use only metal pails, which are conduc­tive. Do not place the pail on a non-conductive sur­face, such as paper or cardboard, which interrupts the grounding continuity.
Flush Pump Before First Use
The pump was tested in lightweight oil. If the test solution could contaminate the fluid you are pumping, flush the pump thoroughly with a compatible solvent. Refer to the Operation Manual 309305 for flushing instructions.
Pressure Relief Procedure
WARNING
The system remains pressurized until pressure is manually relieved. To reduce the risk of serious injury from pressurized fluid, accidental spray from the gun, or splashing of any fluid, follow this proce­dure whenever you
D Stop spraying D Are instructed to relieve pressure D Check or service any system equipment D Install, clean, or change spray nozzles
1. Close the bleed-type master air valve (B) to relieve the air pressure.
2. On electrostatic guns only, turn the ES ON/OFF lever to OFF.
3. Hold the gun (B) firmly against a grounded metal pail and trigger the gun to relieve the fluid pres­sure.
4. Place the drain tube (K) in a waste pail. Open the drain/circulation valve (J) to relieve any fluid pres­sure trapped in the system.
30930410
Maintenance
See the separate component instruction manuals for individual component maintenance procedures.
Daily Maintenance
Check the hoses, tubes, and couplings daily. Tighten all fluid connections before each use.
Flushing the System
Flush the system at the following times:
D Before the first-time use D When changing colors D Before fluid can dry or settle out in a dormant
system
D Before storing the system
Troubleshooting
PROBLEM CAUSE SOLUTION
Pump will not run. Closed air line valve. Open valve.
Inadequate air supply, or clogged/ restricted air line.
Clogged fluid line or spray gun. Clear, service. Do not allow fluid to
Stuck or damaged pump air valve. Service pump. Use filtered air.
Ruptured diaphragm. Service pump. Pump runs sluggishly. Worn or damaged spool o-rings. Service pump. Pump runs erratically. Clogged suction line or inlet strainer. Clear.
Sticking or leaking check valves. Service pump. Pump runs too fast. Exhausted fluid supply. Refill fluid supply and prime sprayer.
Increase air supply. Do not exceed maximum air inlet pressure.
Open or clear air line. Clean air filter.
set up in the pump and lines.
Pump cycles at stall or fails to hold pressure at stall.
Audible air leak. Worn air valve cup or plate. Service pump. Air bubbles in fluid. Loose suction line. Tighten. Use a compatible liquid
Poor finish or irregular spray pat­tern.
Worn check valves or o-rings. Service pump.
thread sealant on connections.
Incorrect fluid or air pressure at gun. See gun manual; read fluid
manufacturer’s recommendations. Use fluid regulator.
Fluid is too thin or too thick. Adjust fluid viscosity; read fluid
manufacturer’s recommendations. Dirty, worn, or damaged spray gun. Service gun. Fluid is settling out. Use agitator. Order Part No. 245081
Agitator Kit.
309304 11
Parts
Pail Mount Packages (see model descriptions on page 3)
Models 233466, 233467, 233468, 233469, 233470, 233471, 234911, 234912, 233741, 233742, 289642, 289643, 289644, 289645, 289646, 289647, and 289648.
Items 56–59 are used on Models
1
233470, 233471, 233741, 233742, 234911, 234912, 289642, 289643, 289645, 289646, and 289648 only.
5
30 11
9
37
8
1 1
57 58
30
10
3
4
12
6
7
9
31
35 (Ref)
39 22
47
12 (Ref)
11
59
1
16 (Ref)
15
1
14
2
16
35
22
33
56
45
1
32
55
34 23
36
60
ti1008b
30930412
Parts
Pail Mount Packages (see model numbers on page 12)
Ref. No. Part No. Description Qty.
