Goodman HKS Installation Manual

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HKS
ELECTRIC HEAT KIT
INSTALLATION INSTRUCTIONS
A
TTENTION INSTALLING PERSONNEL
As a professional installer, you have an obligation to know the product better than the customer . This includes all safety precautions and related items.
Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety warnings. Often during installation or repair, it is possible to place yourself in a position which is more haz­ardous than when the unit is in operation.
Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use.
Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good safety practices...follow them.
The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is a direct conflict between existing practices and the con­tent of this manual, the precautions listed here take prece­dence.
WARNING
T
HIS APPLIANCE
70 (N
ATIONAL ELECTRIC CODE) AND OTHER APPLICABLE CODES
MUST BE
INSTALLED FOLLOWING THE
ANSI/NFPA
.
WARNING
F
AILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE FIRE, EXPLOSION
ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH
CAUTION
TO
AVOID POSSIBLE PERSONAL INJURY, USE EXTREME CAUTION IS USING
POWER TOOLS TO REMOVE THE SMALL BREAKER MOUNTING BRACKETS
HE BRACKETS MAY QUICKLY ROTATE AND CAUSE INJURY. OR DEATH
T
,
.
.
.
S
AFETY PRECAUTIONS
The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’s and installer’s responsibility to read and comply with all safety information and instructions accom­panying these symbols. Failure to heed safety information increases the risk of personal injury , property damage, and/ or product damage.
WARNING
HIGH VOLTAGE !
D
ISCONNECT
ULTIPLE POWER SOURCES MAY BE PRESENT
M
TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH
ONLY
ECHNICIAN
T
ONDITIONING
C
MAY USE THIS INFORMATION
UNIT WITHOUT SUCH BACKGROUND MAY RESULT IN PRODUCT DAMAGE
PERSONAL INJURY, OR DEATH
ALL
POWER BEFORE SERVICING
.
. F
AILURE
.
WARNING
INDIVIDUALS MEETING THE REQUIREMENTS OF AN
”, AT A
MINIMUM, AS SPECIFIED BY THE AIR
, H
EATING, AND REFRIGERATION INSTITUTE
. A
TTEMPTING TO INSTALL OR REPAIR THIS
.
“E
­ (AHRI)
NTRY LEVEL
,
CARBON MO NOXIDE POISONING HAZARD
Special Warning for Installation of Furnace or Air Handling Units in Enclosed Areas such as Garages, Utility Rooms or Parking A reas
Carbon monoxide producing devices (such as an automobile, space heater, gas water heater, etc.) should not be operated in enclosed areas such as unventilated garages, utility rooms or parking a reas because of the danger of carbon monoxide (CO) poisoning resulting from the exhaust emissions. If a furnace or air handler is installed in an enclosed area such as a garage, utility room or parking area and a carbon monoxide producing device is operated therein, there must be adequate, direct outside ventilation.
This ventilation is necessary to avoid the danger of CO poisoning which can occur if a carbon monoxide producing device continues to operate in the enclosed area. Carbon monoxide emissions can be (r e)circulated throughout the structure if the furnace or air handler is operating in any mode.
CO can cause serious illness including permanent brain damage or death.
B10259-216
IO-776D 06/2014
S
HIPPING INSPECTION
All units are securely packed in shipping containers tested according to IST A specifications. The carton must be checked upon arrival for external damage. If damage is found, a request for inspection by carrier’s agent must be made in writing immediately.
Inspect the kit carefully on arrival for damage and screws or wires which may have come loose in transit. In the event of damage the consignee should:
1. Make a notation on delivery receipt of any visible damage to shipment or container.
2. Notify carrier promptly and request an inspection.
3. With concealed damage, carrier must be notified as soon as possible - preferably within five days.
4. File the claim with the following support documents within a nine month statute of limitations.
Original or certified copy of the Bill of Lading, or indemnity bond.
Original paid freight bill or indemnity in lieu thereof.
Original or certified copy of the invoice, showing trade and other discounts or reductions.
Copy of the inspection report issued by carrier’s representative at the time damage is reported to carrier.
1. Remove the upper access panel from the air handler.
2. Remove and retain the four (4) screws securing the cover plate. Remove and discard the cover plate.
3. For electric heat kits with circuit breakers, remove the two screws securing the circuit breaker mounting plate to the electric heat face plate.
NOTE: The circuit breakers for the 25kW are placed separately in the carton and are not attached to the heater plate.
4. Slide the electric heat kit into the opening in the air handler, making sure the direction of airflow decal attached to the electric heat face plate is pointing in the correct direction, and secure the electric heat face plate using the screws removed in Step 2. Use caution to not bend or damage the electric heating elements, the limit switches or fuses during this process. See Figure
1.
Airflow
Direction
The carrier is responsible for making prompt inspection of damage and for a thorough investigation of each claim. The distributor or manufacturer will not accept claims from dealers for transportation damage.
S
TANDARD AIR HANDLER INSTALLATION
WARNING
HKS
ELECTRIC HEATER KITS MAY ONLY BE INSTALLED IN
ARUFXX14YY, ARPTXX14YY, ASUFXX14YY, ASPTXX14YY, AVPTXX14YY, DVXXPTC14YY
ARE REVISION LETTERS
MODELS (WHERE
).
XX IS
THE TWO-DIGIT SIZE AND
YY
WARNING
ONLY
INSTA LL HEATER KITS INTO AN AIR HANDLER THAT ARE LISTED AS
APPROVED ON THE RATING PLATE OF THE AIR HANDLER
.
WARNING
TO
PREVENT PERSONAL INJURY OR DEATH WHEN INSTALLING IN A
GARAGE, THE ELEMENT MUST BE AT LEAST
18”
ABOVE THE FLOOR
.
Figure 1
5. For downflow applications with electric heat kits that have circuit breakers, the circuit breakers must be rotated 180 degrees (such that the ON position will be with the circuit breaker handles up). To do so, remove and retain the 2 screws securing the circuit breaker clamps, rotate the circuit breakers and clamps 180 degrees, then use the same 2 screws to re-secure the circuit breakers. See Figure 2.
CAUTION
TO
AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE
ONLY COPPER CONDU CTORS
.
2
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