Graco 130HS User Manual

Repair - Parts List

LineLazer™130HS

313776G

Airless Paint Striper

For application of line striping materials. For professional use only. Not for use in
explosive atmospheres.

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

257780

287025

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

.

✔✔

✔✔✔

EN

313775 309055

311845 311254

ti13901a

Contents

Warnings .................................3

TipSelection ..............................5

General Repair Information ..................6

Maintenance ...............................7

Troubleshooting ...........................8

Hydraulic Pump ........................... 11

FanBelt ................................. 13

Engine ...................................14

Hydraulic Motor Yoke ......................15

Oil/Filter Change ..........................17

Displacement Pump ....................... 18

Parts ....................................19

TechnicalData ............................32

Accessories .............................. 32

Notes....................................33

Graco Standard Warranty ...................34

2 313776G

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama­tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:

• Use equipment only in well ventilated area.

• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable
and can ignite or explode if spilled on hot surface.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon
monoxide can cause death. Do not operate in an enclosed area.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

313776G 3

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu­facturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

• Always wear impervious gloves when spraying or cleaning equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Gloves

• Hearing protection

RECOIL HAZARD

Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.

4 313776G

Tip Selection

Tip Selection

in.

(cm)

in.

(cm)

in.

(cm)

(cm)

LL5213* 2(5)

LL5215* 2(5)

LL5217 4 (10)

LL5219 4 (10)

LL5315 4 (10)

LL5317 4 (10)

LL5319 4 (10)

LL5321 4 (10)

LL5323 4 (10)

LL5325 4 (10)

LL5327 4 (10)

LL5329 4 (10)

LL5331 4 (10)

LL5333 4 (10)

LL5335 4 (10)

LL5355 4 (10)

LL5417 6 (15)

LL5419 6 (15)

LL5421 6 (15)

LL5423 6 (15)

LL5425 6 (15)

LL5427 6 (15)

LL5429 6 (15)

LL5431 6 (15)

LL5435 6 (15)

LL5621 12 (30)

LL5623 12 (30)

LL5625 12 (30)

LL5627 12 (30)

LL5629 12 (30)

LL5631 12 (30)

LL5635 12 (30)

LL5639 12 (30)

in.

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

* Use 100 mesh filter to reduce tip clogs.

313776G 5

General Repair Information

General Repair Information

SAE O-Ring Installation

1. Unscrew lock nut to touch
fitting.

A

1. Keep all screws, nuts, washers, gaskets, and
electrical fittings removed during repair proce­dures. These parts are not normally provided with
replacement assemblies.

2. Test repair after problem is corrected.

3. If sprayer does not operate properly, review
repair procedure to verify procedure was done cor­rectly. If necessary, see Troubleshooting, page 8,
for other possible solutions.

4. Install belt guard before operation of sprayer and
replace if damaged. Belt guard reduces risk of
pinching and loss of fingers.

Grounding

2. Lubricate o-ring (A).

A

ti5414a

3. Screw in fitting hand tight.

TI5415a

4. Unscrew fitting until
oriented properly.

TI5416a

5. Tighten lock nut to
indicated torque. (Make sure
washer is seated properly
without pinching o-ring).

Ground sprayer with grounding clamp to earth ground
when flushing sprayer. FIG.1.

TI5417a

grounding

clamp

water pipe, steel
sign post, or
metal light pole

FIG.1

6 313776G

TI06250

Maintenance

Maintenance

Pressure Relief Procedure

1. Engage trigger lock.

2. Turn engine ON/OFF switch to OFF.

3. Move pump valve to OFF (clockwise) and turn pres­sure control knob fully counterclockwise.

4. Disengage the trigger lock. Hold a metal part of the
gun firmly to a grounded metal pail, and trigger the
gun to relieve pressure.

5. Engage the trigger lock.

6. Open pressure drain valve. Leave valve open until
you are ready to spray again.

If you suspect the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, VERY SLOWLY loosen

tip guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear hose
or tip obstruction.

CAUTION

• Minimum hose size allowable for proper sprayer
operation is 3/8 in. x 50 ft.

• For detailed engine maintenance and specifica­tions, refer to separate Honda Engines Owner's
Manual, supplied.

DAILY: Check engine oil level and fill as necessary.

DAILY: Check hydraulic oil level and fill as necessary.

DAILY: Check hose for wear and damage.

DAILY: Check gun safety for proper operation.

DAILY: Top off TSL level in displacement pump packing

nut to help prevent material buildup on piston rod and
early wear of packings.

AFTER THE FIRST 20 HOURS OF OPERATION: Drain
engine oil and refill with clean oil. Reference Honda
Engines Owner's Manual for correct oil viscosity.