1 233500 PUMP, diaphragm; aluminum; 1
for 233466, 233468, 233470, 233741, 233742
233501 PUMP, diaphragm; sst; 1
for 233467, 233469, 233471
2 238909 GROUND WIRE & CLAMP ASSY 1 3 116311 SCREW, cap, hex hd; 2
5/16 unc x 5.5 in. (140 mm) 4 197126 BRACKET, control 1 5 116473 VALVE, air, bleed-type; 1/4 npt(fbe) 1 6 116393 ADAPTER; 1/4 npt (m x f) 1 7 115219 TEE; 1/4 npt(m) 1 8 116514 NUT, regulator 2 9 116513 REGULATOR, air 2 10 162453 NIPPLE; 1/4 npsm x 1/4 npt 1 11 115948 ELBOW; 1/4 npt(m) x 2
0.312 in. (8 mm) OD tubing
12 buy locally TUBE; polyethylene; 0.5 ft
0.312 in. (8 mm) OD 14 114363 VALVE, ball, fluid; sst; 3/8 npt(fbe) 1 15 116314 ELBOW; 3/8 npt(m) x 1
0.25 in. (6 mm) OD tubing 16 buy locally TUBE; polyethylene; 2.2 ft
0.25 in. (6 mm) OD 22 197449 SPACER 4 23 218798 STRAINER 1 30 110436 GAUGE, pressure, air 2 31 116315 ELBOW; 3/8 npt(m) x 1
0.5 in. (13 mm) OD tubing 32 197298 COVER, pail; cst; 1
for 233466, 233468, 233470, 233741, 233742
197216 COVER, pail; sst; 1
for 233467, 233469, 233471
33 111813 PLUG, button 1 34 116316 FITTING, straight; 1/2 npt(m) x 1
0.5 in. (13 mm) OD tubing 35 197971 TUBE, suction; polyethylene; 1
0.5 in. (13 mm) OD x 14.5 in. (368 mm) 36 101108 PAIL, 5 gal. (19 l); steel 1 37 197127 HANDLE, pail mount 1 39 104034 WASHER; 5/16 size 2 45 113786 TEE; cst; 3/8 npt(m); 1
for 233466, 233468, 233470, 233741, 233742
116400 TEE; sst; 3/8 npt(m); 1
for 233467, 233469, 233471
47 116350 BUSHING; sst; 3/4 npt(m) x 3/8 npt(f) 1
Ref. No. Part No. Description Qty.
55 288931 GUN, AirPro Conventional; 1
for 233468, 233469; see manual 312414
288938 GUN, AirPro HVLP spray; 1
for 233470, 233471; see manual 312414
288945 GUN, AirPro Compliant spray; 1
for 234911, 234912; see manual 312414
L40T10 GUN, Pro Xp 40 electrostatic; 1
for 233741; see manual 3A2494
L60T10 GUN, Pro Xp 60 electrostatic; 1
for 233742; see manual 3A2494
289110 GUN, AirPro HVLP Stain; 1
for 289642, 289645; see manual 312414
289111 GUN, AirPro Compliant Stain; 1
for 289643, 289646; see manual 312414
289109 GUN, AirPro Conventional Stain; 1
for 289644, 289647; see manual 312414
L85T10 GUN, Pro Xp 85 electrostatic; 1
for 289648; see manual 3A2494
56 116395 ELBOW; cst; 1/4 npt(m) x 3/8 npt(f) 1
swivel; for 233470, 233741, 233742
207123 ELBOW; sst; 3/8 npt(m) x 1
3/8 npsm(f) swivel;
for 233471
57 241976 REGULATOR, fluid, acetal; 1
0–30 psi (0–0.2 MPa, 0–2 bar) range; includes gauge; for 233470, 233741,
233742; see manual 308325
214895 REGULATOR, fluid; sst; 1
0–100 psi (0–0.6 MPa, 0–7 bar) range;
for 233471; see manual 307212
58 187874 GAUGE, pressure, fluid; 1
sst; for 233471
59 165198 NIPPLE; cst; 1/4 npt x 3/8 npt; 1
for 233470, 233741, 233742
171195 NIPPLE; sst; 3/8 npsm x 3/8 npt; 1
for 233471
60 233499 HOSE ASSY; sst fittings; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose; 25 ft (7.6 m);
for 233469, 233471, 233468, 233470
240425 HOSE ASSY, electrostatic; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose with ground wire and left-hand thread; 25 ft (7.6 m);
for 233741, 233742, and 289648
309304 13
Parts
Stand Mount Packages (see model descriptions on page 3)
Models 233473, 233474, 233475, 233476, 233477, 233478, 234913, 234914, 233743, 233744, and 289649
Items 56–59 are used on Models
1
233477, 233478, 233743, 233744, 234913, 234914, and 289649 only.
