Graco 119577 User Manual

Instructions - Parts List

24-Gallon (90-Liter)

™

Oil Ace

Pressurized oil drain for collection of used lubricants and anti-freeze.

Model 119577 Series A

8 psi (55 kPa, .5 bar) Maximum Working Pressure

Important Safety Instructions

Read all warnings and instructions in this manual.
Save these instructions.

310864D

EN

.

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001

Contents

Hazard Symbol

Contents

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Emptying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Manual Conventions

WARNING

WARNING: a potentially hazardous situation which, if

not avoided, could result in death or serious injury.

Warnings in the instructions usually include a symbol
indicating the hazard. Read the general Warnings
section for additional safety information.

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . 8

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CAUTION

CAUTION: a potentially hazardous situation which, if

not avoided, may result in property damage or
destruction of equipment.

Note

Additional helpful information.

Warnings

The following warnings include general safety information for this equipment. Additional product specific warnings
may be included in the text where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as cigarettes and portable electric lamps.

• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Ground equipment.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.

• Keep a fire extinguisher in the work area.

2 310864D

Warnings

a. Do not drain caustic or flammable products.
b. Do not expose the tank to any source of heat.
c. Do not do any welding on the tank.
d. Keep hands and face protected when draining high temperature oils.
United States Government safety standards have been adopted under the Occupational Safety and

Health act. Consult these standards—particularly the General Standards, Part 1910.

ab

c

d

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not alter or modify equipment.

• For professional use only.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not use hoses to pull equipment.

• Comply with all applicable safety regulations.

310864D 3

Assembly

1, 2

C

D

E

F

B

A

5, 6, 7

3, 4

G

H

K

G

M

L

N

8, 9

O

R

S

P

J

T

Numbered panels in FIG. 1 correspond to the fol­lowing steps. Part callout letters in F
are referenced throughout this manual.

1. Attach front wheels (A). Assemble wheel (A) on
axle, then washer and hex-head bolt. Tighten.

2. Attach rear casters (B). Insert caster shaft through
hole in bracket. Assemble washer, lock washer, and
crown nut. Tighten.

IG. 1, i.e., (A)

Assembly

5. Insert the drain tube (H) through threaded opening
on top of tank and hand-tighten collar (K) on
threads.

6. Connect drain bowl (G) to drain tube (H) and tighten
screw (J) to secure.

7. Loosen knob (L) and raise or lower drain bowl to
desired height. Hand-tighten knob (L) to secure
bowl at desired height

8. Place filter tray (M) into drain bowl (G).

3. Insert handle (C) into brackets (D) on back of tank,
secure with screws provided.

4. Place tool tray (E) on tabs of tray bracket (F). Apply
pressure to seat tray.

9. Place plastic funnel extension (N) over drain bowl
(G).

F

IG. 1: Assembly

4 310864D

Operation

Operation

1. To raise or lower the drain bowl (G), loosen knob
(L), adjust drain tube (H) to desired height, and
retighten knob (L).

2. Ensure that the ball valve (O) on the drain tube (H)
is open (red handle is down), when collecting used
oil.

CAUTION

Never fill the tank beyond the maximum level indi­cated on the oil level gauge (P) located on the side of
the tank. Monitor the oil level regularly to ensure you
do not overfill the tank.

3. When the tank is full or nearly full, as indicated on
oil level gauge (P), it is time to empty the tank.

Emptying

CAUTION

To ensure pressurization, adjust the drain tube (H) to
it’s fully extended position before emptying the tank.

If you should inadvertently attempt to empty the
tank before you fully extend the drain tube, the tank
will not pressurize and therefore will not empty.

1. Close ball valve (O) on the drain tube (red handle is
horizontal).

2. Remove plug cap from the end of discharge hose
(R) and place end of hose in a suitable used-oil con­tainer.

3. Open ball valve (S) at the discharge hose connec­tion.

4. Connect 8 psi, (55 kPa, .5 bar) compressed air to
tank air valve (T).

5. When the tank is empty, close ball valve (S) and
open ball valve (O).

6. The tank is ready for continued use.

Service

See page 6 for service/repair kits that are available for
your Oil Ace pressurized oil drain system. Follow
assembly instructions on page 4 and part locations indi­cated on page 6 to replace parts. To simplify reassem­bly, make note of the position and order of worn parts
when removing them, and assemble new parts in the
same fashion.

310864D 5

Parts

7

2

3

4

6

2 o-rings

4 o-rings

2 o-rings

5

8

Parts

Ref.
No. Part No. Description

1 119575 O-ring repair kit

Includes all o-rings (8) for entire
unit. See dashed arrows on parts
drawing for locations.

2See

Table
Below

Caster and wheel repair kit
Includes wheels (2), washers (2),
bolts (2); casters (2), washers (2),
lock washers (2), crown nuts (2)

3 119578 Air valve kit

Includes “Y” fitting, safety valve,
tank valve.

4 119580 Gauge tube kit

(Includes gauge tube with incre­mentally marked label, elbows (2),
tube fittings (2)

5 119581 Funnel kit

Includes drain bowl, filter tray

6 119582 Discharge hose kit

Includes tank fitting, 1/2” ball valve,
discharge hose assembly

7 119853 Drain tube kit

Includes all parts in column
connecting drain bowl to tank

8 119574 EXTENSION, funnel 1
9 195591 LABEL, warning (not shown) 1

Qty

.

1

1

1

1

1

1

1

 Replacement Warning labels are available at no

cost.

2 - Caster and Wheel Repair Kit

Refer to the following table to determine the correct Caster and Wheel Repair Kit to order for your Oil Ace equipment.

Part No. Date Code Wheel Diameter

119576 Prior to I12A

(e.g. H12A, or B09A)

127987 I12A or later

(e.g. J12A or I14A)

7 inch

(175 mm)

6 inch

(150 mm)

Caster

Diameter Wheel Axel Length

4 inch

(100 mm)

3 inch

(75 mm)

~1.25 inch

(32 mm)

~1.7 inch

(43 mm)

Wheel Bearing
Inner Diameter

0.64 inch

(16.25 mm)

0.59 inch
(15 mm)

6 310864D

Technical Data

Technical Data

Maximum working pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 psi (55 kPa, .5 bar)

Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 in. (61 cm)

Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 in. (40.6 cm)

Height

with drain bowl at lowest adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56.5 in. (143.5 cm)

with drain bowl at highest adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 in. (203 cm)

Funnel diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 in. (61 cm)

Dry weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 lb. (33.6 kg)

Wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . steel, copper, PVC plastic, rubber, aluminum

Recommended operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30° to 105° F (-1° to 41° C)

310864D 7

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance
of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: [phone] or Toll Free: 1-800-533-9655, Fax: [phone]

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

MM 310864

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

www.graco.com

Printed in USA 310864D

October 2014