Graco 207546, 206955, 222791, 215363, 205997 User Manual

Page 1
Instructions–Parts List
307043ZAA
Monarkr Air Motor
For use with Graco fluid handling pumps.
180 psi (1.2 MPa, 12 bar) Maximum Air Working Pressure
Model 206955, Series K
For STANCHION TUBE mounting
Model 205997, Series K Model 215363, Series D Model 222791, Series D
For 3 tie rod mounting
Model 207546, Series H
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
See page 2 for Table of Contents.
ENG
Page 2
Table of Contents
Symbols
Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Motor Service 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Drawings and Lists
Model 207546 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 206955 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Models 205997, 215363, and 222791 14. . . . . . . . . .
Accessories 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensional Drawings 17. . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Hole Layouts 17. . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty 18. . . . . . . . . . . . . . . . . . . . . .
Graco Information 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WARNING

EQUIPMENT MISUSE HAZARD
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.
INSTRUCTIONS
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
D Do not alter or modify this equipment.
D Check equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated component in your system. This
equipment has a 180 psi (12 bar, 1.2 MPa) maximum incoming air pressure.
D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-
nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).
D Wear hearing protection when operating this equipment.
D Do not lift pressurized equipment.
2 307043
D Comply with all applicable local, state, and national fire, electrical, and safety regulations.
Page 3
WARNING
SKIN INJECTION HAZARD
Spray from the gun/dispensing valve, leaks or ruptured components can inject fluid into your body and cause extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury.
D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate
surgical treatment.
D Do not point the gun/valve at anyone or at any part of the body.
D Do not put your hand or fingers over the spray tip/nozzle.
D Do not stop or deflect leaks with your hand, body, glove or rag.
D Do not “blow back” fluid; this is not an air spray system.
D Always have the tip guard and the trigger guard on the gun/valve when spraying.
D Check the gun diffuser operation weekly. Refer to the gun manual.
D Be sure the gun trigger safety operates before spraying.
D Lock the gun trigger safety when you stop spraying.
D Follow the Pressure Relief Procedure on page 6 if the spray tip/nozzle clogs and before clean-
ing, checking or servicing the equipment.
D Tighten all fluid connections before operating the equipment.
D Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Do not repair high pressure couplings; you must replace the entire hose.
D Use only Graco approved hoses. Do not remove the spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
D Keep clear of all moving parts when starting or operating the pump.
D Before servicing the equipment, follow the Pressure Relief Procedure on page 6 to prevent the
equipment from starting unexpectedly.
307043
3
Page 4
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
D Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-
ing/dispensing immediately. Do not use the equipment until you identify and correct the problem.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed/dispensed.
D Keep the spray/dispense area free of debris, including solvent, rags, and gasoline.
D Electrically disconnect all equipment in the spray/dispense area.
D Extinguish all open flames or pilot lights in the spray/dispense area.
D Do not smoke in the spray/dispense area.
D Do not turn on or off any light switch in the spray/dispense area while operating or if fumes are
present.
D Do not operate a gasoline engine in the spray/dispense area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.
D Know the specific hazards of the fluid you are using.
D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
4 307043
Page 5

Installation

Grounding
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4.
Proper grounding is an essential part of maintaining a safe system.
To reduce the risk of static sparking, ground the pump. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Be sure to ground all of this equipment:
1. Pump: use a ground wire and clamp as shown in Fig. 1.
2. Air and fluid hoses: use only electrically conductive hoses.
5. To maintain grounding continuity when flushing or relieving pressure, always hold a metal part of the gun/valve firmly to the side of a grounded metal pail, then trigger the gun/valve.
To ground the pump:
To ground the pump, loosen the grounding lug locknut (W) and washer (X). Insert one end of a 12 ga (1.5 mm@) minimum ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the wire to a true earth ground. Order 222011, Ground Wire and Clamp.
Z
Y
X
W
3. Air compressor: follow manufacturer’s recommen­dations.
4. Fluid supply container: according to local code.
Fig. 1
04111
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5
Page 6

