Graco 257369, 313888B User Manual

Operation

HTX 2030

313888B

-For Portable Airless and Air-Assisted Spraying of Water-Based Architectural Coatings with Base Coat Pump-

-For Airless Spraying Architectural Coatings and Paints with Top Coat Pump-

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this
manual. Save these instructions.

Model Number: 257369

Maximum Working Pressure:

Base Coat Pump: 1000 psi (69 bar, 6.9 MPa)
Top Coat Pump: 3300 psi (228 bar, 22.8 MPa)

Related Manuals

313891 - Operation (French)
313893 - Operation (Spanish)
313889 - Repair (English)
313892 - Repair (French)
313893 - Repair (Spanish)
313890 - Parts
313895 - HTX 2030 Flex Head and Pole Spray Applicator (English)
313896 - HTX 2030 Flex Head and Pole Spray Applicator (French)
313897 - HTX 2030 Flex Head and Pole Spray Applicator (Spanish)
310894 - Displacement Pump (Top Coat)
308491 - Texture Airless Spray Gun
313537 - HTX 2030 Applicator (English)
313603 - HTX 2030 Applicator (Chinese)
313908 - HTX 2030 Applicator (French)
313911 - HTX 2030 Applicator (Spanish)

ti13632a

Contents

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 5

HTX 2030 with Base Coat Pump (257369) . . . . . 5

Top Coat Pump (Kit 24B140) . . . . . . . . . . . . . . . 6

Component Identification - Sprayer . . . . . . . . . . . 7

Component Identification - Base Coat Applicator 8

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . 9

Applicator (Base Coat Pump) . . . . . . . . . . . . . . . 9

Spray Gun (Top Coat Pump) . . . . . . . . . . . . . . . . 9

Start Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Digital Tracking System (DTS) . . . . . . . . . . . . . . . 18

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Secondary Menu - Stored Data Mode . . . . . . . . 19

Digital Display Messages . . . . . . . . . . . . . . . . . . . 20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24

2 313888B

Warning

Warning

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-spe­cific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the
body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:

• Use equipment only in well ventilated area.

• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable
and can ignite or explode if spilled on hot surface.

• When flammable liquid is sprayed or used for flushing or cleaning, keep sprayer at least 20 feet (6 m)
away from explosive vapors.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.

• Ground equipment and conductive objects in work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.

SKIN INJECTION HAZARD (SPRAY GUN)

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

SKIN INJECTION HAZARD (APPLICATOR)

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

313888B 3

Warning

WARNING

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.

SUCTION HAZARD

Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction
could cause serious injury.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon mon­oxide can cause death. Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

4 313888B

Product Overview

Product Overview

HTX 2030 with Base Coat Pump
(257369)

ti13632a

The HTX 2030 Sprayer comes equipped with a Base
Coat Pump 24B321. Only water-based materials are to
be used with this configuration, such as:

• Smooth to heavily aggregated textures with silica
sand, perlite, vermiculite and polystyrene

1. Flow 3 (fully clockwise) - allows the pump to run
continuously with minimal pulsation:

ti13756a

2. Flow 2 (near middle of the rotation) reduces flow
slightly by briefly interrupting pump:

ti13757a

3. Flow 1 (near counterclockwise end of pump control)
reduces flow more by interrupting pump longer:

• Smooth, medium, coarse and extra coarse textures

• Most materials with aggregates up to 2.5 mm (.100
in.) in longest dimension

When Base Coat Pump is Installed

Pump will only run when on/off switch is in ON position
AND:

• Pump control is rotated clockwise away from OFF
position, and either of the following switches are
also switched ON:

Prime Switch on pressure control box AND/OR
Applicator Switch near end of material hose

The pressure control will limit the sprayer to 1,000 psi
(69 bar), stopping the pump whenever pressure limit is
reached.

Flow rate is dependent on engine speed and the setting
of the pump control knob.

ti13758a

4. OFF (fully counterclockwise) - stops pump com­pletely:

ti13755a

NOTE: Adjusting engine speed is an effective way to
control flow rate of sprayer. Different spray tip nozzle
sizes can also be tried.

