Goodman GMS8, AMS8, GDS8, ADSS8 User Manual

Service Instructions

®

Goodman® & Amana® Brand

80% Single Stage Gas Furnaces

GMS8, AMS8, GDS8, ADSS8

& Accessories

®

This manual is to be used by qualified, professionally trained HVAC technicians only . Goodman does not assume any
responsibility for property damage or personal injury due to improper service procedures or services performed by an

unqualified person.The material in this manual does not supercede manufacturer’s installation and operation instructions.

®

is a registered trademark of Maytag Corporation or its related companies and is used under license.
All rights reserved.

Copyright © 2013-2014 Goodman Manufacturing Company, L.P.

RS6612006r2

August 2014

TABLE OF CONTENTS

IMPORTANT INFORMATION........................... 2-3

PRODUCT IDENTIFICATION.......................... 4- 9

ACCESSORIES............................................10- 14

OPERATING INSTRUCTIONS....................15 - 17

PRODUCT DESIGN.....................................18 -36

SYSTEM OPERATION.......................................37

TROUBLESHOOTING ..................................38-39

MAINTENANCE............................................40- 43

SERVICING .................................................44 - 58

SERVICING TABLE OF CONTENTS ................46

IMPORTANT INFORMATION

Pride and workmanship go into every product to provide our customers with quality products. It is possible, however,
that during its lifetime a product may require service. Products should be serviced only by a qualified service
technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools,
parts, testing instruments and the appropriate service manual. REVIEW ALL SERVICE INFORMATION IN THE

APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS.

IMPORT ANT NOTICES FOR CONSUMERS AND SERVICERS

RECOGNIZE SAFETY SYMBOLS, WORDS AND LABELS

WARNING

T

O PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.

WARNING

GOODM AN WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAM AGE ARISING FROM IMPROPER SERVICE OR SERVICE PROCEDURES.

F YOU INSTALL OR PERFORM SERVICE ON THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY PERSONAL INJURY OR PROPERTY DAM AGE WHICH

I

MAY RESULT.

MANY JURISDI CTIONS REQU IRE A LICENSE TO INSTALL OR SERVICE HE ATING AND AIR CONDITIONI NG EQUIPME NT.

WARNING

HIGH VOLTAGE

ISCONNECT

D

INSTALLING THIS UNIT.
BE PR ESENT.
DAMAGE, PERSO NAL INJURY OR DEATH.

POWER BEFORE SERVICI NG OR

ALL

ULTIPLE POWER SOURCES MAY

M

AILURE TO DO SO M AY CAUSE PROPERTY

F

2

IMPORTANT INFORMATION

Special Warning for Installation of Furnace or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas

Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or park ing area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.

This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is ope rating in any
mode.

CO can cause serious illness including permanent brain damage or death.

To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this
product. For further assistance, please contact:

CONSUMER INFORMATION LINE

GOODMAN® BRAND PRODUCTS

TOLL FREE

1-877-254-4729 (U.S. only)

email us at:

[e-mail]

fax us at: [phone]

email us at: [e-mail]

CONSUMER INFORMATION LINE

AMANA® BRAND PRODUCTS

TOLL FREE

1-877-254-4729 (U.S. only)

fax us at: [phone]

(Not a technical assistance line for dealers.)

(Not a technical assistance line for dealers.)

Outside the U.S., call 1-713-861-2500.

(Not a technical assistance line for dealers.) Your telephone company will bill you for the call.

3

PRODUCT IDENTIFICATION

The model and manufacturing number are used for positive identification of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.

GMS80 060 3 AN AA
1 2 345 678 910111213

Brand Min or Re visi on
G - Good man A - Initial Release

Configuration
M - Upflow/Horizontal Majo r Rev isi on
C - Downflow/Horizontal A - Initial Release
K - Dedicated Upflow B - 1st Revision
D - Dedicated Downflow

Gas Vale / Motor N - Natural Gas
E- Convertible 2 Stage / High Efficiency X - Low NOx
H - Convertible 2 Stage / Single Speed
S - Single Stage / Single Speed Cabinet Width

AFUE B - 17.5"
97 - 97% AFUE C - 21"
80 - 80% AFUE D - 24.5"

MBTU/h Max imu m CFM
40 - 40,000 3 - 1200 CFM
60 - 60,000 4 - 1600 CFM
80 - 80,000 5 - 2000 CFM
100 - 100,000
120 - 120,000
140 - 140,000

B - 1st Revision

Nox

A - 14"

4

PRODUCT IDENTIFICATION

h

The model and manufacturing number are used for positive identification of component parts used in manufacturing.
Please use these numbers when requesting service or parts information.

