Goodman IRKT-01 Installation Manual

IRKT-01
ISOLATON RELAY KIT
INSTALLATION INSTRUCTIONS
© 2009 Goodman Manufacturing Company , L.P. 5151 San Felipe, Suite 500, Houston, TX 77056 www.goodmanmfg.com -or- www.amana-hac.com P/N: IO-716 Date: January 2009
Attention Installing Personnel
As a professional installer, you have an obligation to know the product better than the customer. This includes all safety precau­tions and related items.
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety warnings. Often during installation or repair, it is possible to place yourself in a position which is more hazardous than when the unit is in op­eration.
Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use.
Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good safety practices...follow them.
The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is a direct conflict between existing practices and the content of this manual, the precautions listed here take precedence.
Description
The following Isolation Relay installation instructions are for in­stallation in the CPH (page 1) & GPH (page 2) heat pumps.
These instructions should be used only as a supplement to the installation instructions provided with the above units.
3. Verify that all contents of kit are present.
FOR ALL CPH AA REVISION HEAT PUMPS:
Mount relay B1370751 to the left of control boards using 2 ­B1393561 cutting screws. NOTE: Be sure placement of relay does not interfere with other components (Figure 1).
INSTALL RELAY HERE
COM NO NC
TERMINAL BOARD
DEFROST B OAR D
CPH Model Installation Instructions
Kit Contents
Using the following parts list, ensure that all parts included in this list are present and in an undamaged condition.
IRKT - CP H MODELS
Qty. Item
1 B1370751 Relay 2 B1393561 Self Cutting Screws 3 Orange Wires 1 Blue Wire
Wiring Diagram Addendum Label
1
0140L00765
Please read and follow these instructions carefully.
WARNING
Figure 1
FOR ALL CPH BA REVISION HEAT PUMPS:
Mount relay B1370751 to the right of the defrost board using the 2- B1393561cutting screws. NOTE: Be sure placement of relay does not interfere with other components (Figure 2).
INSTALL RELAY HERE
Figure 2
1. Disconnect all power to the unit, both indoor and outdoor.
2. Remove control box door.
4. Connect 3" orange wire between “4” and “1” on the relay with the piggy back terminal going on “1” and facing to the out­side.
5. Remove the top blue wire from “C” on the terminal board.
6. Connect the 19" blue wire from “3” on the relay to “C” on the terminal board with the piggy back end on “C”.
7. Reconnect the blue wire to “C” that was disconnected in a previous step.
8. Disconnect orange wire going to “O” on the defrost board.
9. Connect 6" orange wire to “1” on relay. (It will connect to the piggy back of the 3" orange wire added in a previous step.)
10. Connect the male end of the 6" orange wire to the orange wire disconnected from the defrost board.
11. Connect the 10" orange wire between “2” on the relay and “O” on the defrost board.
12. Place wiring diagram addendum label on back of control door under existing wiring diagram.
13. Reconnect power to unit.
14. Replace control door and run test unit.
GPH Model Installation Instructions
GSPEEDUP
R
XFMR-RCXFMR-C
EBTR
M1
COM
NO NC
DF1ODF2
DC
Y W2 DFTOR CR
INSTALL RELAY HERE
COM
208V 24 0V
TR
24V
4
3
3
1
RCCF
5
2
FAN HERMCFAN HERMC
L2
T2
C
T1
L1
FOR “H” MODELS
Kit Contents
Using the following parts list, ensure that all parts included in this list are present and in an undamaged condition.
IRKT - GPH MODELS
Qty. Item
1 B1370751 Relay 2 B1393561 Self Cutting Screws 3 Orange Wires 1Blue Wire
Wiring Diagram Addendum Label
1
0140L00765
Please read and follow these instructions carefully.
WARNING
1. Disconnect all power to the unit, both indoor and outdoor.
2. Verify that all contents of kit are present.
NOTE: Discard the 6” orange wire with male connector. It is only used in Light Commercial applications.
3. Remove control box door.
4. Mount normally open relay near the defrost board using the 2 supplied cutting screws, B1393561.
NOTE: Be sure placement of relay does not interfere with other components.
NOTE: If the unit is a 3-phase unit with a serial number of 2008 or earlier (0812 and prior), proceed to Step 5. If the unit is a 3­phase unit with a serial number of 2009 or later (0901 or later) or if the unit doesn’t have an economizer plug, skip to Step 6.
INSTALL RELAY HERE
FOR “M” MODELS
5. If unit production was 2008 or earlier (0812 or prior), remove the 80" orange wire from kit and route it from the thermostat “O” to the empty slot in the economizer plug.
6. Connect the thermostat “O”, the orange wire from the econo­mizer, and the orange wire in the low voltage area of the unit control box together.
7. Locate the orange wire from the thermostat to the defrost board terminal “O”. Remove the wire from the “O” terminal on the defrost board and install on the piggy back of the jumper wire on terminal 1 on the relay.
8. Connect the 10" orange wire supplied in the kit between relay terminal “2” and “O” on the defrost board.
9. Connect the blue wire supplied in the kit to the relay terminal marked “3”.
10. Cut the terminal from the other end of the blue wire and con­nect it to the blue common of the thermostat.
11. Place the wiring diagram addendum supplied near the exist­ing wiring diagram of the unit.
12. Reconnect power to unit.
13. Replace control door and check for proper operation.
2
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