313888B 5

Product Overview

Top Coat Pump (Kit 24B140)

ti13653a

The pump on the HTX 2030 Sprayer can also be
switched out with a Top Coat Kit 24B140 (purchased
separately). This pump is used for less viscous
materials such as:

• Oil-based coatings

•Enamels

•Latex

When Top Coat Pump is Installed

• Pump will only run when on/off switch is in ON posi­tion and pump control is rotated clockwise away
from OFF position

• Pump control setting adjusts sprayer pressure
a. Rotating knob fully clockwise allows sprayer to

reach maximum working pressure of 3300 psi
(228 bar, 22.8 MPa)

b. Settings below maximum will lower system

pressure

• Pump will run whenever system pressure is below
the setting of the pump control

• Sprayer will not respond to Prime switch or Applica­tor switch when Top Coat pump is installed

• Block fillers

• Elastomerics

• Epoxies

• Drywall mud

• Other high-build materials

For instructions on installing the Top Coat Pump, see
manual 313889.

ti13653a

6 313888B

Component Identification - Sprayer

1

2

3

Component Identification - Sprayer

Top Coat Kit

8

9

10

8

4

5

6

1 ON/OFF Switch
2 Prime Switch (used with Base Coat Pump)
3 Pump Control Knob
4 Heavy Texture Material Hose (used with Base Coat Pump)
5 Applicator Switch (used with Base Coat Pump--on Hose 5)
6 Applicator (Base Coat)
7 Pump (Base Coat)
8 Over Pressure Relief Valve

9 Pump (Top Coat)
10 Spray Gun (Top Coat)
11 Paint/Texture Material Hose (used with Top Coat Pump)
12 Prime/Drain Valve

12

7

11

ti14415a

313888B 7

Component Identification - Base Coat Applicator

Component Identification - Base Coat Applicator

8

1

7

2

1 Applicator
2 Air Hose Adapter and Air Adjustment Valve
3 Airless Filter or Air Passage Plug
4 Filter Support
5 Airless Spray Assembly
6 Airless Spray Tip Nozzle
7 Air nozzle, 4 mm, 6mm, 8mm, 10mm
8 Air Nozzle Cleaner

9 Cleaning Brush
10 Cleaning Ball
11 Retaining Nut

9

10

11

3

6

4

5

ti14357a

8 313888B

Pressure Relief Procedure

Pressure Relief Procedure

Applicator (Base Coat Pump)

1. Turn engine OFF.

ti6208b

2. Turn on/off switch OFF and turn pressure control
knob fully counterclockwise.

3. Turn prime/drain valve down to DRAIN position.
Fluid from drain valve can splash in eyes or skin and
cause serious injury. Keep hands clear of pressure
relief valve and always wear safety glasses.

ti13050a

Spray Gun (Top Coat Pump)

1. Lock gun trigger safety and turn engine OFF.

ti13131a

2. Turn on/off switch to OFF and turn pressure control
knob fully counterclockwise.

ti13050a

3. Unlock trigger safety. Hold metal part of gun firmly
to side of grounded metal pail and trigger gun to
relieve pressure.

ti10796b

ti14632a

NOTE: If you suspect spray tip nozzle or hose is com­pletely clogged or that pressure has not been fully
relieved after following the previous steps, cover the
connection at end of hose with a heavy rag and very
slowly loosen connection.

ti13130a

ti13128a

4. Lock gun trigger safety. Open pressure prime/drain
valve. Leave valve open until ready to spray again.

ti13131a

ti14632a

NOTE: If you suspect that the spray tip nozzle or hose is
completely clogged, or that pressure has not been fully
relieved after following the previous steps, VERY
SLOWLY loosen the tip guard retaining nut or hose end
coupling to relieve pressure gradually, then loosen com­pletely. Then clear tip or hose.

