Graco 1050P, 1050H, 1050C, 1050S, 1050A User Manual

...

Operation

End

Flange

Center Flange

ti13843a

1050P Polypropylene 1050C Conductive

Polypropylene

1050F PVDF

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

1050A Aluminum

ti13946ati14342a

1050S Stainless Steel 1050H Hastelloy

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Husky

1050 Air-Operated

Diaphragm Pump

1-inch pump with modular air valve for fluid transfer applications. For professional use only.

See page 4 for model information, including approvals.

125 psi (0.86 MPa, 8.6 bar) Maximum Fluid Working Pressure 125 psi (0.86 MPa, 8.6 bar) Maximum Air Input Pressure

312877P

Related Manuals

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

To Find Your Nearest Distributor . . . . . . . . . . . . . . 3

To Specify the Configuration of a New Pump . . . . 3

To Order Replacement Parts . . . . . . . . . . . . . . . . . 3

Distributor Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Configuration Number Matrix . . . . . . . . . . . . . . . . . 4

ATEX Certifications . . . . . . . . . . . . . . . . . . . . . . . . . 5

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Tighten Fasteners Before Setup . . . . . . . . . . . . . 7

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Air Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Reed Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Air Exhaust Ventilation . . . . . . . . . . . . . . . . . . . 10

Fluid Supply Line . . . . . . . . . . . . . . . . . . . . . . . 11

Fluid Outlet Line . . . . . . . . . . . . . . . . . . . . . . . . 11

Fluid Inlet and Outlet Ports . . . . . . . . . . . . . . . . 13

Fluid Pressure Relief Valve . . . . . . . . . . . . . . . . 14

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pressure Relief Procedure . . . . . . . . . . . . . . . . 15

Flush the Pump Before First Use . . . . . . . . . . . 15

Tighten Fasteners Before Setup . . . . . . . . . . . . 15

Starting and Adjusting the Pump . . . . . . . . . . . . 15

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . 16

Pump Shutdown . . . . . . . . . . . . . . . . . . . . . . . . 16

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Maintenance Schedule . . . . . . . . . . . . . . . . . . . 16

Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Tighten Threaded Connections . . . . . . . . . . . . . 16

Flushing and Storage . . . . . . . . . . . . . . . . . . . . 16

Torque Instructions . . . . . . . . . . . . . . . . . . . . . . 17

Dimensions and Mounting . . . . . . . . . . . . . . . . . . 18

Aluminum (1050A) . . . . . . . . . . . . . . . . . . . . . . . 18

Polypropylene (1050P),

Conductive Polypropylene (1050C)

and PVDF (1050F) . . . . . . . . . . . . . . . . . . . 19

Hastelloy (1050H)

and Stainless Steel (1050S) . . . . . . . . . . . . 20

Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 21

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Graco Standard Husky Pump Warranty . . . . . . . . 24

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 24

Related Manuals

Manual Description 313435 Husky 1050 Air-Operated Diaphragm Pump, Repair/Parts 313597 Husky 1050A UL-Listed Diaphragm Pump, Operation 313598 Husky 1050A CSA-Certified Diaphragm Pump, Operation 313840 DataTrak, Instructions/Parts 406824 Pulse Count Kits, Instructions

2 312877P

To Find Your Nearest Distributor

1. Visit www.graco.com.

2. Click on Where to Buy and use the Distributor Locator.

To Specify the Configuration of a New Pump

Please call your distributor.

1. Use the Online Husky Selector Tool at wwwd.graco.com/training/husky/index.html.

2. If the link does not work, you will find the selector tool on the Process Equipment page at www.graco.com.

To Order Replacement Parts

Please call your distributor.

Distributor Note

1. To find part numbers for new pumps or kits, use the Online Husky Selector Tool.

2. To find part numbers for replacement parts: a. Use the 20-digit number from the ID plate on the pump. If you only have the Graco 6-digit part number, use

the selector tool to find the corresponding 20-digit number.

b. Use the Configuration Number Matrix on the next page to understand which parts are described by each

digit.

c. Use the Repair/Parts Manual. Refer to the main Parts illustration and to the Parts/Kits Quick Reference.

Follow the page references on these two pages for further ordering information, as needed.

3. Please call Graco Customer Service to order.

312877P 3

Configuration Number Matrix

CONFIGURATION NO.PART NO. SERIAL NO.

SERIESDATE CODE

MAX WPR PSI-bar

MADE IN

Pump Configuration Number

Configuration Number Matrix

Check the identification plate (ID) for the 20-digit Configuration Number of your pump. Use the following matrix to define the components of your pump.

Sample Configuration Number

1050A A01A A1 SS BN BN PT

Pump Model Center

Section and Air Valve

Fluid Covers and Manifolds

Seats Balls Diaphragms Manifold

O-Rings

Pump

(1 inch ports, 50 gpm)

1050A★

Aluminum

1050C★

Conductive Polypropylene

1050F

PVDF

1050H‡

Hastelloy

1050P

Polypropylene

1050S‡

Stainless Steel

Center Section and

Air Valve Material Air Valve/Monitoring Fluid Covers and Manifolds

Aluminum, standard ports, inch Aluminum, standard ports, metric

Conductive polypropylene, center flange

Conductive polypropylene, end flange

PVDF, center flange

PVDF, end flange

Hastelloy, standard ports, inch

Hastelloy, standard ports, metric

Polypropylene, center flange

Polypropylene, end flange

Stainless steel, standard ports, inch

Stainless steel, standard ports, metric

Aluminum

Conductive

Polypropylene

A01A Standard A1 A01B Pulse Count✖ A01C DataTrak✖ A01D Remote A01E Optional FKM Seals C01A Standard C01B Pulse Count✖ C01C DataTrak✖ C01D Remote P01A Standard P01B Pulse Count✖ P01C DataTrak✖ P01D Remote

★, ‡, or ✖: See ATEX Certifications, page 5.

