Graco 308553ZAC User Manual
Instructions–Parts List
ACETAL AND POLYPROPYLENE
Husky™ 307 Air–Operated
308553ZAC
Diaphragm Pumps
For fluid transfer applications. For professional use only.
Only pumps with acetal fluid sections are approved for use in European
explosive atmosphere locations.
100 psi (0.7 MPa, 7 bar) Maximum Fluid Working Pressure
100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure
*Model No. D31 Acetal Pumps**, Series F
*Model No. D32 Polypropylene Pumps, Series F
*Model No. D3A
*Model No. D3B Polypropylene BSPT Pumps, Series F
* To determine the Model No. for your pump and for additional models, refer to the Pump Matrix
on page 26.
Acetal BSPT Pumps**, Series F
EN
** Pumps with Acetal fluid sections are certified.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
01428B
Table of Contents
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service
Replacing the Air Valve 16. . . . . . . . . . . . . . . . . . . . . .
Repairing the Air Valve 18. . . . . . . . . . . . . . . . . . . . . .
Ball Check Valves 21. . . . . . . . . . . . . . . . . . . . . . . . . .
Diaphragm Repair 23. . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Matrix 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Diaphragm Pumps 26. . . . . . . . . . . . . . . . . . .
Repair Kit Matrix 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Sequence 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data and Performance Charts 33. . . . . . . . . .
Dimensions 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranties 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Information 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
INSTRUCTIONS
WARNING
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated component in your system.
This equipment has a 100 psi (0.7 MPa, 7 bar) maximum working pressure at 100 psi
(0.7 MPa, 7 bar) maximum incoming air pressure.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
D Do not kink or overbend hoses or use hoses to pull equipment.
2 308553
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 82_ C (180_ F) or below –40_ C (–40_ F).
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the
skin, inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid
and solvent manufacturer.
D Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas.
If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on
page 10.
D To pump acids, always use a polypropylene pump. Take precautions to avoid acid or acid fumes
from contacting the pump housing exterior. Stainless steel parts will be damaged by exposure to
acid spills and fumes. Never use an acetal pump to pump acids.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment. Refer to Grounding on page 5.
D Never use a polypropylene pump with non-conductive flammable fluids as specified by your local
fire protection code. Refer to Grounding on page 5 for additional information. Consult your fluid
supplier to determine the conductivity or resistivity of your fluid.
D If there is any static sparking or you feel an electric shock while using this equipment, stop
pumping immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being pumped.
D Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm
fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation on page 10.
D Keep the work area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the work area.
D Extinguish all open flames or pilot lights in the work area.
D Do not smoke in the work area.
D Do not turn on or off any light switch in the work area while operating or if fumes are present.
D Do not operate a gasoline engine in the work area.
D Keep a fire extinguisher in the work area.
308553 3
Installation
General Information
D The Typical Installations in Fig. 4 to Fig. 7 are only
guides for selecting and installing system compo-
nents. Contact your Graco distributor for assistance
in planning a system to suit your needs.
D Always use Genuine Graco Parts and Accessories,
available from your Graco distributor. Refer to the
Product Data Sheet for the pump, Form No.
305528 (acetal pumps) or 305543 (polypropylene
pumps). If you supply your own accessories, be
sure they are adequately sized and pressure rated
for your system.
D Use a compatible, liquid thread sealant or PTFE
tape on all male threads. Tighten all connections
firmly to avoid air or fluid leaks. Do not over-
tighten plastic threads.
D Reference numbers and letters in parentheses refer
to the callouts in the Figures and the parts lists on
pages 28 to 29.
CAUTION
Safe Operating Temperature
Minimum: 40_F (4.4_C); Maximum: 150_F (66_C).
Operating outside these temperature limits will
adversely affect the strength of the pump housing.
Certain chemicals may further reduce the operating temperature range. Consult engineering guides
for chemical compatibilities and temperature limits,
or contact your Graco distributor.
Tightening Threaded Fasteners Before
First Use
Before using the pump for the first time, check and
retorque all external fasteners. See Torque Se-
quence, page 32. After the first day of operation,
retorque the fasteners. Although pump use varies, a
general guideline is to retorque fasteners every two
months.
Mountings
D Be sure the mounting can support the weight of the
pump, hoses, and accessories, as well as the
stress caused during operation.
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can
cause serious injury or death if splashed
in the eyes or on the skin, inhaled, or
swallowed.
1. Read TOXIC FLUID HAZARD on page 3.
2. Use fluids and solvents which are compatible
with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s
warnings.
