This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
D Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on pages 32–38 for the maximum working pressure of this equipment.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not kink or overbend hoses or use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
3081513
WARNING
INJECTION HAZARD
Spray from the gun/valve, hose leaks, or ruptured components can inject fluid into your body and
cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the
skin can also cause serious injury.
D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgi-
cal treatment.
D Do not point the gun/valve at anyone or at any part of the body.
D Do not put your hand or fingers over the spray tip/nozzle.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Do not “blow back” fluid; this is not an air spray system.
D Always have the tip guard and the trigger guard on the gun/valve when spraying.
D Check the gun diffuser operation weekly. Refer to the gun manual.
D Be sure the gun/valve trigger safety operates before spraying.
D Lock the gun/valve trigger safety when you stop spraying.
D Follow the Pressure Relief Procedure on page 12 whenever you: are instructed to relieve pres-
sure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip/
nozzle.
D Tighten all fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
D Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
D Keep clear of all moving parts when starting or operating the pump.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 12 to prevent the
equipment from starting unexpectedly.
4308151
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 7.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
D Keep the spray area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray area.
D Extinguish all open flames or pilot lights in the spray area.
D Do not smoke in the spray area.
D Do not turn on or off any light switch in the spray area while operating or if fumes are present.
D Do not operate a gasoline engine in the spray area.
D Keep a fire extinguisher in the work area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
3081515
Notes
6308151
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE AND EXPLOSIONHAZARD on page 5.
1. King Pumps: use a ground wire and clamp. See
Fig. 1. Remove the ground screw (Z) and insert
through eye of ring terminal at the end of ground
wire (Y). Fasten ground screw back onto pump
and tighten securely. Connect the other end of
ground wire to a true earth ground. Order Part No.
222011 Ground Wire and Clamp.
All Other Pumps: use a ground wire and clamp.
See Fig. 2. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of a 1.5 mm@ (12
ga) minimum ground wire (Y) into the slot in lug (Z)
and tighten the locknut securely. Connect the other
end of the wire to a true earth ground. Order Part
No. 237569 Ground Wire and Clamp.
5. Fluid supply container: according to your local
code.
6. Object being sprayed: according to your local
code.
7. All solvent pails used when flushing, according to
your local code. Use only metal pails, which are
conductive, placed on a grounded surface. Do not
place the pail on a nonconductive surface, such as
paper or cardboard, which interrupts the grounding
continuity.
8. To maintain grounding continuity when flushing orrelieving pressure, always hold a metal part of the
spray gun/dispensing valve firmly to the side of a
grounded metal pail, then trigger the gun/valve.
Z
Y
2. Air, fluid, and hydraulic hoses: Use only electrically
conductive hoses with a maximum of 500 feet (150
m) combined hose length to ensure grounding
continuity. Check the electrical resistance of your
hoses at least once a week. If the total resistance
to ground exceeds 29 megohms, replace the hose
immediately.
NOTE: Use a meter that is capable of measuring
resistance at this level.
3. Air compressor or hydraulic power supply: follow
manufacturer’s recommendations.
4. Spray gun/dispensing valve: grounding is obtained
through connection to a properly grounded fluid
hose and pump.
Fig. 1
Fig. 2
TI1052
W
X
Y
Z
0864
3081517
Installation
(AIR-POWERED PUMPS)
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Accessories are available from your Graco
distributor. If you supply your own accessories, be sure
they are adequately sized and pressure-rated to meet
the system’s requirements.
TYPICAL INSTALLATION
KEY
A Pump
B Wall Bracket
C Pump Runaway Valve
D Air Line Lubricator
E Bleed-Type Master Air Valve
(required, for pump)
F Pump Air Regulator
G Air Manifold
JK
H Electrically Conductive Air Supply Hose
J Air Line Filter
K Bleed-Type Master Air Valve
(for accessories)
L Fluid Filter
M Fluid Drain Valve (required)
N Electrically Conductive Fluid Supply Hose
MAIN AIR LINE
Fig. 3 is only a guide for selecting and installing system components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
P Fluid Whip Hose
R Gun/Valve Swivel
S Airless Spray Gun
or Dispensing Valve
T Drum Suction Kit
Y Ground Wire (required; see page 7
for installation instructions)
D
Y
A
H
E
F
C
G
R
S
L
P
B
M
N
T
200 LITER (55 GAL.) DRUM
Fig. 3
8308151
0626C
Installation
(AIR-POWERED PUMPS)
SYSTEM ACCESSORIES
WARNING
A bleed-type master air valve (E) and a fluid drain
valve (M) are required in your system. These
accessories help reduce the risk of serious injury,
including fluid injection and splashing of fluid in the
eyes or on the skin, and injury from moving parts if
you are adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the air is
shut off. Trapped air can cause the pump to cycle
unexpectedly. Locate the valve close to the pump.
The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.
Air and Fluid Hoses
Be sure all air hoses (H) and fluid hoses (N and P) are
properly sized and pressure-rated for your system.
Use only electrically conductive hoses. Fluid hoses
must have spring guards on both ends. Use a whip
hose (P) and a swivel (R) between the main fluid hose
(N) and the gun/valve (S) to allow freer gun/valve
movement.
DAn air line lubricator (D) provides automatic air
motor lubrication.
DA bleed-type master air valve (E) is required in
your system to relieve air trapped between it and
the air motor when the valve is closed (see the
WARNING above). Be sure the bleed valve is easily accessible from the pump, and is located
downstream from the air regulator.
DAn air regulator (F) controls pump speed and out-
let pressure by adjusting the air pressure to the
pump. Locate the regulator close to the pump, but
upstream from the bleed-type master air valve.
DA pump runaway valve (C) senses when the
pump is running too fast and automatically shuts
off the air to the motor. A pump which runs too fast
can be seriously damaged.
DAn air manifold (G) has a swivel air inlet. It
mounts to a wall bracket, and provides ports for
connecting lines to air-powered accessories.
DAn air line filter (J) removes harmful dirt and
moisture from the compressed air supply.
DA secondbleed-type air valve (K) isolates the air
line accessories for servicing. Locate upstream
from all other air line accessories.
Mounting Accessories
WARNING
For Model 222942 Premier Pump, do not lift the
pump by the lift ring when the total weight exceeds
550 lb (250 kg).
