Grasslin DTMV40 Series, DTMV40, DTQMV40, DTMV40-IM, DTMV40-M Operating Instructions Manual

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• Disconnectpoweratthecircuitbreaker(s)ordisconnectswitch(es)beforebeginning installationorservicing.
• Morethanonecircuitbreakerordisconnectswitchmayberequiredtode-energizethe equipmentbeforeservicing.
• Donotusethemanualoffpositionofthetimerforequipmentservicing.Alwaysdiscon­nectthepoweratthecircuitbreaker(s)ordisconnectswitch(es).
• UseCOPPERconductorsONLY.
• Wireinaccordancewithnationalandlocalelectricalcoderequirements.
DTMV40 Series
TimeInitiated,Temperature,
PressureorTimeTerminatedMulti-Voltage 40ADefrostTimers
WARNING
Risk of Fire or Electric Shock
• Rotatetimerdialclockwiseonly.
CAUTION
Risk of Damage to Timer
1
Paragon Precision
TIME INITIATED, TIME TERMINATED
Grasslin
Mode Selection Wiring Diag.
TIME INITIATED, PRESSURE TERMINATED
(Separate Pressure Switch Required (see instructions)
TIME INITIATED, REMOTE TEMPERATURE OR
PRESSURE TERMINATED
STARTUP PROCEDURE
1. Determine model to be replaced (Grasslin or Competitors) from table below.
2. Set Mode Selection (S1 BLUE DIP Switch – Fig. A) See table below and instructions on page 5.
3. Apply corresponding Terminal Identification and Door labels –see retrofit kit instructions.
4. Set correct input voltage (S2 RED DIP Switch – Fig. B).
5. Follow installation and programming instructions.
The DTMV40 can be configured for either 120 or 208/240VAC. Locate RED DIP Switch to the right of timer module. For:
120VAC slide DIP switch UP
208/240VAC slide DIP switch DOWN
TImer Mechanism
Step 2
Interior Protective Cover
Step 1
Ground Lug
2-1/2”
6-1/8”
INSTALLATION
Note: For outdoor locations, raintight, or wet location conduit hubs that comply with requirements of UL 514B (standard for fittings for conduit and outlet boxes) are to be used.
1. Open door and then remove interior protective cover by releasing spring clip on bottom.
2. Remove timer mechanism by releasing spring clip on bot­tom.
3. Select knockouts to be used. Remove inner 1/2” knockout by inserting a screwdriver in the slot and carefully punch knockout loose. Remove slug. If 3/4” knockout is required, remove the outer ring with pliers after removing the 1/2” knockout. Smooth edges with knife if necessary.
4. Place enclosure in desired mounting location and mark the three mounting holes (refer to diagram below). Start by placing set screw on top and attaching enclosure over keyhole: then screw in remaining two screws on bottom.
5. Connect conduit hubs to conduit before connecting the hubs to the enclosure. After inserting hubs into enclosure, carefully tighten hub lock nut. Do not over-torque.
6. Verify voltage selection. 120VAC – position switch UP; 208/240VAC – position switch DOWN (refer to Fig. B).
7. Wire in accordance with National and Local
Codes.
8. Gr
ounding: Terminate all ground wires to ground lug on
bottom of enclosure.
9. Replace interior pro­tective cover.
UL TYPE 3R Enclosure
Bracket Mount
Input Voltage Switch (S2)
Mode Selection Switch (S1)
http://waterheatertimer.org/Intermatic-Defrost-timers-and-manuals.html
8
7
A
M
Models Non-Enclosure Mount
DTMV40-M 24-hour, Mechanism Only
DTQMV40-M 24-hour w/Battery Backup, Mechanism Only
DTMV40-P 24-hour, Panel Mount
DTMV40-B 24-hour, Bracket Mount
DTQMV40-B 24-hour w/Battery Backup, Bracket Mount
PROGRAMMING (Synchronous and Quartz
Models)
Setting the Time:
Turn the minute hand clockwise until the time of day (and AM or PM) on the outer dial is aligned with the triangle marker on the inner dial.
Note: All units with Battery Backup provide up to a week of reserve carryover.
Setting Defrost Initiation Time:
Move a white tab (tripper) on the outer dial outward at each desired initiation time. For example, to set defrost initiation times at 6:00AM, 11:30AM, 4:30PM and 11:00PM, move the tab adjacent to the “M” in AM on the dial (6:00AM), the tab that lies between 11:30AM and 11:45 AM, the tab between 4:30PM and 4:45PM, and the tab adjacent to the 11:00–11:15PM marks. (See note for 8243/6243 replacement.)