AMS 80 060 3 A N A A
1 2 3 4 5 6 7 8 9 10 11 12 13

Bra nd Mi no r Rev is io n
A- Amana A - I nitia l Rel eas e

Configu rat ion
M - U pfl ow/ Horiz on tal Ma jor Revi sion

Gas Vale / M otor B - 1s t Revisi on
H - Co nvertible 2 Stage / Single Speed
S - Sin gle S tage / Singl e Spee d Nox

AFUE X - Low NO x
97 - 97% AFUE
80 - 80% AFUE Cabinet Width

MBTU/
40 - 40,000 C - 21 "
60 - 60,000 D - 24 .5"
80 - 80,000
10 0 - 100 ,00 0 Maximum CFM
12 0 - 120 ,00 0 3 - 1200 CFM
14 0 - 140 ,00 0 4 - 1600 CFM

B - 1s t Revisi on

A - I nitia l Rel eas e

N - N atur al Ga s

A - 1 4"
B - 17 .5"

5 - 2000 CFM

Amana Furnace Nomenclature (14 Digits)

A D S S 80 060 3 B N A A
1 2 3 4 5 6 7 8 9 10 11 12 13 14

Brand Min or Re vi sion
A- Amana A - Initial Release

Configuration
M - Upflow/Horizontal Ma jor Revi sion
C - Downflow/Horizontal A - Initial Release
K - Dedicated Up flow B - 1st Revision
D - Dedi cated Downf low

Mot or N - Natural Gas
V - Variable Speed/ComfortNet X - Low NOx
E - Hi gh Effi ciency
S - Single Spee d Cabinet Width

Gas V alve B - 17.5"
M - Mo dul ating C - 21"
C - 2 Stage D - 24. 5"
H - Convertible 2 Stage
S - Single Stage Maximum CFM

AFUE 4 - 1600 CFM
97 - 97% AFUE 5 - 2000 CFM
80 - 80% AFUE

MBTU/ h
40 - 40, 000
60 - 60, 000
80 - 80, 000
100 - 100,000
120 - 120,000
140 - 140,000

B - 1st Revision

Nox

A - 14"

3 - 1200 CFM

5

PRODUCT IDENTIFICATION

MODEL # MFG . # 80 % GAS FURNAC ES

AM S 80403AXAA
AM S 80603AXAA
AM S 80604BXAA

AMS8

AMS8

AM S 80804BXAA
AM S 80805CXA A
AM S 81005CXA A
AM S 81205DXA A

AM S81405DNB A

AM S 80403AXAB
AM S 80603AXAB
AM S 80604BXAB
AM S 80804BXAB
AM S 80805CXA B
AM S 81005CXA B
AM S 81205DXA B

AM S81405DNB B

MODEL # M FG . # 80 % G A S F URNA CE S

AD SS 800403AXA A

ADSS8

ADSS8

AD SS 800603AXA A
AD SS 800804BXA A
AD SS 801005CXAA

AD SS 800403AXA B
AD SS 800603AXA B
AD SS 800804BXA B
AD SS 801005CXAB

Am ana B rand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induc ed draft, two-tone gray cabinet and panels. M ulti-speed P SC m otor, 120 volt carbide mini Igniter
with integrated circuit board. Left or right s ide gas entry . Stainless steel tubular heat exchanger.
Standard altitude rated to 5,500 ft. Firing rate of 20,000 BTUH per burner, #45 gas orifices . Chassis
widths 14",17.5", 21", 24.5"

Am ana B rand 80% gas furnace, 33 3/8" tall, upflow, horizontal right of left installation positions.
Induc ed draft, two-tone gray cabinet and panels. M ulti-speed P SC m otor, 120 volt carbide mini Igniter
with integrated circuit board. Left or right s ide gas entry . Stainless steel tubular heat exchanger.
Standard altitude rated to 5,500 ft. Firing rate of 20,000 BTUH per burner, #45 gas orifices . Firs t rev
with W hite-Rodgers gas valve. Chass is widths 14",17.5", 21", 24.5"

Am ana B rand 80% gas furnace, 33 3/8" tall, dedicated downflow installation. Induced draft, two-tone
gray cabinet and panels. Multi-s peed PS C m otor, 120 volt carbide m ini Igniter with integrated circ uit
board. Left or right side gas entry. Stainless steel tubular heat exchanger. Standard altitude rated to
5,500 ft. Firing rate of 20,000 B TUH per burner, #45 gas orific es. Chas sis widths 14",17.5", 21".

Am ana B rand 80% gas furnace, 33 3/8" tall, dedicated downflow installation. Induced draft, two-tone
gray cabinet and panels. Multi-s peed PS C m otor, 120 volt carbide m ini Igniter with integrated circ uit
board. Left or right side gas entry. Stainless steel tubular heat exchanger. Standard altitude rated to
5,500 ft. Firing rate of 20,000 B TUH per burner, #45 gas orific es. First rev with W hite-Rodgers gas
valve. Chassis w idths 14",17.5", 21".