Check Valve Seats Check Valve Balls Diaphragm Manifold O-Rings

Acetal

Aluminum

Buna-N

FKM Fluoroelastomer

Geolast

Polypropylene

PVDF

Santoprene

316 Stainless Steel

TPE

Buna-N

Acetal

Buna-N

Polychloroprene Standard

Polychloroprene Weighted

FKM Fluoroelastomer

Geolast

PTFE

Santoprene

316 Stainless Steel

TPE

Polychloroprene Overmolded

FKM Fluoroelastomer

Geolast

PTFE/EPDM Overmolded

PTFE/EPDM Two-Piece

Santoprene

TPE

—PTModels with

Buna-N, FKM Fluoroelastomer or TPE seats do not use o-rings.

PTFE

4 312877P

ATEX Certifications

★ All 1050A (Aluminum) and

1050C (Conductive Polypropylene)

pumps are certified:

II 2 GD c IIC T4

‡ 1050S (Stainless Steel) and 1050H (Hastelloy) pumps with aluminum or conductive polypropylene centers are certified:

II 2 GD c IIC T4

✖ DataTrak and Pulse Count are certified:

0359

II 1 G

Ex ia IIA T3 Ga

ITS13ATEX27862X

9902471

Class I, Div. 1,

Group D T3A

ATEX Certifications

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. When these symbols appear in the body of this manual, refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric

lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when

flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not

use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable materials and gases. To help prevent fire and explosion:

• Clean plastic parts in a well ventilated area.

• Do not clean with a dry cloth.

• Do not operate electrostatic guns in equipment work area.

312877P 5

Warnings

WARNING

SPECIAL CONDITIONS FOR SAFE USE

Equipment must comply with the following conditions to avoid a hazardous condition which can cause fire or explosion.

• All label and marking material must be cleaned with a damp cloth (or equivalent).

• The electronic monitoring system is required to be grounded. See Grounding

instructions.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest

rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Tech-

nical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn

off all equipment and follow the Pressure Relief Procedure in this manual when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with

genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and

hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED EQUIPMENT HAZARD

Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and

before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immedi-

ately.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

6 312877P

Installation

WARNING

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated

hydrocarbon solvents or fluids containing such solvents.

• Many other fluids may contain chemicals that can react with aluminum. Contact

your material supplier for compatibility.

PLASTIC PARTS CLEANING SOLVENT HAZARD

Use only compatible water-based solvents to clean plastic structural or pressure-containing parts. Many solvents can degrade plastic parts and cause them to fail, which could cause serious injury or property damage. See Technical Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s warnings.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Route exhaust away from work area. If diaphragm ruptures, fluid may be exhausted

with air.

• Store hazardous fluid in approved containers, and dispose of it according to appli-

cable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Clothing and respirator as recommended by the fluid and solvent manufacturer

• Protective eyewear, gloves, and hearing protection

Installation

The Typical Installation shown in FIG. 4 is only a guide for selecting and installing system components. Contact your Graco distributor for assistance in planning a system to suit your needs.

Tighten Fasteners Before Setup

Before using the pump for the first time, check and retorque all external fasteners. Follow Torque Instructions, page 17.

312877P 7

Installation

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Mounting

• The pump exhaust air may contain contam-

inants. Ventilate to a remote area. See Air Exhaust Ventilation on page 10.

• Never move or lift a pump under pressure.

If dropped, the fluid section may rupture. Always follow the Pressure Relief Proce- dure on page 15 before moving or lifting the pump.

1. For wall mounting, order Graco Kit 24C637.

2. Be sure the mounting surface can support the weight of the pump, hoses, and accessories, as well as the stress caused during operation.

3. For all mountings, be sure the pump is bolted directly to the mounting surface.

wire to a true earth ground. A ground wire and clamp, Part 238909, is available from Graco.

Polypropylene and PVDF: Only aluminum, conductive polypropylene, hastelloy, and stainless steel pumps have a ground screw. Standard polypropylene and PVDF pumps are not conductive. Never use a non-conductive polypropylene or PVDF pump with non-conductive flammable fluids. Follow your local fire codes. When pumping conductive flammable fluids, always ground the entire fluid system as described.

4. For ease of operation and service, mount the pump so air valve, air inlet, fluid inlet and fluid outlet ports are easily accessible.

5. Rubber Foot Mounting Kit 236452 is available to reduce noise and vibration during operation.

Grounding

The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.

Pump: See FIG. 1. Loosen the grounding screw (GS). Insert one end of a 12 ga. minimum ground wire (R) behind the grounding screw and tighten the screw securely. Connect the clamp end of the ground

FIG. 1. Grounding screw and wire

Air and fluid hoses: Use only grounded

hoses with a maximum of 500 ft (150 m) combined hose length to ensure grounding continuity.

Air compressor: Follow manufacturer’s recommendations.

Fluid supply container: Follow local code.

Solvent pails used when flushing: Follow

local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

8 312877P

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