Setting Maximum Defrost Duration:
Different defrost durations may be set for each defrost initiation setting. Each white tab (tripper) provides a 15 minute interval. The tabs that set the initiation time provide a minimum of 15 min­utes of defrost. For longer defrost duration, move additional tabs (following in time) from the initiation tab. For example, if a 45 minute defrost is to start at 7:00AM, move the tab outward that lies between 7:00 and 7:15
on the AM side of the dial, and the tabs adjacent to 7:15-7:30 and 7:30-7:45. (3 tabs moved outward). The defrost will initiate at 7:00AM and time terminate at 7:45AM (if temperature termination does not occur first.)
For electronic models, refer to sepa­rate programming instructions.
DO NOT ROTATE MINUTE HAND COUNTER-CLOCKWISE
Model Designation
Models Enclosure Mount
DTMV40 24-hour, Outdoor UL TYPE 3R Enclosure
DTQMV40 24-hour w/Battery Backup,
Outdoor UL TYPE 3R Enclosure
DTMV40-IM 24-hour, Indoor Metal UL TYPE 1 Enclosure
Note: It is necessary to apply power across terminals 1&N in order to perform electrical test.
2
8141 Replacement Mode A with 8141 Label Applied
7
L1
L2
TERMINATION THERMOSTAT W/FAN DELAY
2
4
X
N
8143 Replacement Mode B with 8143 Label Applied
8
8143 LABEL
TIMER
RELEASE
RELAY
TIMER
LINE
CONNECT ACROSS
COMPRESSOR
THERMOSTA
T
FAN
HOT GAS
VALVE
1
*See Note 1, page 5
3
L1
L2
TERMINATION THERMOSTAT
2
X
8143 Replacement–Double Pole Switching Mode B with 8143 Label Applied
9
8143 LABEL
TIMER
RELEASE
RELAY
TIMER
3
DEFROST
HEATER
LINE
SOLENOID
VALVE
OR
CONTACTOR
1
4
N
DTMV40 - TYPICAL WIRING DIAGRAMS
All switch positions are shown in refrigeration cycle operation, and change position upon initiation of a defrost.
8045 Replacement Mode A with 8045 Label Applied
1
THERMOSTAT
COMPRESSOR
OR
SOLENOID VALVE
OR
CONTACT
OR COIL
DEFROST
HEATER
L1
L2
TIMER
TIMER
RELEASE
RELAY
1
2
4 X
8041 Replacement Mode A with 8041 Label Applied
2
8041
LABEL
3
LINE
FAN
N
L1
L2
2
4
N
3
8043 Replacement Mode B with 8043 Label Applied
3
8043 LABEL
TIMER
RELEASE
RELAY
TIMER
LINE
CONNECT ACROSS
COMPRESSOR
THERMOSTA
T
HOT GAS
VALVE
F
1
L1
L2
2
2
8047 Replacement–Double Pole Switching Mode B with 8047 Label Applied
4
8047 LABEL
TIMER
RELEASE
RELAY
TIMER
3
DEFROST
HEATER
LINE
SOLENOID
VALVE
OR
CONTACTOR
N
4
1
THERMOSTAT
COMPRESSOR
OR
SOLENOID VALVE
OR
CONTACT
OR COIL
DEFROST
HEATER
L1
N
120V
TIMER
TIMER
RELEASE
RELAY
TERMINATION THERMOSTAT
W/FAN
1
2
4
X
120V Fan & Defrost Heater; 240V Compressor Mode A - No Label Required
6
3
N
F
FAN
120V
240V
L2
8245 Replacement Mode A with 8245 Label Applied
10
*See Note 2, page 5
COMPRESSOR
L1
L2
TIMER
TIMER
RELEASE
RELAY
F
3
2
4
LINE
8243 Replacement Mode B with Trippers Reversed
11
PRESSURE SWITCH
1-N
p
Xp
LABEL
8243
L1
L2
4
8247 Replacement–Double Pole Switching Mode B with 8247 Label Applied
12
8247 LABEL
TIMER
RELEASE
RELAY
TIMER
3
DEFROST
HEATER
LINE
SOLENOID
VALVE
OR
CONTACTOR
N
2
1
p
PRESSURE SWITCH
Xp
DELAY
COMPRESSOR
OR
SOLENOID VALVE
OR
CONTACTOR COIL
FAN
MOTOR
DEFROST
HEATER
L1
L2
TIMER
TIMER
RELEASE
RELAY
F
3
1-N
2
4 X
LINE
THERMOSTAT
8045
LABEL
THERMOSTAT
COMPRESSOR
OR
SOLENOID VALVE
OR
CONTACT
OR COIL
DEFROST
HEATER
L1
L2
TIMER
TIMER
RELEASE
RELAY
TERMINATION THERMOSTAT W/FAN DELAY
1
2
X
8141 LABEL
3
LINE
FAN
N
4
COMPRESSOR
OR
SOLENOID VALVE
OR
CONTACTOR COIL
FAN
MOTOR
DEFROST
HEATER
L1
L2
TIMER
TIMER
RELEASE
RELAY
PRESSURE SWITCH
F
3
1-N
2
4
LINE
THERMOSTAT
Xp
p
LABEL
8245
COMPRESSOR
OR
SOLENOID VALVE
OR
CONTACTOR COIL
FAN
MOTOR
DEFROST
HEATER
L1
L2
TIMER
TIMER
RELEASE
RELAY
TERMINATION THERMOSTAT W/FAN DELAY
F
3
1
2
4XN
LINE
8145 Replacement Mode A - No Label Required
5
THERMOSTAT
DEFAULT (Out of the Box)
3
4
R EPLACING EXISTING DEFROST TIMERS
The DTMV40 will replace all models of Paragon 8040, 8140, 8240 Series or Precision 6040, 6140, 6240 Series.
