Affix this manual and Users Information Manual adjacent to the unit.
OOLING
U
NITS
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Specification Sheet applicable to
your model* for information regarding accessories.
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
*NOTE: Please contact your distributor or
our website for the applicable
Specification Sheet referred to in this
manual.
www.goodmanmfg.com
INDEX
REPLACEMENT PARTS ....................................................................................................................................................... 4
ORDERING PARTS .............................................................................................................................................. 4
UNIT LOCATION .................................................................................................................................................................. 5
ALL INSTALLATIONS: ............................................................................................................................................ 5
OOF CURB I NSTALLATIONS ONLY: ........................................................................................................................ 6
R
GENERAL INFORMATION .................................................................................................................................................... 6
GAS PIPING......................................................................................................................................................................... 7
HIGH A LTITUDE DERATE (U.S. INSTALLATIONS ONLY) ............................................................................................... 7
AS PIPING CHECKS .......................................................................................................................................... 8
G
PROPANE GAS INSTALLATIONS ........................................................................................................................................ 8
NIT VOLTAGE ................................................................................................................................................. 10
CIRCULATING AIR AND FILTERS ..................................................................................................................................... 10
NORMAL SEQUENCES OF OPERATION ........................................................................................................................... 12
AN ONLY ...................................................................................................................................................... 12
F
STARTUP, ADJUSTMENTS, AND CHECKS ....................................................................................................................... 12
NTERNAL CONTROL F AILURE ............................................................................................................................ 16
FLAME DETECTEDWITH GAS VALVE CLOSED ..................................................................................................... 16
LOW FLAME SIGNAL ....................................................................................................................................... 16
ACCESSORIES AND FUNCTIONAL PARTS ...................................................................................................................... 18
SHEET METAL A CCESSORIES .............................................................................................................................. 18
UNCTIONAL PARTS .......................................................................................................................................... 18
F
ENERAL INFORMATION ..................................................................................................................................... 18
When reporting shortages or damages, or ordering repair
parts, give the complete unit model and serial numbers as
stamped on the unit’s nameplate.
Replacement parts for this appliance are available through
your contractor or local distributor. For the location of your
nearest distributor, consult the white business pages, the
yellow page section of the local telephone book or contact:
CONSUMER AFFAIRS
GOODMAN MANUFACTURING COMPANY, L.P.
7401 SECURITY WAY
HOUSTON, TEXAS 77040
(713) 254-4729
SAFETY INSTRUCTIONS
TO THE INSTALLER
Before installing this unit, please read this manual to
familiarize yourself on the specific items which must be
adhered to, including maximum external static pressure to
unit, air temperature rise, minimum or maximum CFM and
motor speed connections.
TO THE OWNER
A warranty certificate is provided with the unit. Read the
warranty carefully and note what is covered. Keep the warranty
certificate in a safe place so you can find it when necessary.
Keep this literature in a safe place for future reference.
4
CARBON MONOXIDE POISONING HAZARD
Special Warning for Installation of Furnaces or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas
Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.
CO can cause serious illness including permanent brain damage or death.
B10259-216
• To avoid possible illness or death of the building occupants,
do NOT locate outside air intake device (economizer,
manual fresh air intake, motorized fresh air intake) too
close to an exhaust outlet, gas vent termination, or
plumbing vent outlet. For specific distances required,
consult local codes.
• Allow minimum clearances from the enclosure for fire
protection, proper operation, and service access (see
appendix). These clearances must be permanently
maintained.
• The combustion air inlet and flue outlet hoods on the unit
must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh air
damper to become blocked by snow or debris. In some
climates or locations, it may be necessary to elevate the
unit to avoid these problems.
• When the unit is heating, the temperature of the return air
entering the unit must be between 50° F and 100° F.
GROUND L EVEL I NSTALLATIONS O NLY:
• When the unit is installed on the ground adjacent to the
building, a level concrete (or equal) base is recommended.
Prepare a base that is 3” larger than the package unit
footprint and a minimum of 3” thick.
• The base should also be located where no runoff of water
from higher ground can collect in the unit.
UNIT LOCATION
IMPORTANT NOTE: Remove wood shipping rails prior to instal-
lation of the unit.
ALL I NSTALLATIONS:
• For proper flame pattern within the heat exchanger and
proper condensate drainage, the unit must be mounted
level.
• The flue outlet hood must be at least 12 inches from any
opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.
