Goodman PD1424060M41A, PD1430080M41A, PD1436080M41AA, PD1442100M41A, PD1448100M41A User Manual

Service Instructions

*PD14

14 SEER 81% AFUE Dual Fuel Package Units

with R-410A Refrigerant

& Accessories

This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown
Below.

ANSI Z21.47•CSA-2.3 Central Furnaces

This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume
any responsibility for property damage or personal injury due to improper service procedures or services
performed by an unqualified person.

is a registered trademark of Maytag Corporation or its related companies

and is used under license. All rights reserved.

Copyright © 2015 Goodman Company, L.P.

RS6313001r1

December 2015

TABLE OF CONTENTS

IMPORTANT INFORMATION ................................. 2 - 3

PRODUCTION IDENTIFICATION............................ 4 - 5

LIGHTING INSTRUCTIONS ......................................... 6

ACCESSORIES................................................... 7 - 12

PRODUCT DESIGN ........................................... 13 - 19

SYSTEM OPERATION ...................................... 20 - 25

SCHEDULED MAINTENANCE........................... 26 - 27

TROUBLESHOOTING CHARTS ......................... 29 - 30

SERVICING TABLE OF CONTENTS ........................ 31

SERVICING ...................................................... 32 - 58

BLOWER PERFORMANCE DATA .................... 59 - 61

WIRING DIAGRAMS.......................................... 62 - 63

ACCESSORIES WIRING DIAGRAM......................... 64

IMPORTANT INFORMATION

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that
during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is
familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments
and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL

BEFORE BEGINNING REPAIRS.

IMPORTANT NOTICES FOR CONSUMERS AND SERVICERS

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

WARNING

This unit should not be connected to, or used in conjunction with, any devices that are not design certified for use with
this unit or have not been tested and approved by Goodman. Serious property damage or personal injury, reduced unit
performance and/or hazardous conditions may result from the use of devices that have not been approved or certified by
Goodman.

NLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST
SERVICE OR REPAIR (HEREINAFTER
THIS MANUAL SHOULD SERVICE THE EQUIPMENT
JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE
THE EQUIPMENT SPECIFIED IN THIS MANUAL, ONLY LICENSED
PERSONNEL SHOULD SERVICE THE EQUIPMENT
INSTALLATION, ADJUSTMENT, SERVICING OR REPAIR OF THE
EQUIPMENT SPECIFIED IN THIS MANUAL, OR ATTEMPTING TO INSTALL
ADJUST, SERVICE OR REPAIR THE EQUIPMENT SPECIFIED IN THIS
MANUAL WITHOUT PROPER TRAINING MAY RESULT IN PRODUCT
DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

, “

SERVICE

”)

THE EQUIPMENT IN

. IN

ADDITION, IN

. I

MPROPER

HIGH VOLTAGE!
Disconnect ALL power before servicing or installing this unit. Multiple power sources
may be present. Failure to do so may cause pro perty damage, personal injury or death.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this
product. For further assistance, please contact:

GOODMAN® BRAND PRODUCTS

TOLL FREE

1-877-254-4729 (U.S. only)

email us at: [e-mail]

fax us at: [phone]

(Not a technical assistance line for dealers.)

(Not a technical assistance line for dealers.) Your telephone company will bill you for the call.

Outside the U.S., call 1-713-861-2500.

2

,

Do not store com bustible materials or use gasoline
or other flammable liquids or vapors in the vicinity
of this appliance as property damage or personal
injury could occur. Have your contractor point out
and identify the various cut-off devices, switches,
etc., that serves your co mfort equipment.

,

.

AMANA® BRAND PRODUCTS

TOLL FREE

1-877-254-4729 (U.S. only)

email us at: [e-mail]

fax us at: [phone]

(Not a technical assistance line for dealers.)

O

WARNING

IMPORTANT INFORMATION

SAFE REFRIGERANT HANDLING

While these items will not cover every conceivable situation, they should serve as a useful guide.

WARNING

Refrigerants are heavier than air. They can "push out"
the oxygen in your lungs or in any enclosed space.To

avoid possible difficulty in breathing or death:

•

Never purge refrigerant into an enclosed room or

space. By law, all refrigerants must be reclaimed.

•

If an indoor leak is suspected, thoroughly ventilate

the area before beginning work.

• Liquid refrigerant can be very cold. To avoid possible
frostbite or blindness, avoid contact with refrigerant
and wear gloves and goggles. If liquid refrigerant
does contact your skin or eyes, seek medical help
immediately.

• Always follow EPA regulations. Never burn refrig­ erant, as poisonous gas will be produced.

WARNING

To avoid possible injury, explosion or death, practice
safe handling of re frige rants.

WARNING

The compressor POE oil for R-410A units is
extremely susceptible to moisture absorption and
could cause compressor failure. Do not leave system
open to atmosphere any longer than necessary
for installation.

WARNING

To avoid pos sible exp los ion:

•

Never apply flame or steam to a refrigerant cylinder.
If you must heat a cylinder for faster charging,
partially immers e it in wa rm w ate r.

•

Never fill a cylin de r m ore than 80% fu ll of liqu id
refrigerant.

• Never add anything other than R-22 to an R-22 cylinder
or R-410A to an R-410A cylinder. The service equipment
used must be listed or certified for the type of
refrigerant used.

• Store cylinders in a cool, dry place. Never use a
cylinder as a plat form or a roller.

WARNING

To avoid possible explos ion, use only returnable (not
disposable) service cylinders when removing refrig­erant f rom a syst em.

• Ensure the cylinder is free of damage which could
lead to a leak or explosion.

• Ensure the hydrostatic test date does not exceed
5 years.

• Ensure the pressure rating meets or exceeds 400
lbs.

When in doubt, do not use cylinder.

WARNING

System contamina nts, improper se rvice procedure
and/or physical abuse affecting hermetic com pressor
electrical terminals may cause dangerous s ystem
venting.