D The Husky 307 Pump can be used in a variety of
installations, some of which are shown in
Fig. 4 to Fig. 7. Kits are available to adapt your
pump to your system. Refer to the Product Data
Sheet for the pump, Form No. 305528 (acetal
pumps) or 305543 (polypropylene pumps).
D For all other mountings, be sure the pump is ade-
quately secured.
Dual Manifolds
Dual manifold kits are available to enable you to pump
two fluids simultaneously, or to mix two fluids in the
pump. Order Part No. 237211 for acetal pumps and
Part No. 237210 for polypropylene pumps.
4 308553
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
This pump must be grounded. Before
operating the pump, ground the system
as explained at right. Also read the sec-
tion FIRE AND EXPLOSION HAZARD on page
3.
The acetal pump contains stainless steel fibers,
which makes the wetted parts conductive.
Attaching the ground wire to the grounding strip
grounds the air motor and the wetted parts.
The polypropylene pump is not conductive.
When pumping conductive flammable fluids,
always ground the entire fluid system by making
sure the fluid system has an electrical path to a
true earth ground (see Fig. 4 through Fig. 7).
Never use a polypropylene pump with
non-conductive flammable fluids as specified by
your local fire protection code.
Ground all of this equipment:
D Pump: Attach a ground wire (Y) to the grounding
strip (112) with the screw (28), lockwasher (29) and
nut (27), as shown in Fig. 1. Connect the clamp end
of the ground wire to a true earth ground. Order
Part No. 222011 Ground Wire and Clamp.
NOTE: When pumping conductive flammable fluids
with a polypropylene pump, always ground the fluid
system. See the WARNING at left. Fig. 4 through
Fig. 7 show recommended methods of grounding
flammable fluid containers during filling.
27
29
112
28
Y
US Code (NFPA 77 Static Electricity) recommends
a conductivity greater than 50 x 10
ter (mhos/meter) over your operating temperature
range to reduce the hazard of fire. Consult your
fluid supplier to determine the conductivity or
resistivity of your fluid. The resistivity must be less
than 2 x 1012 ohm-centimeters.
To reduce the risk of static sparking, ground the pump
and all other equipment used or located in the pumping
area. Check your local electrical code for detailed
grounding instructions for your area and type of equipment.
–12
Siemans/me-
Fig. 1
D Air and fluid hoses: Use only electrically conductive
hoses.
D Air compressor: Follow the manufacturer’s recom-
mendations.
D Solvent pails used when flushing: Follow your local
code. Use only metal pails, which are conductive.
Do not place the pail on a non-conductive surface,
such as paper or cardboard, which interrupts the
grounding continuity.
D Fluid supply container: Follow your local code.
01432B
308553 5
Installation
Air Line
WARNING
A bleed-type master air valve (B) is required in
your system to relieve air trapped between this
valve and the pump. See Fig. 4 to Fig. 7. Trapped
air can cause the pump to cycle unexpectedly,
which could result in serious injury, including
splashing in the eyes or on the skin, injury from
moving parts, or contamination from hazardous
fluids.
CAUTION
The pump exhaust air may contain contaminants.
Ventilate to a remote area if the contaminants
could affect your fluid supply. See Air Exhaust
Ventilation on page 10.
1. Install the air line accessories as shown in Fig. 4 to
Fig. 7. Mount these accessories on the wall or on
a bracket. Be sure the air line supplying the accessories is grounded.
a. The fluid pressure can be controlled in either
of two ways. To control it on the air side, install
an air regulator (H). To control it on the fluid
side, install a fluid regulator (M) near the pump
fluid outlet (see Fig. 5).
b. Locate one bleed-type master air valve (B)
close to the pump and use it to relieve trapped
air. See the WARNING above. Locate the
other master air valve (E) upstream from all air
line accessories and use it to isolate them
during cleaning and repair.
c. The air line filter (F) removes harmful dirt and
moisture from the compressed air supply.
Fluid Suction Line
D If using a conductive (acetal) pump, use conductive
hoses. If using a non-conductive (polypropylene)
pump, ground the fluid system. See Grounding on
page 5.
D The pump fluid inlet is 3/8 npt(f). See Fig. 2.
Screw the fluid fitting into the pump inlet snugly.
Use a compatible liquid thread sealant or PTFE
tape on connections to prevent air from getting into
material line.
D At inlet fluid pressures greater than 15 psi (0.1
MPa,1 bar), diaphragm life will be shortened.
D See the Technical Data on pages 33 and 34 for
maximum suction lift and flow rate loss at various
lift distances.
Fluid Outlet Line
WARNING
A fluid drain valve (J) is required in your system to
relieve pressure in the hose if it is plugged. See
Fig. 4 to Fig. 7. The drain valve reduces the risk of
serious injury, including splashing in the eyes or on
the skin, or contamination from hazardous fluids
when relieving pressure. Install the valve close to
the pump fluid outlet.
