Goodman HKR, HKA,HKP Goodman Kit Instructions

Page 1

HKR / HKA / HKP

ELECTRIC HEAT KIT

INSTALLATION INSTRUCTIONS

TTENTION INSTALLING PERSONNEL

As a professional installer, you have an obligation to know the product better than the customer. This includes all safety precautions and related items.

Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. P ay special attention to all safety warnings. Often during installation or repair, it is possible to place yourself in a position which is more hazardous than when the unit is in operation.

Remember, it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use.

Safety is a matter of common sense...a matter of thinking before acting. Most dealers have a list of specific good safety practices...follow them.

The precautions listed in this Installation Manual are intended as supplemental to existing practices. However, if there is a direct conflict between existing practices and the content of this manual, the precautions listed here take precedence.

AFETY PRECAUTIONS

The following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’ s and installer ’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases the risk of personal injury, property damage, and/or product damage.

WARNING

HIGH VOLTAGE !

ISCONNECT

ULTIPLE POWER SOURCES MAY BE PRESENT

TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

ONLY

ECHNICIA N” AS SPECIFIED BY THE AIR CONDITIONING

EFRIGERATION INSTITUTE

TTEMPTING TO INSTALL OR REPAIR THIS UNIT WITHOUT SUCH

BACKGROUND MAY RESU LT IN PRODUCT DAMAGE, PERSONAL INJURY OR DEATH

HIS APPLIANCE

70 (N

ALL

POWER BEFORE SERVICING

. F

AILURE

WARNING

INDIVIDUALS MEETING THE REQUIREMEN TS OF AN

(AHRI)

MAY USE THIS INFORMATION

“E

NTRY LEVEL

, H

EATING, AND

WARNING

MUST BE

ATIONAL ELECTRIC CODE) AND OTHER APPLICABLE CODES

INSTALLED FOLLOWING THE

ANSI/NFPA

WARNING

AILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE FIRE, EXPLOSION

ELECTRICAL SHOCK, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

CAUTION

AVOID POSSIBLE PERSONAL INJURY, USE EXTREME CAUTION IN USING POWER TOOLS TO REMOVE THE SMALL BREAKER MOUNTING BRACKETS OR DEATH

. THE

BRACKETS MAY QUICKLY ROTATE AND CAUSE INJURY

IO-365D 11/2014

Page 2

MONOXYDE DE CAR BONE

CO can cause serious illness including perman ent brain damage or death.

HIPPING INSPECTION

Advertencia especial para la instalación de calentadores ó manejadoras de aire en áreas cerradas como estacionamientos ó cuartos de servicio.

Las emisiones de monóxido de carbono pueden circular a través del aparato cuando se opera en cualquier modo.

El monóxido de carbono puede causar enfermedades severas como d año ce rebral permanente ó muerte.

RISQUE D'EMPOISONNEMEN T AU

Cette ventilation est nécessaire pour évit er le danger d'intoxication au CO pouvant survenir si un appareil produisant du monoxyde de carbone continue de fonctionner au se in de la zon e confinée.

Le monoxyde de des

dommages perman e n ts au cerveau et me m e la mor t .

carbone peut causer des maladies graves telles que

All units are securely packed in shipping containers tested according to International Safe Transit Association specifications. The carton must be checked upon arrival for external damage. If damage is found, a request for inspection by carrier’s agent must be made in writing immediately.

Inspect the kit carefully on arrival for damage and bolts or screws which may have come loose in transit. In the event of damage the consignee should:

1. Make a notation on delivery receipt of any visible damage to shipment or container.

2. Notify carrier promptly and request an inspection.

3. With concealed damage, carrier must be notified as soon as possible - preferably within five days.

4. File the claim with the following support documents within a nine month statute of limitations.

• Original or certified copy of the Bill of Lading, or indemnity bond.

• Original paid freight bill or indemnity in lieu thereof.

• Original or certified copy of the invoice, showing trade and other discounts or reductions.

• Copy of the inspection report issued by carrier’s representative at the time damage is reported to carrier.

The carrier is responsible for making prompt inspection of damage and for a thorough investigation of each claim. The distributor or manufacturer will not accept claims from dealers for transportation damage.

TANDARD AIR HANDLER INSTALLATION

NOTE: When installing in a garage, the element MUST be at

least 18” above the floor.

1. Remove the upper access panel from the air handler.

PREVENT PERSONAL INJURY OR DEATH WHEN INSTALLING IN A

GARAGE, THE ELEMENT MUST BE AT LEAST

WARNING

18”

ABOVE THE FLOOR

2. Remove the block-off plate from the air handler.

3. Slide the heater kit into the slot following the direction of airflow decal attached to the heater faceplate and secure using the screws previously removed.

AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE

ONLY COPPER CONDUCTORS

CAUTION

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4. Remove the circuit breaker mounting bracket, leaving the circuit breakers connected.

Steps 4 through 7 and 10 pertain to kits that contain circuit breakers.