6

PRODUCT IDENTIFICATION

MODE L # M F G. # 80 % GA S FURNA C E S

GMS80403A*A*

GMS8

GMS80603A*A*
GMS80604B*A*
GMS80804B*A*
GM S80805C*A*
GM S81005C*A*
GM S81205D*A*

Goo dm an Brand 80 % gas furnace, 33 3/8" tall, upflow, horiz ontal right of left installation po sitions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PS C motor, 120 volt carbide m ini
Igniter with integrated c ircuit board. Left or right side g as entry. A lum inized stee l tubular heat
exc hanger. A vailable in N or X versions ex ce pt 140,000 B TUH m odel. S tandard altitude rated to 4,500
ft. Firing rate of 23,000 B TUH per burner, #43 gas orifices . Chas sis w idths 14",17.5", 21", 24.5"

GMS8

GMS8

GMS8

GMS80403A*BA
GMS80603A*BA
GMS80604B*BA
GMS80804B*BA
GMS80805C*BA
GMS81005C*BA
GMS81205D*BA

GMS80403A*BB
GMS80603A*BB
GMS80604B*BB
GMS80804B*BB
GMS80805C*BB
GMS81005C*BB

G M S8 1405DN CC

GMS80403A*BC
GMS80603A*BC
GMS80604B*BC
GMS80804B*BC
GMS80805C*BC
GMS81005C*BC
GMS81205D*BB

G M S8 1405DN CD

Goo dm an Brand 80 % gas furnace, 33 3/8" tall, upflow, horiz ontal right of left installation po sitions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PS C motor, 120 volt carbide m ini
Igniter with integrated c ircuit board. Left or right side g as entry. A lum inized stee l tubular heat
exc hanger. S tandard altitud e ra ted to 4,500 ft. (E xc ept GM S 81205 D*BA s tandard altitiude is 5,500 ft)
B* rev = firing rate of 20,000 BTU H per burner with #45 gas orifices. Chassis widths 14",17.5", 21",

24.5".

Goo dm an Brand 80 % gas furnace, 33 3/8" tall, upflow, horiz ontal right of left installation po sitions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PS C motor, 120 volt carbide m ini
Igniter with integrated c ircuit board. Left or right side g as entry. A lum inized stee l tubular heat
exchanger. Standard altitude to 5,500 ft. B* rev = firing rate of 20,000 BTUH per burner with #45 gas
orifices. G M S 81405D NCC firing at 22,500 BTUH per burner with #43 gas orifices. Chas sis w idths
14",17.5", 2 1", 24.5" .

Goo dm an Brand 80 % gas furnace, 33 3/8" tall, upflow, horiz ontal right of left installation po sitions.
Induced draft, Goodman gray cabinet and panels. Multi-speed PS C motor, 120 volt carbide m ini
Igniter with integrated c ircuit board. Left or right side g as entry. A lum inized stee l tubular heat
exchanger. Standard altitude to 5,500 ft. B* rev = firing rate of 20,000 BTUH per burner with #45 gas
orifices. G M S 81405D NCC firing at 22,500 BTUH per burner with #43 gas orifices. First re vision with
W hite Ro dgers gas valve. Chas s is widths 14" ,17.5", 21", 24.5".

MODE L # MF G. # 80 % GA S F URNA CE S

GDS8

GDS80403A*AA
GDS80603A*AA
GDS80804B*AA
GDS 81005C*AA

Goodman B rand 80% gas furnac e, 33 3/8" tall, dedicated downflow installation, Induced draft,
G oodm an gray c abinet an d panels. M ulti-s peed P SC m otor, 120 volt carbide m ini Igniter with
integrated c ircuit board. Left or right sid e gas ent ry. A lum inized st eel tubular heat ex chan ger. firing
rate of 23,500 BTUH pe r burner with #43 gas orific es . C has s is width s 14" ,17.5" , 21" , 2 4.5".

GDS8

GDS8

GDS8

GDS80403A*BA
GDS80603A*BA
GDS80804B*BA
GDS 81005C*BA

GDS80403A*BB
GDS80603A*BB
GDS80804B*BB
GDS 81005C*BB

GDS80403A*BC
GDS80603A*BC
GDS80804B*BC
GDS 81005C*BC

Goodman B rand 80% gas furnac e, 33 3/8" tall, dedicated downflow installation, Induced draft,
G oodm an gray c abinet an d panels. M ulti-s peed P SC m otor, 120 volt carbide m ini Igniter with
integrated c ircuit board. Left or right sid e gas ent ry. A lum inized st eel tubular heat ex chan ger.
S tandard altitude rated to 4,500 ft. B* rev = firing rate of 20,00 0 BTU H per burner with #45 gas orifices.
Chassis widths 14",17.5", 21", 24.5".

Goodman B rand 80% gas furnac e, 33 3/8" tall, dedicated downflow installation, Induced draft,
G oodm an gray c abinet an d panels. M ulti-s peed P SC m otor, 120 volt carbide m ini Igniter with
integrated c ircuit board. Left or right sid e gas ent ry. A lum inized st eel tubular heat ex chan ger.
Collector box & pressure s witch change from previous rev. S tandard altitude rated to 5,500 ft. Firing
rate of 20,000 BTUH pe r burner with #45 gas orific es . C has s is width s 14" ,17.5" , 21" , 2 4.5".