The successful development of hermetically sealed refrig­eration compressors has completely sealed the compressor's
moving parts and electric motor inside a common housing,
minimizing refrigerant leaks and the hazards sometimes
associated with moving belts, pulleys or couplings.

Fundamental to the design of hermetic compressors is a
method whereby electrical current is transmitted to the
compressor motor through terminal conductors which pass
through the compressor housing wall. These terminals are
sealed in a dielectric material which insulates them from the
housing and maintains the pressure tight integrity of the
hermetic compressor. The terminals and their dielectric
embedment are strongly constructed, but are vulnerable to
careless compressor installation or maintenance proce­dures and equally vulnerable to internal electrical short
circuits caused by excessive system contaminants.

In either of these instances, an electrical short between the
terminal and the compressor housing may result in the loss
of integrity between the terminal and its dielectric embed­ment. This loss may cause the terminals to be expelled,
thereby venting the vaporous and liquid contents of the
compressor housing and system.

A venting compressor terminal normally presents no danger
to anyone, providing the terminal protective cover is properly
in place.

If, however, the terminal protective cover is not properly in
place, a venting terminal may discharge a combination of

(a) hot lubricating oil and refrigerant
(b) flammable mixture (if system is contaminated

with air)

in a stream of spray which may be dangerous to anyone in the
vicinity. Death or serious bodily injury could occur.

Under no circumstances is a hermetic compressor to be
electrically energized and/or operated without having the
terminal protective cover properly in place.

See Service Section S-17 for proper servicing.

3

PRODUCT IDENTIFICATION

The model number is used for positive identification of component parts used in manufacturing. Please use this number when
requesting service or parts information.

P D 14 24 070 M 4 1 * *G / A

BRAND:

G: Goodman

Brand

A: Ama n a

®

Brand

®

PRODUCT

TYPE:

Sing le Pa ckag e
Cooling/Heating

D: Dual Fuel

PRODUCT

FAMILY:

PRODUCT

SERIES:

SEER

Rating

24: 24,000 BT U H
30: 30,000 BT U H
36: 36,000 BT U H
42: 42,000 BT U H
48: 48,000 BT U H

HEATI NG I NPUT

060: 60,000 BTUH

070: 69,000 BTUH
080: 80,000 BTUH

090: 92,000 BTUH

100: 100,000 BTUH

115: 115,000 BTUH

NOMINAL

CAPACITY:

REFRIGERANT:

4: R-410A

CONFIGURATION:

M: Multi Position

MINOR

REVISION:

MAJOR

REVISION:

VOLTAGE:

1: 208-230V/1ph/60Hz

is a registered trademark of Maytag Corporation or its related companies

and is used under license. All rights reserved.

These units have R410A refrigerant.

4

PRODUCT IDENTIFICATION

Single Phase Dual Fuel Package Units

Model # Description

*PD1424060M41A*
*PD1430080M41A*

*PD1436080M41AA

*PD1442100M41A*
*PD1448100M41A*

*PD1436080M41AB

mana® B rand/Goodman® Brand Pac k age Dual Fuel units, 14 SEER

A

wit h R4 10A. Initial re l ease of 81% A F UE model s.

mana® B rand/Goodman® Brand Pac k age Dual Fuel units, 14 SEER

A

with R410A. Compressor change.

CO can cause serious illness including permanent brain
damage or death.

B10259-216

Advertencia especial para la instalación de calentadores ó manejadoras
de air e e n áreas cerra das como es tacionamientos ó cuarto s de servic io.

Las emisiones de monóxido de carbono puede n circular a través
del aparato cuando se opera en cualquier modo.

El monóxido de carbono puede causar enfermedades severas
como daño cerebral permanente ó muerte.

B10259-216

These units have R410A refrigerant

RISQUE D'EMPOISONNE MENT AU

Cett e ven t i l a t i o n es t nécessa ir e pour év iter le danger d'in t o xicat i on
au CO pouvant survenir si un appareil produisant du monoxyde
de carbone continue de fonctionner au sein de la zone confinée.

Le monoxyde de
des

dommages permanents au cerveau et meme la mort.

carbone peut causer des maladies graves telles que

MONOXYDE DE CARBONE

B10259-216

5

LIGHTING INSTRUCTIONS *PD14**M1AA

g

FOR YOUR SAFETY

READ BEFORE OPERATING

If you do not follow these instructions

WARNING:

explosion may result causing propertyexactly,a fire or

damage, personal injury or

loss of life.

A. This appliance does not have a pilot. It is equipped
with an ignition device which automatically lights
to light the burner by hand.

the burner. Do not try
B. smell all around the appliance

BEFORE OPERATING

area for gas. Be sure to smell next to the floor
settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.
Do not touch any electric switch;
do not use any phone in your building.

Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.

C. Use only your hand to push in or turn the gas control lever.
Never use tools. If the lever will not pu sh in or turn by
hand, don't try to repair it, call a qualified service
technician. Force or attempted repair may result in a fire
or exp lo s ion.

D. Do not use this appliance if any part has been underwater.
Immediately c a ll a qualified service technician to inspect
the appliance and to replace any part of the control
system and any gas control which has been underwater.

LIRE AVANT DE METTRE

EN MARCHELIRE

AV ERTISSEMENT:

la lettre les instructions dans le presént manuel
risque de déclencher un incendie ou une explosion
entraînant des dom m a ges maté riels, de s le s ions
corporelles ou la perte de vies humaines.

Cet appareil ne comporte pas de veilleuse. Il est

A.

muni d'un dispositif d'allumage qui allume
autom atiquement le br û l eu r. N e pas tenter
d'allumer le brûleur manuellement.

Quiconque ne respecte pas à

B. AVANT DE LE FAIRE FONCTIONNER,

une odeur de gaz. Renifler prés du plancher, car
certains gaz sont plus lourds que l'air et
peuvent s'accumuler au niveau du sol.