Air Motor Service

Pressure Relief Procedure
WARNING
SKIN INJECTION HAZARD
The system pressure must be manually relieved to prevent the system from
starting or spraying/dispensing acciden­tally. Fluid under high pressure can be injected through the skin and cause serious injury. To re­duce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:
D are instructed to relieve the pressure, D stop spraying/dispensing, D check or service any of the system equipment, D or install or clean the spray tip/nozzle.
1. Close the pump air regulator and the bleed-type master air valve (required in your system).
2. Hold a metal part of the spray gun/dispensing valve firmly to a grounded metal waste container and trigger the gun/valve to relieve the fluid pres­sure.
Before You Start
D Be sure you have all necessary parts on hand.
Air Motor Repair Kit 206728 includes repair parts for the motor. Use all the parts in the kit for the best results. Parts included in the kit are marked with an asterisk, for example (19*), in the text and dra­wings. See Parts List on pages 10 – 14.
D For best results keep parts marked with one aster-
isk on hand to reduce down time.
Disassembly
1. Flush the pump.
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure above.
2. Relieve the pressure.
3. Remove the pump according to the instructions in the pump manual.
4. Place the air motor base (F) in a vise with the air motor up.
5. Loosen the cap nut (B). Pull up the cap nut, grip the trip rod (C) with the padded pliers, and screw the cap nut off of the rod.
CAUTION
Do not damage the plated surface of the trip rod (C). Damaging the surface of the trip rod can result in erratic air motor operation. Use the special padded pliers 207579 to grasp the rod.
6. Remove the six screws (D) holding the cylinder (E) to the base (F). Carefully pull the cylinder straight up off of the piston assembly (G).
D Two accessory tools should be used: Padded
Pliers, 207579, are used to grip the trip rod without damaging its surface, and a 0.145-in. (3.7 mm) Gauge, 171818, is used to assure the proper
clearance between the poppets and the piston.
6 307043
CAUTION
To avoid damaging the cylinder wall, lift the cylinder straight up off of the piston. Never tilt the cylinder as it is being removed.
Page 7
Air Motor Service
7. Pull the piston assembly (G) from the air motor base (F), and set it aside.
8. Remove the bearing housing assembly (26 or 27) for all Models except Model 206955. Remove and wipe the seat clean with a cloth. For model 206955, remove retainer ring (3) and bearing (4). Remove seal (2, 27 or 28).
9. Remove the base from the vise, and set it upright on the workbench.
10. Place the piston rod flats in a vise.
B
C
E
11. Use a screwdriver to push down on the trip rod yoke (O), and snap the toggles down. See Fig. 3.
WARNING
MOVING PARTS HAZARD
To reduce the risk of pinching or ampu­tating your fingers, keep your fingers clear of the toggle assemblies when you are snapping the toggles (U in Fig. 3 ) up or down.
12. In this step, while you are prying with the screw-
driver with one hand, cover the toggle assemblies with your other hand so as to catch the spring­loaded toggle assemblies when they snap out of the lugs. Place the tip of a screwdriver into the
piston between the piston lugs (P) below the pivot pins (Q) on the toggles, pry up with the screw­driver handle to compress the springs on the toggle assembly (U) up and away from the piston lugs, and remove the parts. See Fig. 3.
G
D
F
Fig. 2
A
05703
307043
7
Page 8
Air Motor Service
13. Straighten the lockwires (L*) and remove them from the upper valve nuts (J*). Screw the upper valve nuts off. Remove the trip rod yoke (O), actuator (V), and trip rod (C).
14. Unscrew the bottom valve nuts (K*), and remove the poppets (N*). Make sure the valve bar spring clips (W) are not worn or damaged and that they properly guide the actuator (V).
15. Remove the exhaust valve poppets (M) by cutting them with a side cutter, then pull them out of the actuator (V).
16. Remove piston o-ring (Z) and internal base o-ring (15* or 19*). Inspect o-rings.
17. Clean all the parts carefully in a compatible solvent and inspect them for wear or damage. Use all the repair kit parts during reassembly, and replace other parts as necessary.
Reassembly
1. Place the piston rod (A) flats in the vise with the air motor up.