30
10
16
46
23
30
5
9
11
1 1
57 58
8
12
4
67
40
9
39
22
12 (Ref)
11
59
1
16 (Ref)
48
15
47
22
1
3
56
1
14
45
55
2
31
33
60
32
ti1010b
30930414
Parts
Stand Mount Packages (see model numbers on page 14)
Ref. No. Part No. Description Qty.
1 233500 PUMP, diaphragm; aluminum; 1
for 233473, 233475, 233477, 233743, 233744
233501 PUMP, diaphragm; sst; 1
for 233474, 233476, 233478
2 238909 GROUND WIRE & CLAMP ASSY 1 3 116311 SCREW, cap, hex hd; 2
5/16 unc x 5.5 in. (140 mm) 4 197126 BRACKET, control 1 5 116473 VALVE, air, bleed-type; 1/4 npt(fbe) 1 6 116393 ADAPTER; 1/4 npt (m x f) 1 7 115219 TEE; 1/4 npt(m) 1 8 116514 NUT, regulator 2 9 116513 REGULATOR, air 2 10 162453 NIPPLE; 1/4 npsm x 1/4 npt 1 11 115948 ELBOW; 1/4 npt(m) x 2
0.312 in. (8 mm) OD tubing
12 buy locally TUBE; polyethylene; 0.5 ft
0.312 in. (8 mm) OD 14 114363 VALVE, ball, fluid; sst; 3/8 npt(fbe) 1 15 116314 ELBOW; 3/8 npt(m) x 1
0.25 in. (6 mm) OD tubing 16 buy locally TUBE; polyethylene; 5.3 ft
0.25 in. (6 mm) OD 22 197449 SPACER 4 23 218798 STRAINER 1 30 110436 GAUGE, pressure, air 2 31 218743 FRAME, stand, pump 1 32 108175 PLUG, stand 4 33 100333 SCREW, cap, hex hd; 4
1/4–20 x 0.5 in. (13 mm) 39 104034 WASHER; 5/16 size 2 40 111040 NUT, lock; nylon insert; 5/16–18 2 45 113786 TEE; cst; 3/8 npt(m); 1
for 233473, 233475, 233477, 233743,
233744
116400 TEE; sst; 3/8 npt(m); 1
for 233474, 233476, 233478
46 244432 HOSE, suction; aluminum and LDPE; 1
for 233473, 233475, 233477
244433 HOSE, suction; sst; 1
for 233474, 233476, 233478, 233479
47 116350 BUSHING; sst; 3/4 npt(m) x 3/8 npt(f) 1 48 162485 NIPPLE; cst; 3/8 npsm x 3/8 npt; 1
for 233473, 233475, 233477, 233743,
233744
112100 NIPPLE; sst; 9/16–18 x 3/8 npt; 1
for 233474, 233476, 233478
Ref. No. Part No. Description Qty.