313888B 9

Start Engine

Start Engine

1. Move fuel valve to OPEN.

ti5248a

2. Move choke to CLOSED.

5. Pull starter rope.

ti5263a

6. After engine starts, move choke to OPEN.

ti5264a

ti5249a

3. Set throttle to FAST.

ti5250a

4. Set engine switch to ON.

ti3315a

7. Set throttle to desired setting.

ti5251a

10 313888B

Setup

Setup

NOTICE

DO NOT USE MATERIALS THAT CURE RAPIDLY!

Materials with a fast curing time could plug the pump,
hose, gun, or applicator.

1. Fill mixing pail with pre-mixed texture material. Mix
per material manufacturer instructions.

ti4118a

Add approximately 10% water to texture mix or per material manufacturer instructions. Mix thoroughly.

2. Connect material hose to pump outlet.

ti14416a

ti13638a

Prime Pump

1. Start gasoline engine and adjust speed to half throt­tle. Turn prime/drain valve to DRAIN.

ti14632a

2. Place material hose outlet over supply pail.

ti13640a

3. Turn on/off switch ON.

Material and Sprayer Preparation

NOTE: To minimize material pack-out in hose when

priming, completely empty hose of all water. In hot con­ditions, it may be necessary to wet the hose with water
to lower internal hose temperature, slowing material
setup. In this case, water removal is still recommended.
If using hose lubricant/wetting solutions, refer to manu­facturer instructions for proper priming techniques.

Cementicious and other curing materials can harden
within the drain valve while spraying. At least once per
hour stop spraying and open the drain valve to flush out
the older material.

3. Pour mixed material into supply pail under sprayer.

4. Place pump suction tube into mixed material.

NOTE: For best results with aggregate, remove strainer.

ti10795b

Base Coat Pump:

Also turn Prime switch ON, or activate applicator
switch on material hose.

4. Rotate pump control knob 1/4 turn. Run pump until
a steady stream of material flows from drain valve.

ti11930a

ti13652a

313888B 11

Setup

5. Turn on/off switch OFF and turn drain valve knob to
SPRAY.

ti10796b

6. Turn on/off switch ON, and run pump until a steady
stream of material flows from material hose. Turn
on/off switch to OFF and turn drain valve knob to
DRAIN.

ti13649a

7. Connect applicator to material hose.

3. Turn drain valve to SPRAY, and turn on/off switch to
ON. Turn pump control knob clockwise and/or adjust
engine speed until desired material delivery rate is
achieved.

ti8794a

4. Spray test pattern. Aim applicator at floor. Turn
applicator switch ON and move applicator to spray
surface.

ti13651a

ti13636a

Spray With Airless Tip

1. Install filter and tip extension.

ti13648a

2. Insert metal seat and OneSeal. Insert Switch Tip.
Screw assembly onto applicator.

Spray Without Air - Clear Clog

1. Relieve Pressure, page 9.

2. Rotate SwitchTip to Clear position. Aim applicator at
floor and turn pump ON. When clog clears, turn
pump OFF.

ti11714a

3. Rotate SwitchTip to Spray position. Turn pump ON.
Spray test pattern.

ti11715a

ti13650a

12 313888B

Setup

Air Assisted Spray (Base Coat Applicator)

1. Prepare material, page 11. Place material hose in
supply pail.

ti4650a

2. Turn on/off switch OFF.

ti10796b

3. Remove cap before installing air line.

5. Turn on/off switch ON.

ti10795b

6. Hold applicator over material pail and turn pump ON
using applicator switch on hose.

ti13641a

7. Turn pump control clockwise until desired material
delivery rate is achieved.

ti13647a

4. Turn air valve OFF. Connect applicator to material
hose and air hose. Air supply minimum require­ments vary with material thickness and desired
thickness.

ti14358a

ti13636a

NOTICE

DO NOT USE MATERIALS THAT CURE RAPIDLY!