Goodman B rand 80% gas furnac e, 33 3/8" tall, dedicated downflow installation, Induced draft,
G oodm an gray c abinet an d panels. M ulti-s peed P SC m otor, 120 volt carbide m ini Igniter with
integrated c ircuit board. Left or right sid e gas ent ry. A lum inized st eel tubular heat ex chan ger.
S tandard altitude rated to 5,500 ft. Firing rate of 20,000 B TUH per burner with #45 gas orifices . F irst
rev with W hite-Rodgers gas valve. Chassis widths 14",17.5", 21", 24.5".

7

PRODUCT IDENTIFICATION

MODEL # M FG # DESCRIP TI ON

AFE18-60A N/ A

Fo s s il Fu e l Kit.

above/ downstream of a gas or f ossil fuel furnace when used with a heat pum p. It will operate
with sing l e and two stage heat pumps and single and two s tage furnaces. T he AFE18-60A
con t rol will turn t he he at pump unit off when the furnace is turned on. An anti-short cycle feature
initiates a 3 minute timed off delay when the compressor goes off.

The AFE18-60A c ontrol is designed for use where the indoor coil is located

MODEL # MFG # DES CR IPTION

. For use with upflow furna c e models. This kit is intended to provide a

. This kit allows single stage 80% gas furnaces to operate at the same

EFR01

FTK04

P1221001

P1221002F

FTK04

Exte rnal Filt er Rack Ki t

loc at ion, external to t he furnace cas ing, for installat ion of a permanent filter. The rac k is mounted
ov er t he indoor air blower c ompartment area of eit her side panel, and provide filter retention as

well as a location f or attaching return air ductwork.

Furnace Twinning Kit

time from a single thermostat. The two furnaces to be "twinned" must be the exact same model
w ith the ir c irculating air blowers set to d eliver the sam e ai r flow at the same time. This kit cannot
be used to control more than tw o furnac es.

MODEL # MFG # DESCR IPTION

HANG20

HANG21

N/A

N/A

High Altitude Natu r al Gas K it.

20,000 Btu's per cell for higher altitudes. This kit is required when installing these f urnac es
above their maximum rated altitude.

High Altitude Natu r al Gas K it.

20,000 Btu's per cell for higher altitudes. This kit is required when installing these f urnac es
above their maximum rated altitude.

The kit is designed to convert 80% gas furnace models fired at

The kit is designed to convert 80% gas furnace models fired at

8

PRODUCT IDENTIFICATION

MODEL # MFG # DESCRIP TION

LPLP03 N/A

LPT-03

MVK-01A
MVK-02A

SBT14
SBT17
SBT21

N/A

N/A

N/A

LP Ga s Low Pressu re Kit

LP gas listed in this manual. This kit includes harness adaptors to work with White-Rodgers
single & tw o stage gas v alves ,Ho neyw ell sing le and t wo-s tage gas valves , as well as m odu lating

gas valve s.

LP Co nve rsio n K it

gas . This kit support s both W hite-R od gers and Hon eywell si ngle stag e valves . T he conversion
from nat u ral gas (as shipped from the fa c tory) to pr opan e g as req uires: repl acing the burner
orif ic e s, replaci ng gas valve regula tor spring (all sing le stag e units ) an d applyi ng ide ntif ication
labels.

M as onry V ent Kit.

upf low pos ition onl y and will only be used with interior mas onr y chimneys . Kit incorporat e s a
flue hi gh limit safet y switch which will inte ru pt power to the gas valve when a backd raft condition
exists.

Downflow Subbase.

ava ilabl e for the fol lowing furnac e widths : 14" wide (SBT14) 17.5" w i de (SBT17) a nd 21" wide
(SBT21).

NOx screens must be removed wh en conv erti ng 80% furnaces to this LP kit.

. Designed for applic ation on ga s fired fur nace products installed on

. This ki t co n ver ts

For use with 80% AFUE, 33" tall "H" and "S" model furnac es installed in the

For use wit h 80% dedica ted downflow furnace models. These kits are

s ing le- s tage gas f ired unit s from natural to propane

only

9

ACCESSORIES

AMANA® BR AND "S" Mod el Furnac e Access orie s

MODEL

NUMBE R

SBT 14

SBT 17

SBT21

EFR01

AMU / GMU

AFE180 -60 A

ASAS / GSAS

LPT 03

FTK04

LPLP03

MVK-0 1

HANG21

MVK-0 2

Desc ription

AMS80403A**
AMS80603A**
AMS80604B**

AMS80804B**
AMS80805C**
AMS81005C**

AMS81205D**
AMS81405D**
ADSS80403A**
ADSS80603A**

ADSS80804B**
ADSS81005C**

Rack

EFR External Filter

Dual Fuel Board

Media Air Cleaners

Elect ronic Air Cleaner

14"