55 288931 GUN, AirPro Conventional; 1
for 233475, 233476; see manual 312414
288938 GUN, AirPro HVLP spray; 1
for 233477, 233478; see manual 312414
288945 GUN, AirPro Compliant spray; 1
for 234913, 234914; see manual 312414
L40T10 GUN, Pro Xp 40 electrostatic; 1
for 233743; see manual 3A2494
L60T10 GUN, Pro Xp 60 electrostatic; 1
for 233744; see manual 3A2494
L85T10 GUN, Pro Xp 85 electrostatic; 1
for 289649; see manual 3A2494
56 116395 ELBOW; cst; 1/4 npt(m) x 3/8 npt(f) 1
swivel; for 233477, 233743, 233744
207123 ELBOW; sst; 3/8 npt(m) x 1
3/8 npsm(f) swivel;
for 233478
57 241976 REGULATOR, fluid; acetal; 1
0–30 psi (0–0.2 MPa, 0–2 bar) range; includes gauge; for 233477, 233743,
233744; see manual 308325
214895 REGULATOR, fluid; sst; 1
0–100 psi (0–0.6 MPa, 0–7 bar) range;
for 233478;see manual 307212
58 187874 GAUGE, pressure, fluid; sst; 1
for 233478
59 165198 NIPPLE; cst; 1/4 npt x 3/8 npt; 1
for 233477, 233743, 233744
171195 NIPPLE; sst; 3/8 npsm x 3/8 npt; 1
for 233478
60 233499 HOSE ASSY; sst fittings; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose; 25 ft (7.6 m);
for 233476, 233478, 233475, 233477
240425 HOSE ASSY, electrostatic; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose with ground wire and left-hand thread; 25 ft (7.6 m);
for 233743, 233744, and 289649
309304 15
Parts
Cart Mount Packages (see model descriptions on page 3)
Models 233480, 233481, 233482, 233483, 233484, 233485, 234915, 234916, 233746, 233747, 289632, 289633, 289634, 289635, 289636, 289637, 289638, 289639, 289640, and 289641
31
Items 56–59 are used on Models
1
30
5
30
9
11
12
233484, 233485, 233746, 233747, 234915, 234916, 289632, 289633, 289635, 289636, 289638, 289639, and 289641only.
16
46
23
48
47
40 39
22
79
10
7
6
9
58
8
57
11
4
1
59
77
12 (Ref) 11
55
16 (Ref)
15
60
22
14
45
1
56
1
2
3
ti1011b
30930416
Parts
Cart Mount Packages (see model numbers on page 16)
Ref. No. Part No. Description Qty.
1 233500 PUMP, diaphragm; aluminum; 1
for 233480, 233482, 233484, 233746,
233747
233501 PUMP, diaphragm; sst; 1
for 233481, 233483, 233485
2 238909 GROUND WIRE & CLAMP ASSY 1 3 116311 SCREW, cap, hex hd; 2
5/16 unc x 5.5 in. (140 mm) 4 197126 BRACKET, control 1 5 116473 VALVE, air, bleed-type; 1/4 npt(fbe) 1 6 116393 ADAPTER; 1/4 npt (m x f) 1 7 115219 TEE; 1/4 npt(m) 1 8 116514 NUT, regulator 2 9 116513 REGULATOR, air 2 10 162453 NIPPLE; 1/4 npsm x 1/4 npt 1 11 115948 ELBOW; 1/4 npt(m) x 2
0.312 in. (8 mm) OD tubing
12 buy locally TUBE; polyethylene;
0.312 in. (8 mm) OD 0.5 ft 14 114363 VALVE, ball, fluid; sst; 3/8 npt(fbe) 1 15 116314 ELBOW; 3/8 npt(m) x 1
0.25 in. (6 mm) OD tubing 16 buy locally TUBE; polyethylene;
0.25 in. (6 mm) OD 5.3 ft 22 197449 SPACER 4 23 218798 STRAINER 1 30 110436 GAUGE, pressure, air 2 31 233581 CART ASSEMBLY 1 39 104034 WASHER; 5/16 size 6 40 111040 NUT, lock; nylon insert; 5/16–18 2 45 113786 TEE; cst; 3/8 npt(m); 1
for 233480, 233482, 233484, 233746, 233747
116400 TEE; sst; 3/8 npt(m); 1
for 233481, 233483, 233485
46 244432 HOSE, suction; aluminum and LDPE; 1
for 233480, 233482, 233484, 233746, 233747
244433 HOSE, suction; sst; 1
for 233481, 233483, 233485
47 116350 BUSHING; sst; 3/4 npt(m) x 3/8 npt(f) 1 48 162485 NIPPLE; cst; 3/8 npsm x 3/8 npt; 1
for 233480, 233482, 233484, 233746, 233747
112100 NIPPLE; cst, 3/8 npsm x 3/8 npt;
for 233481, 233483, 233485
55 For guns L40T10, L60T10, and L85T10
see manual 3A2494
L40T10 GUN, Pro Xp 40 electrostatic; 1
for 233746
L60T10 GUN, Pro Xp 60 electrostatic; 1
for 233747
L85T10 GUN, Pro Xp 85 electrostatic; 1
for 289641
Ref. No. Part No. Description Qty.