Materials with a fast curing time could plug the pump
hose, gun, or applicator.

ti8794a

8. Spray test pattern. Aim applicator at floor. Turn air
valve ON. Move applicator to spray surface.

ti13646a

9. Adjust air valve and/or select alternative nozzle size
(4 - 10mm) for desired finish.

4 mm

6 mm

8 mm

10 mm

ti11798a

313888B 13

Setup

Spray Gun (Top Coat Pump)

1. Lock gun trigger safety. Insert seat and OneSeal™.
Insert SwitchTip.

ti13131a

SwitchTip

ti5800a

Seat

One seal

2. Screw assembly onto gun. Hand tighten.

ti5801a

3. Trigger gun and spray test pattern. Slowly adjust
pressure to eliminate heavy edges. Use smaller tip
size if pressure adjustment can not eliminate heavy
edges.

heavy

ti5823a

edges

4. Hold gun perpendicular, 10-12 in. (25-30 cm) from
surface. Spray back and forth. Use strokes over­lapped by 50%. Start gun movement before trigger­ing gun and release trigger before stopping gun
movement.

ti5824a

14 313888B

Cleanup

1. Turn on/off switch OFF.

ti10796b

2. Perform Pressure Relief procedure, page 9.

3. Place pump in pail of clean water.

Cleanup

5. Base Coat Pump: Disconnect material hose from

pump outlet.

ti13639a

6. Insert wet cleaning ball into hose (Base Coat Only).
Connect material hose to pump outlet.

ti13644a

4. Shut OFF air if spraying with air. Remove applicator
from material and air hoses.

ti14284a

ti13643a

ti13638a

7. Hold material hose over waste pail.

ti13640a

8. Turn on/off switch ON and prime switch ON, or
applicator switch on material hose.

ti10795b

313888B 15

Cleanup

9. Run pump until cleaning ball exits material hose.
Save cleaning ball (Base Coat Only).

ti4551c

10. Turn on/off switch OFF and turn prime/drain valve to
DRAIN. Clean outside of pump and suction tube
with brush and water.

ti10796b

ti14632a

11. Connect applicator to material hose. Close
prime/drain valve.

14. Add additional water and repeat steps 12 - 13 if nec­essary.

ti13839a

15. Open prime/drain valve and turn prime switch ON to
flush valve.

ti14632a

16. Turn on/off switch OFF when valve is thoroughly
flushed.

ti10796b

12. Turn on/off switch ON.

ti13636a

17. Open over pressure relief valve and turn prime
switch ON to flush valve.

Base Coat Pump: Turn prime switch ON, or appli­cator switch on material hose.

18. Remove and thoroughly clean applicator, spray tip
nozzle and guard with brush.

ti10795b

13. Run pump until clean water flows from applicator.

ti13633a

ti13641a

Turn on/off switch OFF when valve is thoroughly
flushed.

16 313888B

19. Clean hardened material from applicator nozzles
with air nozzle cleaner.

Cleanup

NOTICE

Do not use air nozzle cleaner to clean applicator check
valve or airless spray tip nozzle. Damage will occur.

Remove air check valve from applicator to clean
hardened material from interior of applicator.

ti11810a

ti11811a

ti13642a

313888B 17

Digital Tracking System (DTS)

Digital Tracking System (DTS)

Main Menu

Close cover when spraying to protect display.

ti5802a

1. Perform Startup steps 1 - 2.

• Open drain valve

• Turn pump control counterclockwise to lowest set­ting

• Set applicator switch to OFF

2. Start Engine, page 10. Display will momentarily

show which pump is installed (Base or Top) and
then Flow 1, 2, or 3 (if Base Coat pump is installed).
Pressure display appears, then dashes appear
when pressure is less than 60 psi (4 bar, 0.4 MPa).

ti5804a

4. Short press DTS button to move to Engine RPM.

ti13761a

5. Short press DTS button to return to Pressure.

ti13762a

To Change Pressure Units:

Press and hold (8 seconds) DTS button to change pres­sure unit (psi, bar, MPa).