Do w nflow Subba se

····

····

····

····

····

····

····

····

····

····

··· ·

··· ·

not approved for this model
approved for this mo del

·

(1) W/R & HW sing le stage valve
(2) AA Rev 5,500 - 10,000 FT

21"

17.5"

Downflow S ubbase

Propane Gas

Downflow Su bbase

(1)
(1)
(1)

(1)
(1)
(1)

(1)
(1)
(1)
(1)

(1)
(1)

Of f Kit

Conversion K it

LP Low Press ure S hut

··

··

··

··

··

··

··

··

··

··

··

··

Twin ning Kit

High Altitude Orifices
(2)
(2)
(2)

(2)
(2)
(2)

(2)
(2)
(2)
(2)

(2)
(2)

W/Pressure Switch

·

·

·

·

·

·

Ma sonr y Vent K i t

Mas onry Vent Kit

·

·

10

ACCESSORIES

MODEL

NUM BER

EFR01

AFE180-60A

GOODMAN® BRAND "S" Model Fur na ce Accessories

SBT14

SBT17

SBT21

AMU / GMU

ASAS / GSAS

LPT03

FTK04

HANG20

LPLP02 LPLP03

MVK-01

HANG21

MVK-02

FSRKG14

FSRKG17

FSRKG21

FSRKG24

Description

GMS80403A**

GMS80603A**

GMS80604B**

GMS80804B**

GMS80805C**

GMS810 05 C**

GMS812 05 D**

GMS814 05 D**

GDS80403A**

GDS80603A**

GDS80804B**

GDS81005C**

14"

Dual Fuel Board

EFR External Filter Rack

Media Air Cleaners

Downflow Subbase

Electronic Air Cleaner

····

····

····

····

····

····

····

····

····

····

··· ·

··· ·

·

21"

17.5"
Propane Gas

Downflow Subbase

Downflow Subbase

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

not approved for thi s m odel
approved for t hi s mo del
(1) W/R & HW si ngle stage valve
(2) BA RE V 4, 5 00 - 10, 00 0 FT (exc l u di ng GM S81205D*BA)
(3) BB RE V 5, 5 00 - 10, 00 0 FT

(4) AA Rev

(5) GMS 8 1205D* B A 5, 5 00 F T - 10,000 FT

Off Kit

Conversion Kit

LP Low Pressure Shut

··

··

··

··

··

··

··

··

··

··

··

··

Twinning Kit

W/Pressure Switch

High Altitude Orifices

High Altitude Orifices

(2) (3)

(2) (3)

(2) (3)

(2) (3)

(2) (3)

(2) (3)

(5)

(2) (3)

(2) (3)

(2) (3)

(2) (3)

(2) (3)

W/Pressure Switch

Masonry Vent Kit

·

·

·

·

·

·

·

·

Masonry Vent Kit

So un d Reduct ion Kit

So un d Reduct ion Kit

So un d Reduct ion Kit

So un d Reduct ion Kit

(4)

(4)

(4)

(4)

(4)

(4)

(4)

(4)

11

ACCESSORIES

EXTERNAL FILTER RACK KIT

( EFR01 )

SLOTS IN FILTER
CLEAR SCREWS

UNIT SIDE

PANEL

ON UNIT

BLOWE R DE CK

SCREWS

FRONT

OF UNIT

BASE

OF UNIT

RETURN AIR

CUTOUT AREA

LOWER EDGE

SCREW

EFR01 EXTERNAL FILTER RACK KIT

Used on Model s

80% Upflow M o del Furnaces

FILTER RACK ASS EMBLY

(FACE FILTER OPENING

TOWARDS FRONT

OF UNIT)

12

ACCESSORY WIRING DIAGRAMS

HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

POWER SUPPLY
INPUT

FURNACE DEMAND
OUTPUT

BLOWER FAN DEMAND
OUTPUT

POWER SUPPLY I NPUT
(COMMON)

SECOND STAGE FURNACE
DEMAND OUTPUT

COM PR ESSOR OU TPUT

SECOND STAGE
COM PR ESSOR OU TPUT

REVERSING VALVE
OUTPUT

POWER SUPPLY OUT
TO THERMOSTA T

CALL FOR
REVERSING VALVE

CALL FOR
COMPRESSOR

CALL FOR
EMERGENCY HEAT

CALL FOR
BLOWER FAN

CALL FOR
FURNACE HEAT

POWER SUPPLY COMMON
OUT TO THERMOSTA T

CALL FOR 2ND STAGE
FURNACE HEAT

CALL FOR 2ND STAGE
COMPRESSOR

POWER SUPPLY OUT
TO HP CONTROL

HP CALL FOR FURNACE
(DURING DEFROST)

REVERSING
VALVE OUTPUT

COMPRESSOR
CONTACTOR O UTPUT

POWER SUPPLY COMMON
OUT TO HP CONTROL

ODT (OUTDOOR
THERMOSTAT)