QUE FAIRE S'IL Y A UNE ODEUR DE GAZ

Ne pas tenter d'allumer d'appareils.
Ne toucher à aucun interrupteur; ne pas vous servir
des téléphones dans le bâtiment.

Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur de gaz

Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service des incendies.»
C. Ne pousser ou tourner la manette d'admission du gaz
qu'à la main. Ne jamais emploer d'outil à cette fin.

Si la manette reste coincée, ne tenter pas de la
réparer; appelez un technicien qualifié. Quiconque
tente de forcer la manette ou de la réparer peut
provoquer une explosion ou un incendie . »

D. Ne pas se servir de cet appareil s'il a été plongé dans
l'eau, même partiellement. Faire inspecter l'appareil
par un technicien qualifié et remplacer toutr partie du

systéme de contrôle et toute commande qui ont été
plongées dans l'eau.»

OPERATING INSTRUCTIONS

STOP .

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition
device which automatically lights the burner.
Do not try to light the burner by hand.

5. Push the gas control lever to Position.
Do not force .

6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
then smell gas, Follow
in the safety. information above
on thi s label if you don't smell
gas, go to next step.

7. Push gas control lever
to

"ON".

8. Replace access panel.

9. Turn on all electric
power to the appliance.

10. Set thermostat to desired setting.

11. If the appliance will not operate,
follow the instructions "To Turn
Off Gas To Appliance" and call your
service technician or gas company.

STOP. "B"

"OFF"

GAS
INLET

ARRIVEE

DU GAZ

MANUAL GAS
LEVER SH OW N
IN "ON" POS

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance
if service is to be performed.

3. Push the gas control lever to Position.

"OFF"

Do not force.

4. Replace control access panel.

ROBINET A GAZ
MANUEL , EN PO S

"ON/MARCHE"

MISE EN MA RCHE

ARRÊTEZ

1. Lisez les instructions de sécurité dans la
section supérieure de cette étiquette.

.

2. Régler le thermostat à la température la plus basse.

3. Couper l'alimentation électrique de l'appareil.

4. Cet appareil menager etant dote d'un systeme
d'allu m a ge automatique , ne pas essa y e r à
allumer le brûleur manuellement.

5. Pousse le levier du contrÔle du gaz a

position.

6. Attendre cinq (5) minutes pour laisser echapper tout le
az. Renifler tout autour de l'appareil, y compris prés du

plancher, pour déceler une odeur de gaz. Si c'est le cas,
Passer à l'etape B des instructions de securite

ARRÊTEZ.

sur la portion superieure de cette etiquette.
S'il n'y a pas d'odeur de gaz, passer à l'etàpe suivante.

7. Pousse le levier du contrôle du gaz à
posi tion.

8. Remettre en place le panneau d'accés.

9. Mettre l'appareil sous tensio n.

10. Régler le thermostat à la température désirée.

11. Si l'ap p areil ne se met pas en marche , suivre les
instructions intitulées Comment couper l'admission
de gaz de l'appareil et appeler un technicien
qualifié ou le fournisseur de gaz.

"OFF/ ARRET"

"ON/MARCHE"

POUR COUPER L'ADMISSION
DE GAZ DE L'APPAREIL

1. Régler le thermostat à la température la plus bassé.

2. Couper l'alimentation électrique de l'appareil s'il
faut procéder à des operations d'entretien.

3. Pousse le levier du contrôle du gaz à
position.

"OFF/ ARRET"

Ne pas forcer.

4. Remettre en place le panneau d'accés.

0140F00000P REV D

6

ACCESSORIES

*PD14***M ACCESSORIES

Part Nu mber De scripti o n

OTDFPKG-01 Ou tdoor Thermosta t Kit
LPM-08 Pr opane Conversion Kit for 2-stage 81% AFUE
HA-02 High Altitude Kit
PG C101/102/103 Roof Curb
PG EDJ101 /102 Downflow Economiz er * P D- M, Medium Chassis
PG EDJ103 Downf low E c onomizer, *P D - M, Lar ge Chassis
DHZE CNJ P CGHMM Horizontal E co nomizer, *PD- M, Medium Chassis
DHZE CNJ P CGHML Horizontal E co nomizer, *PD- M, Large Cha ssis
PG MDD101/ 102 Manual 25% Fresh Air Damper Downflo w Applicat i on, Medi um Chassis
PG MDD103 Manual 25% Fresh Air Damper Downflo w Applicat i on, Large Chassis
PG MDH102 Manual 25% Fresh Air Damper Horizontal Applicat ion, Med ium Chassis
PG MDH103 Manual 25% Fresh Air Damper Horizontal Applicat ion, Large Chassis
PG MDMD101/102 M otoriz ed 2 5% Fresh Air Damper Dow nflow Applicat ion , Medium Chassis
PG MDMD103 Motorized 25% Fr esh Air Downflow Applicat io n, Large Chassis
PG MDMH102 Motorized 25% Fr esh Air Damper Horizontal Applicat ion, Medi um Chassis
PG MDMH103 Motorized 25% Fr esh Air Damper Horizontal Applicat ion, Large Chassis
SQ RPG 10 1/102 Squar e to Round A dap ter w/ 16" Round Downf l ow Application, Medium Chassis
SQ RPG 10 3 Square t o Rou nd Adapter w/ 18" Round Downf l ow Application, Large Chassis
SQ RPG H10 1/102 Square t o R ound Adapt er w / 16" R ound Ho r izontal Applicat i on, Medium Chassis
SQ RPG H10 3 Squa r e to Round A dap ter w/ 18" Round Hor izontal Applicat ion, Large Chassis
PG FR101/102/ 103 Internal Filt er Rac k All Chassis

GPGHFR101-103

CDK36 Flush Mount Conc entric Duct Kit
CDK36515 Flush Mount Concentric Duct Kit w/ Filter
CDK36530 Step Down Concent r i c Du ct Kit
CDK36535 Step Down Concent r i c Du ct Kit w/ Filt er
CDK4872 Flush Mount Conc entric Duct Kit

Externa l Hor i zontal Filter Rac k for Goodman/Amana Gas/Elect r ic
& Multi- positi on P ackage U nits All Chassis

CDK4872515 Flush Mount Conc entric Duct Kit w/ Filter
CDK4872530 Step Down Conc e ntri c Duc t Kit
CDK4872535 Step Down Concent r i c Du ct Kit w/ Filt er

NOTE: Complete lineup of thermostats can be found in the Thermostat Specification Sheets.