5. AR, ARUF, ARPF, AEPF, ASPF, A VPTC, MBVC, MBE and MBR models. Mount the circuit breaker mounting bracket as shown using the supplied screws. Insert two of the screws through the blower deck from the blower side. Insert the remaining screws in the holes provided on the upper right side of the

CIRCUIT BREAKER MOUNTING PLATE

jacket.

NOTE: HKA-15C replaces HKR-15C and HKA-20C replaces HKR20C in air handlers.

6. Insert the breaker with OFF position oriented down. NOTE: In the horizontal position, the direction does not

matter. In some cases, it will be easier to wire the breakers before reinserting them into the mounting bracket.

7. Insert power leads into the lugs provided on the circuit breaker and tighten. The power leads MUST be routed

through a strain relief as they enter the cabinet.

FIGURE 1

8. Remove the multi-pin connector with the jumper wire and discard. Insert the one contained in the kit. It can be inserted in one position only.

9. Insert the provided ground wire into the lug(s).

10. Break out the appropriate area of the plastic circuit breaker cover on the access panel on the air handler. Rotate if necessary.

11. Replace panel and check operation.

HIGH VOLTAGE !

ISCONNECT

ULTIPLE POWER SOURCES MAY BE PRESENT

TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

ALL

POWER BEFORE SERVICING

WARNING

. F

AILURE

12. Apply the wiring diagram over the one found on the air handlers. On the “AVPTC and MBVC” Airhandler wiring diagram which is included, mark an “X” on the wiring diagram according to the number of Heater Element rows installed.

13. If installing an HKA heater kit on a unit that only has the corresponding HKR heater kit shown on the serial plate, use a permanent marker to add the HKA model to the serial plate (the data is the same as the HKR). If the corresponding HKR model number is not on the serial plate, the heater kit cannot be used.

HREE-PHASE UNIT INSTALLATION

1. Follow steps 1 through 4 from “Standard Air Handler Installation” section.

2. Using the two 1" screws provided, mount the terminal block on the right hand side of the heater panel on the airhandler (mounting holes are provided).

HIGH VOLTAGE !

TO AVOID THE RISK OF ELECTRICAL SHOCK, A MEANS OF STRAIN RELIEF AND CONDUCTOR PROTECTION MUST BE PROVIDED AT THE SUPPLY WIRE ENTRANCE

WARNING

3. Wire the terminal block leads to the transformer as per the wiring diagram.

4. Insert single phase power leads into lugs provided on the terminal block and tighten.

5. Insert three-phase power leads into lugs provided on the contactor and tighten. The power leads MUST be routed

through a strain relief as they enter the cabinet.

6. Follow steps 9, 10, 11 and 12 from “Standard Air Handler Installation” section.

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“H” S

NOTE: A separate power supply is required for the HKR/HKP

1. Disconnect all power to the unit, both indoor and outdoor .

2. Remove the control box cover and blower panel.

3. Remove cover to the

4. Break out appropriate knockout for electric heat kit based on kW of element (# of elements).

5. Remove heater kit from packaging.

6. Remove screws attaching contactors (quantity 2) to horseshoe contactor

ERIES PACKAGE UNIT INSTALLATION

heater kits.

electric heat kit box.

plates (Figure 2).

WARNING

HIGH VOLTAGE !

TO AVOID THE RISK OF ELECTRICAL SHOCK, A MEANS OF STRAIN RELIEF AND CONDUCTOR PROTECTION MUST BE PROVIDED AT THE SUPPLY WIRE ENTRANCE

7. Remove four (4) screws attaching the horseshoe contactor bracket and lift off of heater kit plate (Figure 3).

FIGURE 2

FIGURE 3

Page 5

8. Attach contactors to included “H” model vertical contactor plate (Figure

4). Ensure contactor lugs are pointed inward towards each other.

9. Slide the heater kit into the slot following the direction of airflow decal for package unit operation attached to the heater faceplate and secure with screws provided.

10. Install two of the four mounting screw on heaterkit (Figure 5).

11. Place vertical contactor bracket behind corner post.

12. Secure vertical contactor plate and heater kit to unit using remaining two mounting screws.

NOTE: Steps 13 and 16 pertain to kits that contain circuit breakers.

13. Attach the circuit breaker mounting bracket inside the top left corner of the electric heat kit box (Figure 6). Ensure the breaker is oriented with OFF position to the left. Remove the two (2) sheet metal screws prior to installation and re-attach as shown in Figure 7.

NOTE: In some cases, it will be easier to wire the breakers BEFORE inserting them into the electric heat kit box. If rewiring is desired, reference the included wiring diagram to ensure correct wiring.

14. Insert the power leads into the lugs provided on the circuit breaker or terminal block and tighten. Ensure the power leads are routed through the outer cabinet with a watertight electrical connector, sized appropriately for the electrical power supply (see NEC, National Electric Code).

CIRCUIT BREAKER MOUNTING PLATE

15. Remove the protection plug (male plug) and discard. Insert the one provided in the electric heat kit. It can be inserted in one position only.

FIGURE 4

FIGURE 5

16. Insert the ground wire into the lug(s) provided for that purpose.

17. Break out the appropriate area of the electric heat kit cover previously removed for the circuit breaker provided in the heater kit and replace electric heat kit cover.

