Graco 257369, 313888B User Manual

Operation

HTX 2030

313888B

-For Portable Airless and Air-Assisted Spraying of Water-Based Architectural Coatings with Base Coat Pump-

-For Airless Spraying Architectural Coatings and Paints with Top Coat Pump-

IMPORTANT SAFETY INSTRUCTIONS

Read all warnings and instructions in this manual. Save these instructions.

Model Number: 257369

Maximum Working Pressure:

Base Coat Pump: 1000 psi (69 bar, 6.9 MPa) Top Coat Pump: 3300 psi (228 bar, 22.8 MPa)

Related Manuals

313891 - Operation (French) 313893 - Operation (Spanish) 313889 - Repair (English) 313892 - Repair (French) 313893 - Repair (Spanish) 313890 - Parts 313895 - HTX 2030 Flex Head and Pole Spray Applicator (English) 313896 - HTX 2030 Flex Head and Pole Spray Applicator (French) 313897 - HTX 2030 Flex Head and Pole Spray Applicator (Spanish) 310894 - Displacement Pump (Top Coat) 308491 - Texture Airless Spray Gun 313537 - HTX 2030 Applicator (English) 313603 - HTX 2030 Applicator (Chinese) 313908 - HTX 2030 Applicator (French) 313911 - HTX 2030 Applicator (Spanish)

ti13632a

Contents

Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 5

HTX 2030 with Base Coat Pump (257369) . . . . . 5

Top Coat Pump (Kit 24B140) . . . . . . . . . . . . . . . 6

Component Identification - Sprayer . . . . . . . . . . . 7

Component Identification - Base Coat Applicator 8

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . 9

Applicator (Base Coat Pump) . . . . . . . . . . . . . . . 9

Spray Gun (Top Coat Pump) . . . . . . . . . . . . . . . . 9

Start Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Digital Tracking System (DTS) . . . . . . . . . . . . . . . 18

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Secondary Menu - Stored Data Mode . . . . . . . . 19

Digital Display Messages . . . . . . . . . . . . . . . . . . . 20

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 24

2 313888B

Warning

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.

• When flammable liquid is sprayed or used for flushing or cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground equipment and conductive objects in work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

SKIN INJECTION HAZARD (SPRAY GUN)

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

SKIN INJECTION HAZARD (APPLICATOR)

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

313888B 3

Warning

WARNING

PRESSURIZED ALUMINUM PARTS HAZARD

Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.

SUCTION HAZARD

Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction could cause serious injury.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death. Do not operate in an enclosed area.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment

and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

4 313888B

Product Overview

HTX 2030 with Base Coat Pump (257369)

ti13632a

The HTX 2030 Sprayer comes equipped with a Base Coat Pump 24B321. Only water-based materials are to be used with this configuration, such as:

• Smooth to heavily aggregated textures with silica sand, perlite, vermiculite and polystyrene

1. Flow 3 (fully clockwise) - allows the pump to run continuously with minimal pulsation:

ti13756a

2. Flow 2 (near middle of the rotation) reduces flow slightly by briefly interrupting pump:

ti13757a

3. Flow 1 (near counterclockwise end of pump control) reduces flow more by interrupting pump longer:

• Smooth, medium, coarse and extra coarse textures

• Most materials with aggregates up to 2.5 mm (.100 in.) in longest dimension

When Base Coat Pump is Installed

Pump will only run when on/off switch is in ON position AND:

• Pump control is rotated clockwise away from OFF position, and either of the following switches are also switched ON:

Prime Switch on pressure control box AND/OR Applicator Switch near end of material hose

The pressure control will limit the sprayer to 1,000 psi (69 bar), stopping the pump whenever pressure limit is reached.

Flow rate is dependent on engine speed and the setting of the pump control knob.

ti13758a

4. OFF (fully counterclockwise) - stops pump completely:

ti13755a

NOTE: Adjusting engine speed is an effective way to control flow rate of sprayer. Different spray tip nozzle sizes can also be tried.

313888B 5

Product Overview

Top Coat Pump (Kit 24B140)

ti13653a

The pump on the HTX 2030 Sprayer can also be switched out with a Top Coat Kit 24B140 (purchased separately). This pump is used for less viscous materials such as:

• Oil-based coatings

•Enamels

•Latex

When Top Coat Pump is Installed

• Pump will only run when on/off switch is in ON position and pump control is rotated clockwise away from OFF position

• Pump control setting adjusts sprayer pressure a. Rotating knob fully clockwise allows sprayer to

reach maximum working pressure of 3300 psi (228 bar, 22.8 MPa)

b. Settings below maximum will lower system

pressure

• Pump will run whenever system pressure is below the setting of the pump control

• Sprayer will not respond to Prime switch or Applicator switch when Top Coat pump is installed

• Block fillers

• Elastomerics

• Epoxies

• Drywall mud

• Other high-build materials

For instructions on installing the Top Coat Pump, see manual 313889.

ti13653a

6 313888B

Component Identification - Sprayer

Top Coat Kit

1 ON/OFF Switch 2 Prime Switch (used with Base Coat Pump) 3 Pump Control Knob 4 Heavy Texture Material Hose (used with Base Coat Pump) 5 Applicator Switch (used with Base Coat Pump--on Hose 5) 6 Applicator (Base Coat) 7 Pump (Base Coat) 8 Over Pressure Relief Valve

9 Pump (Top Coat) 10 Spray Gun (Top Coat) 11 Paint/Texture Material Hose (used with Top Coat Pump) 12 Prime/Drain Valve

ti14415a

313888B 7

Component Identification - Base Coat Applicator

1 Applicator 2 Air Hose Adapter and Air Adjustment Valve 3 Airless Filter or Air Passage Plug 4 Filter Support 5 Airless Spray Assembly 6 Airless Spray Tip Nozzle 7 Air nozzle, 4 mm, 6mm, 8mm, 10mm 8 Air Nozzle Cleaner

9 Cleaning Brush 10 Cleaning Ball 11 Retaining Nut

ti14357a

8 313888B

+ 16 hidden pages