WEEKLY: Remove engine air filter cover and clean ele­ment and replace, if necessary. If operating in an unusu­ally dusty environment: check filter daily.

WEEKLY/DAILY: Remove any debris from hydraulic rod.

AFTER EACH 100 HOURS OF OPERATION: Change

engine oil. Reference Honda Engines Owner's Manual
for correct oil viscosity.

SEMI-ANNUALLY: Check belt wear, page 18; replace if
necessary.

YEARLY OR 2000 HOURS: Replace hydraulic oil and
filter element with Graco hydraulic oil 169236 (5 gal­lon/18.9 liter) or 207428 (1 gallon/3.8 liter) and filter ele­ment 246173; page 17.

SPARK PLUG: Use only BPR6ES (NGK) or W20EPR-U
(NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in.
(0.7 to 0.8 mm). Use spark plug wrench when installing
and removing plug.

Caster Wheel

(See letter call-outs in Parts drawing on page 19.)

1. Once each year, tighten nut (127, detail A) until
spring washer bottoms out. Then back off the nut
1/2 to 3/4 turn.

2. Once each year, tighten nut (127) until it begins to
compress spring washer. Then tighten the nut an
additional 1/4 turn.

3. Once each month, grease the wheel bearing (F).

DAILY: Check prime/spray drain valve for proper opera­tion.

DAILY: Check and fill the gas tank.

DAILY: Check that displacement pump is tight.

313776G 7

4. Check pin (55) for wear. If pin is worn out, there will
be play in the caster wheel. Reverse or replace the
pin as needed.

5. Check caster wheel alignment as necessary. To
align: loosen bolt (145), align wheel and tighten bolt.

Troubleshooting

Troubleshooting

Problem Cause Solution

Gas engine pulls hard
(won't start).

Engine won't start. Engine switch is OFF. Turn engine switch ON.

Engine operates, but dis­placement pump does
not operate.

* Check hydraulic fluid level often. Do not allow it to become too low. Use only Graco approved hydraulic fluid, page 7.

Hydraulic pressure is too high. Turn hydraulic pressure knob counterclockwise to

lowest setting.

Engine is out of gas. Refill gas tank. Honda Engines Owner's Manual.

Engine oil level is low. Try to start engine. Replenish oil, if necessary.

Honda Engines Owner's Manual.

Spark plug cable is disconnected or damaged. Connect spark plug cable or replace spark plug.

Cold engine. Use choke.

Fuel shutoff lever is OFF. Move lever to ON position.

Oil is seeping into combustion chamber. Remove spark plug. Pull starter 3 to 4 times.

Clean or replace spark plug. Start engine. Keep
sprayer upright to avoid oil seepage.

Pump valve is OFF. Turn pump valve ON.

Pressure setting is too low. Turn pressure adjusting knob clockwise to

increase pressure. Manual 311018.

Fluid filter (11) is dirty. Clean filter.

Tip or tip filter is clogged. Clean tip or tip filter. Manual 311254.

Displacement pump piston rod is stuck due to
dried paint.

Belt worn, broken or off pulley. Replace.

Hydraulic fluid too low. Shut of sprayer. Add fluid*.

Hydraulic motor not shifting. Set pump valve OFF. Turn pressure down. Turn

Repair pump. Manual 311845.

engine OFF. Pry rod up or down until hydraulic
motor shifts.

8 313776G

Troubleshooting

Problem Cause Solution

Displacement pump
operates, but output is
low on upstroke

Displacement pump
operates but output is low
on downstroke and/or on
both strokes.

Pump is difficult to prime. Air in pump or hose. Check and tighten all fluid connections.

High engine speed at no
load.

Low stall or run pressure
shown on display.

Excessive paint leakage
into throat packing nut.

Fluid is spitting from gun. Air in pump or hose. Check and tighten all fluid connections. Reprime

Piston ball is not seating. Service piston ball. Manual 311845.

Piston packings are worn or damaged. Replace packings. Manual 311845.

Strainer (34e) is clogged. Clean strainer.

O-ring in pump is worn or damaged. Replace o-ring. Manual 311845..

Intake valve ball is packed with material or is not
seating properly.

Engine speed is too low. Increase throttle setting. Manual 313775.

Suction tube air leak. Tighten suction tube.

Pressure setting is too low. Increase pressure. Manual 313775.

Fluid filter (11), tip filter or tip is clogged or dirty. Clean filter. Manual 313775 or 311254.

Large pressure drop in hose with heavy materi­als.