2. Pull the exhaust valve poppets (M*) into the valve actuator (V), and clip off the top parts of the pop­pets (shown with dotted lines in the Cutaway View in Fig. 3).
3. Install the grommets (Y*) in the actuator (V), place the inlet valve poppets (N*) in the piston, and thread the bottom valve nuts (K*) onto the inlet valve poppets until there are a few threads left before the threads run out.
NOTE: If you thread the valve nuts too far down onto the poppets, they will run off of the threaded part of the poppets.
4. Place the actuator (V) in the yoke (O) and insert the trip rod (C) through them. Thread a 5/16–18 unc nut on the trip rod to prevent it from sliding into the piston when assembling. Grease the trip rod/actuator/yoke assembly heavily and place into the piston with the inlet valve poppets (N*) going through the grommets (Y*).
18. Check the surfaces of the piston, piston rod, and cylinder wall for scratches or wear. A scored rod will cause premature packing wear and leaking.
U
Insert Screw Driver Here
Fig. 3
Z T
R S Q
P
COU L
04118
5. Thread the top valve nuts (J*) onto the inlet valve poppets (N*) until one thread of the inlet valve poppets is exposed above the valve nuts.
Cut off the tops of the poppets
T
J X
G
F
as indicated by the dotted lines
WV
Z
G
Cutaway View
MX
J Y K
0.145 in. (3.7 mm)
N
04119
8 307043
Page 9
Air Motor Service
6. Install the toggle pins (Z) in the yoke (O). As­semble the toggle assembly (U) by placing a well greased spring onto the toggle arm (T) and then the toggle rocker (S). Place the toggle arm (T) ends of the toggle assembly (U) onto the toggle pins, and snap the pivot pin (S) ends of the toggle assembly into the lugs (P).
7. Set gap on inlet valve (N) using the .145 in. (3.68 mm) side of gauge 171818. Rotate valve stem (X*) until snug against gauge, then back off until valve stem slot is lined up with wire holes in valve nut (J*) (do not back off more than 1/2 turn). See the Cutaway View Fig. 3.
8. Tighten the bottom valve nuts (K*) securely by hand.
9. Align the holes in the valve nuts (K*) and the slots on the tops of the inlet valve poppets (N*), and drop the lock wires (L*) through the holes in the valve nuts and into the slots in the inlet valve poppets. Pull the lock wires down tightly, and bend the ends about 120_ with needle-pliers so that they cannot be pulled back out of the holes.
13. Grease and install the bearing housing assembly (26 or 27) for all Models except Model 206955, or seal (2*), ring retainer (3) and bearing (4) for Model 206955 into the air motor base (F).
14. Slide the piston rod (A) down through the bearing housing assembly, and lower the piston assembly (G) into the air motor base (F).
15. Carefully lower the cylinder (E) straight down onto the piston assembly (G). Tighten the six screws (D) holding the cylinder to the base (F).
CAUTION
To avoid damaging the cylinder wall, lower the cylin­der straight down onto the piston. Never tilt the cylinder as it is being lowered.
16. Grip the trip rod (C) with padded pliers. Remove the 5/16 nut from the top of the trip rod. Screw the cap nut (B) onto the trip rod (C), push the cap nut down, and screw it into the top of the cylinder (E).
CAUTION
Never re-use the old lock wires. They will get brittle and break easily from too much bending.
Do not score the lock wires when you bend them because they will break on the scoring.
10. Grease and install the new o-rings on the piston assembly (G) and in the groove in the air motor base (F).
11. Clamp the air motor base (F) in a vise by closing the vise jaws on the flange.
12. Grease and install the seal (2, 27 or 28) into the air motor base (F). Install bearing (4) and ring retainer (3) into the base for Model 206955. Grease and install the bearing housing assembly (26 or 27) for all other models.
WARNING
MOVING PARTS HAZARD
Never operate the air motor with the air motor identification plates removed. The piston and associated parts can ampu­tate a hand or finger caught between them.
17. Replace the identification plates (19, 23 or 26) before operating the air motor.
18. Before remounting the the air motor to the pump, connect an air hose and run the air motor slowly, starting with just enough air pressure to make the air motor run, and make sure that it operates smoothly.
19. Reconnect the ground wire before regular opera­tion.
307043
9
Page 10

