Graco 308115J User Manual

Page 1
Instructions – Parts List
Parts
MODEL LSPBR 1000T
STAINLESS STEEL, LOW SHEAR, WATERBASE COMPATIBLE
Back Pressure Regulator
300 psi (2.1 MPa, 21 bar) Maximum Working Pressure
200 psi (1.4 MPa, 14 bar) Maximum Regulated Pressure
For use in circulating air spray systems only
Part No. 223824, Series B
With 2 inch sanitary clamp
Part No. 224486. Series B
With 1–1/2 inch npt(f) fittings
For use with waterbase fluids in circulating air spray systems. Provides regulated back pressure to the spray gun(s) and maintains proper circulating pressure throughout the system.
308115J
U.S. and Foreign Patents Pending
Read warnings and instructions.
See page 2 for table of contents.
GRACO INC.ąP.O. BOX 1441ąMINNEAPOLIS, MNą55440-1441
Copyright 1990, Graco Inc. is registered to I.S. EN ISO 9001
Page 2
Table of Contents
Symbols
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 8. . . . . . . . . . . . . . . . . . . . . . .
Graco Information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARNING
EQUIPMENT MISUSE HAZARD
INSTRUCTIONS
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in a serious injury.
D This equipment is for professional use only.
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the corresponding instructions.
D Read all the instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check the equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum pressure of the lowest rated system component. This equipment has
a 300 psi (2.1 MPa, 21 bar) maximum inlet pressure and a 30 psi (210 kPa, 2.1 bar) maximum static fluid pressure.
D Use fluids that are compatible with the equipment wetted parts. See the Technical Data section of
all the equipment manuals. Read the fluid manufacturer’s warnings.
D Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).
D Comply with all applicable local, state, and national fire, electrical, and other safety regulations.
PRESSURIZED EQUIPMENT HAZARD
Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and cause serious injury.
D Do not stop of deflect fluid leaks with your hand, body, glove, or rag.
D Follow the Pressure Relief Procedure in your separate equipment manuals whenever you: are
D Tighten all the fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
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instructed to relieve pressure; stop spraying; clean, check, or service the equipment; and install or clean the spray tip.
Permanently coupled hoses cannot be repaired; replace the entire hose.
Page 3
Installation
FLUID SUPPLY LINE
FLUID PRESSURE REGULATOR
AIR SPRAY GUN
FLUID RETURN LINE
Fig. 1
Installing the Back Pressure Regulator
The regulator is available with either 2 in. sanitary clamps (Model 223824) or with 1–1/2 in. npt(f) fittings (Model 224486). Be sure to order the regulator with the type of end fittings required. The fittings should not need to be removed or replaced during installation.
AIR SUPPLY
ADJUSTING
SCREW
Install the back pressure regulator in the spray gun return line. See Fig. 1. Connect the fluid line to the inlet and outlet fittings, making sure the flow direction agrees with the IN and OUT markings on the regulator body.
BACK PRESSURE REGULATOR
CAUTION
WARNING
If the end fittings are loosened or removed, be sure to torque them to 100 to 110 ft-lb (135 to 150 NSm) when they are tightened or installed. Failure to do so could cause fluid to discharge and result in serious injury or property damage.
CAUTION
To avoid fluid leakage, use only Graco Fitting Kits 916331 or 916343 when installing Model 223824 regulator.
The fluid flow direction must agree with the IN and OUT markings on the regulator body. Failure to do so will damage the back pressure regulator.
The back pressure regulator is adjustable to control the fluid pressures in a circulating system from 15 to 200 psi (0.1 to 1.4 MPa, 1 to 14 bar).
If more than one spray station is used, install the back pressure regulator in the fluid supply line after the last station. This will help maintain proper circulating pres­sures in the system.
CAUTION
To avoid excessive wear on the diaphragm, regulator inlet pressure should not be allowed to pulsate greater then +/– 5% of nominal pressure.
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Page 4
Operation
NOTE: The back pressure regulator controls pressure
ahead of its intake.
Turn the adjusting screw clockwise to increase up­stream pressure and counterclockwise to decrease pressure.
Adjust the pump pressure and back pressure regulator for the best spraying combination and for proper circulation of fluid. Turn the back pressure regulator’s adjusting screw fully clockwise, so fluid flow is minimal and back pressure is at maximum, before beginning adjustment.
Flush the back pressure regulator with a compatible solvent whenever the rest of the system or unit is being flushed. Open the back pressure regulator before flushing by turning the screw counterclockwise.
CAUTION
To avoid damaging the diaphragm
1. Never back flush.
2. If an external pump is used to flush, make sure the inlet pressure to the back pressure regulator does not exceed 30 psi (210 kPa, 2.1 bar).
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Page 5
WARNING
Service
5. Install the diaphragm parts onto the regulator base (9).
To reduce the risk of serious injury, including fluid injection, splashing in the eyes or on the skin, or injury from moving parts, always open the back pressure regulator and relieve all air and fluid pressures in the system before removing or servic­ing the back pressure regulator.