Mount the pump (A) to suit the type of installation
planned. Fig. 3 illustrates a wall-mounted system.
Pump dimensions and the mounting hole layout are
shown on pages 40 and 41.
If you are using an elevator or a cart, refer to the
separate manuals supplied with those components for
installation and operation instructions.
Air Line Accessories
Install the following accessories in the order shown in
Fig. 3, using adapters as necessary:
Fluid Line Accessories
Install the following accessories in the positions shown
in Fig. 3, using adapters as necessary:
DA fluid filter (L) with a 60 mesh (250 micron)
stainless steel element, to filter particles from the
fluid as it leaves the pump. It includes a fluiddrain valve (M), which is required in your system
to relieve fluid pressure in the hose and gun (see
the WARNING at left).
DA gun or valve (S) dispenses the fluid. The gun
shown in Fig. 3 is an airless spray gun for light to
medium viscosity fluids.
DA gun swivel (R) allows freer gun movement.
DA suction kit (T) allows the pump to draw fluid
from a 200 liter (55 gallon) drum.
3081519
Installation
(HYDRAULIC-POWERED PUMPS)
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Accessories are available from your Graco
distributor. If you supply your own accessories, be sure
they are adequately sized and pressure-rated to meet
the system’s requirements.
Fig. 4 is only a guide for selecting and installing system components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
CAUTION
It is very important to keep the hydraulic supply
system clean at all times. Be sure that all hydraulic
fluid lines are absolutely clean at all times. Blow out
the lines with air and flush thoroughly with solvent
before connecting to the hydraulic motor, to avoid
introducing harmful contaminants into the motor.
Plug the hydraulic lines immediately when they are
disconnected.
Do not exceed 37.8 liter/min (10 gpm) hydraulic oil
volume to the motor, to avoid pump stalling.
For optimum pump performance, keep the temperature of the hydraulic oil below 54_ C (130_ F)
KEY
A Pump
B Wall Bracket
C Hydraulic Supply Line
D Hydraulic Return Line
E Drain Line (from pressure reducing valve)
F Pressure Gauge
G Flow Control Valve
H Pressure Reducing Valve
J Accumulator
K Drain Line (from motor drip pan)
L Fluid Filter
M Fluid Drain Valve (required)
N Electrically Conductive
Fluid Supply Hose
P Fluid Whip Hose
R Gun/Valve Swivel
E
C
HYDRAULIC
POWER SUPPLY
TYPICAL INSTALLATION
S Airless Spray Gun or Dispensing Valve
T Drum Suction Kit
U Hydraulic Supply Line Shutoff Valve
V Hydraulic Return Line Shutoff Valve
Y Ground Wire (required, see page 7 for
installation instructions)
F
HJ
V
U
G
AA Hydraulic Return Line Filter
A
Y
S
R
L
B
P
N
Fig. 4
10308151
AA
DRAINAGE
CONTAINER
M
D
K
T
200 LITER
(55 GAL.)
DRUM
0627B
Installation
(HYDRAULIC-POWERED PUMPS)
SYSTEM ACCESSORIES
WARNING
A fluid drain valve (M) is required in your system to
help reduce the risk of serious injury, including fluid
injection and splashing of fluid in the eyes or on the
skin if you are adjusting or repairing the pump. The
fluid drain valve assists in relieving fluid pressure in
the displacement pump, hose, and gun. Triggering
the gun to relieve pressure may not be sufficient.
Mounting Accessories
Mount the pump (A) to suit the type of installation
planned. Fig. 4 illustrates a wall-mounted system.
Pump dimensions and the mounting hole layout are
shown on pages 40 and 41.
Filters
Be sure your hydraulic power supply is equipped with a
suction filter to the hydraulic pump and a system return
line filter (AA) of 10 micron size.
Carefully follow the manufacturer’s recommendations
on reservoir and filter cleaning, and periodic changes
of hydraulic fluid. Use only Graco-approved hydraulic
oil. Order Part No. 169236, 5 gal. (19 liter) or 207428,
1 gal. (3.8 liter). Do not substitute a lower grade oil or
one with a lower flash point.
DA pressure reducing valve (H), with a drain line
(E) run directly to the hydraulic return line (D).
DAn accumulator (J) to reduce the hammering ef-
fect caused by the motor reversing direction.
On the hydraulic return line (D), install the following
accessories in the order shown in Fig. 4, using adapters as necessary:
DA shutoff valve (V) isolates the pump for service.
DA filter (AA) of 10 micron size.
Hydraulic Motor Drip Pan
The hydraulic motor has a drip pan to collect any
leakage. Connect a 6 mm (1/4 in.) ID drain line (K) to
the barbed fitting on the drip pan, and place the free
end in a container to receive the drainage.
Fluid Supply Hoses
Be sure all fluid supply hoses (N and P) are properly
sized and pressure-rated for your system. Use only
electrically conductive hoses. Fluid hoses must have
spring guards on both ends. Use a whip hose (P) and
a swivel (R) between the main fluid hose (N) and the
gun/valve (S) to allow freer gun/valve movement.
Fluid Line Accessories
Hydraulic Lines
The motor has a 3/4 npt(f) hydraulic oil supply fitting,
and a 1in. npt(f) hydraulic oil return fitting. Use a
minimum 13 mm (1/2 in.) ID hydraulic supply line, and
a minimum 22 mm (7/8 in.) ID return line.
On the hydraulic supply line (C), install the following
accessories in the order shown in Fig. 4, using adapters as necessary:
DA shutoff valve (U) isolates the pump for service.
DA fluid pressure gauge (F) to monitor hydraulic
oil pressure to the motor and to avoid overpressurizing the motor or displacement pump, and a pres-
sure- and temperature-compensated flow control valve (G) to prevent the motor from running
too fast and possibly damaging itself.
Install the following accessories in the positions shown
in Fig. 4, using adapters as necessary:
DA fluid filter (L) with a 60 mesh (250 micron)
stainless steel element, to filter particles from the
fluid as it leaves the pump. It includes a fluiddrain valve (M), which is required in your system
to relieve fluid pressure in the hose and gun (see
the WARNING at left).