Parts

HINGED CLAMP MOUNTING: SANITARY Model 207546, Series H, Air Motor Assembly
Includes items 1–36
20
n3
21
11
13
n7
4
5
10*
n31
*12
17
18
*15
n14
6
32 33
34
26
NOTE: Seal lips face upward
9*
24* 8* 9*
25
23*
28
29
n27
10 307043
30
2
22
19Y
36
35
1
05704
Page 11
Parts
HINGED CLAMP MOUNTING: SANITARY Model 207546, Series H, Air Motor Assembly
Includes items 1–36
Ref. No. Part No. Description Qty.
1 114422 SCREW , phillips hd mach; no. 8–32 x 0.375 in. (10 mm) long. 8 2 101578 SCREW, hex head; 5/16 x 0.875 in. (10 mm) long 6 3n 156698 O-RING; buna-N 1 4 158360 YOKE, rod, trip 1 5 158362 PIN, toggle 2 6 158364 ROCKER, toggle 2 7n 167585 SPRING, helical compression 2 8* 158367 GROMMET, rubber, air intake 2 9* 160261 NUT, adjusting 4 10* 160618 LOCKWIRE, transfer valve 2 11 172867 ACTUATOR, valve 1 12* 160621 O-RING, nitrile rubber 1 13 160623 ARM, toggle 2 14n 160624 O-RING, buna-N 1 15* 160625 O-RING, buna-N 1 17n 160932 GASKET; copper 1 18 177136 ROD; piston 1 19Y 172573 PLATE, warning (English) 1 20 169627 NUT, cap 1 21 169628 CYLINDER 1 22 172572 PLATE, identification 1 23* 236079 POPPET, valve; urethane 2 24* 170709 POPPET, valve; urethane 2 25 203965 ROD, trip 1 26 207547 BEARING HOUSING Assy;
Includes items 27–29 1
27n 16H224 S SEAL 1
Ref. No. Part No. Description Qty.
28 101526 S BEARING 1 29 S HOUSING, bearing
(not sold separately) 1 30 239113 BASE 1 31n 214036 PISTON Assy;
Includes items 32–34 (also includes
repair kit 206728 when ordered as
a replacement part) 1 32 102975 S SCREW, rd hd mach; no. 6–32 x 0.25” (6.3 mm) 2 33 172866 S CLIP, spring 2 34 S PISTON, bare
(not sold separately) 1 35 104029 LUG, grounding 1 36 104582 WASHER, tab 1
n Keep these spare parts on hand to reduce down
time.
* These parts are included in Repair Kit 206728,
which may be purchased separately. See page 16.
Y If you have operators who do not read English, or-
der one of the following labels from your Graco dis­tributor. Paste the label over the English warning plate (19).
290460 FRENCH 290461 GERMAN 290462 SPANISH
307043
11
Page 12
STANCHION TUBE MOUNTING Model 206955, Series K, Air Motor Assembly
Includes items 1–37
Parts
25
n7
24
8
15
9
17
n11
14*
10
n30
*16
23
21
31 32
33
13*
28* 12* 13*
29
27*
3
4
12 307043
*19
n18
20
36
Y37
n2
NOTE: Seal lips face upward
5
1
26
35 34
6
05705B
Page 13
Parts
STANCHION TUBE MOUNTING Model 206955, Series K, Air Motor Assembly
Includes items 1–37
Ref. No. Part No. Description Qty.
1 114422 SCREW, phillips hd mach;
no. 8–32 x 0.38 in. (10 mm) long. 16 2n 16H224 SEAL 1 3 101525 RING, retainer 1 4 101526 BEARING 1 5 101578 SCREW, hex head; 5/16 x 0.875 in. (10 mm) long 6 6 155665 UNION, straight adapter;
3/8 npt(mxf) 1 7n 156698 O-RING; buna-N 1 8 158360 YOKE, rod, trip 1 9 158362 PIN, toggle 2 10 158364 ROCKER, toggle 2 11n 167585 SPRING, helical compression 2 12* 158367 GROMMET, rubber, air intake 2 13* 160261 NUT, adjusting 4 14* 160618 LOCKWIRE, transfer valve 2 15 172867 ACTUATOR, valve 1 16* 160621 O-RING; nitrile rubber 1 17 160623 ARM, toggle 2 18n 160624 O-RING, buna-N 1 19* 160625 O-RING, buna-N 1 20 160885 BASE 1 21 160886 ROD; piston 1 23n 160932 GASKET; copper 1 24 164186 CYLINDER 1 25 164704 NUT, cap; with carry handle 1 26 241651 PLATE, identification 1 27* 236079 POPPET, valve; urethane 2
Ref. No. Part No. Description Qty.