2ND STAGE COMPRESSOR
DEMAND OUTPUT

F
U
R
N
A
C
E

T
H
E
R
M
O
S
T
A
T

H
E
A
T

P
U
M
P

R
W1
G
C
W2
Y
Y2
O

R
O
Y
E
G
W1
C
W2
Y2

R
W2
O
Y

C
OT-NO
OT-NC
OT-C

Y2

P1-8

P1-7

P1-4

P1-6

P1-5

P1-2

P1-3

P1-1

P2-2

P2-1

P2-7

P2-8

P2-5

P2-9

P2-3

P2-4

P2-6

P3-9

P3-8

P3-7

P3-2

P3-6

P3-3

P3-1

P3-4

P3-5

24VAC

24VAC

F1

3A

C

C

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C

POWER
SUPPLY

1.0K

6.8K

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+VDC

K1

K2

Q1

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Q2

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Y-STAT
Y-FURN

Y-HP

K3

BREAK FOR ODT

1 2

ALL FUEL SYSTEM CONTROL BOARD - AFE18-60A

This wiring diagram is for reference only. Not all wiring is as shown above.

Refer to the appropriate wiring diagram for the unit being serviced.

(For use with Heat Pumps in conjunction with 80% or 90% Single-Stage or Two-Stage Furnaces)

13

ACCESSORY WIRING DIAGRAMS

HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

14

FURNACE TWINING KIT - FTK04 (UTEC Control Board)

This wiring diagram is for reference only. Not all wiring is as shown above.

Refer to the appropriate wiring diagram for the unit being serviced.

(For use only with 80% or 90% Single-Stage Furnaces)

OPERATING INSTRUCTIONS

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15

OPERATING INSTRUCTIONS

FOR YOUR SAFETY

READ BEFORE OPERATING

If you do not follow these instructions

WARNING:

explosion may result causing propertyexactly, a fire or

damage, personal injury or

loss of life.

A. This appliance does not have a pilot. It is equipped
with a n ignition device which automatically lights
to light the burner by hand.

the burner. Do not try
B. smell all around the appliance

BEFORE OPERATING

area for gas. Be sure to sme ll next to th e floor
becaus e some gas is heavier than air and will
settle on the floor.

WHAT TO DO IF YOU SMELL GAS

Do not tr y to light any appliance.
Do not touch any electric switch;
do not use any phone in your building.
Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot re ac h your gas supplier,
call the fire department.

C. Use only your hand to pu s h in or turn the gas control lever.
Never use tools. If th e lev er w ill not push in or turn by
hand, don't try to repair it, ca ll a qualified service
technician. Force or attempted repair may result in a fire
or explosion.

D.

Do not use this appliance if any part has been underwater.
Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control
system and any ga s control which ha s been underwater.

LIRE AVANT DE METTRE

EN MARCHE LIRE

AVERTISSEMENT:

la lettre les instructions dans le presént m anuel
risque de déclencher un incend ie ou une explosion

entraînant des dommages matériels, des lesions
corporelles ou la perte de vies humaines.

Cet appareil ne comporte pas de veilleuse. Il est

A.

muni d'un dis positif d'allumage qui allume
automatiquemen t le brûl eur. Ne pas tenter
d'allume r le brûleur manuellement.

B. AVANT DE LE FAIRE FONCTIONNER,

r enif ler to ut autour de l'appariel po ur decéler
une odeur de gaz. Renifler prés du plancher, car
certains gaz son t plus lourds que l'air et
peuvent s'accumuler au niveau du sol.

QUE FA IR E S'IL Y A UNE ODEUR DE GAZ

Ne pas tenter d'allume r d'appareils.

toucher à aucu n interrupteur; ne pas vous servir

Ne
des téléphone s dans le bâtiment.

Appele z immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur de gaz

Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service de s incendies.»

C. Ne pousser ou tourner la manette d'admission du gaz
qu'à la main. Ne jam ais emploer d'outil à cette fin.

Si la m anette reste coincée, ne tenter pas de la
réparer; appelez un technicien qualifié. Quiconque
tente de fo rcer la manette ou de la réparer peut
provoquer un e explos ion ou un incendie.»

D. Ne pas se servir de cet appareil s'il a été plongé dans
l'eau, même partiellement. Faire inspecter l'appareil
par un technicien qualifié et remplacer toutr parti e du
systéme de contrôle et toute commande qui ont été
plongées dans l'eau.»

Quiconque ne respecte pas à

OPERATING INSTRUCTIONS

1. Read the safety information above on

STOP.

this label.

2. Set the thermostat to lowest setting.

3. Tur n off all electric power to the appliance.

4. This appliance is equipped with an ignition
device wh ich automatically light s th e burner.
Do not try to light the burner by hand.

5. Push the gas control lever to Position.
Do not force.

6. Wait five (5) minute s to clear out any gas. Then
smell for gas, including near the floor. If you
then smell gas, Follow
in the safety information above
on this label if you don't sme ll
gas, go to next ste p.

7. Push gas control lever
to

"ON".