DA gun or valve (S) dispenses the fluid. The gun
shown in Fig. 3 is an airless spray gun for light to
medium viscosity fluids.
DA gun swivel (R) allows freer gun movement.
DA suction kit (T) allows the pump to draw fluid
from a 200 liter (55 gallon) drum.
30815111
Operation/Maintenance
(ALL MODELS)
Pressure Relief Procedure
WARNING
INJECTION HAZARD
Fluid under high pressure can be injected through the skin and cause
serious injury. To reduce the risk of an
injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
D are instructed to relieve the pressure,
D stop spraying/dispensing,
D check or service any of the system equipment,
D or install or clean the spray tip/nozzle.
1. Lock the gun/valve trigger safety.
2. Shut off the air or hydraulic supply to the pump.
3. In air-powered systems, close the bleed-type
master air valve (required in your system). In
hydraulic-powered systems, close the hydraulic
supply line valve first, then the return line valve.
Flushing the Pump
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent before using the pump.
WARNING
For your safety, read the warning section, FIRE
AND EXPLOSION HAZARD on page 5 before
flushing, and follow all recommendations given
there.
Model 222832
Shown
4. Unlock the gun/valve trigger safety.
5. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.
6. Lock the gun/valve trigger safety.
7. Open the drain valve (required in your system)
and/or the pump bleeder valve, having a container
ready to catch the drainage.
8. Leave the drain valve open until you are ready to
spray/dispense again.
If you suspect that the spray tip/nozzle or hose is
completely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the tip guard retaining nut, nozzle, or hose end
coupling and relieve pressure gradually, then loosen
completely. Now clear the tip/nozzle or hose.
Packing Nut/Wet-Cup
Fill the packing nut/wet-cup (3) 1/3 full with Graco
Throat Seal Liquid (TSL) or compatible solvent. See
Fig. 5. Using the supplied wrench (104), adjust the
packing nut weekly so it is just snug; do not overtighten. Follow the Pressure Relief Procedure Warning
above before adjusting the packing nut.
Bleed hole must
1
face down.
104
Fig. 5
3
32
1
33
0566
12308151
Operation/Maintenance
(AIR-POWERED PUMPS)
Starting and Adjusting the Pump
1. Refer to Fig. 3 on page 8. Connect the suction kit
(T) to the pump’s fluid inlet, and place the tube into
the fluid supply.
2. Be sure the air regulator (F) is closed. Then open
the pump’s bleed-type master air valve (E). Hold a
metal part of the spray gun/dispensing valve (S)
firmly to the side of a grounded metal pail and hold
the trigger open. Now slowly open the air regulator
until the pump starts.
3. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed. Release
the gun/valve trigger and lock the trigger safety.
The pump should stall against pressure when the
trigger is released.
WARNING
INJECTION HAZARD
To reduce the risk of fluid injection, do not use your
hand or fingers to cover the bleed hole on the
underside of the bleeder valve body (32) when
priming the pump. Use a crescent wrench to open
and close the bleeder plug (33). Keep your hands
away from the bleed hole.
4. If the pump fails to prime properly, open the
bleeder valve plug (33) slightly. Use the bleed hole
on the underside of the valve body (32) as a
priming valve until the fluid appears at the hole.
See Fig. 5. Close the plug (33).
NOTE: When changing fluid containers with the hose
and gun already primed, open the bleeder valve plug
(33), to assist in priming the pump and venting air
before it enters the hose. Close the bleeder valve
when all air has been eliminated.
6. Use the air regulator to control the pump speed
and the fluid pressure. Always use the lowest air
pressure necessary to get the desired results.
Higher pressures cause premature tip/nozzle and
pump wear.
WARNING
To reduce the risk of overpressurizing your system,
which could result in component rupture and cause
serious injury, never exceed the specified Maximum Incoming Air Pressure to the pump (see the
Technical Data on pages 32–38).
7. Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a
high speed, possibly damaging itself. A pump
runaway valve (C), which shuts off the air supply to
the pump if the pump accelerates beyond the
pre-set speed, is available. See Fig. 3 on page 8.
If your pump accelerates quickly, or is running too
fast, stop it immediately and check the fluid supply.
If the supply container is empty and air has been
pumped into the lines, refill the container and
prime the pump and the lines with fluid, or flush
and leave it filled with a compatible solvent. Be
sure to eliminate all air from the fluid system.
Shutdown and Care of the Pump
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
For overnight shutdown, relieve the pressure. Stop
the pump at the bottom of its stroke to prevent fluid
from drying on the exposed displacement rod and
damaging the throat packings.
5. With the pump and lines primed, and with adequate air pressure and volume supplied, the pump
will start and stop as the gun/valve is opened and
closed. In a circulating system, the pump will
speed up or slow down on demand, until the air
supply is shut off.
Always flush the pump before the fluid dries on the
displacement rod. Never leave water or water-based
fluid in the pump overnight. First, flush with water or a
compatible solvent, then with mineral spirits. Relieve
the pressure, but leave the mineral spirits in the pump
to protect the parts from corrosion.
30815113
Operation/Maintenance
(HYDRAULIC-POWERED PUMPS)
Starting and Adjusting the Pump
1. Refer to Fig. 4 on page 10. Connect the suction kit
(T) to the pump’s fluid inlet, and place the tube into
the fluid supply.
2. Check the hydraulic fluid level before each use,
and add fluid as necessary.
3. Make certain that the supply line shutoff valve (U)
and the return line shutoff valve (V) are closed.
4. Start the hydraulic power supply.
5. Hold a metal part of the gun/valve (S) firmly to the
side of a grounded metal pail and hold the trigger
open.
6. Open the return line shutoff valve (V) first, then
slowly open the supply line shutoff valve (U).
7. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed. Release
the gun/valve trigger and engage the safety latch.
The pump should stall against pressure when the
trigger is released.
9. With the pump and lines primed, and with adequate hydraulic volume supplied, the pump will
start and stop as the gun/valve is opened and
closed. In a circulating system, the pump will
speed up or slow down on demand, until the
hydraulic power supply is shut off.
10. Use the fluid pressure gauge (F) and flow control
valve (G) to control the pump speed and the fluid
outlet pressure. Always use the lowest hydraulic
flow and pressure necessary to get the desired
results. Higher pressures cause premature tip/nozzle and pump wear.