TERMINAL IDENTIFICATION:
The standard DTMV40 terminal identification is identical to the Paragon 8145 with the addition of the “F” terminal. Terminal identification labels are provided for the other models to be placed over the printed numbers on the
printed circuit board. From the table on page 4, select the proper label, apply to printed circuit board, and wire per the original wiring or the wiring diagrams indicated.
MODE SELECTION (Light Blue DIP Switch):
First determine what model is being replaced (Grasslin or Competitors). The mode selector DIP switch (located at lower right side of the board) determines the configura­tion of terminals 2&4. In position “A”, the terminals are normally closed (only when the timer is energized), and
will open during a defrost. In positionB”, terminals 2&4 are normally open, and will close during a defrost. Select proper position from table below and wiring diagrams indicated. To select mode simply slide the
switch as fol-
lows:
Mode Mode
A – position switch to left; B – position
switch to right;
Note: When ModeB” is selected the DTMV40 will operate as follows:
Refrigeration Mode – RED & GREEN LED’s will turn OFF (1&3 and 2&4 break while 1&F make)
Defrost Mode – RED & GREEN LED’s will turn ON (1&3 and 2&4 make while 1&F break)
8045 REPLACEMENT:
The DTMV40 with 8045 terminal ID label applied differs from the 8045 in that terminals 1 and N are combined. This means that the DTMV40 model must be the same voltage as the defrost circuit (defrost heater, contactor coil, or hot gas valve). If used in an application where the
defrost circuit is 120V and the refrigeration circuit is 240V,
the DTMV40 must be configured for 120V application (RED DIP Switch Down) with 120V power connected to 1- N and X.
Note 1 – (8143 Replacement): When replacing a Paragon 8143 or Precision 6143, wire the
termina- tion thermostat to terminal N of the DTMV40 and the adjacent blank terminal. The Paragon and Precision timers are wired to terminal N and the blank terminal. If the termination thermostat is wired to terminal N of the DTMV40 (with the 8143 label attached), temperature termination will not occur and may result in burnout of the DTMV40. See wiring diagrams 8 & 9.
8240/6240 SERIES REPLACEMENT: The DTMV40 may be used to replace the Paragon 8240 or Precision 6240 series defrost timers with integral pressure termination by the addition of a remote pressure switch wired to ter- minals Xp and p of the DTMV40 (with an 8240 series ter- minal label applied). There must be no external voltage
connected to the pressure switch. Set pressure switch cut-in to the same value as set on the Paragon or
Precision defrost timer being replaced. Set cut-out 6 to 14psi below cut-in. See wiring diagrams 10, 11, and 12.
Recommended Pressure Switches: Johnson/Penn P170, Ranco 010 series, or Danfoss KP1 series. Pressure
range approximately 35-110psi, CUT-IN ON
PRESSURE
RISE.
NOTE 2 – (8243 Replacement): When replacing a Paragon 8243 or Precision 6243, the DTMV40 white tabs (trippers) for setting defrost time and defrost duration must be reversed. Pull ALL tabs outward for refrigeration. Press the tabs inward at the desired defrost initiation times, and for desired duration.
Please Note: The DTMV40 replaces all prior Grasslin defrost timer models such as DT040, DT140, DTMV, and
DTSX.