FIGURE 6

Page 6

NOTE: To replace the electric heat kit cover, slightly tip

the cover and insert

only the notches under the flanges on the top and bottom of the box. Secure with screws. See Figure 7.

18. Ensure breaker is in the ON position. Replace blower panel cover and check operation through the room thermostat.

19. RESTORE POWER.

20. Apply the provided wiring diagram for package unit models adjacent to the wiring diagram supplied on the inside of the unit control box cover.

ATTACH CIRCUIT BRE AKER

MOUNTING BRACKET

WITH PROVIDED

SHEET METAL SCREW

FLANGE

CIRCUIT

BREAKER

KNOCKOUTS

TIP IN SLIGHTLY

AND SECURE

NOTCHES

BEHIND FLANGE

SCREW

21. When proper operation is ensured, replace the control box cover and resume normal operation.

NOTE:

In Package Units:

HKP-05C replaces HKR-05C HKP-10C replaces HKR-10C HKP-15C replaces HKR-15C HKP-20C replaces

HKR-20C

22. If installing an HKP heater kit on a unit that only has the corresponding HKR heater kit shown on the serial plate, use a permanent marker to add the HKP model to the serial plate (the data is the same as the HKR). If the corresponding HKR model number is not on the serial plate, the heater kit can not be used.

“M” S

ERIES PACKAGE UNIT INSTALLATION

NOTE: A separate power supply is required for the HKR

heater kits.

1. Disconnect all power to the unit, both indoor and outdoor.

2. Remove control box door.

3. Remove blower door.

TTACH CIRCUIT BREAKER

MOUNTING BRACKET

WITH PROVIDED

SHEET METAL SCRE W

FIGURE 7

WARNING

HIGH VOLTAGE !

ISCONNECT

ULTIPLE POWER SOURCES MAY BE PRESENT

TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

ALL

POWER BEFORE SERVICING

. F

AILURE

4. Locate heater box. Remove the two screws holding the heater box cover in place (Figure 8).

5. Remove the two screws holding the rear mounting plate. Note the orientation of the heater box covers for reassembly.

6. Three-Phase HKR Kits only Remove the contactor from the HKR mounting bracket, leaving

the wires connected. Attach contactor to rear mounting plate as shown in Figure 9.

FIGURE 8

FIGURE 9

Page 7

7. Install heater element(s) with the four (4) pointed screws included in the unit literature bag. Note the air flow direction label located on the heater element base shown in Figure 10. Orient the heating element base to match airflow direction on package unit blower assembly. Ensure scews attaching horseshoe contactor plate fit into relief cuts of package unit.

8. Single Phase HKR Kits only Mount the breaker (or terminal block) to the rear mounting plate

using the four (4) blunt tip screws included in the unit literature bag. The screw heads should all be located on the outside of the mounting plate as shown in Figure 11.

9. Locate the 9-pin harness in the unit and remove the male plug.

10. Connect the 9-pin plug from the unit to the 9-pin plug in the heater kit.

11. Feed the 9-pin harness wires through the rubber grommet, and feed the HKR wires through the plastic bushing in the rear mounting plate. See Figure 12. Ensure 6 gauge wires are going through heater kit cover holes. Tuck excess into side of unit and route wires over top of horshoe plate.

12. Install rear mounting plate with the two (2) screws removed in step 5.

13. Connect the line voltage leads to the breaker(s), terminal block, or contactor as applicable.

14. If heat kit includes breakers, remove rectangular knockout(s) from outside cover as required for access.

15. Install the cover with the two (2) screws removed in step 4, routing the line voltage wires through the rubber grommet as shown in Figure 13.

FIGURE 10

FIGURE 11

16. Install control box door and blower door.

17. Reconnect power and test.

NOTE:

In Package Units:

HKP-05C replaces HKR-05C HKP-10C replaces HKR-10C HKP-15C replaces HKR-15C HKP-20C replaces HKR-20C

NOTE: If installing an HKP heater kit on a unit that only has

the corresponding HKR heater kit shown on the serial plate, use a permanent marker to add the HKP model to the serial plate (the data is the same as the HKR). If the corresponding HKR model number is not on the serial plate, the heater kit can not be used.

FIGURE 12

FIGURE 13

Page 8

NOTE: On earlier (M) models it may be necessary to

notch or cut heater kit shroud to accomodate screws in heater (Figure 14).

NOTE: To accomodate 6-gauge wires, it may be necessary

to make cuts as shown on the heater kit cover . Ensure grommet edging is used along sharp edges to prevent injury (Figure 15).

NOTE: If necessary to connect line power to unit, drill a 1”

hole at the coordinates provided in Figure 16.

FIGURE 14

FIGURE 15

FIGURE 16

NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE

Quality Makes the Difference!

All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory . That’s why we know. . . There’s No Better Quality.”

Visit our website at www.daikincomfort.com, www.goodmanmfg.com or www.amana-hac.com for information on:

• Products

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• Financing Options

5151 San Felipe, Suite 500, Houston, TX 77056