WARNING
To reduce the risk of overpressurizing your system,
which could result in component rupture and cause
serious injury, never exceed 10 MPa, 103 bar
(1500 psi) Maximum Hydraulic Input Pressure to
the pump, or 14.0 MPa, 140 bar (2000 psi) Maximum Fluid Working Pressure (see the Technical
Data on page 38).
WARNING
INJECTION HAZARD
To reduce the risk of fluid injection, do not use your
hand or fingers to cover the bleed hole on the
underside of the bleeder valve body (32) when
priming the pump. Use a crescent wrench to open
and close the bleeder plug (33). Keep your hands
away from the bleed hole.
8. If the pump fails to prime properly, open the
bleeder valve plug (33) slightly. Use the bleed hole,
on the underside of the body (32), as a priming
valve until the fluid appears at the hole. See Fig. 5.
Close the plug (33).
NOTE: When changing fluid containers with the hose
and gun already primed, open the bleeder valve plug
(33), to assist in priming the pump and venting air
before it enters the hose. Close the bleeder valve
when all air has been eliminated.
To prevent overpressurizing the hydraulic motor or
its seals, always shut off the supply line valve (U)
first, then shut off the return line valve (V).
CAUTION
Do not allow the hydraulic oil temperature to exceed
54_ C (130_ F). The pump seals will wear faster and
leakage may occur if the pump is operated at higher
oil temperatures.
11. Never allow the pump to run dry of the fluid being
pumped. A dry pump will quickly accelerate to a
high speed, possibly damaging itself. If your pump
accelerates quickly, or is running too fast, stop it
immediately and check the fluid supply. If the
supply container is empty and air has been
pumped into the lines, refill the container and
prime the pump and the lines with fluid, or flush
and leave it filled with a compatible solvent. Be
sure to eliminate all air from the fluid system.
14308151
Operation/Maintenance
(HYDRAULIC-POWERED PUMPS)
Shutdown and Care of the Pump
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
For overnight shutdown, relieve the pressure. Stop
the pump at the bottom of the stroke to prevent fluid
from drying on the exposed displacement rod and
damaging the throat packings.
Always flush the pump before the fluid dries on the
displacement rod. Never leave water or water-based
fluid in the pump overnight. First, flush with water or a
compatible solvent, then with mineral spirits. Relieve
the pressure, but leave the mineral spirits in the pump
to protect the parts from corrosion.
30815115
Troubleshooting Chart
1. Relieve the pressure.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
PROBLEMCAUSESOLUTION
Pump fails to operateRestricted line or inadequate air/hy-
draulic supply; closed or clogged valves
Obstructed fluid hose or gun/valve;
fluid hose ID is too small
Fluid dried on the displacement rodClean; always stop pump at bottom of stroke;
Dirty, worn, or damaged motor partsClean or repair; see separate motor manual.
Pump operates, but
output low on both
strokes
Pump operates, but
output low on downstroke
Pump operates, but
output low on upstroke
Erratic or accelerated
pump speed
Restricted line or inadequate air/hydraulic supply; closed or clogged valves
Obstructed fluid hose or gun/valve;
fluid hose ID is too small
Bleeder valve openClose.
Fluid too heavy for pump primingUse bleeder valve (see pages 13 and 14); use
Worn packings in displacement pumpReplace packings.
Held open or worn intake valveClear valve; service.
Fluid too heavy for pump primingUse bleeder valve (see pages 13 and 14); use
Held open or worn piston valve or packings.
Exhausted fluid supplyRefill and prime.
Fluid too heavy for pump primingUse bleeder valve (see pages 13 and 14); use
Held open or worn piston valve or packings.
Held open or worn intake valveClear valve; service.
2. Check all possible causes and problems before
disassembling the pump.
Clear; increase air/hydraulic supply.
Check that valves are open.
Open, clear*; use hose with larger ID.
keep wet-cup 1/3 filled with compatible solvent.
Clear; increase air/hydraulic supply.
Check that valves are open.
Open, clear*; use hose with larger ID.
ram.
ram.
Clear valve; replace packings.
ram.
Clear valve; replace packings.
* To determine if the fluid hose or gun is obstructed, relieve the pressure. Disconnect the fluid hose and place a
container at the pump fluid outlet to catch any fluid. Turn on the air/hydraulic power just enough to start the pump. If
the pump starts when the air/hydraulic power is turned on, the obstruction is in the fluid hose or gun.
NOTE: If you experience air motor icing, call your Graco distributor.
16308151
REQUIRED TOOLS
Service
WARNING
DSet of socket wrenches
DSet of adjustable wrenches
D24 in. adjustable wrench
DTorque wrench
DRubber mallet
DArbor press
DSoft wooden block (approx. 1 square foot in size)
DLarge vise, with soft jaws
DThread lubricant
DAnti-seize lubricant 222955
DLoctiteR 2760t or equivalent
NOTE: Service Tool 109508 is available as an accessory. The tool fits over the top of the displacement rod,
making it easier to apply a 24 inch adjustable wrench
or 3/4 in. drive socket when connecting or disconnecting the rod from the piston assembly.
DISCONNECTING DISPLACEMENT PUMP
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
For Model 222942 Premier Pump, do not lift the
pump by the lift ring when the total weight exceeds
550 lb (250 kg).
3. Disconnect the displacement pump (105) from the
motor (101) as follows. Be sure to note the relative
position of the pump’s fluid outlet to the air or
hydraulic inlet of the motor. If the motor does not
require servicing, leave it attached to its mounting.
CAUTION
Be sure to use at least two people when lifting,
moving, or disconnecting the pump. This pump is too
heavy for one person. If you are disconnecting the
displacement pump from a motor which is still
mounted (for example, on a wall bracket), be sure to
support the displacement pump while it is being
disconnected, to prevent it from falling and causing
injury or property damage. Do this be securely
bracing the pump, or by having at least two people
hold it while another disconnects it.
4. Using an adjustable wrench, unscrew the coupling
nut (103) from the connecting rod adapter (102).
Remove the coupling collars (108). Take care not
to lose or drop them. See Fig. 6.
1. Flush the pump, if possible. Stop the pump at the
bottom of its stroke. Relieve the pressure.