Continue to press DTS button to cycle from psi to bar to
MPa. Release DTS button to select units.

psi

NOTE: Information other than pressure cannot be
accessed if applicator switch is ON. And, if system pres­sure is greater than 200 psi (14 bar, 1.4 MPa), the dis­play will revert back to pressure after 3 seconds.

3. Short press DTS button to display installed pump.

ti13760a

bar

MPa

psi

ti6225a

18 313888B

Digital Tracking System (DTS)

Secondary Menu - Stored Data
Mode

• Open drain valve

• Turn pump control counterclockwise to lowest set­ting

• Set applicator switch to OFF

1. Start Engine, page 10. Pressure display appears.

ti5812a

2. Press and hold DTS button and turn applicator
switch ON.

ti13764a

Short press DTS button and Top Coat hours display.

Short press DTS button and Engine hours display.

ti13787a

7. Short press DTS button and LAST ERROR scrolls
through display followed by stored error message
and error code. This information cycles repeatedly
until cleared.

See page 20 for error code explanations.

ti6220a

3. SERIAL NUM scrolls through display and a 3 to
5-digit serial number displays.

ti6213a

4. Short press DTS button and date code displays.

ti6215a

5. Short press DTS button and part number displays.

8. Press and hold DTS button until CLEAR ERROR
NO ERROR CODE scrolls through the display and
error code E=00 displays.

ti6218a

9. Short press DTS button again and SOFTWARE
REV scrolls through display followed by revision
level (for example 10102).

ti13788a

10. Short press to return to step 3. Turn on/off switch
OFF at any time to exit stored data mode.

ti13786a

6. Short press DTS button and Base Coat hours dis-

ti5822a

plays.

313888B 19

Digital Display Messages

Digital Display Messages

DISPLAY* SPRAYER OPERATION INDICATION ACTION

No Display Sprayer may be

pressurized
Sprayer may be

ti6314a

pressurized

Loss of power or
display not connected

Pressure less than
60 psi (4 bar, 0.4 MPa)

Check power source. Relieve pressure before repair
or disassembly. Verify display is connected.

Increase pressure as needed

BASE
or

TOP
OFF

FLOW 1
FLOW 2

or

FLOW 3

ti6315a

ti6316a

ti6317a

ti6318a

psi
bar
MPa

Displays installed pump
when engine is started

Displays flow control
setting in Base Coat mode
when pump control setting
is changed

Sprayer is pressurized.
Power is applied. (Pressure
varies with tip size and
pressure control setting.)

Top Coat Only: Sprayer
stops. Engine is running.

Sprayer stops. Engine is
running.

Sprayer stops. Engine is
running.

Normal operation Spray

Normal operation

Spray

(with Base Coat pump)

Normal operation Spray

Pressure greater than
4500 psi (310 bar, 31
MPa)

1 Check fluid path for clogs.
2 Use Graco paint hose, 3/8 in. x 50 ft minimum.

Smaller hose or metal braid hose may result in
pressure spikes.

3 Replace transducer if fluid path is not clogged and

proper hose is used.

Pressure transducer
faulty, bad connection
or broken wire

1 Check transducer connection.
2 Disconnect and reconnect transducer plug to

ensure good connection with control board
socket.

3 Open prime valve. Replace sprayer transducer

with known good transducer and run sprayer.
Replace transducer if sprayer runs or control
board if sprayer does not run.

High clutch current 1 Check wiring connections.

2

Measure:

1.7 + 0.2Ω across clutch field at 70°F.

3 Replace clutch field assembly.

Base Coat Only: Sprayer
stops. Engine is running.

Pressure greater than
1000 psi (69 bar, 6.9
MPa)

1 Open prime valve and gun.
2 Verify no flow obstructions. Use Graco texture

hoses 3/4 in. x 50 ft minimum.
Replace transducer if fluid path is not clogged and

3

proper hose is used.

* Error codes also appear on control board as a blinking red
LED. LED is an alternate to digital messages.