For guns 288938, 288945, 244399, 288969, 288972, 288966, 289110, 289111, and 289109 see manual 312414
288938 GUN, AirPro HVLP spray; 1
for 233484, 233485
288945 GUN, AirPro Compliant spray; 1
for 234915, 234916
288969 GUN, AirPro HVLP Waterborne; 1
for 289632
288972 GUN, AirPro Compliant Waterborne; 1
for 289633
288966 GUN, AirPro Conventional Waterborne;1
for 289634
289110 GUN, AirPro HVLP Stain; 1
for 289635, 289638
289111 GUN, AirPro Compliant Stain; 1
for 289636, 289639
289109 GUN, AirPro Conventional Stain; 1
for 289637, 289640
56 116395 ELBOW; cst; 1/4 npt(m) x 3/8 npt(f) 1
swivel; for 233484, 233746, 233747
207123 ELBOW; sst; 3/8 npt(m) x 1
3/8 npsm(f) swivel;
for 233485
57 241976 REGULATOR, fluid; acetal; 1
0–30 psi (0–0.2 MPa, 0–2 bar) range; includes gauge; for 233484, 233746,
233747; see manual 308325
214895 REGULATOR, fluid; sst 1
0–100 psi (0–0.6 MPa, 0–7 bar) range;
for 233485; see manual 307212
58 187874 GAUGE, pressure fluid; sst; 1
for 233485
59 165198 NIPPLE; cst; 1/4 npt x 3/8 npt; 1
for 233484, 233746, 233747
171195 NIPPLE; sst; 3/8 npsm x 3/8 npt; 1
for 233485
60 233499 HOSE ASSY; sst fittings; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose; 25 ft (7.6 m);
for 233483, 233485, 233482, 233484
240425 HOSE ASSY, electrostatic; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose with ground wire and left-hand thread; 25 ft (7.6 m);
for 233746, 233747, and 289641
77 100058 SCREW, cap, hex hd; 4
1/4–20 x 1.5 in. (38 mm)
79 102040 NUT, lock; nylon insert; 1/4–20 4
309304 17
Parts
Wall Mount Packages (see model descriptions on page 3)
Models 233487, 233488, 233489, 233490, 233491, 233492, 234917, 234918, 233748, 233749, 289622, 289623, 289624, 289625, 289626, 289627, 289628, 289629, 289630, and 289631
Items 56–59 are used on Models
1
233491, 233492, 233748, 233749, 234917, 234918, 289622, 289623, 289625, 289626, 289628, 289629, and 289631 only.
Order suction kits separately.
2
See page 9.
8
3
12
12 (Ref)
4
16
15
11
22
14
39
47
45
58
1
57
1
59
1
56
1
1 31
22
47
48
2
11
32
30
2
7
9
9
55
10
60
6
5
32
30
ti1012b
30930418
Parts
Wall Mount Packages (see model numbers on page 18)
Ref. No. Part No. Description Qty.