2. Disconnect the air or hydraulic hose. Plug all
hydraulic hoses immediately, to prevent contamination of the hydraulic system. Hold the fluid outlet
fitting (4) with a wrench to keep it from being
loosened while you disconnect the fluid hose.
5. Hold the tie rod flats with a wrench to keep the
rods from turning. Unscrew the nuts (106) from the
tie rods (107). Carefully remove the displacement
pump (105) from the motor (101).
6. Refer to page 20 for displacement pump service.
To service the air or hydraulic motor, refer to the
separate motor manual, supplied.
30815117
Service
RECONNECTING DISPLACEMENT PUMP
WARNING
To reduce the risk of pinching or injuring hands or
fingers caught between the hydraulic motor drip
pan and the coupling nut, always use connecting
rod adapter 184595 and tie rods 184596 on Model
222834 Viscount Pump. Never use connecting rod
adapter 184451 and tie rods 184452 on Model
222834; those parts do not allow sufficient clearance between the drip pan and coupling nut.
NOTE: On Premier models, ensure that the rod adapter (102) has not loosened during maintenance. Proper
torque is necessary to prevent the rod adapter from
loosening during the pump operation.
If the rod adapter (102) has loosened during maintenance, remove the adapter and apply LoctiteR 2760t
(or equivalent) to the rod adapter and air motor piston
threads, and then torque as specified in Fig. 6.
1. Use at least two people to hold the displacement
pump while another reconnects it to the motor (see
the CAUTION at left). Orient the pump’s fluid
outlet to the air or hydraulic inlet as was noted in
step 3 under Disconnecting the DisplacementPump. Position the displacement pump (105) on
the tie rods (107). See Fig. 6.
2. Screw the nuts (106) onto the tie rods (107) and
torque as noted in Fig. 6.
3. Place the coupling nut (103) on the displacement
rod (1), then place the coupling collars (108) into
the nut. Screw the coupling nut onto the connecting rod adapter (102) loosely. Hold the connecting
rod adapter flats with a wrench to keep it from
turning. Use an adjustable wrench to tighten the
coupling nut. Torque as noted in Fig. 6.
4. Torque the packing nut (3) to 135–169 N.m
(100–125 ft–lb).
5. Reconnect all hoses. Reconnect the ground wire if
it was disconnected. Fill the wet-cup (3) 1/3 full of
Graco Throat Seal Liquid or compatible solvent.
6. Turn on the air or hydraulic power supply. On
hydraulic pumps, open the hydraulic return line
valve first, then the supply line valve. Run the
pump slowly to ensure that it is operating properly.
18308151
Service
King, Bulldog, and Viscount Pumps
(Model 222832 Shown)
101
3
107
102
108
103
Premier Pumps
(Model 222942 Shown)
101
1
7
102
6
1
1
3
106
4
104
4
Torque to 196–210 N.m (145–155 ft–lb)
1
2
Torque to 135–169 N.m (100–125 ft–lb)
Torque to 81–889 N.m (60–66 ft–lb)
3
3
105
108
2
107
5
1
103
6
3 2
106
5
105
4
0567C
104
4
Torque to 129–142 N.m (95–105 ft–lb)
5
Torque to 312–340 N.m (230–250 ft–lb)
6
Apply LoctiteR 2760t (or equivalent) to threads.
7
06818C
01397C
Square hole is for use with torque wrench.
4
Fig. 6
30815119
Service
DISPLACEMENT PUMP SERVICE
Disassembly
When disassembling the pump, lay out all the removed
parts in sequence, to ease reassembly. Clean all parts
with a compatible solvent and inspect them for wear or
damage. Refer to Fig. 7.
NOTE: Repair Kits are available to replace the throat
(T) and piston (P) packings, and to replace the o-rings
and cylinder seals. For the best results, use all the new
parts in the kit. Kit parts are marked with an asterisk,
for example (8*). These kits can also be used to convert the pump to different packing materials. Refer to
pages 29 and .
1. Stand the displacement pump upright in a large
vise. Loosen, but do not remove, the packing nut
(3). Remove the six long cap screws (20), using a
socket wrench.
2. Lift the outlet housing (19) straight up off the
pump. Be careful not to scratch the displacement
rod (1) while removing the housing.
3. Lift the cylinder (7), displacement rod (1), and
piston assembly off the intake housing (17).
7. Stand the cylinder (7) upright on a wooden block.
Using a rubber mallet or an arbor press, drive the
displacement rod (1) and piston assembly down
into the cylinder as far as possible, then place the
cylinder on its side and continue to drive the rod
out the bottom until the piston comes free. Pull the
rod and piston from the cylinder, being careful not
to scratch the rod or cylinder.
CAUTION
To reduce the possibility of costly damage to the rod
(1) and cylinder (7), always use a rubber mallet or an
arbor press to drive the rod out of the cylinder. Be
sure to place the cylinder on a soft block of wood.
Never use a hammer to drive the rod.
NOTE: Service Tool 109508 is available as an accessory. The tool fits over the top of the displacement rod
(1), making it easier to apply a 24 inch adjustable
wrench or 3/4 in. drive socket when disconnecting the
rod from the piston assembly.
8. Put the flats of the piston seat housing (12) in a
vise. Unscrew the rod (1) from the housing (12),
leaving the ball guide (9) assembled to the rod. Be
careful to catch the piston ball (10) as you separate the housing (12) and ball guide (9), so that it
doesn’t fall and suffer damage.
4. Remove the seal (6), ball guide (14), intake ball
(16), intake seat housing (15), and o-ring (31) from
the intake housing (17). Inspect the ball (16) and
the ball seat (A) on the housing (15) for wear or
damage.
5. Remove the seal (6) from the bottom of the outlet
housing (19). Unscrew the packing nut (3). Remove the glands and v-packings (T) from the
housing. Do not remove the outlet fitting (4) and
o-ring (5) unless they need replacement.
6. Unscrew the bleeder valve plug (33) completely
from the valve body (32). Clean the valve threads
and the bleed hole. It is not necessary to remove
the valve body from the pump outlet housing (19).
9. Remove the glands and v-packings (P) from the
piston seat housing (12). Inspect the ball (10) and
ball seat (B) on the housing (12) for wear or damage.