D Use electrically conductive fluid hoses (N). The
pump fluid outlet is 3/8 npt(f). See Fig. 2. Screw the
fluid fitting into the pump outlet snugly.
2. Install an electrically conductive, flexible air hose
(C) between the accessories and the 1/4 npt(f)
pump air inlet (see Fig. 2). Use a minimum 1/4”
(6.3 mm) ID air hose. Screw an air line quick
disconnect coupler (D) onto the end of the air hose
(C), and screw the mating fitting into the pump air
inlet snugly. Do not connect the coupler (D) to the
fitting yet.
6 308553
D Install a fluid regulator (M) at the pump fluid outlet
to control fluid pressure, if desired (see Fig. 5). See
Air Line, step 1a, for another method of controlling
pressure.
D Install a fluid drain valve (J) near the fluid outlet.
See the WARNING above.
Installation
Changing the Orientation of the Fluid Inlet
and Outlet Ports
The pump is shipped with the fluid inlet and outlet
ports facing the same direction. See Fig. 2. If desired,
the direction of one or both ports can be changed.
Remove the manifold(s) from the pump as explained in
steps 1, 2, and 4 on page 21. Reattach with the port
facing the desired direction. See Torque Sequence,
page 32. Do not over-torque.
Acetal Pump Shown
Apply thread lube, and torque to 50 to 60 in-lb
1
(5.6 to 6.8 N-m). See Torque Sequence, page
32. Do not over-torque.
2
1/4 npt(f) air inlet
3
3/8 npt(f) fluid inlet
4
3/8 npt(f) fluid outlet
5
3/8 npt(f) air exhaust port
2
1
4
Fluid Pressure Relief Valve
CAUTION
Some systems may require installation of a pressure relief valve at the pump outlet to prevent
overpressurization and rupture of the pump or
hose. See Fig. 3.
Thermal expansion of fluid in the outlet line can
cause overpressurization. This can occur when
using long fluid lines exposed to sunlight or ambient heat, or when pumping from a cool to a warm
area (for example, from an underground tank).
Overpressurization can also occur if the Husky
pump is being used to feed fluid to a piston pump,
and the intake valve of the piston pump does not
close, causing fluid to back up in the outlet line.
KEY
A 3/8 npt(f) fluid inlet port
B 3/8 npt(f) fluid outlet port
C Pressure relief valve
Part No. 112119 (stainless steel)
Fig. 2
1
Install valve between fluid inlet and outlet ports.
2
Connect fluid inlet line here. Use a compatible liquid thread sealant or PTFE tape on
3
connection to prevent air from getting into
the material line.
3
Connect fluid outlet line here.
B 1
5
01459B
3
1
A
2
Fig. 3
C
01539B
308553 7
Installation
STAND-MOUNTED AIR SPRAY INSTALLATION
KEY
F BE
C
M
D
NP
R
Y
G
H
A
J
K
A Husky 307 Pump
B Bleed-Type Master Air Valve
(required for pump)
C Air Supply Hose
D Air Line Quick Disconnect
E Master Air Valve (for accessories)
F Air Line Filter
G Gun Air Regulator
H Pump Air Regulator
J Fluid Drain Valve (required)
K Fluid Recirculation Line
L Fluid Suction Line
M Surge Tank and Filter
N Fluid Supply Hose
P Gun Air Supply Hose
R Air Spray Gun
S Floor Stand
Y Ground Wire (required; see page 5
for installation instructions)
S
L
Fig. 4
PAIL-MOUNTED HVLP AIR SPRAY INSTALLATION
KEY
A Husky 307 Pump
B Bleed-Type Master Air Valve
(required for pump)
C Air Supply Line
D Air Line Quick Disconnect
E Master Air Valve (for accessories)
F Air Line Filter
G Gun Air Regulator
H Pump Air Regulator
J Fluid Drain Valve (required)
K Agitator
L Fluid Suction Line
M Fluid Regulator
N Fluid Supply Hose
P Gun Air Supply Hose
R HVLP Air Spray Gun
S Pail Cover
Y Ground Wire (required; see page 5
for installation instructions)
01433B
FBE
C
H
DG
Y
A
M
R
P
K
N
S
J
Fig. 5
8 308553
L
01434B
Installation
BUNG-MOUNT TRANSFER INSTALLATION
KEY
A Husky 307 Pump
B Bleed-Type Master Air Valve
(required for pump)
C Air Supply Line
D Air Line Quick Disconnect
E Master Air Valve (for accessories)
F Air Line Filter
H Pump Air Regulator
J Fluid Drain Valve (required)
L Fluid Suction Line
M Fluid Inlet Filter
N Fluid Supply Hose
Y Ground Wire (required; see page 5
for installation instructions)
FHBE
D
A
C
N
M
WALL-MOUNT TRANSFER INSTALLATION
KEY
A Husky 307 Pump
B Bleed-Type Master Air Valve
(required for pump)
C Air Supply Line
D Air Line Quick Disconnect
E Master Air Valve (for accessories)
F Air Line Filter
H Pump Air Regulator
J Fluid Drain Valve (required)
L Fluid Suction Line
N Fluid Supply Hose
S Wall Bracket
T Bung Adapter
Y Ground Wire (required; see page 5
for installation instructions)
FHBE
NC
D
A
J
J
Fig. 6
Y
T
Y
S
L
L
01444B
Fig. 7
01457B
308553 9
Installation
Air Exhaust Ventilation
WARNING
FIRE AND EXPLOSION HAZARD
Be sure to read FIRE OR EXPLOSION
HAZARD and TOXIC FLUID HAZARD
on page 3, before operating this pump.