• To avoid possible corrosion of the heat exchanger, do
not locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently
contaminated by compounds containing chlorine or
fluorine. Common sources of such compounds include
swimming pool chemicals and chlorine bleaches, paint
stripper, adhesives, paints, varnishes, sealers, waxes
(which are not yet dried) and solvents used during
construction and remodeling. Various commercial and
industrial processes may also be sources of chlorine/
fluorine compounds.
Outside Slab Installation
ROOFTOP I NSTALLATIONS O NLY:
NOTE: To ensure proper condensate drainage, unit must be
installed in a level position.
• To avoid possible property damage or personal injury, the
roof must have sufficient structural strength to carry the
weight of the unit(s) and snow or water loads as required
by local codes. Consult a structural engineer to determine
the weight capabilities of the roof.
5
Rooftop Installation
• The unit may be installed directly on wood floors or on
Class A, Class B, or Class C roof covering material.
• To avoid possible personal injury, a safe, flat surface for
service personnel should be provided.
ROOF C URB I NSTALLATIONS O NLY:
• Sufficient structural support must be determined prior to
locating and mounting the curb and package unit.
• Ductwork must be constructed using industry guidelines.
The duct work must be placed into the roof curb before
mounting the package unit.
• Curb insulation, cant strips, flashing and general roofing
material are furnished by the contractor.
GENERAL INFORMATION
This unit is approved for outdoor installation ONLY. Rated
performance is achieved after 72 hours of operation.
performance is delivered at the specified airflow. See outdoor
unit specification sheet for split system models or product
specification sheet for packaged and light commercial
models. Specification sheets can be found at
www.goodmanmfg.com for Goodman® brand products or
www.amana-hac.com for Amana® brand products. Within
either website, please select the residential or commercial
products menu and then select the submenu for the type of
product to be installed, such as air conditioners or heat
pumps, to access a list of product pages that each contain
links to that model’s specification sheet.
To assure that your unit operates safely and efficiently, it must
be installed, operated, and maintained in accordance with
these installation and operating instructions, all local building
codes and ordinances, or in their absence, with the latest
edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1
and National Standard of Canada CAN/CSA B149 Installation
Codes.
The heating and cooling capacities of the unit should be
greater than or equal to the design heating and cooling loads
of the area to be conditioned. The loads should be calculated
by an approved method or in accordance with A.S.H.R.A.E.
Guide or Manual J - Load Calculations published by the Air
Conditioning Contractors of America.
Obtain from:
American National Standards Institute
1430 Broadway
New York, NY 10018
Rated
Roof Curb Installation
TRANSPORTATION D AMAGE
Check the carton upon arrival for external damage. If damage
is found, a request for inspection by carrier agent should be
made in writing immediately.
Carefully inspect the unit for damage including damage to
the cabinetry. Any bolts or screws which may have loosened
in transit must be re-tightened. In the event of damage, the
receiver should:
1. Make notation on delivery receipt of any visible damage to
shipment or container.
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified
as soon as possible-preferably within 5 days.
4. File the claim with the following supporting documents:
a. Original Bill of Lading, certified copy, or indemnity bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing trade
and other discounts or reductions.
d. Copy of the inspection report issued by carrier
representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough investigation
of each claim. The distributor or manufacturer will not
accept claims from dealers for transportation damage.
NOTE: When inspecting the unit for transportation damage,
remove all packaging materials. Recycle or dispose of the
packaging material according to local codes.
6
RIGGING DETAILS
p
)
g
)
IMPORTANT NOTE: If using bottom discharge with roof curb,
ductwork should be attached to the curb prior to installing the
unit. Ductwork dimensions are shown in roof curb installation
instructions.
Refer to the Roof Curb Installation Instructions for proper curb
installation. Curbing must be installed in compliance with the
National Roofing Contractors Association Manual.
Lower unit carefully onto roof mounting curb. While rigging
unit, center of gravity will cause condenser end to be lower
than supply air end.
Rigging
GAS PIPING
IMPORTANT NOTE: This unit is factory set to operate on natural
gas at the altitudes shown on the rating plate.
burners must not exceed the rated input shown on the rating
plate. Overfiring of the unit could result in premature heat
exchanger failure.
HIGH A LTITUDE DERATE (U.S. INSTALLATIONS O NLY)
IMPORTANT NOTE: The gas/electric units naturally derate with
altitude. Do not attempt to increase the firing rate by changing
orifices or increasing the manifold pressure. This can cause
poor combustion and equipment failure. At all altitudes, the
manifold pressure must be within 0.3 inches W.C. of that listed
on the nameplate for the fuel used. At all altitudes and with
either fuel, the air temperature rise must be within the range
listed on the unit nameplate.