10. Inspect the outer surface of the displacement rod
(1) and the inner surface of the cylinder (7) for
scoring or wear; replace either part if necessary. If
the rod is being replaced, remove the ball guide (9)
as explained in step 11.
NOTE:Do not remove the ball guide (9) from the
displacement rod (1) unless either part is damaged.
11. Place the flats of the ball guide (9) in a vise. Using
a 24 in. adjustable wrench or 3/4 in. drive socket,
unscrew the rod (1) from the ball guide.
20308151
Service
1
3
19
T
5
32
4
6
10
B
9
12
P
20
7
6
14
33
Fig. 7
16
31
15
17
A
0421C
30815121
Service
Reassembly
1. If it was necessary to remove the ball guide (9)
from the displacement rod (1), place the flats of
the rod in a vise. Apply anti-seize lubricant 222955
to the threads and mating faces of the rod and the
ball guide. Screw the ball guide onto the rod, hand
tight. Remove from the vise. See Fig. 8.
2. Place the female gland (11*) on the piston seat
housing (12). Install the five v-packings (P) one at
a time with the lips facing up. Refer to page 31
for the correct packing order for your pump. Install
the male gland (34*).
NOTE: To convert the pump to a different packing
material, see pages 29 and 31.
NOTE: Service Tool 109508 is available as an accessory. The tool fits over the top of the displacement rod
(1), making it easier to apply a 24 inch adjustable
wrench or 3/4 in. drive socket when connecting the rod
to the piston assembly.
3. Apply anti-seize lubricant 222955 to the threads
and mating faces of the ball guide (9) and piston
seat housing (12). Place the flats of the piston seat
housing in a vise. Place the ball (10) on the piston
seat. Screw the assembled rod (1) and ball guide
(9) onto the piston assembly hand tight, then
torque to 459–481 N.m (338–354 ft–lb).
4. Use an arbor press to reinstall the rod (1) into the
cylinder (7), as follows. (The cylinder is symmetrical, so either end may face up.) Lubricate the
piston packings (P). With the piston end facing
down, lower the rod into the cylinder. Start the
piston into the cylinder as much as possible, then
drive the rod and piston the rest of the way into the
cylinder with the arbor press.
5. Lubricate the o-ring (31*) and seal (6*). Install the
o-ring on the intake seat housing (15). Install the
intake seat housing (15), intake ball (16), ball guide
(14), and seal (6*) in the intake housing (17). Set
the intake housing all the way into the vise.
6. Place the cylinder (7) on the intake housing (17).
Tap on the top of the displacement rod (1) with a
rubber mallet, to seat the cylinder.
7. Lubricate the throat packings (T). Place the male
gland (28*) into the outlet housing (19). Install the
five v-packings one at a time with the lips facingdown. Refer to page 29 for the correct packing
order for your pump. Install the female gland (25*).
NOTE: To convert the pump to a different packing
material, see pages 29 and 31.
8. Lubricate the threads of the packing nut (3), and
loosely install it in the outlet housing (19).
9. Lubricate the seal (6*) and install it in the bottom of
the outlet housing (19). Set the outlet housing on
top of the cylinder (7). Apply thread lubricant to the
six long cap screws (20). Install the cap screws
through the outlet housing (19) and thread them
loosely by hand into the intake housing (17).
Tighten the cap screws oppositely and evenly,
using a socket wrench, then torque to 244–264
N.m (180–195 ft–lb).
10. Lubricate the threads of the bleeder valve plug
(33). The plug has two sets of threads. Be sure to
screw the plug completely into the valve body (32).
Torque the plug to 30–38 NSm (22–28 ft-lb).
CAUTION
To reduce the possibility of costly damage to the rod
(1) and cylinder (7), always use an arbor press to
drive the rod into the cylinder, and be sure to place
the cylinder on a soft block of wood. Never use a
hammer to drive the rod.
22308151
NOTE: It is not ordinarily necessary to remove the
outlet fitting (4) and o-ring (5*). However, if they were
replaced because of damage, lubricate the o-ring and
place it on the fitting. Screw the fitting into the outlet
housing (19). Torque to 156–171 N.m (115–126 ft–lb).
11. Reconnect the displacement pump to the air motor
as explained on page 18.
Torque to 156–171 N.m (115–126 ft–lb).
1
Torque to 135–169 N.m (100–125 ft–lb).
2
Torque to 459–481 N.m (338–354 ft–lb).
3
Torque oppositely and evenly to 244–264 N.m (180–195 ft–lb).
4
Apply anti-seize lubricant to threads and mating faces.
5
Lubricate.
6
7
Apply thread lubricant.
8
Use arbor press to drive into cylinder (7).
Unscrew plug from valve housing and clean.
9
Torque to 30–38 N.m
10
(22–28 ft-lb)
T
*5
6
Service
1
8
2
3
19
32
4
1
6*
10
33
10
9
6
5
B
9
3
12
3
P
20
4
7
7
6*
6
14
Fig. 8
16
31*
17
A
15
6
0421C
30815123
Parts
Part No. 222826 Pump, Series A
10:1 Ratio, with Bulldog Air Motor
106}106166NUT, hex; M16 x 2.03
107}184596ROD, tie; 315 mm (12.40 in.)
108}184130COLLAR, coupling2
} These parts are included in Connection Kit 222976, which
may be purchased separately.
See pages 28 & 29 for parts1
shoulder to shoulder3
101
}107
}106
102}
108}
103}
105
104
0569C
30815127
Parts
NOTE: The parts listed on this page are common to all
displacement pumps covered in this manual. Refer to pages
29 and 31 for the different packing configurations available.
* These parts are included in Packing Repair Kit 222879,
which may be purchased separately for standard Displacement Pump 222801. They are also included in the
optional packing conversion kits listed on pages 29 and
31.
n Keep these spare parts on hand to reduce down time.
Be sure that all fluids and solvents used are chemically compatible with the
Wetted Parts listed below. Always read the manufacturer’s literature before
using fluid or solvent in this pump.
