Gossen MetraWatt AT3-III E Operating Instructions Manual

Operating Instructions
AT3-III E Test Adapter
For active and passive Testing Single and 3-Phase Electric Devices and Extension Cables in Combination with SECUTEST.../SECULIFE ST Test Instruments as well as SECUTEST BASE(10) and PRO (Feature I01)
3-349-155-37
2 GMC-I Messtechnik GmbH
Device Plugs and Outlets
1 CEE outlet
3P+N+PE, 32 A, 400 V
2 CEE outlet
3P+N+PE, 16 A, 400 V
3 Earthing contact outlet
1P+N+PE, 16 A, 250 V
4 Device outlet for cable testing
1P+N+PE, 10 A, 250 V
5 CEE plug for cable testing
3P+N+PE, 32 A, 400 V
6 CEE plug for cable testing
3P+N+PE, 16 A, 400 V
7 Earthing contact plug for cable testing
1P+N+PE, 16 A, 250 V
8 Device plug for cable testing
1P+N+PE 10 A 250 V
Indicator Displays
9 Mains indicator lamps for L1, L2 and L3
10 Function LED
Self-Test
11 Test key for triggering I
Δn
(IΔn = residual current)
Connectors for SECUTEST.../SECULIFE ST (as of version
3.1) Test Instrument
12 Earthing contact outlet for power supply to SECUTEST.../
SECULIFE ST test instruments
13 Earthing contact plug with cable, for insertion into the test
socket at SECUTEST.../SECULIFE ST test instruments
14
SECUTEST S2N+(10)(w)/SIII+/SECULIFE ST
port:
for insertion into sockets 2 and 3 at the test instrument SECUTEST PRO (or feature I01) port: for insertion into the sockets
V and COM
at the test instrument
15 Connector sockets for probe cable of the SECUTEST.../
SECULIFE ST test instrument (for testing cables only)
AT3-III E Power Supply
16 Via connector cable with CEE plug
3P+N+PE, 16 A
SECUTEST.../SECULIFE ST series test instruments are not included in the scope of delivery.
Test Adapter AT3-III E
L3
L2
L1
!
1
2
3
4
5
6
12
7
10
11
9
16
15
15
15
8
13
SECUTEST
14
15
GMC-I Messtechnik GmbH 3
Table of Contents
Page
1 Applications ...............................................3
2 Safety Precautions .....................................4
3 Connecting the Test Adapter to the Mains 5
4 Connecting a Device Under Test
to the Test Adapter ....................................5
5 Testing Devices .........................................5
5.1 Measuring Protective Conductor Resistance ...5
5.2 Measuring Insulation Resistance and Equivalent
Leakage Current ..........................................5
5.3 Measuring Protective Conductor Resistance with the Residual Current Method (except for
SECUTEST BASE(10)) ...................................5
5.4 Testing of Differential Current during Automatic Testing per Test Standard ..7
5.5 High-Voltage Test ........................................7
6 Testing Extension Cables ...........................7
6.1 Measuring Protective Conductor Resistance ...7
6.2 Measuring Insulation Resistance ...................7
6.3 Testing for Short-Circuits, Interruptions and
Reversed Conductors ...................................8
7 Self-Test ..................................................10
8 Technical Data .........................................10
9 Maintenance ............................................11
10 Repair and Replacement Parts Service,
Calibration Center and Rental Instrument
Service .....................................................11
11 Product Support .......................................11
1 Applications
The portable test adapter, which can also be permanently mounted with the wall bracket, is used for measuring and testing single and 3-phase electrical devices and extension cables in combination with SECUTEST.../SECULIFE ST (as of version 3.1) test instrument.
Suitable instruments are identified in the following pages with the following abbreviated designation: SECUTEST.../SECULIFE ST.
Testing must be performed by a qualified electrician with an appropriate test instrument
after repair or modification, and is also required for periodic testing per DIN VDE 0105/0701-0702.
According to these regulations, testing must be performed for protective conductor resistance, insulation resistance, equivalent leakage current, residual current and contact current, as well as for the absence of voltage depending upon the type of device under test.