Intake valve is leaking. Clean intake valve. Be sure ball seat is not nicked

Pump packings are worn. Replace pump packings. Manual 311845.

Paint is too thick. Thin the paint according to the supplier's recom-

Engine speed is too high. Decrease throttle setting before priming pump.

Misadjusted throttle setting. Reset throttle to 3700-3800 engine rpm at no

Worn engine governor. Replace or service engine governor.

New pump or new packings. Pump break-in period takes up to 100 gallons of

Faulty transducer. Replace transducer.

Throat packing nut is loose. Remove throat packing nut spacer. Tighten throat

Throat packings are worn or damaged. Replace packings. Manual 311845.

Displacement rod is worn or damaged. Replace rod. Manual 311845.

Tip is partially clogged. Clear tip. Manual 311254.

Fluid supply is low or empty. Refill fluid supply. Prime pump. Manual 313775.

Clean intake valve. Manual 311845..

Use larger diameter hose and/or reduce overall
length of hose. Use of more than 100 ft of 1/4 in.
hose significantly reduces performance of
sprayer. Use 3/8 in. hose for optimum perfor­mance (50 ft minimum).

Reduce engine speed and cycle pump as slowly
as possible during priming.

or worn and that ball seats well. Reassemble
valve.

mendations.

Manual 313775.

load.

material.

packing nut just enough to stop leakage.

pump. Manual 313775.

Check fluid supply often to prevent running pump
dry.

313776G 9

Troubleshooting

Problem Cause Solution

Excessive leakage
around hydraulic motor
piston rod wiper.

Fluid delivery is low. Pressure setting too low. Increase pressure. Manual 313775.

The sprayer overheats. Paint buildup on hydraulic components. Clean.

Excessive hydraulic
pump noise.

Piston rod seal worn or damaged. Replace these parts.

Displacement pump outlet filter (if used) is dirty or
clogged.

Intake line to pump inlet is not tight. Tighten.

Hydraulic motor is worn or damaged. Bring sprayer to Graco distributor for repair.

Large pressure drop in fluid hose. Use larger diameter or shorter hose.

Oil level is low. Fill with oil, page 7.

Low hydraulic fluid level. Shut off sprayer. Add fluid*, page 7.

Clean filter.

10 313776G

Hydraulic Pump

Hydraulic Pump

Removal

1. Allow hydraulic system to cool before beginning ser­vice.

2. Relieve pressure, page 7.

3. Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.

4. Remove drain plug (195) and oil filter (199) and
allow hydraulic oil to drain.

5. Remove screw (224), loosen belt guard knob (241)
and belt guard (24).

6. Raise motor and remove belt (143).

7. Remove two set screws (169) and fan pulley (86).

8. Remove case drain tube (251).

9. Remove elbow (182).

10. Loosen screw (184) and remove pressure control
guard (63).

11. Loosen set screw (102) and remove remote pres­sure control cable (12).

12. Remove eight screws (184) and washers (101), res­ervoir cover (237), filter assembly (A) and gasket
(85).

Installation

1. Install hydraulic pump (252) on reservoir cover (237)
with four screws (215) and o-rings (178), o-ring
(180); torque 100 in-lb (11 N·m).

2. Install gasket (85) filter assembly (A) and reservoir
cover (237) with eight washers (101) and screws
(184); torque 90 in-lb (10 N•m).

3. Install elbow (182) per instructions, page 6; torque
to 15 ft-lb (20.3 N•m).

4. Install pressure control guard (63) and tighten screw
(184).

5. Connect hydraulic hoses (32) and (35).

6. Install case drain tube (251); torque to 15 ft-lb (20.3
N•m).

7. Install fan pulley (86) with two set screws (193).

8. Raise motor and install belt (143).

9. Install belt guard (24) with screw (224) and belt
guard knob (241).

10. Install remote pressure control cable (12).Tighten
set screw (102).

11. Install drain plug (195); torque to 110 in-lb (12.4
N•m). Install oil filter (199); tighten 3/4 turn after
gasket contacts base. Fill with Graco hydraulic oil,
page 7.

12. Start up and allow pump to operate at low pressure
for approximately 5 minutes to purge all air.

13. Remove four screws (215) and o-rings (178), o-ring
(180) and hydraulic pump (252) from reservoir cover
(237).

313776G 11

13. Check and top off hydraulic oil level.

Hydraulic Pump

182

251

143

224

24

162

169

86

241

35

237

252

178

215

180

218

32

196

199

184

A

101

85

195

TI6551a

FIG.2

12 313776G

Fan Belt

Fan Belt

Removal

1. Relieve pressure, page 7.

IG. 3. Loosen belt guard knob (241).