NOTE: Regulator an inspection of the regulator, based upon the degree and kind of service, is essential.
1. Shut off the pump and open the back pressure regulator by turning the adjustment screw (15) counterclockwise until no spring pressure is felt. Relieve all air and fluid pressures in the system.
NOTE: The back pressure regulator can either be serviced while it remains in the fluid line or it can be removed from the line for servicing.
2. Disassemble the regulator and clean it with a suitable solvent. See the Parts Drawing on page 6.
Lubricate the parts as indicated in the Parts Draw- ing on page 6.
Tighten the cover screws (2) finger tight, then torque them to 70 to 90 in-lb (8.0 to 10.2 NSm) in a criss-cross pattern. See the TOP VIEW in the
Parts Drawing.
CAUTION
Do not lubricate the parts with silicone grease. Silicone grease will contaminate the fluid and blem­ish the finish of the surface being painted.
6. Tighten the regulator cap screws (2) finger tight, then torque them to 70 to 90 in-lb (8.0 to 10.2 NSm) in a criss-cross pattern. See the TOP VIEW in the Parts Drawing
7. To remove or install the gauge (8), use the wrench on the square portion of the gauge stud only. Use thread sealer sparingly on the gauge’s male threads when install it to avoid plugging the gauge.
8. Install the back pressure regulator back in the fluid line.
3. Carefully inspect the diaphragm (10) for cracks or other damage. Replace if necessary.
4. Check the parts for chips or dirt before assembling the regulator.
WARNING
If the end fittings (16) are loosened or removed, be sure to torque them to 100 to 110 ft-lb (135 to 150 NSm) when they are tightened or installed. Failure to do so could cause fluid to discharge and result in serious injury or property damage.
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Page 6
Parts
PTFE
PTFE
Model 223824, Series B
With 2 in. sanitary clamp fittings. Includes 2 to 22.
Model 224486, Series B
With 1–1/2 in. npt(f) fittings. Includes 2 to 15, 22, and 24.
15
1
2
3
14
7
2
3
2
13
2
3
Ref No. Part No. Description Qty.
2 112166 SCREW, cap, sch; 1/4–20 x 3/4” 18 3 104144 SPRING, compression 1 4† 107078 O-RING, PTFE 2 5† 111331 O-RING, PTFE 1 7 160033 PLATE, spring 1 8* 187873 GAUGE, 0 to 200 psi
(0 to 1.4 MPa, 0 to 14 bar) 1 9 186866 BASE, regulator 1 10† 190849 DIAPHRAGM 1 11 186868 PLATE, diaphragm 1 12 190857 BEARING 1 13 186870 COVER, diaphragm 1 14 186871 CAP 1 15 186872 SCREW, adjustment 1 16 187004 FITTING, 2” sanitary clamp 2 22 187223 PLATE, warning 1 24 187150 FITTING, 1–1/2” npt(f) 2
* Recommended Tool Box spare parts. Keep these spare parts on hand to reduce down time.
0690A
16
12
1 4
These parts are included in repair kit 224437. Note that the
kit includes one new-style 0-ring, Part No. 111331 (Ref.
22
5), & one old-style O-ring, Part No. 111278.
CAUTION
11
10
5
4
9
8
4
Do not lubricate the parts with silicone grease. Silicone grease will contaminate the fluid and blem­ish the finish of the surface being painted.
Torque diaphragm cover screws and
cap screws in a criss-cross pattern to
70 to 90 in-lb (8.0 to 10.2 NSm).
23
56
4
1
16
1
4
1
Lubricate threads with light grease.
2
Lubricate with lithium-base grease.
3
See TOP VIEW.
4
Torque to 100 to 110 ft-lbs (135 to 150 NSm)
TOP VIEW
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Page 7
11.5 in.
(292 mm)
IN
Dimensions
7 in. (178 mm) diameter
OUT
10.71 in.
(272 mm)
2 in. (51 mm) sanitary clamp fitting INLET and OUTLET
Weight: 19 lb (8.55 kg)
Technical Data
Maximum Inlet Pressure 300 psi (2.1 MPa, 21 bar)
Regulated Pressure Range 15 to 200 psi (0.03 to 1.4 MPa, 0.3 to 14 bar)
Inlet and Outlet Size: Model 223824 2 in. sanitary clamp fitting
Inlet and Outlet Size: Model 224486 1–1/2 in. npt(f) fitting
Gauge Port Size 1/4 npt(f)
Wetted Parts 301, 304 & 316 Stainless Steel, PTFE
Minimum Fluid Flowrate 4 GPM (15 L/min)
0689A
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Page 8
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor­dance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub­stitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais­sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free
612–623–6921
612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
International Offices: Belgium, Korea, China, Japan
Sales Office: Minneapolis
www.graco.com
PRINTED IN USA 308115 12/1990, Revised12/2004
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