28* 170709 POPPET, valve; urethane 2 29 203965 ROD, trip 1 30n 214036 PISTON Assy; Includes items
31–33 (also includes repair kit 206728 when
ordered as a replacement part) 1 31 102975 S SCREW, rd hd mach; no. 6–32 x 0.25” (6.3 mm) 2 32 172866 S CLIP, spring 2 33 S PISTON, bare
(not sold separately) 1 34 104029 LUG, grounding 1 35 104582 WASHER, tab 1 36 180233 LABEL, warning 1 37Y 241650 PLATE, warning (English) 1
n Keep these spare parts on hand to reduce down
time.
* These parts are included in Repair Kit 206728,
which may be purchased separately. See page 16.
Y If you have operators who do not read English, or-
der one of the following labels from your Graco dis­tributor. Paste the label over the English warning plate (37).
290460 FRENCH 290461 GERMAN 290462 SPANISH
307043
13
Page 14
Model 205997, Series K Air Motor Assembly
Includes: 1, 3–19, 23, 25–34, 36–43
Model 215363, Series D Air Motor Assembly
Includes: 1, 3–19, 21, 23, 25–34, 37–43
Parts
21
36
n4
Model 222791, Series D Air Motor Assembly
Includes: 1–23, 25–34, 39–43
46,18
11
13
n19
n7
n31
*12
17
5
6
10*
9*
25* 8*
32 33
34
9* 26
24*
14 307043
22, 37
*15
n14
20, 38, 44
2 3
Y43
1
29
27
30
n28
NOTE: Seal lips face upward
23
40 39
05706B
Page 15
Parts
Model 205997, Series K Air Motor Assembly
Includes: 1, 3–19, 23, 25–34, 36–43
Model 215363, Series D Air Motor Assembly
Includes: 1, 3–19, 21, 23, 25–34, 37–43 Model 222791, Series D Air Motor Assembly
Includes: 1–23, 25–34, 39–43
Ref. No. Part No. Description Qty.
1 114422 SCREW, phillips hd mach;
no. 8–32 x 0.375 in. (10 mm)
long 16 2 100361 PLUG, pipe; 1/2 in. npt 1 3 101578 SCREW, hex head; 5/16 x 0.875 in. (10 mm) long 6 4n 156698 O-RING; buna-N 1 5 158360 YOKE, rod, trip 1 6 158362 PIN, toggle 2 7n 158364 ROCKER, toggle 2 8* 158367 GROMMET, rubber, air intake 2 9* 160261 NUT, adjusting 4 10* 160618 LOCKWIRE, transfer valve 2 11 172867 ACTUATOR, valve 1 12* 160621 O-RING, nitrile rubber 1 13 160623 ARM, toggle 2 14n 160624 O-RING, buna-N 1 15* 160625 O-RING, buna-N 1 17n 160932 GASKET; copper 1 18 164186 CYLINDER 1 19n 167585 SPRING, helical compression 2 20 184270 BASE 1 21 164704 NUT, cap; with carry handle 1 22 164705 ROD; piston 1 23 241651 PLATE, identification 1 24* 236079 POPPET, valve; urethane 2 25* 170709 POPPET, valve; urethane 2 26 203965 ROD, trip 1 27 205529 BEARING HOUSING;
Includes 28–30 1 28n 16H224 S SEAL 1 29 101526 S BEARING 1 30 164701 S NUT, packing 1
Ref. No. Part No. Description Qty.
31n 214036 PISTON Assy;
Includes items 32–34 (also includes repair kit 206728 when ordered
as a replacement part) 1 32 102975 S SCREW, rd hd mach; no. 6–32 x 0.25” (6.3 mm) 2 33 172866 S CLIP, spring 2 34 S PISTON, bare
(not sold separately) 1 36 161435 NUT, cap 1 37 177136 ROD, piston 1 38 205998 BASE 1 39 104029 LUG, grounding 1 40 104582 WASHER, tab 1 42 180233 LABEL, warning 1 43Y 241650 PLATE, warning (English) 1 44 609354 BASE 1 46 609353 CYLINDER 1
n Keep these spare parts on hand to reduce down
time.
* These parts are included in Repair Kit 206728,
which may be purchased separately. See page 16.
Y If you have operators who do not read English, or-
der one of the following labels from your Graco dis­tributor. Paste the label over the English warning plate (43).
290460 FRENCH 290461 GERMAN 290462 SPANISH
307043
15
Page 16