Refer to the Installation Manual provided with the LP kit for
conversion from natural gas to propane gas and for altitude
adjustments.
Use HA02 for installations above 2000’.
PIPING
IMPORTANT NOTE: To avoid possible unsatisfactory operation
or equipment damage due to under firing of equipment, do
not undersize the natural/propane gas piping from the meter/
tank to the unit. When sizing a trunk line, include all appliances
on that line that could be operated simultaneously.
The rating plate is stamped with the model number, type of
gas and gas input rating. Make sure the unit is equipped to
operate on the type of gas available. The gas line installation
must comply with local codes, or in the absence of local codes,
with the latest edition of the National Fuel Gas Code NFPA 54/
ANSI Z223.1.
Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based
Nominal Black Pipe Size (inches)
1/23/4
on 0.60 S
1
ecific Gravity Gas
1 1/41 1/2
The rating plate is stamped with the model number, type of gas
and gas input rating. Make sure the unit is equipped to operate on
the type of gas available. Conversion to LP gas is permitted with
the use of the factory authorized conversion kit LPM-05.
INLET GAS PRESSURE
NaturalMin. 5 .0" W.C., Max. 10.0" W.C.
PropaneMin . 11.0" W.C. , Max. 13.0" W.C.
Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in
Table Above.
The minimum supply pressure should not vary from that
shown in the table above because this could prevent the unit
from having dependable ignition. In addition, gas input to the
CFH =
Heatin
BTUH Furnace Input
Value of Gas (BTU/Cubic Foot
Refer to the Proper Piping Practice drawing for the general
layout at the unit. The following rules apply:
1. Use black iron pipe and fittings for the supply piping. The
use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.
2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.
3. Use ground joint unions.
4. Install a drip leg to trap dirt and moisture before it can
enter the gas valve. The drip leg must be a minimum of
three inches long.
5. Use two pipe wrenches when making connection to the
gas valve to keep it from turning.
6. Install a manual shut-off valve in a convenient location
(within six feet of unit) between the meter and the unit.
7. Tighten all joints securely.
7
8. The unit must be connected to the building piping by one
of the following methods:
• Rigid metallic pipe and fittings
• Semirigid metallic tubing and metallic fittings
(Aluminum alloy tubing must not be used in exterior
locations)
• Listed gas appliance connectors used in accordance
with the terms of their listing that are completely in the
same room as the equipment
• In the prior two methods above the connector or tubing
must be protected from physical and thermal damage.
Aluminum alloy tubing and connectors must be coated
to protect against external corrosion when in contact
with masonry, plaster or insulation or are subject to
repeated wettings by liquids (water - not rain water,
detergents or sewage)
DRIP LEG
GROUND JOINT UNION
(INSTALLED AHEAD OF GAS VALVE)
GROMMET
Proper Piping Practice
NOTE: The unit gas supply entrance is factory sealed with
plugs. Keep plugs in place until gas supply is ready to be
installed. Once ready, replace the plugs with the supplied
grommets and install gas supply line.
GAS PIPING CHECKS
MANUAL
SHUT-OFF
VALVE
There will be air in the gas supply line after testing for leaks
on a new installation. Therefore, the air must be bled from the
line by loosening the ground joint union until pure gas is
expelled. Tighten union and wait for five minutes until all gas
has been dissipated in the air. Be certain there is no open
flame in the vicinity during air bleeding procedure. The unit is
placed in operation by closing the main electrical disconnect
switch for the unit.
PROPANE GAS INSTALLATIONS
IMPORTANT NOTE: Propane gas conversion kits must be
installed to convert units to propane gas. Refer to the gas
piping section for the correct LP kit for conversion.
All propane gas equipment must conform to the safety
standards of the National Board of Fire Underwriters (See
NBFU Manual 58).
For satisfactory operation, propane gas supply pressure must
be within 9.7 - 10.3 inches W.C. at the manifold with all gas
appliances in operation. Maintaining proper gas pressure
depends on three main factors:
1. Vaporization rate, which depends on (a) temperature of
the liquid, and (b) wetted surface area of the container or
containers.
2. Proper pressure regulation.
3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load of
all appliances.
TANKSAND PIPING
Complete information regarding tank sizing for vaporization,
recommended regulator settings and pipe sizing is available
from most regulator manufacturers and propane gas
suppliers.