7

ACCESSORIES

ROOF CURBS

B

A

R

S

C

1 5/8

14 1/2

1 3/8

MODEL A B C RETURN SUPPLY

PGC101/102/103 46 1/4 39 3/8 14 1/2 12 1/2 x 23 15 x 22 1/2

DOWNFLOW FILTER RACK

(PGFR101/102/103)

25

1 1/2

2

3

26 1/2

Filter Size: 14" x 25" x 2"

Measurement in inches.

14

NOTE: PGFR cannot be used with downflow economizers.

8

ACCESSORIES

16 X 20 x 2”

FILTER
16 X 20

MIST EL IMI NATOR

PGEDJ103

(DOWNFLOW ECONOMIZER)

PDED103PDED101/102

AB AB

16 -1/4 16 16 18

A

14 X 25 FILTER ATTACHMENT

25

B

+

ECONOMIZER

(HORIZONTAL APPLICATIONS)

B

18

A

E

C

MODEL A B C D E FILTER

DHZECNJPCGHMM 2 5 1/ 4 18 1/8 18 13 3/4 16 1/ 8 16 x 25 x 1
DHZECNJPCGHML 3 5 1/ 4 18 1/8 18 18 1/4 16 1/ 8 16 x 25 x 1

16 1/8

D

Measurement in inches.

9

ACCESSORIES

MOTORIZED/MANUAL FRESH AIR DAMPERS -

(HORIZONTAL APPLICATIONS)

B

7 5/8

5 3/4

A

MANUAL

MODEL A B

PG MDH102 31 1/2 29 3/4
PGMD H103 30 29 3/4

MOTORIZED

MODEL A B

PGM DM H102 31 1/2 29 3/4
PGM DM H103 30 29 3/4

MOTORIZED/MANUAL FRESH AIR DAMPERS

B

(DOWNFLOW APPLICATIONS)

A

11 7/8

12 1/8

10

1

PGMDD103

12 1/8

10

1

PGMDD101/102

6

6

BOTTOM VIEW

A

11 7/8

BOTTOM VIEW

A

11 7/8

5 3/4

B

5 3/4

B

MANUAL

MODEL A B

PGMDD101/102 16 16

PGMDD103 18 16

MOTORIZED

MODEL A B

B

PGMDMD101/102 16 16

A

PGMDMD103 18 16

10

ACCESSORIES

A

SQUARE TO ROUND CONVERTER

(DOWNFLOW APPLICATIONS)

12 1/4 14 3/4

C

D

S

R

B

MODEL A B C D RETURN SUPPLY

SQRPG101/102 22 3/4 12 1/4 22 1/4 14 3/4 16 16

SQRPG103 22 3/4 12 1/4 22 1/4 14 3/4 18 18

22 3/4 22 1/4

22 3/4 22 1/4

16 ø 16 ø

12 1/4 14 3/4

18 ø 18 ø

SQUARE TO ROUND CONVERTER

(HORIZONTAL APPLICATIONS)

B

C

A

MODEL A B C

SQRPG101/102 16 16 1/2 16 1/2

SQRPG103 18 18 1/2 18 1/2

Measurements are in inches.

11

ACCESSORIES

GPGHFR101-103

(EXTERNAL HORIZONTAL FILTER RACK)

16” x 25" x 2" FILTER

12

PRODUCT DESIGN

Locations and Clearances

NOTE: To ensure proper condensate drainage, unit must be

installed in a level position.

In installations where the unit is installed above ground level
and not serviceable from the ground (Example: Roof Top
installations) the installer must provide a service platform for
the service person with rails or guards in accordance with local
codes or ordinances or in their absence with the latest edition
of the National Fuel Gas Code ANSI Z223.1.

IMPORTANT NOTE: If using bottom discharge with roof
curb, ductwork should be attached to the curb prior to
installing the unit.

Refer to Roof curb Installation Instructions for proper curb
installation. Curbing must be installed in compliance with the
National Roofing Contractors Association Manual.

Lower unit carefully onto roof mounting curb. While rigging
unit, center of gravity will cause condenser end to be lower
than supply air end.

NOTE: Roof overhang should be no more than 36".

Minimum clearances are required to avoid air recirculation
and keep the unit operating at peak efficiency. A minimum
12 inch clearance is required to the condenser coil.

NOTE: The flue outlet hood is packaged separately inside
the unit and must be installed prior to operation.

WARNING

TO PREVENT POSSIBLE DAMAGE, THE UNIT SHOULD
REMAIN I N AN UPRIGH T POSI TION DURI NG ALL
RIGGING AND MOVI NG OPERATI ONS. TO FACIL ITATE
LIFTING AND MOVI NG IF A CR ANE IS USED , PLAC E
THE UN IT IN AN AD EQUATE CAB LE SL I DE .

NOTE: A roof curb can be used to utilize bottom discharge.

*PD14 Package Units are designed for outdoor installations

only in either residential or light commercial applications.

NOTE: To ensure proper condensate drainage, unit must be

installed in a level position.

The connecting ductwork (Supply and Return) can be con­nected for either horizontal or down discharge airflow. In the
down discharge applications a matching Roof Curb is recom­mended .

A return air filter must be installed behind the return air
grille(s) or provision must be made for a filter in an accessible
location within the return air duct. The minimum filter area
should not be less than those sizes listed in the Specification
Section. Under no circumstances should the unit be oper­ated without return air filters.