SPECIFICATIONS
Maximum Contact Switch Rating:
40A Resistive @ 120VAC, 208~240VAC 2HP @ 208~240VAC; 1HP @ 120VAC 16FLA, 90LRA @ 120VAC 12FLA, 52LRA @ 240VAC “F” Terminal: 30A Resistive @ 120~240VAC
1HP @ 120VAC; 2HP @ 208~240VAC
Wiring Connections: Screw box lug terminals. Up to one #8 AWG wire Environmental Ratings:
Operating Temperature Range: –40°F to 131°F (–40°C to 55°C)
Operating Humidity: 0 - 95% RH, non-condensing Dimensions: 8.795” x 6.631” x 2.935” (H x W x D) Shipping Weight: 3 lbs. Agency Approvals: UL Listed
5
LIMITED ONE YEAR WARRANTY
If within the warranty period specified, this product fails due to a defect in material or workmanship, Intermatic Incorporated will repair or replace it, at its sole option, free of charge. This warranty is extended to the original purchaser only and is not transferable. This warranty does not apply to: (a) damage to units caused by accident, dropping or abuse in handling, acts of God or any negligent use; (b) units which have been subject to unauthorized repair, opened, taken apart or otherwise modified; (c) units not used in accordance with instructions; (d) damages exceeding the cost of the product; (e) sealed lamps and/or lamp bulbs, LED’s and batteries; (f) the finish on any portion of the product, such as surface and/or weathering, as this is considered normal wear and tear; (g) transit damage, initial installation costs, removal costs, or reinstallation costs.
INTERMATIC INCORPORATED WILL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS OR IMPLIED WARRANTIES. ALL IMPLIED WARRANTIES, INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY MODIFIED TO EXIST ONLY AS CONTAINED IN THIS LIMITED WARRANTY, AND SHALL BE OF THE SAME DURATION AS THE WARRANTY PERIOD STATED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON THE DURATION OF AN IMPLIED WARRANTY, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
This warranty service is available by either (a) returning the product to the dealer from whom the unit was purchased, or (b) completing a warranty claim on line at www.intermatic.com. This warranty is made by: Intermatic Incorporated, Customer Service 7777 Winn Rd. Spring Grove, Illinois 60081-9698. For warranty service go to: http://www.intermatic.com or call 815-675-7000.
6
158--01071-REV2
DTMV40 Series
Time Initiated, Temperature, Pressure or Time Terminated Multi-Voltage 40 A Defrost Timers
SPECIFIERS GUIDE
Furnish and install a Grasslin DTMV40 defrost control which is eld adjustable for 120V or 240V operation and shall have defrost initiation times settable to the quarter hour via captive trippers at 15 minute intervals. The defrost timer shall be housed in a UL TYPE 3R indoor/outdoor plastic enclosure. The relay output will be rated for 40A Resistive, 2HP @ 240VAC. Defrost termination to be by time (and by a remote temperature or pressure switch).
SPECIFICATIONS:
Maximum Contact Switch Rating:
40A Resistive @ 120VAC, 208~240VAC 2HP @ 208~240VAC; 1HP @ 120VAC 16FLA, 90LRA @ 120VAC 12FLA, 52LRA @ 240VAC
“F” TERMINAL:
30A Resistiv e @ 120~240V AC 1HP @ 120VAC; 2HP @ 208~240VAC
WIRING CONNECTIONS:
Screw box lug terminals. Up to one #8 AWG wire
ENVIR ONMENTAL RATINGS:
Operating Temperatur e Range: –40 °F to 131°F (–40°C to 55°C) Operating Humidity: 0 - 95% RH, non-condensing
ELECTRICAL LIFE:
50,000 Operations at Full Load
DIMENSIONS:
8.795” x 6.631” x 2.935” (H x W x D)
SHIPPING WEIGHT: AGENCY APPROVALS: UL LISTED
3 lbs.
FEATURES
DTMV40 replaces over 40 competitive models
Multi-Voltage eld adjustable for 120, or 208/240VAC
Mounts in existing enclosures, no tools required
Box lug terminals
Defrost times settable on quarter hour with captive trippers
UL TYPE 3R outdoor enclosure
40 Amp, 2HP Rating
Moisture resistant conformal coated board
LED indications for defrost and refrigeration cycles
Compact outdoor UL TYPE 3R enclosure
Defrost cycles are programmed independently
“Real-time” clock for quick, easy and accura
te setting
NO TOOLS
REQUIRED!
Our “GUTS” simply snap
into existing enclosures
Moisture Resistant
Conformal Coated Board
Ground Lug Termination
Red and Green LED
Lights Indicate
Defrost or Run Cycle
Large Screw
Terminals for Easy Wiring
Up to one #8 AWG wire
40 Amp Rated
Contacts
Captive Trippers
Can’t Be Lost
Independently
Adjustable Trippers
Allow For Full or
Partial Defrost Cycles
on 15 Minute Intervals
True Clock Face
New Compact
UL TYPE 3R
Outdoor Enclosure
Replaces All Metal
Enclosures
Easy Multi-Voltage
Field Adjustable
DIP Switch for
120 or 208/240 VAC
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