Graco 114903 User Manual

1-1/4”
7-1/16”
A
B
1/8” npt dispense outlet
13/32” mounting holes
3/8” npt (2) supply inlet/outlet
Model 114903 Shown
Instructions-Parts List
®
GL-1
For Single–Line Parallel Automatic Lubrication Systems.
Important Safety Instructions
Read all warnings and instructions in this manual and related automatic lubrication system instruction manuals. Save all instructions.
SKIN INJECTION HAZARD
Fluid from the injector, leaks, or ruptured components can inject fluid into your body and cause extremely seri­ous injury, including the need for amputation. Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate surgical treatment. Fluid splashed in the eyes or on the skin can also cause serious injury. The equipment may be pressur­ized already, or it could become pressurized by an automatic lube cycle initiated by Lubrication Controller (timer). Disconnect power to the timer, and disconnect the air supply to the pump module to ensure that the system is depressurized. See the pressure relief pro-
cedure in the pump manual incuded with your auto­matic lubrication system.
Injectors
308953N
EN
GL-1 Injector Models
Part No. Description Dimension A Dimension B Bare Manifold Part No.
114901
114902
114903 114904 114905 117206 114909
Injector, GL–1, one point
Injector, GL–1, two point
Injector, GL–1, three point 1.25 in. (31.7 mm) 4.23 in. (107.5 mm) 114913 Injector, GL–1, four point 2.50 in. (63.4 mm) 5.47 in. (139.0 mm) 114914 Injector, GL–1, five point 3.75 in. (95.1 mm) 6.71 in. (170.5 mm) 114915 Injector, GL-1, six point 4.99 in. (126.8 mm) 7.90 in. (202.7 mm) 118206 Injector, GL–1, replacement
2.48 in. (63.0 mm) 114911
3.00 in. (76.0 mm) 114912

Installation Instructions

Reference letters used in the following instructions, refer to F
IG. 2.
Group injectors to minimize feed line length.
Install injectors in locations that allow easy and safe servicing access.
Install injectors in areas that minimize accidental injector damage by moving equipment.
Injector outputs can be combined for a common bearing point with a large grease requirement but the output for a single injector cannot be split into multiple bearing points.
Graco recommends using steel tubing instead of pipe and hose for supply lines when possible. Pipe is often contaminated with scale and requires proper cleaning prior to use. Hose lines expand under pressure which leads to longer pump cycle time.
2. Install injectors on a flat, hard surface using mount­ing brackets (a).
3. Connect fluid supply line (c) to injectors.
NOTICE
To prevent rupturing supply lines due to over-pres­surizing the components, only use supply lines and fittings that meet or exceed the pressure rating of the injectors.
4. Connect lube point feed lines (b).
5. Flush the system with low viscosity oil or mineral spirits to remove contamination introduced during installation.
6. Use a purge gun or run the pump until clean lubri­cant is dispensed at the end of each feed line to purge the system of flushing fluid or air.
7. Run the system at full output and verify that all injec­tors are cycling.
1. Relieve pressure. See Pressure Relief Procedure,
in the pump instruction manual included with your automatic lubrication system.
8. Adjust injector volume output. (See Volume Adjust­ment page 4.)
9. Connect feed lines to lubrication points.
2 308953N
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