8. Replace access panel.

9. Turn on all electric
power to the appliance.

10. Set thermostat to desired setting.

11. If the appliance will not operate,
follow the instructions “To Turn
Off Gas To Appliance " and call your
service te c hnician or gas company.

STOP. "B"

"OFF”

GAS
INLET

ARRIVEE

DU GAZ

ROBINET A GAZ

MANUEL, EN POS

"ON/MARCHE"

MANUAL GAS
LEVER SHOWN
IN "ON" POS

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to lowest setting.

2. Turn off all electric power to the appliance
if service is to be performed.

3. Push the gas control l ever to Position.

Do not force.

4. Replace control access panel.

"OFF”

MISE EN MARC HE

1. Lisez les instructions de sécurité dans la

ARRÊTEZ

section supérieure de cette étiquette.

.

2. Régler le thermostat à la température la plus basse.

3. Couper l'alimentation électriqu e de l'appareil.

4. Cet appareil menager etant dote d'un systeme
d'alluma ge automa ti que, ne pas essa ye r à
allumer le brûleur manuellement.

5. Pousse le levier du contrÔle du gaz a

position.

6. Attendre cinq (5) minutes pour laisser echapper tout le
gaz. Renifler tout autour de l' appareil, y compri s prés du

plancher, pour décele r une odeur de gaz. Si c ' est le ca s,
Passe r à l'etape B des instructions de secu rite

ARRÊTEZ.

sur la portion su perieure de cette etiquette.
S'il n'y a pas d'odeur de gaz, passer à l'etàpe suivante.

7. Pousse l e levie r du contrôle du gaz à

position.

8. Remettre en place le panneau d'accés.

9. Mettre l'appareil sous tension.

10. Régler le thermostat à la température désirée.

11. Si l'appareil ne se met pas en marche, suivre les
instructions intitulées Comment couper l'admi ssio n
de gaz de l'appar eil et appeler un technicien
qualifié ou le fournisseu r de gaz.

"OFF/ ARRET”

"ON/MARCHE”

POUR COUPER L'ADMISSION
DE GAZ DE L'APP A RE IL

1. Régler le thermostat à la température la plus bassé.

2. Couper l'alimentation électrique de l'appareil s'il
faut procéder à des operations d'entretien.

3. Pousse le levier du contrôle du gaz à
position.
Ne pas forcer.

4. Remettre en place le panneau d'accés.

"OFF/ ARRET"

0140F00681 REV A

16

OPERATING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING

If you do not follow these instructions exactly,
a fire or explosion may result causing property
damage, personal injury or loss of life.

A. This appliance does not have a pilot. It
is equipped with an ignition device which
automatically lights the burners. Do n
try to light the burners by hand.

B. BEFORE OPERATING smell around
the appliance area for gas. Be sure to
smell next to the floor because some gas
is heavier than air and will settle on the
floor.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.
Do not touch any electric switch;
do not use any telephone in your
building.
Immediately call your supplier
from a neighbor's phone. Follow
the gas suppliers instructions.

ot

If you cannot reach your gas supplier,

call the fire department.

C. Use only your hand to move the gas
control switch or knob. Never use
tools. If the gas control switch or knob
will not operate, don't try to repair it,
call a qualified service technician.
Force or attempted repair may result in
a fire or explosion.

D. Do not use this appliance if any part
has been under water. Immediately call
a qualified service technician to inspect
the appliance and to replace any part of
the control system and any gas control
which has been under water.

OPERATING INSTRUCTIONS

1. STOP! Read the safety information
above on this label.

2. Set the thermostat to lowest setting.

3. Turn off all electric power to the
appliance.

4. This appliance is equipped with an
automatic ignition system which
automatically lights the burners. Do n
try to light the burners by hand.

5. Remove control access panel.

6. Move the gas control switch or knob
to "OFF".

GAS CONTROL
SWITCH SHOWN
IN "ON" POSITION

ot

7. Wait five (5) minutes to clear out any
gas. If you then smell gas, STOP!
Follow "B" in the safety information
above on this label. If you don't smell
gas, go to the next step.

8. Move the gas control switch or knob
to "ON".

9. Replace control access panel.

10. Turn on all electric power to the
appliance.

11. Set the thermostat to the desired
setting.

12. If the appliance will not operate,
follow the instructions "To Turn Off Gas
To Appliance" and call your service
technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set the thermostat to its lowest setting.

2. Turn off all electric power to the
appliance if service is to be performed.

3. Remove control access panel.

4. Move the gas control switch or knob
to "OFF". Do not force.

5. Replace control access panel.

WA RNING:

installation, adjustment,
alteration, service or
maintenance can
cause injury or
property damage.
Refer to the user's
information manual
provided with this
furnace. For assistance
or additional information
consult a qualified
installer, service agency
or the gas supplier.

This furnace must be
installed in accordance
with the manufacturers
instructions and local
codes. In the absence
of local codes, follow
the National Fuel Gas

Code, ANSI Z223.1.