1 Remove two screws (71) and swing down cover (130).
2 Start engine. Blink count is the same as error code(E=0X).

After a fault, follow these steps to restart sprayer:
1 Correct fault condition.

2Turn sprayer OFF.
3 Turn sprayer ON.

(E02 and E06 errors will self-correct when system is reduced)

20 313888B

Maintenance

Maintenance

AFTER EACH 100 HOURS OF OPERATION

• Change engine oil. Reference Honda Engines
Owner’s Manual for correct oil viscosity.

NOTICE

For detailed engine maintenance and specifications,
refer to separate Honda Engines Owner’s Manual
(supplied).

DAILY

• Check engine oil level and fill as necessary

• Check hose for wear and damage

• Check that all hose fittings are secure

• Check gun safety for proper operation

• Check and fill the gas tank

• Check level of TSL in displacement pump packing
nut. Fill nut, if necessary. Keep TSL in nut to help
prevent fluid buildup on piston rod and premature
wear of packings and pump corrosion.

AFTER FIRST 20 HOURS OF OPERATION

• Drain engine oil and refill with clean oil. Reference
Honda Engines Owner’s Manual for correct oil vis­cosity.

SPARK PLUG

Use only BPR6ES (NGK) or W20EPR-U (NIPPON­DENSO) plug. Gap plug to 0.028 to 0.031 in. (0.7 to 0.8
mm). Use spark plug wrench when installing and remov­ing plug.

ENGINE OIL FUNNEL

• Use the supplied engine oil funnel when draining oil.

ti6200a

WEEKLY

• Remove engine air filter cover and clean element.
Replace element if necessary. If operating in an
unusually dusty environment, check filter daily and
replace (if necessary).

Replacement elements can be purchased from your
local Honda dealer.

313888B 21

Technical Data

Technical Data

Honda GX 200 Engine:

ANSI Power Rating @ 3600 rpm 6.5 Horsepower (4.8 kW)

Maximum Working Pressure:

Base Coat Pump 1000 psi (69 bar, 6.9 MPa)
Top Coat Pump 3300 psi (228 bar, 22.8 MPa)

Noise Level:

Sound Power 105 dBa per ISO 3744
Sound Pressure 96 dBa measured at 3.1 ft (1 m)

Maximum Delivery Rating:

Base Coat Pump 3.0 gpm (11.36 liter/min)
Top Coat Pump 2.20 gpm (8.33 liter/min)

Maximum Tip Size:

Base Coat Pump 1 applicator with .071 in. tip or 10 mm Nozzle
Top Coat Pump 1 gun with 0.048 in. tip

2 guns with 0.035 in. tip
3 guns with 0.027 in. tip
4 guns with 0.023 in. tip

Inlet Paint Strainer:

Base Coat Pump 2 in. npsm, #5 mesh sst
Top Coat Pump 1 in. npsm, #8 mesh sst

Pump Inlet Size:

Base Coat Pump 2 in. QD Camlock male coupler
Top Coat Pump 1 in. - 11.5 npsm

Fluid Outlet Size:

Base Coat Pump 1 in. QD Camlock male coupler
Top Coat Pump 3/8 npsm

Wetted Parts: zinc-plated carbon steel, PTFE, nylon, polyurethane, UHMW, polyethyl-

ene, fluoroelastomer, acetal, leather, aluminum, tungsten carbide,

nickel- and zinc-plated carbon steel, stainless steel, chrome plating

Dimensions

Part Weight lb (kg) Height in. (cm) Width in. (cm) Length in. (cm)

HTX 2030 Sprayer 155 (70.5) 34.25 (87.0) 24.5 (62.2) 33.0 (83.8)
3/4 in. Hose 29 (13.2) — — —
Applicator/Swivel 3 (1.3) — — —

22 313888B

Technical Data

313888B 23

Graco Standard Warranty

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains: English.

mm 313888

Graco Headquarters: Minneapolis

International Offices: Belgium, Korea, China, Japan

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

http://www.graco.com

24 313888B