13

PRODUCT DESIGN

A 3/4" - 14 NPT drain connector is provided for removal of
condensate water from the indoor coil. In order to provide
proper condensate flow, do not reduce the drain line size.
NOTE: Tighten drain to a maximum torque of 10 in-lbs.

Refrigerant flow control is achieved by use of a flowrator.
The single phase models use permanent split capacitors

(PSC) design compressors. Starting components are there­fore not required. A low MFD run capacitor assists the
compressor to start and remains in the circuit during opera­tion.

A/GPD Package Units are designed for outdoor installations
only in either residential or light commercial applications and
are available in 2, 2.5, 3, 3.5 & 4 ton sizes. They are designed
for 208/230 volt single phase applications.

The connecting ductwork (Supply and Return) can be con­nected for either horizontal or vertical airflow. In the vertical
application, a matching Roof Curb is recommended.

A return air filter must be installed behind the return air
grille(s) or provision must be made for a filter in an accessible
location within the return air duct (3 phase models have an
internal downflow filter rack). The minimum filter area should
not be less than those sizes listed in the Specification
Section. Under no circumstances should the unit be oper­ated without return air filters.

*PD model units use EEM type indoor blower motors. EEM
motors are constant torque motors with very low power
consumption and are energized by a 24V signal from the
ignition control board. The EEM motors feature an inte­grated control module.

Air for condensing (cooling cycle) is drawn through the
outdoor coil by a propeller fan, and is discharged vertically
out the top of the unit. The outdoor coil is designed for .0
static. No additional restriction (ductwork) shall be applied.

Conditioned air is drawn through the filter(s), field installed,
across the coil and back into the conditioned space by the
indoor blower.

*PD series package units use the Compliant Scroll compres­sor; there are a number of design characteristics which are
different from the traditional reciprocating compressor.

- Due to their design Scroll compressors are inherently
more tolerant of liquid refrigerant. NOTE: Even though
the compressor section of a Scroll compressor is more
tolerant of liquid refrigerant, continued flood back or
flooded start conditions may wash oil from the bearing
surfaces causing premature bearing failure.

- These Scroll compressors use "POE" or polyolester oil
which is NOT compatible with mineral oil based lubri­cants like 3GS. "POE" oil must be used if additional oil
is required.

- Compliant scroll compressors perform “quiet” shut­downs that allow the compressor to restart immediately
without the need for a time delay. This compressor will
restart even if the system has not equalized.

- Operating pressures and amp draws may differ from
standard reciprocating compressors. This information
may be found in the “Cooling Performance Data” sec­tion.

A scroll is an involute spiral which, when matched with a
mating scroll form as shown, generates a series of crescent
shaped gas pockets between the two members.

During compression, one scroll remains stationary (fixed
scroll) while the other form (orbiting scroll) is allowed to orbit
(but not rotate) around the first form.

As this motion occurs, the pockets between the two forms
are slowly pushed to the center of the two scrolls while
simultaneously being reduced in volume. When the pocket
reaches the center of the scroll form, the gas, which is now
at a high pressure, is discharged out of a port located at the
center.

During compression, several pockets are being compressed
simultaneously, resulting in a very smooth process. Both
the suction process (outer portion of the scroll members)
and the discharge process (inner portion) are continuous.

ELECTRICAL WIRING

The units are designed for operation on 60 hertz current and
at voltages as shown on the rating plate. All internal wiring
is complete. Ensure the power supply to the compressor
contactor is brought to the unit as shown on the supplied unit
wiring diagram. The 24V wiring must be connected between
the unit control panel and the room thermostat.

LINE VOLTAGE WIRING

Power supply to the unit must be N.E.C. Class 1, and must
comply with all applicable codes. The unit must be
electrically grounded in accordance with the local codes or,
in their absence, with the latest edition of the National
Electrical Code, ANSI/NFPA No. 70, or in Canada, Cana­dian Electrical Code, C22.1, Part 1. A fused disconnected
must be provided and sized in accordance with the unit
minimum circuit ampacity.

The best protection for the wiring is the smallest fuse or
breaker which will hold the equipment on line during normal
operation without nuisance trips. Such a device will provide
maximum circuit protection.

14

PRODUCT DESIGN

WARNING

DO NOT EXCEED THE MAXIMUM OVERCURRENT
DEVICE SIZE SHOWN ON THE UNIT DATA PLATE.

The unit transformer is connected for 230V operation. If the
unit is to operate on 208V, reconnect the transformer primary
lead and the induced draft blower leads as shown on the unit
wiring diagram.

All line voltage connections must be made through weather
proof fittings. All exterior power supply and ground wiring
must be in approved weather proof conduit. Low voltage
wiring from the unit control panel to the thermostat requires
coded cable. See the following figures for ground level and
rooftop wiring.

JUNCTION BOX

WARNING

TO AVOID THE RISK OF PROPERTY DAMAGE,
PERSONAL INJURY OR FIRE, USE ONLY COPPER
CONDUCTORS.

If it is necessary for the installer to supply additional line
voltage wiring to the inside of the package unit, the wiring
must comply with all local codes. This wiring must have a
minimum temperature rating of 105°C. and must be routed
away from the burner compartment. All line voltage splices
must be made inside the unit control box.

GAS SUPPLY AND PIPING

CAUTION

THIS PACKAGE GAS UNIT IS FACTORY SET TO
OPERATE ON NATURAL GAS AT THE ALTITUDES
SHOWN ON THE RATING PLATE. IF OPERATION
ON PROPANE IS REQUIRED, OBTAIN AND INSTALL
THE PROPER CON VERSION KIT(S) BEFORE
OPERATING THIS UNIT. FAILURE TO DO SO
MAY RESULT IN UNSATISFACTORY OPERATION
AND/OR EQUIPMENT DAMAGE.

The rating plate is stamped with the model number, type of
gas, and gas input rating. Make sure the unit is equipped to
operate on the type of gas available.

Inlet Gas Pressure

Natural Min. 5.0" W.C., Max. 10.0" W.C.

Propane Min. 11.0" W.C., Max. 13.0" W.C.