2. F

3. Rotate belt guard (24) up.

4. Lift engine (185) up to remove tension on belt (143).

24

143

5. Remove belt from fan pulley (86) and fan pulley
(87a).

Installation

1. Thread belt (143) around fan pulley (87a) and fan
pulley (86).

2. Lower engine (185) to put tension on belt.

3. Rotate belt guard (24) down.

4. Tighten belt guard knob (241).

FIG.3

86

185

87a

241

TI6511a

313776G 13

Engine

Engine

NOTE: All service to the engine must be performed by
an authorized HONDA dealer,

Removal

1. Relieve pressure, page 7.

2. Do Fan Belt, Removal; page 13.

3. Loosen hand nut (241). Swing bracket (30) out.

4. FIG. 4. Disconnect red and black leads from engine.

5. Remove engine and rocker plate (87c) from sprayer.

6. Remove four screws (189), washers (114), washers
(170) and nuts (118) and remove rocker plate,
dampeners (59) and washers (114) from engine.

Installation

1. Install rocker plate (87c), dampeners (59) and wash­ers (170), washers (114) on engine (185) with four
screws (189), washers (170) and nuts (118); torque
to 20 ft-lb (27.1 N•m).

2. Install engine and rocker plate (87c) on sprayer.

3. Connect red and black leads.

4. Do Fan Belt, Installation; page 13.

5. Swing motor retainer bracket (30) in. Tighten hand
nut (241).

FIG.4

241

30

GREEN

RED

114

189

BLACK

118

170

114

59

87c

TI6520b

14 313776G

Hydraulic Motor Yoke

Hydraulic Motor Yoke

Removal

1. Relieve pressure, page 7.

2. Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.

3. F

IG. 5. Slide retainer clip (194) down to remove.

Remove pump pin (249).

4. Remove hydraulic lines (35, 250) from fittings (217)
at top left and right side of hydraulic motor.

5. Loosen jam nut (183).

6. Unscrew and remove hydraulic motor cap (25).

7. Slide piston rod/hydraulic motor cap assembly (A)
from hydraulic motor cylinder (69).

Installation

1. Slide piston rod assembly (A) into hydraulic motor
cylinder.

2. Screw down hydraulic motor cap (25) until cap bot­toms out. Unscrew hydraulic motor cap until inlet
and outlet align with hydraulic line fittings and test
hole in hydraulic motor cap points toward belt guard
(24).

3. Torque jam nut (183) against hydraulic motor cap
(25) to 150 ft-lb (17 N•m).

4. Install hydraulic lines (35, 250) to fittings (217) to top
left and right side of hydraulic motor per procedure
on page 6; torque to 40 ft-lb (54.2 N•m).

5. Pull start rope slowly to align pin holes of hydraulic
motor and displacement pump (21). Connect with
pump pin (249); and retainer clip (194), page 18.

6. Start engine and operate pump for 30 seconds. Turn
engine OFF. Check hydraulic oil level and fill with
Graco hydraulic oil, page 7.

313776G 15

Hydraulic Motor Yoke



WHVWKROH







$





FIG.5





ti13918a

16 313776G

Oil/Filter Change

Removal

1. FIG. 6 Place drip pan or rags under sprayer to catch
hydraulic oil that drains out.

2. Remove drain plug (195). Allow hydraulic oil to
drain.

3. Unscrew filter (199) slowly - oil runs into groove and
drains out rear.

Installation

1. Install drain plug (195). Apply a light coat of oil to oil
filter gasket and install oil filter (199). Tighten oil fil­ter 3/4 turn after gasket contacts base.

Oil/Filter Change

199

2. Fill with 1.25 gallons (4.73 liters) of Graco hydraulic
oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8
liter)

3. Check oil level.

4. Check oil level.

ti2271a

FIG.6

313776G 17

Displacement Pump

Displacement Pump

See manual 311845 for pump repair instructions.

Removal

1. Flush pump.

2. Relieve pressure, page 7.

3. F

IG. 7. Remove suction tube (34) and hose (26).

26

34

FIG.7

ti13904a

Installation

CAUTION

If the pump jam nut loosens during operation, the
threads of the hydraulic motor manifold will be dam­aged. Tighten jam nut as specified.

1. FIG. 10. Screw jam nut to bottom of pump threads.
Screw pump completely into manifold. Unscrew
pump from manifold until pump outlet aligns with
hose. Hand tighten jam nut, then tap 1/8 to 1/4 turn
with hammer or torque to 200 ft-lb (270 N•m).

ti13907a

FIG.10

IG. 8. Push retaining spring (194) up. Push out pin

4. F
(249).

249

194

FIG.8

5. F

IG. 9. Loosen jam nut. Unscrew pump.