WA RNING:

installed, operated
and maintained in
accordance with the
manufacturer's
instructions, this
product could expose
you to substances
in fuel combustion
which can cause
death or serious
illness and which
are known to the
State of California to
cause cancer, birth
defects or other
reproductive harm.
This product contains
fiberglass insulation.
Fiberglass insulation
contains a chemical
known by the State of
California to cause
cancer.

Improper

If not

FOR YOUR SAFETY

Do not store or use gasoline or
other flammable vapors and liquids in the vicinity of this
or any other appliance.

0140F00688 Rev A

17

PRODUCT DESIGN

Safety

Please adhere to the following warnings and cautions when
installing, adjusting, altering, servicing, or operating the fur­nace.

WARNING

O PREVENT PERSONAL INJURY OR DEATH DUE TO IMPROPER INSTALLATION,

T

ADJUSTMENT, ALTERATION, SERVI CE OR MAI NTENANCE, RE FER T O THI S
MANUAL.
QUALIFIED INSTAL LER, SERVICE AGENCY OR THE GAS SUP PLIER.

T

MAY CAUSE SERI OUS ILLNESS OR DEAT H AND WHICH ARE KNOWN TO THE

S

REPRODUCTIVE HARM.

T

DUE TO ELECTRICAL SHOCK, THE FURNACE MUST BE LOCATED TO PROTECT
THE ELEC TRI CAL CO MPONEN TS FROM WATER.

OR ADDITIONAL ASSISTANCE OR INFORMATION, CONSULT A

F

WARNING

HIS PRODUCT CONTAI NS OR PRODUCES A CHEMIC AL OR CHEMICALS WHIC H

TATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DE FECTS OR OTHER

WARNING

O PREVENT POSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH

Product Application

This product is designed for use as a residential home gas
furnace. It is not designed or certified for use in mobile
home, trailer, or recreational vehicle applications.

This furnace can be used in the following non-industrial
commercial applications: Schools, Office buildings, Churches,

Retail stores, Nursing homes, Hotels/motels, Common or
office areas. In such applications, the furnace must be installed

with the

installation instructions.

Goodman & Amana® 80% furnaces are ETL certified appli­ances and are appropriate for use with natural or propane

gas. (NOTE: If using propane gas, a propane conversion
kit is required).

IMPORTANT NOTE: The 80% furnace cannot be in­stalled as a direct vent (i.e.., sealed combustion) fur­nace. The burner box is present only to help reduce
sound transmission from the burners to the occupied
space.

To ensure proper installation, operation and servicing, thor­oughly read the installation and service manuals for specif­ics pertaining to the installation, servicing and application
of this product.

WARNING

Charge (ESD) Precautions
NOTE: Discharge body’s static electricity before touching

unit. An electrostatic discharge can adversely affect elec­trical components.

Use the following precautions during furnace installation
and servicing to protect the integrated control module from
damage. By putting the furnace, the control, and the per­son at the same electrostatic potential, these steps will help
avoid exposing the integrated control module to electrostatic
discharge. This procedure is applicable to both installed
and uninstalled (ungrounded) furnaces.

1. Disconnect all power to the furnace. Do not touch the
integrated control module or any wire connected to the
control prior to discharging your body’s electrostatic
charge to ground.

2. Firmly touch a clean, unpainted, metal surface of the
furnace near the control. Any tools held in a person’s
hand during grounding will be discharged.

3. Service integrated control module or connecting wiring
following the discharge process in Step 2. Use caution
not to recharge your body with static electricity; (i.e.,
do not move or shuffle your feet, do not touch ungrounded
objects, etc.). If you come in contact with an ungrounded
object, repeat Step 2 before touching control or wires.

4. Discharge any static electricity from your body to ground
before removing a new control from its container. Fol­low Steps 1 through 3 if installing the control on a fur­nace. Return any old or new controls to their containers
before touching any ungrounded object.

OSSIBLE PROPERTY DAMAGE, PERSONAL INJURY OR DE ATH DUE TO FIRE,

P

EXPLOSION, SMOKE, SOOT, CONDENSTAION, ELECTRICAL SHOCK OR CARBON
MONOXIDE MAY RESULT FROM IMPROPER INSTALLATI ON, REPAIR, OPERATION,
OR MAINTENANCE OF THIS PRODUCT.

WARNING

O PREVENT PROPERTY DAMAGE, P ERSONAL INJURY OR DEATH DUE TO FIRE ,

T

DO NOT INS TALL THIS F URNACE IN A MOBI LE HOME, TRAI LER, O R RECREATIONAL
VEHICLE.

To ensure proper furnace operation, install, operate, main­tain and service the furnace in accordance with the instal­lation, operation and service instructions, all local building
codes and ordinances. In their absence, follow the latest
edition of the National Fuel Gas Code (NFPA 54/ANSI
Z223.1), and/or CAN/CGA B149 Installation Codes, local
plumbing or waste water codes, and other applicable codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI
Z223.1) can be obtained from any of the following:

American National Standards Institute
1430 Broadway
New York, NY 10018

National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02269

18