The test adapter, in combination with the SECUTEST.../ SECULIFE ST test instrument, allows for – the passive testing:
of protective conductor resistance
of insulation resistance
of protective conductor current by means of equivalent leakage current method
of dielectric strength (HV test up to 1.5 kV)
1)
at extension cables: – testing for conductor short-circuiting, – testing for conductor interruption
and aditionally at 3-phase extension cables:
– testing for conductor reversal on L1, L2
and L3 for the determination of clockwise rotation.
with protection by means of electronic resid­ual current monitoring with mains shutdown at DUTs with residual current of more than 20 mA and visual error messages
– the active testing: (nominal current 16 A –
maximum 20 A current consumption by DUT)
of protective conductor current
1 3
– by means of the differential current method
(requires voltage measurement sockets at SECUTEST.../SECULIFE ST
2
)
– by means of direct method (requires direct
measurement of protective conductor current at SECUTEST.../SECULIFE ST)
of contact current
3
1
only if the utilized SECUTEST.../SECULIFE ST is capable of performing this measurement
2
not with SECUTEST BASE(10), but with SECUTEST PRO and/or Feature I01
3
Please note that the pole reversal function is not active with the applied test instrument if you use the AT3-IIIE adapter for the testing of single-phase test objects (socket 3 / earthing contact plug). In this case, all leakage current measurements must be performed manually in both pole directions.
Measurement results are displayed at the SECUTEST.../SECULIFE ST test instrument.
Note!
The AT3-III E test adapter is equipped with electronic error monitoring which disconnects the device under test from the mains in the event of fault currents of greater than 18 mA.
4 GMC-I Messtechnik GmbH
2 Safety Precautions
The test adapter has been manufactured and tested in accordance with the following regulations:
IEC 61010-1/DIN EN 61010-1/VDE 0411-1 “Regulations for electronic testers and controllers, part 1: Safety measures for electrical measuring instruments”
DIN VDE 0404 “Devices for technical safety testing of electrical equipment, parts 1 and 2.”
EN 61326-1 product standard EMC requirements. Safety is only assured for the user and the test
adapter when used for its intended purpose in combination with SECUTEST.../SECULIFE ST test instruments.
In order to maintain flawless technical safety conditions, and to assure safe use, it is imperative that you read these operating instructions thoroughly and carefully before placing your test adapter into service, and that you follow all instructions contained herein.
Due to the fact that all tests performed with the AT3­III E must be executed in combination with a SECUTEST.../SECULIFE ST test instrument, you must also read the safety precautions and liability limitations included in the operating instructions for this instrument.
Observe the following safety precautions:
Attention!
!
If the red LED (10) remains lit even after the AT3-III E has been disconnected from the mains and connected once again, the test adapter is defective.
If this is the case, the AT3-III E must be removed from service and repaired before it is used again.
In order to assure compliance with technical safety requirements, the AT3-I I I E test adapter should only be repaired by the manufacturer.
The AT3-III E must be disconnected from the mains and from the SECUTEST.../ SECULIFE ST test instrument before it is opened.
Measurements within electrical systems are prohibited!
The test adapter’s 16 A CEE 3P+N+PE (16) plug may only be connected to 230/400 V 50 Hz mains power. In order to avoid undesired shutdown of defective devices under test, the electrical circuit for the device under test should be separately fused.
Before connecting the AT3-III E to the mains, the SECUTEST.../SECULIFE ST test instrument must first be connected to the AT3-III E.
Attention!
!
Tests during which mains power is applied may only be selected with the function selector switch at the SECUTEST.../SECULIFE ST test instrument after safety class I devices under test have passed the protective conductor test. If the protective conductor is defective (interruptions / reversed conductors), line voltage may be present at the housing of a defective device under test, at the earthing contacts of the test plugs (4 – 7) and at the safety socket (15)!
•For REASONS OF SAFETY, the device under test must be turned off before switching to “MAINS” so that dangerous devices under test (e.g. a circular saw) can only be switched on intentionally.
Be prepared for the occurrence of unexpected voltages at devices under test (e.g. due to charged capacitors).
Before connecting the device under test to the test adapter, subject it to a thorough VISUAL INSPECTION first. Damaged devices under test must be repaired prior to testing.
Only extension cables which have been plugged into the test outlets (1 – 4) at the test adapter may be connected to the device plugs (4 – 7) at the test adapter.
Due to test adapter design in accordance with DIN VDE 0404, the “PE” contacts at the outlets (1 – 4) are only connected to the mains protective conductor when the SECUTEST.../ SECULIFE ST test instrument has been set for testing with mains power.
If the test adapter and/or its connector cables demonstrate visible damage, no longer function, have been stored for a lengthy period of time under unfavorable conditions or have been subject to excessive stress during transport, it must be assumed that hazard­free operation is no longer possible. Remove the AT3-III E from service and secure it against inadvertent use in such cases.
Opening of Equipment / Repair
The equipment may be opened only by authorized service personnel to ensure the safe and correct operation of the equipment and to keep the warranty valid.
Even original spare parts may be installed only by authorized service personnel.
In case the equipment was opened by unauthorized personnel, no warranty regarding personal safety, measurement accuracy, conformity with applicable
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