Be sure the system is properly ventilated
for your type of installation. You must
vent the exhaust to a safe place, away
from people, animals, food handling areas, and all
sources of ignition when pumping flammable or
hazardous fluids.
Diaphragm failure will cause the fluid being
pumped to exhaust with the air. Place an appropriate container at the end of the air exhaust line to
catch the fluid. See Fig. 8.
The air exhaust port is 3/8 npt(f). Do not restrict the air
exhaust port. Excessive exhaust restriction can cause
erratic pump operation.
To exhaust to a remote location:
1. Remove the muffler (11) from the pump air
exhaust port.
WARNING
PRESSURIZED EQUIPMENT HAZARD
To reduce the risk of serious eye injury
from ice particles, never operate the
pump with the air exhaust port open. Ice
may form during pump operation, and ice particles
will be ejected from the port along with the exhaust
air. If the muffler (11) is removed, always connect
an air exhaust hose to the exhaust port.
2. Install an electrically conductive air exhaust hose
(X) and connect the muffler to the other end of the
hose. The minimum size for the air exhaust hose
is 3/8 in. (10 mm) ID. If a hose longer than 15 ft
(4.57 m) is required, use a larger diameter hose.
Avoid sharp bends or kinks in the hose.
3. Place a container (Z) at the end of the air exhaust
line to catch fluid in case a diaphragm ruptures. If
the fluid is flammable, ground the container. See
Fig. 8.
Fig. 8
VENTING EXHAUST AIR (Submerged Installation Shown)
See Fig. 4 for accessories
In a submerged installation (as shown), all wetted and non-wetted
pump parts must be compatible with the fluid being pumped.
11
X
Z
01445A
10 308553
Operation
Pressure Relief Procedure
WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to
prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure
whenever you
D Are instructed to relieve the pressure
D Stop spraying
D Check or service any of the system equipment
D Install or clean the spray tips
1. Shut off the air to the pump.
2. Open the dispensing valve, if used.
3. Open the fluid drain valve to relieve all fluid pressure, having a container ready to catch the drainage.
Flush the Pump Before First Use
The pump was tested with lightweight oil, which is left
in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the pump with a compatible solvent before using the equipment. Follow the
steps under Starting and Adjusting the Pump.
1. Be sure the pump is properly grounded. Read
FIRE OR EXPLOSION HAZARD on page 3.
2. Check all fittings to be sure they are tight. Be sure
to use a compatible liquid thread sealant or PTFE
tape on all male threads. Tighten the fluid inlet and
outlet fittings snugly. Do not overtighten the fittings
into the pump.
3. Place the suction tube (if used) in the fluid to be
pumped.
4. Place the end of the fluid hose (N) into an
appropriate container. Close the fluid drain valve
(J).
5. With the pump air regulator (H) closed, open all
bleed-type master air valves (B, E).
6. If the fluid hose has a dispensing device, hold it
open while continuing with the following step.
Slowly open the air regulator (H) until the pump
starts to cycle. Allow the pump to cycle slowly until
all air is pushed out of the lines and the pump is
primed.
If you are flushing, run the pump long enough to
thoroughly clean the pump and hoses. Close the
air regulator. Remove the suction tube from the
solvent and place it in the fluid to be pumped.
Starting and Adjusting the Pump
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can
cause serious injury or death if splashed
in the eyes or on the skin, inhaled, or
swallowed. Do not lift a pump under pressure. If
dropped, the fluid section may rupture. Always
follow the Pressure Relief Procedure above
before lifting the pump.
Pump Shutdown
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
At the end of the work shift, relieve the pressure.
308553 11
Loading...