CategoryData
Ratio10:1
Maximum fluid working pressure7.0 MPa, 69 bar (1000 psi)
Maximum air input pressure0.7 MPa, 7 bar (100 psi)
Pump cycles per 3.8 liters (1 gal.)6.5
Fluid flow at 60 cpm46 liters/min (12 gpm)
Air motor piston effective area248 cm2 (38.5 in.2)
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(lpm/gpm) and operating air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
A0.7 MPa, 7 bar (100 psi) air pressure
B500 kPa, 4.9 bar (70 psi) air pressure
C300 kPa, 2.8 bar (40 psi) air pressure
Test Fluid: No. 10 Weight Oil
Fluid Outlet Pressure
psi
MPa, bar
1000
7, 70
800
5.6, 56
600
4.2, 42
400
2.8, 28
200
FLUID PRESSURE
1.4, 14
0
gpm
liters/minute
A
C
0246810
cycles per minute
132639
B
6552
52
22.87.615.2
30.4
38.0
To find Pump Air Consumption (m#/min or scfm) at a specific fluid
flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected air consumption
curve (dashes). Follow left to scale to read air consumption.
Air Consumption
scfm
m#/min
160
4.48
120
3.36
80
2.24
40
AIR CONSUMPTION
1.12
gpm
liters/minute
0
0246810
cycles per minute
132639
7.622.8
15.2
65
A
B
C
30.438.0
Performance Charts: Quiet Bulldog Pumps
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(lpm/gpm) and operating air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
A0.7 MPa, 7 bar (100 psi) air pressure
B500 kPa, 4.9 bar (70 psi) air pressure
C300 kPa, 2.8 bar (40 psi) air pressure
Test Fluid: No. 10 Weight Oil
Fluid Outlet Pressure
psi
MPa, bar
1000
7, 70
800
5.6, 56
600
4.2, 42
400
2.8, 28
200
FLUID PRESSURE
1.4, 14
0
gpm
liters/minute
A
C
0246810
cycles per minute
132639
B
6552
52
22.87.615.2
30.4
38.0
To find Pump Air Consumption (m#/min or scfm) at a specific fluid
flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected air consumption
curve (dashes). Follow left to scale to read air consumption.
Air Consumption
scfm
m#/min
160
4.48
120
3.36
80
2.24
40
AIR CONSUMPTION
1.12
gpm
liters/minute
0
0246810
cycles per minute
132639
7.622.8
15.2
65
A
B
C
30.438.0
30815133
Technical Data (King Pumps)
WARNING
Be sure that all fluids and solvents used are chemically compatible with the
Wetted Parts listed below. Always read the manufacturer’s literature before
using fluid or solvent in this pump.
CategoryData
Ratio20:1
Maximum fluid working pressure13.8 MPa, 138 bar (2000 psi)
Maximum air input pressure0.7 MPa, 7 bar (100 psi)
Pump cycles per 3.8 liters (1 gal.)6.5
Fluid flow at 50 cpm46 liters/min (12 gpm)
Air motor piston effective area506 cm2 (78.5 in.2)
Delrinr is a registered trademark of the DuPont Co.
Sound Pressure Levels (dBa)
(measured at 1 meter from unit)
Input Air Pressures at 15 cycles per minute
0.28 MPa, 2.8 bar
Air Motor
King78.882.790.5
Quiet King77.979.287.5
(40 psi)
0.48 MPa, 4.8 bar
(70 psi)
0.63 MPa, 6.3 bar
(90 psi)
Sound Power Levels (dBa)
(tested in accordance with ISO 9614–2)
Input Air Pressures at 15 cycles per minute
0.28 MPa, 2.8 bar
Air Motor
King86.588.897.7
Quiet King85.286.695.2
(40 psi)
0.48 MPa, 4.8 bar
(70 psi)
0.63 MPa, 6.3 bar
(90 psi)
34308151
Technical Data (King Pumps)
Performance Charts: Standard King Pumps
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(lpm/gpm) and operating air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
A620 kPa, 6.2 bar (90 psi) air pressure
B500 kPa, 4.9 bar (70 psi) air pressure
C300 kPa, 2.8 bar (40 psi) air pressure
Test Fluid: No. 10 Weight Oil
Fluid Outlet Pressure
psi
MPa, bar
1800
12.6, 126
1500
10.5, 105
1200
8.4, 84
900
6.3, 63
600
4.2, 42
FLUID PRESSURE
300
2.1, 21
0
gpm
liters/minute
A
C
0246810
cycles per minute
132639
B
6552
52
22.87.615.2
30.4
38.0
To find Pump Air Consumption (m#/min or scfm) at a specific fluid
flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected air consumption
curve (dashes). Follow left to scale to read air consumption.
Air Consumption
scfm
m#/min
225
6.30
180
5.04
135
3.78
90
2.52
45
AIR CONSUMPTION
1.26
gpm
liters/minute
0
0246810
cycles per minute
132639
7.622.8
15.2
65
A
B
C
30.438.0
Performance Charts: Quiet King Pumps
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(lpm/gpm) and operating air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
A620 kPa, 6.2 bar (90 psi) air pressure
B500 kPa, 4.9 bar (70 psi) air pressure
C300 kPa, 2.8 bar (40 psi) air pressure
Test Fluid: No. 10 Weight Oil
Fluid Outlet Pressure
psi
MPa, bar
1800
12.6, 126
1500
10.5, 105
1200
8.4, 84
900
6.3, 63
600
4.2, 42
FLUID PRESSURE
300
2.1, 21
0
gpm
liters/minute
A
C
0246810
cycles per minute
132639
B
6552
52
22.87.615.2
30.4
38.0
To find Pump Air Consumption (m#/min or scfm) at a specific fluid
flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected air consumption
curve (dashes). Follow left to scale to read air consumption.
Air Consumption
scfm
m#/min
225
6.30
180
5.04
135
3.78
90
2.52
45
AIR CONSUMPTION
1.26
gpm
liters/minute
0
0246810
cycles per minute
132639
7.622.8
15.2
65
A
B
C
30.438.0
30815135
Technical Data (Premier Pump)
WARNING
Be sure that all fluids and solvents used are chemically compatible with the
Wetted Parts listed below. Always read the manufacturer’s literature before
using fluid or solvent in this pump.
