Graco 309304P User Manual
Instructions–Parts List
ALUMINUM AND STAINLESS STEEL, 1:1 RATIO
R
Triton
308
Spray Packages
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure
Pail Mount Packages
Stand Mount Packages
Cart Mount Packages
Wall Mount Packages
Important Safety Instructions
Read all warnings and instructions
in this manual. Save these instructions.
See page 2 for Table of Contents
and page 3 for Models.
309304P
EN
TI1587b
Electrostatic packages Air Spray packages and HVLP packages
TI1004b
Table of Contents
Models 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Warnings 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Identification 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts List and Parts Drawing
Pail Mount 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stand Mount 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cart Mount 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mount 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall Mounting Template 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3093042
Models
Spray Package Description Pail Mount,
Series
Aluminum Pump,
No Gun
Stainless Steel Pump,
No Gun
Aluminum Pump,
AirPro Conventional Gun
Stainless Steel Pump,
AirPro Conventional Gun
Aluminum Pump,
AirPro HVLP Spray Gun
Stainless Steel Pump,
AirPro HVLP Spray Gun
Aluminum Pump,
AirPro Compliant Spray Gun
Stainless Steel Pump,
AirPro Compliant Spray Gun
Aluminum Pump,
Pro Xp 40 Electrostatic Spray Gun
Aluminum Pump,
Pro Xp 60 Electrostatic Spray Gun
Stainless Steel Pump,
AirPro HVLP Waterborne Gun
Stainless Steel Pump,
AirPro Compliant Waterborne Gun
Stainless Steel Pump,
AirPro Conventional Waterborne Gun
Stainless Steel Pump,
AirPro HVLP Stain Spray Gun
Stainless Steel Pump,
AirPro Compliant Stain Spray Gun
Stainless Steel Pump,
AirPro Conventional Stain Spray Gun
Aluminum Pump,
AirPro HVLP Stain Spray Gun
Aluminum Pump,
AirPro Compliant Stain Spray Gun
Aluminum Pump,
AirPro Conventional Stain Spray Gun
Aluminum Pump,
Pro Xp 85 Electrostatic Spray Gun
233466,
A
233467,
A
233468,
C
233469,
C
233470,
C
233471,
C
234911,
B
234912,
B
233741,
C
233742,
C
N/A N/A 289632,
N/A N/A 289633,
N/A N/A 289634,
289642,
A
289643,
A
289644,
A
289645,
A
289646,
A
289647,
A
289648,
C
Stand Mount,
Series
233473,
A
233474,
A
233475,
C
233476,
C
233477,
C
233478,
C
234913,
B
234914,
B
233743,
B
233744,
B
N/A 289635,
N/A 289636,
N/A 289637,
N/A 289638,
N/A 289639,
N/A 289640,
289649,
B
Cart Mount,
Series
233480,
A
233481,
A
233482,
C
233483,
C
233484,
C
233485,
C
234915,
B
234916,
B
233746,
C
233747,
C
A
A
A
A
A
A
A
A
A
289641,
C
Wall Mount,
Series
233487,
A
233488,
A
233489,
C
233490,
C
233491,
C
233492,
C
234917,
B
234918,
B
233748,
B
233749,
B
289622,
A
289623,
A
289624,
A
289625,
A
289626,
A
289627,
A
289628,
A
289629,
A
289630,
A
289631,
B
309304 3
Symbols
Warning Symbol
WARNING
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
WARNING
PRESSURIZED FLUID HAZARD
Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin
and cause serious injury.
D Do not stop or deflect fluid leaks with your hand, glove, or rag.
D Follow the Pressure Relief Procedure on page 10 before cleaning, checking, or servicing the
equipment.
D Tighten all fluid connections before each use.
D Check the hoses, tubes, and couplings daily. Replace parts immediately if worn, damaged, or
loose. Permanently coupled hoses cannot be repaired.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
corresponding instructions.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and
result in fire or explosion and serious injury.
D Ground the equipment, the object being sprayed, and all other electrically conductive objects in the
spray area. See Grounding on page 10.
D Electrostatic guns require special grounding procedures. If your package includes an electrostatic
spray gun, read and follow all grounding instructions in the gun manual 3A2494.