FIG.9

ti13905a

ti13906a

2. F

IG. 11. Slowly pull engine starter rope until pump

rod pin hole is aligned with hydraulic rod hole. F
F

IG. 8 Push pin (249) into hole. Push retaining spring

(194) into groove.

FIG.11

3. F

IG. 12. Fill packing nut with Graco TSL.

FIG.12

IG.8.

ti13908a

ti13809a

18 313776G

Parts

LineLazer IV 130HS

Parts

Parts Page 30

Parts Page 28

Parts Page 34

Parts Page 34

Parts Page36

Parts Page 26

Parts Page 28

ti13917a

313776G 19

Parts

144

57

141

60

13

156

290

108

36

84

94

112

261

2

27

28

108

129

156

93

5

33

73

134

74

58

261

117

70

121

154

258

16

51

117

127

142

122

99

117

121

256

1

120

ti13910a

20 313776G

LineLazer IV 130HS

Ref Part Description Qty

5 237686 CLAMP, grounding assy
13 245225 HOSE, 3/8 in. x 50 ft
16 287623 FRAME, linestriper (painted)
27 287417 HANDLE
28 287622 SUPPORT, handle, painted
33 287567 COVER, pail
36 115642 BUSHING, strain relief
51 193405 AXLE
57 194310 LEVER, actuator
58 195134 SPACER, ball guide
60 196176 ADAPTER, nipple
66 15K357 SENSOR, distance
68 15J088 SHIELD, sensor, distance
70 198891 BRACKET, mounting
73 198930 ROD, brake
74 198931 BEARING
77 114271 STRAP, retaining

15F638 LABEL, warning, fire and skin

84

▲

93 15F577 BRACE, left, painted
94 15F576 BRACE. right, painted
99 15F425 BRACKET, reservoir
107 178342 CLIP, spring
108 112395 SCREW, cap
109 102478 STRAP, wiring tie (not shown)
51 193405 AXLE
112 111145 KNOB, pronged
117 110837 SCREW, flange, hex
120 255162 WHEEL, pneumatic
121 111040 NUT, lock, insert, nylock, 5/16
122 111194 SCREW, cap flange hd
127 112405 NUT, lock
129 112798 SCREW, thread forming, hex hd
134 113961 SCREW, cap, hex hd
141 241445 CABLE, caster
142 114648 CAP, dust
144 114659 GRIP, handle
154 115077 PAIL, plastic
156 112395 SCREW, cap, flng hd
256 119696 SPRING, extension
258 15F441 BRACKET, frame
261 116780 SCREW, hex hd
290 120151 PLUG, tube
134 113961 SCREW, cap, hex hd
141 241445 CABLE, caster

10

10

Parts

1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
6
1
2

2

2
4
2
1
1
3
2
1
2
1
1
4
2
1
1

▲

Replacement warning labels may be ordered free of

charge.

Notes

1

Maintain tire pressure at 28-32 psi

2

Torque to 17-23 ft-lb

313776G 21

Parts

LineLazer IV 130HS

49

136

47

121

83

46

8e

8f

104

8d

1

8a

Detail 8

WLD

8f

8b

8f

8f

8c

360

117

44

161

105

1

8

14

4

71

160

72

144

119

162

2

89

163

71

17

22 313776G

Ref 161

119

27

161

96

ti13911a

LineLazer IV 130HS

Ref Part Description Qty

1 224052 BRACKET, support gun 1
4 248157
8 287570 KIT, holder, gun 1
8a 287569 HOLDER, gun 1
8b 15F214 LEVER, actuator 1
8c 15F209 STUD, pull, trigger 1
8d 15F210 STUD, pivot 1
8e 15F211 STUD, cable 1
8f 102040 NUT, lock 4
14 245798 HOSE, 1/4x7ft 11
17 245733 KIT, trigger handle repair 1
27 287417 HANDLE 1

44 15F212 ARM, support 1
46 111145 KNOB, pronged 1
47 15F213 BRACKET, cable 1
49 188135 GUIDE, cable 1
71 198895 PLATE, lever, pivot 2
72 198896 BLOCK, mounting (mach) 1
83▲ 15F637 LABEL, skin injection 1
89▲ 15A644 LABEL, trigger 1

96 15F624 NUT, cable, gun 2
104 119647 SCREW, cap, socket, flthd 2
105 119648
109 102478 STRAP, wiring tie 6
117 110837 SCREW, flange, hex 2
119 111017 BEARING, flange 2
121 111040 NUT, lock 2
136 287566 KIT, clamp, includes 136a 1
144 114659 GRIP, handle 2