Since propane gas will quickly dissolve white lead or most
standard commercial compounds, special pipe dope must
be used. Shellac base compounds resistant to the actions of
liquefied petroleum gases such as Gasolac®, Stalactic®,
Clyde’s® or John Crane® are satisfactory.
See below for typical propane gas piping.
First Stage
Regulator
200 PSIG
Maximum
5 to 15 PSIG
(20 PSIG Max.)
Continuous
Second Stage
Regulator
11" W.C.
Typical Propane Gas Piping
8
R
C
Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR
PIPE OR
TUBING
LENGTH,
FEET
303097001,3032,2053,3941,8433,854
402655991,1151,8872,9041,5773,298
502355319881,6722,5741,3982,923
602134818961,5152,3321,2672,649
701964468241,3942,1461,1652,437
801824127671,2971,9961,0842,267
901713867191,2171,8731,0172,127
1001613656791,1491,7699612,009
1501302935469231,4217721,613
2001112514677901,2166601,381
250902224147001,0785851,224
300892013786349765301,109
350821853455848984881,020
40076172321543836454949
To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879
Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. Pressure Dr op at
11" W.C. Setting. Capacities in 1,000 BTU/HR
PIPE OR
TUBING
LENGTH,
FEET
10491102063485392916081,1462,3533,525
2034761412393682004187881,6172,423
3027611141922961613366321,2991,946
402352971642531372845411,1111,665
502046861462241222554809851,476
601942781322031102314368921,337
80163667113174941983727641,144
100143259100154841753306771,014
1251228528913774155292600899
1501126488012467141265544815
2001022416910658120227465697
25091936619451107201412618
3008183355854697182374560
3507163051784389167344515
4007152847734083156320479
*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54
TUBING SIZE, O.D., TYPE L
3/8" 1/2" 5/8" 3/4" 7/8"1/2"3/4"1"1-1/4" 1-1/2"
TUBING SIZE, O.D., TYPE L
3/8"1/2"5/8"3/4"7/8"1/2"3/4"
NOMINAL PIPE SIZE,
NOMINAL PIPE SIZE,
SCHEDULE 40
SCHEDULE 40
Propane Gas Pipe Sizing
cooling. Units which will have economizers may use thermostats
with two or three stages of cooling. All units can use single stage
or multi-stage thermostats. Refer to figures later in this section
for wiring.
The units are designed for operation on 60 hertz current and at
voltages as shown on the rating plate. All internal wiring in the
unit is complete. It is necessary to bring in the power supply to
the contactor as shown on the unit wiring diagram which is
supplied with each unit. The low voltage wiring must be connected
between the unit control panel and the room thermostat.
Thermostat
R
CY1
W1
W2
W1W2
Y2
G
GY1Y2
Two-Stage Heating
(
Furnace Integrated
Control Module
with
Two-Stage Cooling
Two-Stage Heating with Two-Stage Cooling
Thermostat Diagram
SINGLE STAGE T HERMOSTAT
To use a single stage thermostat, move jumper located to the
left of the terminal strip labeled “Stage Delay” from NONE to
“5” or “10” minutes. This selection will cause the control to
run on low stage for the selected time (5 or 10 minutes) then
shift to HIGH STAGE. This option controls both cooling and
heating modes. If the jumper is not moved, only low-stage
cool and low-stage heat will operate.
(
5 MINUTE DELAY
PERIOD WITH
JUMPER IN THIS
POSITION
10 MINUTE DELAY
ELECTRICAL WIRING
THERMOSTAT LOCATION
PERIOD WITH
JUMPER IN THIS
POSITION
Mount the thermostat approximately five feet above the floor,
in an area that has an inside, vibration-free wall and has
good air circulation.
Movement of air must not be obstructed by furniture, door,
draperies, etc. The thermostat must not be mounted where it
will be affected by drafts, hot or cold water pipes or air ducts in
walls, radiant heat from fireplace, lamps, the sun, television,
etc. Consult the Instruction Sheet packaged with thermostat
for mounting instructions.
NOTE: *PG1524, *PG1530, *PG1537, and *PG1549 units have
one stage of mechanical cooling and two stages of heat. All other
Two-Stage Heating (timed) and Two-Stage Cooling (timed)
with Single Stage Thermostat Diagram
Refer to the unit wiring diagram for electrical connections.
When installed, the unit must be electrically grounded in
accordance with local codes or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA No. 70, and/or
the CSA C22.1 Electrical Code. Ensure low voltage
connections are waterproof.
units have two stages of heating and two stages of mechanical
9
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