D If there is any static sparking while using the equipment, stop spraying immediately. Identify and
correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable vapors from the solvent or the fluid
being sprayed.
D Do not smoke in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not turn on or off any light switch in the spray area.
D Electrically disconnect all equipment in the spray area.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Do not operate a gasoline engine in the spray area.
3093044
WARNING
EQUIPMENT MISUSE HAZARD
INSTRUCTIONS
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result
in a serious injury.
D This equipment is for professional use only.
D Read all the instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check the equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated system component. This pack-
age has a 100 psi (0.7 MPa, 7 bar) maximum working pressure.
D Use fluids that are compatible with the equipment wetted parts. See the Technical Data section of
all the equipment manuals. Read the fluid manufacturer’s warnings.
D Aluminum pumps only: Never use 1.1.1–trichloroethane, methylene chloride, other halogenated
hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such
use could result in a chemical reaction, with the possibility of explosion.
D Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).
D Do not use the hoses to pull equipment.
D Wear hearing protection when operating this equipment.
D Comply with all applicable local, state, and national fire, electrical, and other safety regulations.
TOXIC FLUID HAZARD
Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the
skin, swallowed, or inhaled.
D Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.
D Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all
local, state, and national guidelines.
D Wear appropriate protective clothing, gloves, eyewear, and respirator.
D If the pump diaphragm fails, hazardous fluid may be exhausted along with the air.
309304 5
Component Identification
Stand Mount HVLP Spray Package Shown
L
B
G
V
N
K
A
U
M
KEY
A TRITON 1:1 Pump
B Bleed-type master air valve
C Air supply line (not supplied)
D Air line filter (not supplied)
F
H
T
E Air line shutoff valve (not supplied)
F Pump air regulator
G Gun air regulator
H Fluid pressure regulator (HVLP and
electrostatic packages only)
J Drain/circulation valve
K Drain tube
L Suction tube
M Gun fluid hose connection
N Gun air hose connection
P Gun fluid hose
R Gun air hose
S Spray gun
T Fluid pressure gauge (HVLP and
electrostatic packages only)
U Pump air pressure gauge
V Gun air pressure gauge
W Agitator (not supplied)
Y Pump ground wire
J
S
Y
R
P
DE
C
ti1005b
W
Fig. 1
ti1006a
3093046
Installation
CAUTION
Use a stainless steel package to spray waterborne,
acid-catalyzed, or 2-component materials. Use of
aluminum packages with these materials is not recommended. See the wetted parts in the Technical
Data section of each component manual, and your
fluid and solvent manufacturer’s compatibility information.
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can
cause serious injury or death if splashed
in the eyes or on the skin, inhaled, or
swallowed.
Preparing the Site
D Ensure that you have an adequate compressed air
supply for the pump and gun. Refer to the separate
pump and gun manuals for air consumption data.
D Clear obstacles and debris that could cause an
unsafe operating environment.
D Have a grounded, metal pail available for use when
flushing the spray package.
D Bring an air supply line (C) from the main air supply
to the pump location. Install an accessory air filter
(D) on the compressed air line to filter dirt and
moisture from the air supply. Install a shutoff valve
(E) to isolate the filter for cleaning.
D Read TOXIC FLUID HAZARD on page 5.
D Use fluids and solvents that are compatible with
the equipment wetted parts. Refer to the Technical Data section of all equipment manuals.
Read the fluid and solvent manufacturer’s
warnings.
General Information
D Always use Genuine Graco Parts and Accessories,
available from your Graco distributor. If you supply
your own accessories, be sure they are adequately
sized and pressure rated for your system.
D Reference numbers and letters in parentheses refer
to the callouts in the Figs. and the parts lists starting on page 12.
D When the bleed-type master air valve (B) is closed
and the pump air regulator (F) and gun air regulator
(G) are opened, it relieves all air pressure to the
system components.
D Ventilate the spray booth.
WARNING
To prevent hazardous concentrations of toxic
and/or flammable vapors, spray only in a properly
ventilated spray booth. Never operate the spray
gun unless ventilation fans are operating.
Check and follow all of the national, state, and local
codes regarding air exhaust velocity requirements.
309304 7
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