Inlet Gas Pressure Must Not Exceed the Maximum Value
Shown in the table above.

The minimum supply pressure must not be varied downward
because this could lead to unreliable ignition. In addition, gas
input to the burners must not exceed the rated input shown
on the rating plate. Overfiring of the unit could result in
premature heat exchanger failure.

15

PRODUCT DESIGN

GAS PIPING

CAUTION

TO AVOID PO SSIBLE UNS ATISFACTO RY OP ERATION
OR EQUIPMEN T DAM AGE D UE TO UND ERFIRING OF
EQUIPMENT, DO NOT UNDERSIZE THE NATURAL
GAS/PROPANE PIPING FROM THE METER/TANK TO
THE FURNA CE. W HEN SIZING A TRUNK L INE PER
THE TABLES , INCLUDE ALL APPLIANCES ON TH AT
LINE THAT COULD BE OPERATED SIMULTANEOUSLY.

The gas pipe supplying the unit must be properly sized based
on the cubic feet per hour of gas flow required, specific gravity
of the gas and length of the run. The gas line installation must
comply with local codes, or in the absence of local codes,
with the latest edition of the National Fuel Gas Code ANSI
Z223.1.

NATURAL GAS CAPACITY OF PIPE IN CUBIC FEET OF

GAS PER HOUR (CFH)

LENGTH OF

PIPE IN FEET

10 132 278 520 1050 1600
20 92 190 350 730 1100
30 73 152 285 590 980
40 63 130 245 500 760
50 56 115 215 440 670
60 50 105 195 400 610
70 46 96 18 0 370 560
80 43 90 17 0 350 530
90 40 84 16 0 320 490

100 38 79 150 305 460

CFH =

BTUH FURNACE INPUT

CALORIFIC VALUE OF GAS

CONNECTING THE GAS PIPING - NATURAL GAS

1. Use black iron or steel pipe and fittings for the building
piping.

2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.

3. Use ground joint unions.

4. Install a drip leg to trap dirt and moisture before it can
enter the gas valve. The drip leg must be a minimum of
three inches long.

5. Use two pipe wrenches when making connection to the
gas valve to keep it from turning.

6. Install a manual shut off valve. This shut off valve should
be conveniently located within six (6) feet of the unit, and
between the meter and unit.

7. Tighten all joints securely.

8. Connect the unit to the building piping by one of the
following methods.

a. Rigid metallic pipe and fittings.
b. Semi-rigid metallic tubing and metallic fittings.

Aluminum alloy tubing shall not be used in exterior
locations.

NOMINAL BLACK PIPE SIZE

1/2" 3/4" 1" 1 1/4" 1 1/2"

c. Listed gas appliance connectors used in accor-

dance with the terms of their listing that are
completely in the same room as the equipment.

NOTE: In "b" and "c", the connector or tubing must be
installed so as to be protected against physical and
thermal damage. Aluminum-alloy tubing and connectors
must be coated to protect against external corrosion where
they are in contact with masonry, plaster, or insulation or
are subject to repeated wettings by such liquids as water
(except rain water), detergents, or sewage.

MANUAL
SHUT-OFF
VALVE

DRIP LEG

GROUND JOINT UNION
(INSTALLED AHEAD OF GAS VALVE)

GROMMET

NOTE: The unit gas supply entrance is factory sealed with
plugs. Keep plugs in place until gas supply is ready to be
installed. Once ready, replace the plugs with the supplied
grommets and install gas supply line.

CHECKING THE GAS PIPING

CAUTION

TO A VOID THE POSSIBILITY OF PROPERTY DAMAGE,
PERSONAL INJUR Y OR FIRE, THE FOLLOWING
INSTRUCTIONS MUST BE PERFORMED REGARDING
GAS CONNECTIONS AND PRESSURE TESTING.

The unit and its gas connections must be leak tested before
placing in operation. Because of the danger of explosion or
fire, never use a match or open flame to test for leaks. Never
exceed specified pressure for testing. Higher pressure may
damage the gas valve and cause overfiring which may result
in heat exchanger failure.

This unit must be isolated from the gas supply system by
closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures
equal to or less than 1/2 psig (3.48 kPa).

16

PRODUCT DESIGN

TANKS AND PIPING - PROPANE UNITS

WARNING

PERSONAL INJURY HAZARD
IRON OXIDE (RUST) CAN REDUCE THE LEVEL OF
ODORANT IN PROPANE GAS. A GAS DETECTING
DEVICE IS THE ONLY RELIABLE METHOD TO DETECT
A PROPANE GAS LEAK. CONTACT YOUR LOCAL
PROPANE SUPPLIER ABOUT INSTALLING A GAS
DETECTING WARNING DEVICE TO ALERT YOU IN
THE EVENT THAT A GAS LEAK SHOULD DEVELOP.
FAILURE TO DETECT A PROPANE GAS LEAK COULD
RESULT IN AN EXPLOSION OR FIRE WHICH COULD
CAUSE SERIOUS PERSONAL INJURY OR DEATH.

All propane gas equipment must conform to the safety
standards of the National Board of Fire Underwriters (See
NBFU Manual 58) or Natural Standards of Canada B149.2,
Installation Code for Propane Gas Burning Appliances and
Equipment.

For satisfactory operation, propane gas pressure must be 10
inch W.C. at the unit manifold with all gas appliances in
operation. Maintaining proper gas pressure depends on
three main factors.

1. Vaporization rate, which depends on (a) temperature of
the liquid, and (b) "wetted surface" area of the container
or containers.

2. Proper pressure regulation. (Two-stage regulation is
recommended from the standpoint of both cost and
efficiency.)

3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load
of all appliances.

Complete information regarding tank sizing for vaporization,
recommended regulator settings, and pipe sizing is available
from most regulator manufacturers and propane gas suppli­ers.