GUN, flex, basic, includes guard & tip

SCREW, mach tursshd, cross recess

Parts

1

1

160 116941 SCREW, shoulder, socket head 1
161 287696 CABLE, includes 96 1
162 116969 NUT, lock 2
163 116973 SCREW, #10 taptite phil 1
360 15F389 BRACKET, gun arm 1

▲ Replacement warning labels may be ordered free of charge

Notes

1

Torque to 90-110 in-lb

2

Torque to 10-20 ft-lb

313776G 23

Parts

Parts - LineLazer IV 130HS

(Engine Control Wiring Diagram)

151

97

15f

(1*,1(2))
6:,7&+

ti13916a

29

62

*5281'

81

267

27

72(1*,1(

15f

103

302

310

15s

103

31

185a

76

29

62

41

167

2d

37

11

2d

2a

40

124

262

259

62

26

2b

64

2

34

97

308

303

62

13

24 313776G

259

124

38

LineLazer IV 130HS

Ref Part Description Qty

2* 245103 VALVE, drain 1
2a 193709 SEAT, valve 1
2b 193710 SEAT, valve 1
2c 116424 NUT, cap 1
2d 114708 SPRING 1
11* 244067 FILTER, fluid 1
13 245225 HOSE, 3/8 in. x 50 ft 1
15f 114954 SWITCH, rocker 1
15s▲ 15Y608 LABEL, control 1
26 245226 HOSE, coupled, 3/8 in. 1
27 287417 HANDLE 1
29 196179 FITTING, elbow, street 2
31 15Y465 COVER, control 1
34 287206 HOSE, suction/drain 1
37 15C766 TUBE, diffuser 1
38 15G563 HANDLE `1
40 15H561 MANIFOLD, filter, 3/8 npt 1
41 287285
62 196178 ADAPTER, nipple 2
64 196181 FITTING, nipple 1
76 104813 PLUG, pipe 1
97 122854 HARNESS, wiring 1
103 117501 SCREW 5
124 111457 O-RING 1
125 112303 SCREW, set, sch 1
167 117285 O-RING 1
259 15Y462 PLUG, filter 1
262 111801 SCREW, cap, hex 2
267 15F814 GASKET, handle 1
270 24B749 KIT, repair, filter, includes 2, 3, 11,

302 15Y598 LABEL, brand 1
303 243683 ADAPTER (Model 257780) 1
308 115523 GAUGE (Model 257780) 1
310 123782 TRIM, rubber 1

▲ Replacement warning labels may be ordered free of charge

KIT, repair, filter cap, includes 37, 167

37, 38, 39, 40, 41, 124, 167, 259

Parts

1

1

Notes

1

Torque to 115-135 in-lb

2

Torque to 130-150 ft-lb

313776G 25

Parts

Parts - LineLazer IV 130HS

108

138

159

243

285

217

2

35

244

179

245

213

231

173

183

69

3

176

217

230

250

235

213

7

187

186

220

283

235

233

149

6

173

48

107

32

174

137

285

26

34

60

21

222

13

92

194

249

35

218

ti13914a

26 313776G

LineLazer IV 130HS

Parts

Ref Part Description Qty

21 24B748 PUMP, displacement 1

Manual 311845

26 245797

HOSE, coupled, 3/8 in.
32 287175 HOSE, hydraulic, supply 1
34 287206 HOSE, suction/drain 1
35 287176 HOSE, hydraulic, return 1
48 117328 FITTING, nipple, straight 1
60 196178 ADAPTER, nipple 3/8 in. x 3/8 in. 1
69 246176 SLEEVE, hydraulic cylinder,

includes 213
92 193031 NUT, retaining 1
107 117441 VALVE, ball 1
108 101566 NUT, lock 4
137 15F911 GUARD, pump rod 1
138 106276 SCREW, cap, hex hd 1
149 119841 FITTING, tee, branch, str thd 1
159 155685 O-RING 1
173 100139 PLUG, pipe 1
174 102040 NUT, lock, hex 2
176 105765 O-RING 1
179 108014 O-RING `
183 15A726 NUT, jam 1
186 112342 BEARING, rod 1

Ref Part Description Qty

183 15A726 NUT, jam 1
186 112342 BEARING, rod 1
187 112561 PACKING, block 1

1

194 116551 RING, retaining 1
213 117283 O-RING 1
217 117607 FITTING, elbow, std thd 2
218 117608 FITTING, nipple, straight 1
220 117739 WIPER, rod 1
222 15Y463 BUSHING 1