CategoryData
Ratio34:1
Maximum fluid working pressure24.0 MPa, 235 bar (3400 psi)
Maximum air input pressure0.7 MPa, 7 bar (100 psi)
Pump cycles per 3.8 liters (1 gal.)6.5
Fluid flow at 60 cpm34.6 liters/min (9.2 gpm)
Air motor piston effective area800 cm2 (38.5 in.2)
Delrinr is a registered trademark of the DuPont Co.
Sound Pressure Levels (dBa)
(measured at 1 meter from unit)
Input Air Pressures at 15 cycles per minute
0.28 MPa, 2.8 bar
Air Motor
Premier82.582.483.283.0
(40 psi)
0.48 MPa, 4.8 bar
(70 psi)
0.63 MPa, 6.3 bar
(90 psi)
0.7 MPa, 7 bar
(100 psi)
Sound Power Levels (dBa)
(tested in accordance with ISO 9614–2)
Input Air Pressures at 15 cycles per minute
0.28 MPa, 2.8 bar
Air Motor
Premier90.690.693.095.9
(40 psi)
0.48 MPa, 4.8 bar
(70 psi)
0.63 MPa, 6.3 bar
(90 psi)
0.7 MPa, 7 bar
(100 psi)
36308151
Technical Data (Premier Pump)
Performance Charts: Premier Pumps
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(lpm/gpm) and operating air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
A0.7 MPa, 7 bar (100 psi) air pressure
B500 kPa, 4.9 bar (70 psi) air pressure
C300 kPa, 2.8 bar (40 psi) air pressure
Test Fluid: No. 10 Weight Oil
Fluid Outlet Pressure
psi
MPa, bar
3500
24.5, 245
3000
21, 210
2500
17.5, 175
2000
14, 140
1500
10.5, 105
1000
7, 70
FLUID PRESSURE
liters/minute
500
3.5, 35
0
0246810
gpm
A
C
cycles per minute
132639
B
6552
52
22.87.615.2
30.4
38.0
To find Pump Air Consumption (m#/min or scfm) at a specific fluid
flow (lpm/gpm) and air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected air consumption
curve (dashes). Follow left to scale to read air consumption.
Air Consumption
scfm
m#/min
300
3.36
250
2.80
200
2.24
150
1.68
100
1.12
AIR CONSUMPTION
50
0.56
gpm
liters/minute
0
0246810
cycles per minute
132639
7.622.8
15.2
65
A
B
C
30.438.0
30815137
Technical Data (Viscount Pump)
WARNING
Be sure that all fluids and solvents used are chemically compatible with the
Wetted Parts listed below. Always read the manufacturer’s literature before
using fluid or solvent in this pump.
CategoryData
Maximum fluid working pressure14.0 MPa, 138 bar (2000 psi)
Maximum oil input pressure10.0 MPa, 103 bar (1500 psi)
Pump cycles per 3.8 liters (1 gal.)6.5
Fluid flow at 60 cpm34.9 liters/min (9.2 gpm)
Hydraulic motor piston effective area31.6 cm2 (4.9 in.2)
Delrinr is a registered trademark of the DuPont Co.
38308151
Technical Data (Viscount Pump)
Performance Charts: Viscount Pump
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(lpm/gpm) and operating hydraulic pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black). Follow left to scale to read fluid outlet
pressure.
A10.5 MPa, 105 bar (1500 psi) hydraulic oil pressure
B7.5 MPa, 74 bar (1050 psi) hydraulic pressure
C4.2 MPa, 42 bar (600 psi) hydraulic pressure
Test Fluid: No. 10 Weight Oil
To find Pump Hydraulic Oil Consumption (m#/min or scfm) at a
specific fluid flow (lpm/gpm) and hydraulic pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
2. Read vertical line up to intersection with selected hydraulic consumption curve (dashes). Follow left to scale to read oil consumption.
psi
MPa, bar
2000
14, 140
1600
11.2, 112
1200
8.4, 84
800
5.6, 56
400
FLUID PRESSURE
2.8, 28
0
gpm
liters/minute
Fluid Outlet Pressure
cycles per minute
132639
A
B
C
0246810
22.87.615.2
30.4
6552
52
38.0
gpm
lpm
OIL CONSUMPTION
gpm
liters/minute
Hydraulic Oil Consumption
cycles per minute
16
60.8
12
45.6
8
30.4
4
15.2
0
132639
Hydraulic Oil
Consumption
0246810
7.622.8
15.2
30.438.0
65
30815139
Dimensions
Model 222832 Shown
C
A
D
Pump ModelABCD
2228261183.1 mm (46.58 in.)642.6 mm (25.3 in.)540.5 mm (21.28 in.)298.0 mm (11.73 in.)
2228321225.6 mm (48.25 in.)642.6 mm (25.3 in.)583.0 mm (22.95 in.)298.0 mm (11.73 in.)
2228331235.1 mm (48.63 in.)642.6 mm (25.3 in.)592.5 mm (23.33 in.)298.0 mm (11.73 in.)
2229421557.4 mm (61.3 in.)759.0 mm (29.9 in.)438.4 mm (17.3 in.)413.0 mm (16.3 in.)
2228341264.8 mm (49.8 in.)642.6 mm (25.3 in.)622.2 mm (24.5 in.)298.0 mm (11.73 in.)
2415061557.4 mm (61.3 in.)1119.0 mm (44.1 in.)438.4 mm (17.3 in.)773.0 mm (30.5 in.)
B
0566
40308151
Mounting Hole Layouts
King, Bulldog, and Viscount Pumps
94.28 mm
(3.712 in.)
101.6 mm
(4.0 in.)
50.8 mm
(2.0 in.)
Three M16 x 2.0
Holes
94.28 mm
(3.712 in.)
88 mm
(3.464 in.)
Premier Pumps
11.1 mm
(0.437 in.)
DIA (4)
0653
Three M16 x 2.0 Holes
135.0 mm
(5.3 in.)
101.5 mm
(4.0 in.)
67.5 mm
(2.7 in.)
Three 3/8–16 Mounting Studs
50.7 mm
(2.0 in.)
116.9 mm
(4.6 in.)
87.9 mm
(3.5 in.)
06555
30815141
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the
date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco,
Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
42308151
MM 308151
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC.P.O. BOX 1441MINNEAPOLIS, MN55440–1441
www.graco.com
PRINTED IN U.S.A. 308151 10/1991, Revised 04/2005
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