Propane is an excellent solvent, and special pipe dope must
be used when assembling piping for this gas as it will quickly
dissolve white lead or most standard commercial com­pounds. Shellac base compounds resistant to the actions
of liquefied petroleum gases such as Gasolac®, Stalactic®,
Clyde's or John Crane are satisfactory.

TYPICAL PROPANE PIPING

First Stage
Regulator

200 PSIG
Maximum

5 to 15 PSIG
(20 PSIG Max.)

Continuous

Second Stage
Regulator

11" W.C.

WARNING

PROPANE TANK SIZING (MINIMUM)

TANK SIZE REQUIRED IF LOWEST OUTDOOR

MAXIMUM GAS TEMPERATURE (AVG. FOR 24 HOURS) REACHES

NEEDED TO

VAPORIZE*

125K BTU/HR

(50 CFH)

250K BTU/HR

(100 CFH)

375K BTU/HR

(150 CFH)

500K BTU/HR

(200 CFH)

750K BTU/HR

(300 CFH)

* AVERAGE RATE/HOUR WITHDRAWL IN 8 HOUR PERIOD

32°F 20°F 10°F 0°F -10°F -20°F -30°F

115

115

115

250

GAL

250

GAL

300

GAL

400

GAL

750

GAL

GAL

250

GAL

400

GAL

500

GAL

1000

GAL

GAL

250

GAL

500

GAL

750

GAL

1500

GAL

GAL

400

GAL

500

GAL

1000

GAL

2000

GAL

250

GAL

500

GAL

1000

GAL

1500

GAL

2500

GAL

400

GAL

1000

GAL

1500

GAL

2000

GAL

4000

GAL

600

GAL

1500

GAL

2500

GAL

3500

GAL

5000

GAL

17

PRODUCT DESIGN

PROPANE GAS PIPING CHARTS

Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR

PIPE OR
TUBING

LENGTH,

FEET

30 309 700 1,303 2,205 3,394 1,843 3,854
40 265 599 1,115 1,887 2,904 1,577 3,298
50 235 531 988 1,672 2,574 1,398 2,923
60 213 481 896 1,515 2,332 1,267 2,649
70 196 446 824 1,394 2,146 1,165 2,437
80 182 412 767 1,297 1,996 1,084 2,267

90 171 386 719 1,217 1,873 1,017 2,127
100 161 365 679 1,149 1,769 961 2,009
150 130 293 546 923 1,421 772 1,613
200 111 251 467 790 1,216 660 1,381
250 90 222 414 700 1,078 585 1,224
300 89 201 378 634 976 530 1,109
350 82 185 345 584 898 488 1,020
400 76 172 321 543 836 454 949

To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879

Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. Pressure Drop at
11" W.C. Setting. Capacities in 1,000 BTU/HR

PIPE OR

TUBING

LENGTH,

FEET

10 49 110 206 348 539 291 608 1,146 2,353 3,525
20 34 76 141 239 368 200 418 788 1,617 2,423
30 27 61 114 192 296 161 336 632 1,299 1,946
40 23 52 97 164 253 137 284 541 1,111 1,665
50 20 46 86 146 224 122 255 480 985 1,476
60 19 42 78 132 203 110 231 436 892 1,337

80 16 36 67 113 174 94 198 372 764 1,144
100 14 32 59 100 154 84 175 330 677 1,014
125 12 28 52 89 137 74 155 292 600 899
150 11 26 48 80 124 67 141 265 544 815
200 10 22 41 69 106 58 120 227 465 697
250 9 19 36 61 94 51 107 201 412 618
300 8 18 33 55 85 46 97 182 374 560
350 7 16 30 51 78 43 89 167 344 515
400 7 15 28 47 73 40 83 156 320 479

*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54

TUBING SIZE, O.D., TYPE L

3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4" 1" 1-1/4" 1-1/2"

TUBING SIZE, O.D., TYPE L

3/8" 1/2" 5/8" 3/4" 7/8" 1/2" 3/4"

NOMINAL PIPE SIZE,

COOLING

The refrigerant used in the system is R-410A. It is a clear,
colorless, non-toxic and non-irritating liquid. R-410A is a
50:50 blend of R-32 and R-125. The boiling point at atmo­spheric pressure is -62.9°F.

A few of the important principles that make the refrigeration
cycle possible are: heat always flows from a warmer to a
cooler body. Under lower pressure, a refrigerant will absorb
heat and vaporize at a low temperature. The vapors may be
drawn off and condensed at a higher pressure and tempera­ture to be used again.

NOMINAL PIPE SIZE,

SCHEDULE 40

SCHEDULE 40

The indoor evaporator coil functions to cool and dehumidify
the air conditioned spaces through the evaporative process
taking place within the coil tubes.

NOTE: Actual temperatures and pressures are to be obtained
from the expanded ratings in the Technical Information Manual.

High temperature, high pressure vapor leaves the compres­sor through the discharge line and enters the condenser coil.
Air drawn through the condenser coil by the condenser fan
causes the refrigerant to condense into a liquid by removing
heat from the refrigerant. As the refrigerant is cooled below
its condensing temperature it becomes subcooled.

The subcooled high pressure liquid refrigerant now leaves the
condenser coil via the liquid line until it reaches the indoor
expansion device.

As the refrigerant passes through the expansion device and
into the evaporator coil a pressure drop is experienced
causing the refrigerant to become a low pressure liquid. Low
pressure saturated refrigerant enters the evaporator coil
where heat is absorbed from the warm air drawn across the
coil by the evaporator blower. As the refrigerant passes
through the last tubes of the evaporator coil it becomes
superheated, that is, it absorbs more heat than is necessary
for the refrigerant to vaporize. Maintaining proper superheat
assures that liquid refrigerant is not returning to the compres­sor which can lead to early compressor failure.

Low pressure superheated vapor leaves the evaporator coil
and returns through the suction line to the compressor where
the cycle begins again.

Heat Pump Models

Any time the room thermostat is switched to cool, the O
terminal is energized. This energizes the 24 volt coil on the
reversing valve and switches it to the cooling position.