Accessories

BLEED-TYPE MASTER AIR VALVE (REQUIRED)
300 psi (21 bar, 2.1 MPa) Maximum Working Pressure Relieves air trapped in the air line between the pump air inlet and this valve when closed.
107141 3/4 npt (m x f) inlet and outlet 107142 1/2 npt (m x f) inlet and outlet
SILENCER KIT 215354
Fits Monark Air Motors Models 206955, 222991, 205997 and 215363. See Instruction Manual 307361.
GROUNDING WIRE 222011
25 ft (7.6 m) long, 12 awg For grounding pump
GAUGE 171818
For adjusting the air transfer valves.
TRIP ROD PLIERS 207579
Special padded pliers for gripping the air motor trip rod.
AIR MOTOR REPAIR KIT 206728 Contains replacements parts noted in the Parts.
MONARK MUFFLER CONVERSION KIT 241953
Converts Monark motors to new style muffler plates.
16 307043
Page 17
Dimensional
Mounting Hole
13.25 in. (336.6 mm)
15.75 in. (400.1 mm) for 206955
Drawings
11.75 in. (298.4 mm)
5.75 in. (146.1 mm)
Layouts
3 Tie Rod Pumps
5 in. (127 mm)
2 Stanchion Tube Pumps
2.5 in. (64 mm)
4.38 in. (111.3 mm) diameter
0.28 in. (7.1 mm) diameter
05707
161322 gasket

Technical Data

Maximum Working Pressure
180 psi (12 bar, 1.2 MPa). . . . . . . . . . . . . . . . . . . . . . . . . .
Effective piston area 7 in.
Effective piston diameter 3 in. (76 mm). . . . . . . . . . . . .
Stroke 3 in. (76 mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Data*
Sound Level at 180 psi, 25 cycles/min: 96 dBa. . . . . .
Sound Power at 180 psi, 25 cycles/min: 112 dBa. . . .
2
(45 cm
05709
Three 0.34 in. (8.6 mm) diameter holes on 6.38 in. (162.1 mm) bolt circle
1 in. (25 mm) radius
2.5 in. (64 mm)
2.5 in. (64 mm)
45_
45_
4 in. (102 mm)
05708
Air Valves Urethane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Valve mechanism Balanced; detented. . . . . . . . . . . . . .
). . . . . . . . . . . . . . . .
Seal Nitrile rubber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approximate weight 13 lb (5.9 Kg). . . . . . . . . . . . . . . . . .
* Tested in accordance with ISO 3744.
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Page 18

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub­stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais­sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor, or call one of the following numbers
to identify the distributor closest to you:
1–800–328–0211 Toll Free 612–623–6921 612–378–3505 Fax
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 307043
18 307043
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Copyright 1970, Graco Inc. is registered to ISO 9001
www.graco.com Revised 3/2011
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