1 233500 PUMP, diaphragm; aluminum; 1
for 233487, 233489, 233491, 233748, 233749
233501 PUMP, diaphragm; sst; 1
for 233488, 233490, 233492
2 238909 GROUND WIRE & CLAMP ASSY 1 3 116311 SCREW, cap, hex hd; 2
5/16 unc x 5.5 in. (140 mm) 4 197126 BRACKET, control 1 5 116473 VALVE, air, bleed-type; 1/4 npt(fbe) 1 6 116393 ADAPTER; 1/4 npt (m x f) 2 7 115219 TEE; 1/4 npt(m) 1 8 116514 NUT, regulator 2 9 116513 REGULATOR, air 2 10 162453 NIPPLE; 1/4 npsm x 1/4 npt 1 11 115948 ELBOW; 1/4 npt(m) x 2
0.312 in. (8 mm) OD tubing
12 buy locally TUBE; polyethylene;
0.312 in. (8 mm) OD 0.5 ft 14 114363 VALVE, ball, fluid; sst; 3/8 npt(fbe) 1 15 116314 ELBOW; 3/8 npt(m) x 1
0.25 in. (6 mm) OD tubing 16 buy locally TUBE; polyethylene;
0.25 in. (6 mm) OD 6.3 ft 22 197449 SPACER 4 30 108190 GAUGE, pressure, air 2 31 197426 BRACKET, wall mount 1 32 191892 FITTING, elbow, street; 90_ 2 39 104034 WASHER; 5/16 size 2 45 113786 TEE; cst; 3/8 npt(m); 1
for 233487, 233489, 233491, 233748, 233749
116400 TEE; sst; 3/8 npt(m); 1
for 233488, 233490, 233492
47 116350 BUSHING; sst; 3/4 npt(m) x 3/8 npt(f) 1 48 162485 NIPPLE; cst; 3/8 npsm x 3/8 npt; 1
for 233487, 233489, 233491, 233748, 233479
112100 NIPPLE; sst; 9/16–18 x 3/8 npt; 1
for 233488, 233490, 233492
55 For guns L40T10, L60T10, and L85T10
see manual 3A2494
L40T10 GUN, Pro Xp 40 electrostatic; 1
for 233748
L60T10 GUN, Pro Xp 60 electrostatic; 1
for 233749
L85T10 GUN, Pro Xp 85 electrostatic; 1
for 289631
Ref. No. Part No. Description Qty.
For guns 288931, 288945, 288945, 288969, 288972, 288966, 289110, 289111, and 289109 see manual 312414
288969 GUN, AirPro HVLP Waterborne; 1
for 289622
288972 GUN, AirPro Compliant Waterborne; 1
for 289623
288966 GUN, AirPro Conventional Waterborne;1
for 289624
289110 GUN, AirPro HVLP Stain; 1
for 289625, 289628; see manual 312414
289111 GUN, AirPro Compliant Stain; 1
for 289626, 289629
289109 GUN, AirPro Conventional Stain; 1
for 289627, 289630
56 116395 ELBOW; cst; 1/4 npt(m) x 3/8 npt(f) 1
swivel; for 233491, 233748, 233749
207123 ELBOW; sst; 3/8 npt(m) x 1
3/8 npsm(f) swivel;
for 233492
57 241976 REGULATOR, fluid; acetal; 1
0–30 psi (0–0.2 MPa, 0–2 bar) range; includes gauge; for 233491, 233748,
233749; see manual 308325
214895 REGULATOR, fluid; sst 1
0–100 psi (0–0.6 MPa, 0–7 bar) range;
for 233492; see manual 307212
58 187874 GAUGE, pressure, fluid; sst; 1
for 233492
59 165198 NIPPLE; cst; 1/4 npt x 3/8 npt; 1
for 233491, 233748, 233749
171195 NIPPLE; sst; 3/8 npsm x 3/8 npt; 1
for 233492
60 233499 HOSE ASSY; sst fittings; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose; 25 ft (7.6 m);
for 233490, 233492, 233489, 233491
240425 HOSE ASSY, electrostatic; 1
3/8 npsm(f) nylon fluid hose; 1/4 npsm(f) air hose with ground wire and left-hand thread; 25 ft (7.6 m);
for 233748, 233749, and 289631
309304 19
Technical Data
Category Data
Maximum fluid working pressure 100 psi (0.7 MPa, 7 bar) Maximum incoming air pressure 100 psi (0.7 MPa, 7 bar) Maximum operating temperature 120_ F (49_ C) Wetted Parts:
Pump See pump instruction manual 309303. Gun See gun instruction manuals 312414 or 3A2494. Fluid pressure regulator See regulator instruction manuals 307212 or 308325. Fluid hoses, aluminum packages nylon, nickel-plated carbon steel (cst), LDPE/rubber blend (suction
hose), aluminum Fluid hoses, stainless steel packages nylon, stainless steel (sst), LDPE/rubber blend (suction hose) Fluid hoses, electrostatic packages nylon, nickel-chrome plated carbon steel (cst), LDPE/rubber blend
(suction hose) Fluid fittings, aluminum packages Zinc-plated carbon steel (cst), stainless steel (sst), polypropylene,
polyethylene Fluid fittings, stainless steel packages Stainless steel (sst), polypropylene, polyethylene Pail cover, aluminum packages Zinc-plated carbon steel (cst) Pail cover, stainless steel packages Stainless steel (sst)
Weight (without hoses or gun):
Pail mount packages Aluminum: 22 lb (10 kg)
Stainless Steel: 28 lb (12.7 kg) Stand mount packages Aluminum: 20 lb (9.1 kg)
Stainless Steel: 27 lb (12.3 kg) Cart mount packages Aluminum: 30 lb (13.6 kg)
Stainless Steel: 36 lb (16.4 kg) Wall mount packages Aluminum: 19 lb (8.6 kg)
Stainless Steel: 24 lb (10.9 kg)
Sound Pressure Levels in dB(A)* (measured at 1 m from unit)
Input Air Pressures Sound Pressure
Pump: 20 psi (0.14 MPa, 1.4 bar), Fluid Regulator: 5 psi (0.035 MPa, 0.35 bar) 64.7 Pump: 40 psi (0.28 MPa, 2.8 bar), Fluid Regulator: 15 psi (0.105 MPa, 1.05 bar) 68.5 Pump: 40 psi (0.28 MPa, 2.8 bar), No Fluid Regulator 69.1 Pump: 40 psi (0.28 MPa, 2.8 bar), Circulation Mode 69.2 Pump: 60 psi (0.42 MPa, 4.2 bar), No Fluid Regulator 72.1
Sound Power Levels in dB(A)* (tested in accordance with ISO 3744)
Input Air Pressures Sound Power
Pump: 20 psi (0.14 MPa, 1.4 bar), Fluid Regulator: 5 psi (0.035 MPa, 0.35 bar) 76.3 Pump: 40 psi (0.28 MPa, 2.8 bar), Fluid Regulator: 15 psi (0.105 MPa, 1.05 bar) 80.1 Pump: 40 psi (0.28 MPa, 2.8 bar), No Fluid Regulator 80.8 Pump: 40 psi (0.28 MPa, 2.8 bar), Circulation Mode 80.8 Pump: 60 psi (0.42 MPa, 4.2 bar), No Fluid Regulator 83.7
* Sound readings are for bare packages only. Refer to the separate gun manual for gun sound data.
30930420
Wall Mounting Template
Use this drawing as a template to drill mounting holes in the wall.
Verify that the dimensions are exact and the hole locations are level before drilling the holes.
Drill four 0.38 in. (9.6 mm) diameter mounting holes
7.00 in. (178 mm)
8.00 in. (203 mm)
4.50 in. (114 mm)3.50 in. (89 mm)
4.10 in. (104 mm)
For mounting pump to bracket
309304 21
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of thirty-six months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub­stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within four (4) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais­sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the distributor closest to you: Phone: 612–623–6921 or Toll Free: 1–800–328–0211 Fax: 612–378–3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309304
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES S P.O. BOX 1441 S MINNEAPOLIS MN 55440–1441 S USA
Graco Headquarters: Minneapolis
Copyright 2001, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised October 2012
30930422
Loading...