When the contacts of the room thermostat close, this closes
the circuit from R to Y and R to G in the unit.

This energizes the compressor contactor and will energize
the EEM indoor blower motor after a 6-second delay.

When the thermostat is satisfied, it opens its contacts
breaking the low voltage circuit causing the compressor
contactor to open and indoor fan to stop after the programmed
60 second off delay on the EEM motor.

If the room thermostat fan selector switch should be set to the
"on" position then the indoor blower would run continuous
rather than cycling with the compressor.

18

PRODUCT DESIGN

HEATING/ GAS & L.P.

The heating cycle is accomplished by using a unique tubular
design heat exchanger which provides efficient gas heating
on either natural gas or propane gas fuels. The heat
exchangers compact tubular construction provides excellent
heat transfer for maximum operating efficiency.

Inshot type gas burners with integral cross lighters are used
eliminating the need for adjustable air shutters. The same
burner is designed for use on either natural or propane gas
fuels.

The induced draft blower draws fuel and combustion air into
the burners and heat exchanger for proper combustion. A
pressure switch is used in conjunction with the I. D. blower
to detect a blocked flue condition.

Blower operation is controlled by the ignition control module.
The module allows for field adjustment of the blower delay at
the end of the heating cycle. The range of adjustment is for
90, 120, 150 or 180 seconds. The factory delay setting is 30
seconds delay on 150 seconds delay off.

Direct Spark Ignition (DSI) Systems

APD/GPD units are equipped with a direct spark ignition
system. Ignition is provided by 22,000 volt electronic spark.
A flame sensor then monitors for the presence of flame and
closes the gas valve if flame is lost.

HEATING CYCLE

On a call for first stage heat, the contacts of the room
thermostat close. This energizes terminals R to Y and R to
G, the low voltage circuit to the contactor is completed
starting the compressor and outdoor fan motor. This also
energizes the EEM motor after approximately 6-seconds.

When the thermostat is satisfied, breaking the circuit be­tween R to Y and R to G, the compressor and outdoor fan
motor will stop. The indoor blower will stop after a pro­grammed 60 second off delay.

NOTE: Should the second stage heating contacts in the room
thermostat close, a W1 signal will be sent to the ignition
control and the Y signal would be removed. A normal gas
heating sequence would then follow.

19

SYSTEM OPERATION

A/GPD14

IGNITION CONTROL SEQUENCE OF OPERATION

A . Heating Operation: Low stage heat

1. Thermostat type is set to two-stage.

2. Thermostat “W1” input initiates low stage heating.

3. Induced draft blower is energized at high speed for the
pre-purge period. Pre-purge timer begins after control
recognizes pressure switch has closed.

4. Trial-for-ignition period begins after pre-purge period
expires. Low and high stage gas valves are energized
along with the igniter for trial-for-ignition period. Igniter
is de-energized when flame is detected.

5. Flame is achieved and detected during trial-for-ignition
period. Flame stabilization period begins when flame
is detected.

6. De-energize high stage gas valve and switch induced
draft blower to low speed within five seconds of flame
detection.

7. Air circulating blower is energized at low heat speed
after heat ON delay time expires. Heat ON delay timer
begins when flame is detected.

8. Control monitors thermostat, flame, limit, and pres­sure switch inputs during low stage heating.

9. Thermostat “W1” input is removed.

10. Low stage gas valve is de-energized.

11. Induced draft blower remains energized at low speed
for post purge period.

12. Air circulating blower remains energized at low heat
speed for heat OFF delay. Heat OFF delay begins
when “W1” input is removed.

13. Control returns to Standby and awaits next thermostat
request.

B. Heating Operation: High stage heat

1. Thermostat type is set to two-stage.

2. Thermostat “W1” and “W2” inputs initiate high stage
heating.

3. Induced draft blower is energized at high speed for the
pre-purge period. Pre-purge timer begins after control
recognizes pressure switch has closed.

4. Trial-for-ignition period begins after pre-purge period
expires. Low and high stage gas valves are energized
along with the igniter for trial-for-ignition period. Igniter
is de-energized when flame is detected.

5. Flame is achieved and detected during trial-for-ignition
period. Flame stabilization period begins when flame
is detected.

6. Gas valve and induced draft blower remain at high
stage and high speed.

7. Air circulating blower is energized at high heat speed
after heat ON delay time expires. Heat ON delay timer
begins when flame is detected.

8. Control monitors thermostat, flame, limit, and pres­sure switch inputs during high stage heating.

9. Thermostat “W1” and “W2” inputs are removed.

10. High and low stage gas valves are de-energized.

11. Induced draft blower switches from high speed to low
speed and remains energized for post purge period.

12. Air circulating blower remains energized at high heat
speed for High Stage Heat OFF Delay period then
switches to low heat speed for the remainder of the
selected heat OFF delay. Heat OFF delay begins
when “W1” and “W2” inputs are removed.

13. Control returns to Standby and awaits next thermostat
request.

A . Cooling Operation: Low stage cool

1. Thermostat type is set to two-stage.

2. Thermostat “Y1” or thermostat “Y1” and “G” input
initiates low stage cooling.

3. IDT/ODT/Pressure/Loss of Charge Switch circuits are
checked for closed condition. Cooling operation can
proceed only if these circuits are closed.

4. Low stage compressor output is energized.

5. Condenser fan motor is energized at low speed.

6. Air circulating blower is energized at low cool speed
after cool ON delay expires. Cool ON delay timer
begins when thermostat inputs are detected.

7. Control monitors thermostat, gas valve, flame, and IDT/
ODT/Pressure/Loss of Charge Switches during low
stage cooling.

8. Thermostat “Y1” or “Y1” and “G” inputs are removed.

9. Low stage compressor output is de-energized. Low
speed condenser fan motor is de-energized.

10. Air circulating blower remains energized at low cool
speed for the cool OFF delay. Cool OFF delay timer
begins when thermostat input is removed.

11. Control returns to Standby and awaits next thermostat
request.

20