1

230 15H953 MANIFOLD, adapter 1
231 15B063 LABEL, 1
233 107210 SCREW, cap, socket head 4
235 15B804 LABEL, Graco Logo 1
243 178179 WASHER, sealing 1
244 178207 BEARING, piston 1
245 178226 SEAL, piston 1
249 197443 PIN, pump 1
250 15F519 TUBE, hydraulic, supply 1
283 110982 SCREW, cap, hex head 1
284 288758 KIT, repair, hydraulic motor 1
285 288735 KIT, repair, trip rod, piston 1

KITS

246174 KIT, repair, seal, hydraulic, includes

176, 186, 213, 220, 244, 245

Notes

1

Torque to 75 ft-lb

2

Torque to 85-95 in-lb

3

Torque to 150 ft-lb

4

Torque to 54-56 in-lb

5

Torque to 40-44 ft-lb

6

Torque to 40 ft-lb

7

Torque to 25 ft-lb

313776G 27

Parts

LineLazer IV 130HS

169

24

193

162

214

86

143

82

228

225

252

178

184

101

172

212

253

180

182

32

150

181

251

196

169

188

199

88

87a

197

237

87b

227

185

118

170

81

114

59

87c

114

189

224

23

34h

34d

34k

34d

34g

34b

34c

34f

34j

34e

Detail 34

34n

34a

241

170

117

174

85

215

75

198

241

30

242

195

200

TI6493b

28 313776G

LineLazer IV 130HS

Parts

Ref Part Description Qty

23 288261 RAIL, belt 1
24 248973 GUARD, belt, includes: 162, 193,

214, 224, and 228
30 15E476 BRACKET, retainer, motor 1
32 287175 HOSE, hydraulic supply 1
34 287206 HOSE, suction/drain 1
34a 15F149 TUBE, suction 1
34b 194306 HOSE, fluid 1
34c 198119 ELBOW, barbed 1
34d 101818 CLAMP, hose 1
34e 181072 STRAINER, inlet 1
34f 198601 TUBE, drain 1
34g 241920 DEFLECTOR, threaded 1
34h 248008 HOSE, coupled 1/4 in. x 4 ft. 1
34j 114958 STRAP, tie 7
34k 196180 BUSHING 1
34m 195119 LABEL, warning (not shown) 1
34n 15F513 GASKET, pail 1
59 15E888 DAMPENER, motor mount 4
75 15E587 TUBE, suction 1
81 240997 CONDUCTOR, ground 1
82▲ 15Y464 LABEL, brand 130HS
85 120604 GASKET, reservoir 1
86 15E410 PULLEY, fan 1
87a 116908 PULLEY, 5.50 diameter 1
87b 15E759 SPACER, shaft, engine 1
87c 15F485 BRACKET, engine mount 1
88 117632 KEY, square, 3/16 x 1.25 1
101 100016 WASHER 8
114 108851 WASHER, plain 8
117 110837 SCREW, flange, hex 10
118 110838 NUT, lock 4
143 119433 BELT, vee, gripnotch 1
150 154594 O-RING 2
151 114956 TERMINAL, wire tap, insulated 1
162 116969 NUT, lock 2
169 100002 SCREW, set, sch 3
170 100023 WASHER, flat 6
172 100084 BALL, metallic 1
174 102040 NUT, lock 1
178 107188 O-RING 1
180 156401 O-RING 1
181 108842 SCREW, cap, hex head 1
182 110792 ELBOW, male, 90 degree 1
184 112166 SCREW, cap, sch 15
185 248943 KIT, engine, gas, 5.5 hp, Honda,

includes: 59, 87, 88, 98, 114, 118,

169, 170, 181, 185a, 188, 189, 227

and 234
185a 120590 ENGINE, gas, 4.0 hp, Honda 1
188 112717 WASHER, 1
189 113664 SCREW, flange, hex 4
193 115477 SCREW, mach, torx pan hd 4
195 101754 PLUG, hex head, hydraulic 1
196 116793 FITTING, elbow, hydraulic 1
197 116915 CAP, breather filler 1

Ref Part Description Qty

198 116919 FILTER, hydraulic, suction 1
199 246173 FILTER, oil, spin on 1

1

200 120981 SCREW, hex wash hd 2
212 116967 SPRING, compression 1
214 117284 GRILL, fan guard 1
215 117471 SCREW, 1/4-20 flat hd mach 4
224 119434 SCREW, shoulder, socket head 1
225 15A464 LABEL, control 1
227▲ 194126 LABEL, warning 1
228▲ 198492 LABEL, warning 1
237 15M057 COVER, reservoir, GH130 LL 1
241 15D862 NUT, hand 2
242 15J513 TANK, reservoir 1
251 246167 TUBE, hydraulic, case drain,

includes: 150
252 288733 PUMP, hydraulic 1
253 198841 RETAINER, ball, press bypass 1

