Graco Inc. 119274, 120105 User Manual

Tank Level Monitor
Part No. 119274, Series D, North America (N.A.) Part No. 120105, Series D, (Australia)
Used to monitor tank levels for oils and anti-freeze mixtures. The Tank Level Monitor is to be used only with Graco Matrix Software.
US Patent D484,819
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
WARNING
Not for use in hazardous locatons. Ambient temperature range -22°F to 122°F (-30°C
to 50°C).
309500L
Do not use the Tank Level Monitor with fluids having an auto ignition below 392° F (200° C).
Do not use the Tank Level Monitor with pressurized tanks.
Read warnings and instructions.
The Matrix Tank Level Monitor contains an RF device with the following approvals:
FCC ID: JHIGNET IC: 4840AGNET
Industry Canada Statement
The term “IC” before the certification/registra­tion number only signifies that the Industry Canada technical specifications were met.
Do not over tighten tank level monitor into tank bung! Over tightening can cause perma-
nent damage and result in inaccurate readings.
Do not use thread sealant or adhesive! Many of these products are chemically incompatible with the PC/ABS plastic.
Australian Vendor Code: N3845
CAUTION
Notes
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Warnings

Warnings
The following warnings include general safety information for this equipment. More specific warnings are included in the text where appropriate.
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
Use equipment only in well ventilated area.
Eliminate all ignition sources, such as cigarettes and portable electric lamps.
Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
Ground equipment.
Use only grounded hoses.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
BATTERY SAFETY
The battery may leak, explode, cause burns, or cause an explosion if mishandled:
You must use the battery type specified for use with the equipment.
Sparking can occur when changing batteries. Only replace the battery in a non-hazardous location, away from flammable fluids or fumes.
Handle and dispose of battery properly - do not short circuit, charge, force over discharge, disas­semble, crush, penetrate, incinerate, or heat the battery to a temperature exceeding 185° F (85° C).
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not alter or modify equipment.
For professional use only.
Use equipment only for its intended purpose. Call your Graco distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not use hoses to pull equipment.
Comply with all applicable safety regulations.
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Installation

Installation
WARNING
Installing and servicing this equipment requires access to parts which may cause fire, explosion, and serious injury if work is not performed properly. Do not install or service this equipment unless you are trained and qualified. Read warnings, page 3.
The location of the dipswitches will change to the same settings of the Transceiver that it must communicate with. The factory default setting for all Tank Level Moni­tors is (AA) using a RS232 connection. The first A refers to the Network ID and the second A refers to the Trans­ceiver ID. If multiple Transceivers are used or if RS422 connection is used, the factory default settings will require changing.
Determining what settings to use
CAUTION
Do not over tighten tank level monitor into tank bung! Over tightening can cause permanent dam-
age and result in inaccurate readings.
Do not use thread sealant or adhesive! Many of these products are chemically incompatible with the PC/ABS plastic.
TLM Dipswitch Settings
Tank Level Monitors (TLM) and Transceivers have two, 4
- position dipswitches labeled S1 and S2.
Network ID (S1): This is the RF identification
setting assigned to a Matrix installation. All com­ponents in the system use this same Network ID. For example, if one dealership is using Net­work ID (A), the dealership across the street would require Network ID (B) to avoid RF inter­ference between the two systems.
Transceiver ID (S2): This is the RF identifica-
tion setting assigned to a Matrix Transceiver(s). Matrix system components are then assigned to the Transceiver(s) ID's as desired for RF com­munication. For example, if a system required two Transceivers, some components would be assigned to one Transceiver and other compo­nents would be assigned to the second Trans­ceiver using the Transceiver ID dipswitch.
There are (8) Network ID's and (8) Transceiver ID's pos­sible by changing the position of the dipswitches. The eight positions are identified as A, B, C, D, E, F, G, and H.
Tank Level Monitor dipswitches must be set to match those of the transceiver the TLM will be communicating with.
1. Remove the protective plastic cover (5) over the Tank Level Monitor display that was used for ship­ping and discard. See F
2. Remove the four screws (3) holding the tank monitor cover in place.
WARNING
Read and follow
3. Remove the cover.
4. Remove the insulating foam (4) to access the circuit board.
5. Set the S1 and S2 settings to match those of the transceiver that this TLM will communicate with. Wait at least 30 seconds after the dipswitch settings are made before installing the batteries. If you do not wait the 30 seconds, the software will not recog­nize the new settings.
6. Install the (2) alkaline 9-volt batteries (1) provided. Be sure that the batteries fully engage the mounting clips by pushing on the bottom of the batteries with your thumbs.
On initial power up of the TLM, it will take about 30 seconds for the monitor to display information after pressing the blue display button. This time will decrease thereafter to a few seconds
BATTERY SAFETY
IG. 1.
warnings, page 3.
4 309500L
7. Replace the insulating foam (4) and reconnect the batteries.
Make sure the o-ring (2) is not damaged and is in the correct location.
Make sure the RF antenna wire (black formed wire near the center of the top PC board) is not flat­tened against the PC board. This can result in poor RF communication.
8. Replace cover and secure it with the four screws (3).
Installation
4
1
2
5
3
Make sure the cover screws are tightened securely (18-22 in-lb) to avoid water leakage into the TLM electronics. If a torque wrench is not used, verify there are no gaps under the screw heads and no gaps under the cover flange. This will ensure proper compression of the o-ring for a water-tight seal.
All dipswitches in down or off position.
on
S2
12
4
3
2
4
3
F
IG. 1
n
1
o
S1
All dipswitches to right or off position.
F
IG. 2
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Dipswitch Setting using RS232 Connection

Dipswitch Setting using RS232 Connection
See FIG. 3 for dipswitch settings.
b
All dipswitch settings must be made without power to the TLM (no batteries) or the settings will not be properly communicated to the PC software.
RS232 Cable Settings
S2 Tank Level Monitor ID
F
IG. 3
A - default
on
12
3
E
on
12
3
A - default
4
3
2
1
on
S1
S2
S2
C
on
12
G
on
12
4
3
4
3
B
on
S2
4
12
4
3
F
on
S2
4
12
4
3
S2
S2
D
on
12
H
on
12
S2
4
3
S2
4
3
S1 Network ID
B
C
4
3
2
n
1
o
S1
n o
S1
D
4
3
2
1
on
S1
E
4
3
2
1
n o
S1
F
4
3
2
1
n o
S1
G
4
3
2
1
n o
S1
H
4
3
2
1
4
3
2
n
1
o
S1
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