▲

Replacement warning labels may be ordered free of charge

1

1

313776G 29

Parts

LineLazer IV 130HS

53

16

121

108

141

106

146

56

142

127

117

46

7

46

153

147

Detail A

130

139

127

1

130

133

10

133

132

1

113

54

128

116

55

52

139
110

209

65

6

140

F

135

145

131

30 313776G

Detail A

TI6492b

LineLazer IV 130HS

Parts

Ref Part Description Qty

6 240942 SHAFT, fork 1
7 240991 BRACKET, caster, front 1
10* 15G952 BRACKET, hub 1
16 287623 FRAME, linestriper, painted 1
46 181818 KNOB, pronged 1
52 193528 ARM, detent 1
53 193658 SPACER, seal 2
54 193661 JAW 2
55 193662 STOP, wedge 1
56 15F910 BRACKET, cable 1
65 198606 DISK, adjuster 1
106 100731 WASHER 2
108 101566 NUT, lock 2
110 15J603 WASHER, plain 1
113 108483 SCREW, shoulder, soc, hd 1
116 110754 SCREW, flange, hex 10
121 111040 NUT, lock 2
127 112405 NUT, lock 4

Ref Part Description Qty

128 112776 WASHER, plain 1
130 112825 SPRING, Belleville 3
131 113471 SCREW, cap, hex hd
132* 113484 SEAL, grease 1
133* 113485 BEARING, cup/cone 2
135 113962 WASHER, hardened 1
139 114548 BEARING, bronze 2
140 114549 WHEEL, pneumatic 1
141 241445 CABLE 1
142 114648 CAP, dust 3
145 114681 SCREW, cap, hex hd 1
146 114682 SPRING, compression 1
147 114802 STOP, wire 1
153 114982 SCREW, cap, flng, hd 2
154* 120476 BOLT 1

*Included in 240940 Bracket Repair Kit; purchase separately.

Notes

1

Install washers (130) concave surface to inside

313776G 31

Technical Data

Technical Data

Honda GX160 Engine

Power Rating @ 3600 rpm

ANSI ..................................... 4.0Horsepower

Maximum working pressure ....................... 3300 psi (227 bar, 22.7 MPa)

Noise Level

Sound power ...............................

Sound pressure .............................

*Vibration Level

Left hand ...............................

Right hand ..............................

* Vibration measured per ISO 5349 based on 8 hour daily
exposure

Cycles/gallon (liter).............................. 104(27.5)

Maximum delivery .............................. 1.3gpm(5.9liter/min)

Maximum tip size

1gun..................................... with0.037in.tip

Inletpaintstrainer............................... 16mesh (1190 micron) stainless steel screen, reusable

Outletpaintstrainer............................. 60mesh (250 micron) stainless steel screen, reusable

Pump inlet size................................. 1in.npsm(m)

Fluidoutletsize ................................ 3/8npt(f)

Hydraulic reservoir capacity ....................... 1.25gallon(4.73liters)

Hydraulic pressure .............................. 1510 psi (104 bar)

Weight (dry, without packaging) .................... 242lb(110kg)

Height........................................ 40in.(101.6 cm)

Length ....................................... 65in.(165.1 cm)

Width ........................................ 32in.(81.3cm)

Wettedparts...................................

103 dBa, per ISO 3744
88 dBa, measured at 3.1 feet (1 m)

2.90 m/sec

2.83 m/sec

PTFE, Nylon, polyurethane, V-Max
ene, fluoroelastomer, acetal, leather, tungsten carbide,
stainless steel, chrome plating, nickel-plated carbon steel,
ceramic

2

2

™

UHMWPE polyethyl-

Accessories

Must be purchased separately.

GRACO-APPROVED HYDRAULIC OIL

169236 5 gallons (19 liters)
207428 1 gallon (3.8 liters)

32 313776G

Notes

Notes

313776G 33

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

POUR LES CLIENTS DE GRACO PARLANT FRANCAIS

Les parties reconnaissent avoir convenu que la rédaction du présent document ainsi que de tous les documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées, sera en anglais.

ADDITIONAL WARRANTY COVERAGE

Graco does provide extended warranty and wear warranty for products described in the “Graco Contractor Equipment Warranty Program”.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents

2ULJLQDOLQVWUXFWLRQV This manual contains English. MM 313776

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

www.graco.com
November 2012